Movatterモバイル変換


[0]ホーム

URL:


GB2547651A - Processes for the preparation of sevoflurane and desflurane - Google Patents

Processes for the preparation of sevoflurane and desflurane
Download PDF

Info

Publication number
GB2547651A
GB2547651AGB1603094.2AGB201603094AGB2547651AGB 2547651 AGB2547651 AGB 2547651AGB 201603094 AGB201603094 AGB 201603094AGB 2547651 AGB2547651 AGB 2547651A
Authority
GB
United Kingdom
Prior art keywords
supercritical
reaction
agent
sevoflurane
carbon dioxide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB1603094.2A
Other versions
GB2547651B (en
GB201603094D0 (en
Inventor
Matthew Brown Sebastian
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sagetech Medical Equipment Ltd
Original Assignee
Sagetech Medical Equipment Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sagetech Medical Equipment LtdfiledCriticalSagetech Medical Equipment Ltd
Priority to GB2019638.2ApriorityCriticalpatent/GB2587294B/en
Priority to GB1603094.2Aprioritypatent/GB2547651B/en
Publication of GB201603094D0publicationCriticalpatent/GB201603094D0/en
Priority to JP2018541629Aprioritypatent/JP2019514446A/en
Priority to CA3014020Aprioritypatent/CA3014020C/en
Priority to DE202017007559.8Uprioritypatent/DE202017007559U1/en
Priority to CN201780012644.4Aprioritypatent/CN108697968A/en
Priority to EP17713370.9Aprioritypatent/EP3419739A1/en
Priority to MX2018010079Aprioritypatent/MX2018010079A/en
Priority to AU2017222392Aprioritypatent/AU2017222392A1/en
Priority to PCT/GB2017/050460prioritypatent/WO2017144879A1/en
Publication of GB2547651ApublicationCriticalpatent/GB2547651A/en
Application grantedgrantedCritical
Publication of GB2547651BpublicationCriticalpatent/GB2547651B/en
Priority to US17/718,669prioritypatent/US20220233798A1/en
Priority to AU2022259700Aprioritypatent/AU2022259700A1/en
Expired - Fee Relatedlegal-statusCriticalCurrent
Anticipated expirationlegal-statusCritical

Links

Classifications

Landscapes

Abstract

Improved methods are disclosed for the manufacture of the anaesthetic agents sevoflurane and desflurane. These include use of supercritical carbon dioxide as a co-solvent in fluorination reactions involving the respective non-fluoro halo precursor of the said compounds. Enhanced yields and purity of the desired products are the result.

Description

PROCESSES FOR THE PREPARATION OF SEVOFLURANE AND
DESFLURANE
Technical Field
The present invention relates to methods and improvements in the synthesis of the valuable anaesthetic agents Sevoflurane (l,l,l,3,3,3-hexafluoro-2-(fluoromethoxy)propane) and Desflurane (1,2,2,2-tetrafluoroethyl difluoromethyl ether) with improved yield and use of reactants and products by the use of supercritical carbon dioxide as a co-solvent.
Background
Halogenated ethers are important agents for the delivery of anaesthesia via inhalation. Included among these anaesthetics are Desflurane (1,2,2,2-tetrafluoroethyl difluoromethyl ether- CF3 CHFOCHF2), Isoflurane (2-chloro-2-(difluoromethoxy)-I,I,I-trifluoro-ethane- CF3 CHCIOCHF2) and Sevoflurane (l,l,l,3,3,3-hexafluoro-2-(fluoromethoxy)propane- (CF3)2 CHOCH2 F).
Each anaesthetic agent has subtly different physiochemical properties that lead to different characteristics in their use as anaesthetic agents. Sevoflurane is sweetsmelling and therefore used for gas induction of anaesthesia. Desflurane has a low blood-gas solubility coefficient and therefore has a rapid onset and offset of action, even after periods of prolonged use. However, it is highly irritable to the airways, leading to coughing and laryngospasm. Therefore it cannot be used for gas induction of anaesthesia. US patent No’s US 3,683,092 (1970) and US 3,689,571 (1972) specify the use of sevoflurane as an anaesthetic agent and three main mechanisms of manufacture.
Firstly, the chlorination of l,l,l,3,3,3-hexafluoro-2-propyl methyl ether by a photo-induced reaction of 0.5-1:1 molar quantities of chlorine to hexafluoro-Z-methyl ether to form a chloromethyl ether. The chlorine is then replaced fluorine in the methyl group by adding the molar excess potassium fluoride in a mutual high boiling point solvent, sulfolane, at I20°C or by using bromine triflouride. US patent No 5,886,239 (1997) states that chloromethyl 2,2,2-trifluoro-1-(trifluoromethyl)ethyl ether (chlorosevoether) can be reacted with sterically hindered tertiary amine hydrofluoride salts using chlorosevoether in molar excess rather than sulfolane as solvent. This was improved in US 8,729,313 by the use of sevoflurane itself as the solvent instead of a molar excess of chlorosevoether. A second process in US 3,683,092 is the reaction of 1,3- polyfluoro-2-propanol, formaldehyde and hydrogen fluoride. Further methods based around US patent no 4,250,334 (1979) use the reaction of hexaflouroisopropanol (HFIP) with formaldehyde or trioxane, in the presence of hydrogen fluoride and an acid and dehydrating agent (fluorosulphonic acid/sulphuric acid or aluminium tetrafluoride). The difficulties with switching a fluorine for hydrogen are mitigated by US Patent no 6,100,434 which claims the reaction of hexafluoroisopropanol with trioxide or paraformaldehyde in the presence of a chlorinating catalyst, alumium trichloride. This produces sevochlorane, which is then has the chlorine substituted for fluorine by reaction with potassium fluoride in the presence of a potassium base (Potassium carbonate) dissolved in a solvent such as polyethylene glycol (PEG) at a temperature of 85-95 degrees Centigrade. Water is added as a lewis base to reduce the breakdown of sevochlorane by the reaction product alumium hydroxydichloride, which ultimately needs to be removed from the process and recycled back to aluminium trichloride.
This invention relates to the use of supercritical carbon dioxide as a solvent in both processes described above. Carbon dioxide (C02) has a critical pressure of 7.39MP& and critical temperature of 31.1 degrees centigrade. When above critical pressure and temperature, it exists as a supercritical fluid. Supercritical fluids have no surface tension and the properties of both a liquid and a gas. They expand to fill the container they are in but also have a density-dependent ability to dissolve substances like a liquid. Supercritical C02 is a non-polar solvent, but may be able to dissolve some polar compounds by the use of a modifier such as methanol. Halocarbons including the fluoroether anaesthetic agents such as Desflurane, Sevoflurane and Isoflurane are highly soluble in supercritical C02 as they are non-polar. The concentration of reactants can be varied in proportion to C02. Furthermore, temperatures and pressures above the critical temperature and pressure of carbon dioxide can be used with dilution to control reaction rate. Therefore, supercritical C02 is an ideal reaction solvent for the formation of the above mentioned fluoroethers.
One further advantage to the use of supercritical carbon dioxide is that it can readily be used in currently available systems as a mobile phase in supercritical fluid chromatography. Supercritical chromatography is able to separate out reactants and products by their different retention-times in columns based on polarity (dipole or hydrogen-bonding), diffusivity or size-exclusion. Detection systems based on ultraviolet (UV), Infra-red (IR) absorbance spectra, mass spectrometry (MS), photoacoustic spectroscopy (PAS) or acoustic resonance spectroscopy (ARS) can be used to detect individual compounds as they leave the column and separate them by influencing the position of valves by a computerised controller. In this invention, these methods can be used to remove unwanted products and return desired reactants to the reaction vessel. If further reactants are added as required, a continuous reaction can be developed, in which the desired product is removed and collected, useful reactants are returned to the reaction vessel in the correct quantities, and unwanted products are removed for further processing.
The final advantage of supercritical C02 is its use as a gaseous mobile phase during depressurisation below critical pressure to drive fractionation of volatile compounds by their volatility. The supercritical mixture of carbon dioxide and volatile compound is depressurised (to any subcritical pressure) and heated to prevent freezing at the back pressure regulator, vaporising both the carbon dioxide and any volatile product This product can then be passed to an expansion vessel and fractionating column set at subcritical pressure and the desired temperature to condense a single volatile fraction but leave more volatile fractions in gaseous form to be selected in further columns or returned to the expansion vessel for multiple cycles to ensure fraction separation.
In this invention, sevoflurane ((CF3)2 CHOCH2 F) can occur via two methods, both using supercritical C02 as the solvent.
In the first embodiment chlorosevoether (chloromethyl 2,2,2-trifluoro-1 -(trifluoromethyl)ethyl ether dissolved in supercritical C02 is reacted with a sterically-hindered tertiary amine hydrofluoride salt at temperatures above the critical temperature of C02 (31.1 degrees C) and pressures above the critical pressure of C02 (7.39MP&) in a reaction chamber fed by a pump supplying C02 from a cylinder via an accumulator. A flow of supercritical C02 from the pump maintains the pressure in the chamber as the supercritical mixture is withdrawn from the chamber to be passed through chromatography columns, fractional separation unit or both systems combined. Chromatography and/or fractional separation are used to remove unwanted products, collect the desired product and return useful reactants to the reaction chamber via a pump. Further reactants are added as required by an injection system. The concentration of reactants and products is continuously measured by the use of UV, IR, MS or PAS or ARS, influencing the flow of supercritical C02, temperatures and pressures of the reaction and the addition of reactants.
This first embodiment has the advantages of using an environmentally friendly solvent that is able to control the reaction rate by varying dilution, temperature and pressure as the reaction proceeds. Furthermore, by combination with chromatography and fractional separation systems, wanted products and reactants can be selectively captured or re-used and unwanted products removed. Finally, the flow of the supercritical solution through the process allows sampling of the concentrations of the reactants and products so that the optimal reaction conditions can be maintained and further reactants added as required.
In the second embodiment, a mixture of hexaflouroisopropanol (HFIP) with equimolar or excess molar concentrations of paraldehyde or trioxane are dissolved in supercritical C02 in a chamber fed by a C02 cylinder and pump. These reactants are then passed under the flow of supercritical C02 to a chamber containing aluminium trichloride. As the reactants flow through the second chamber, they form sevochlorane. The flow of C02 is determined to ensure adequate conversion to sevochlorane, but minimal breakdown of the sevochlorane by aluminium hydroxydichloride. The supercritical mixture passes to a second reaction chamber in which potassium fluoride is added with or without water to replace the chlorine with a fluorine, forming sevoflurane. The temperature of the second reaction chamber may be different from the first chamber, but must be above the critical temperature of carbon dioxide. The supercritical mixture passes into a multi-column chromatography system, fractional separation system or both to allow the separation of different reactants or products. Sevoflurane can be purified and collected and reactants recycled to their respective reaction chambers. Purified carbon dioxide can be repressurised and re-used.
This second embodiment uses supercritical C02 as a preferred solvent to sevochlorane or sevoflurane. This enables a faster reaction time and reduced breakdown of sevochlorane and sevoflurane by the alumium hydroxydichloride. Furthermore, the sevochlorane exposure-time to the alumium trichloride/aluminium hydroxydichloride can be controlled. The aluminium hydroxydichloride chamber can then be re-activated by converting aluminium hydroxydichloride to aluminium trichloride when outside of the preferred system. Supercritical C02 is an ideal solvent for the fluorination of the sevochlorane by potassium fluoride, preventing product breakdown. Finally, supercritical chromatography and/or fractionation driven by C02 depressurisation can be used to recycle useful reactants, purify the product and remove unwanted products under monitoring by UV, IR, MS, PAS or ARS.
Desflurane (1,2,2,2-tetrafluoroethyl difluoromethyl ether- CF3 CHFOCHF2) is synthesised by the fluoro-substitution of isoflurane (2-chloro-2-(difluoromethoxy)-1,1,1 -trifluoro-ethane). This can be carried out by elemental fluorine in a fluorinated solvent (Freon E3) or in fluorine gas in argon at cryogenic temperatures as in US patent 3,897,502, however the use of elemental fluorine is hazardous. US Patent no 6,054,62 uses transition metal fluorides, preferably cobalt but suffers from poor yield and by-product formation. US Patent No. 6,800,786 shows the reaction of isoflurane with optimum quantities of hydrogen fluoride in the presence of an antimony pentachloride catalyst. US Patent number 20060205983 AI states the use of antimony pentafluoride to reduce the molar excess of hydrogen fluoride. Both antimony pentafluoride and pentachloride are expensive catalysts that are discarded after use. EP 34I.005B details the reaction of isoflurane with sodium or potassium fluoride at high temperatures (278 degrees C) and pressures of 500psi in the absence of a solvent over a long period of time. This is a batch process and requires a long reaction time. GB 2,219,292A specifies the reaction of isoflurane with an alkali metal fluoride in sulpholane in the presence of a phase transfer catalyst at 210 degrees C.
In the third embodiment of this invention, isoflurane is dissolved and diluted in supercritical C02 at supercritical temperatures and pressures and supplied by a C02 cylinder and pump. Potassium fluoride, sodium fluoride or anhydrous fluorine are added to the mixture at concentrations that control the exothermic nature of the reaction. Alternatively gaseous fluorine can be added to the carbon dioxide. When compressed above the supercritical pressure of C02, fluorine itself is in a supercritical state. As supercritical fluids dissolve each other perfectly, this would be an ideal reaction mixture. If the reaction rate is too slow at or just above the critical temperature of C02 (31.1 degrees C), the reaction mixture can be passed through a reaction chamber containing antimony pentahalide, a transition metal trifluoride (for example cobalt trifluoride), transition metal oxide (such as chromia) or mixed with a phase transfer catalyst such as tetramethylammonium chloride to reduce the temperature required for the reaction to proceed without requiring high temperatures that may cause an increase in the cleavage of the carbon-oxygen bond leading to fragmentation products. This flow is driven by the continued input of supercritical C02 and reactants at the start of the process.
The mixture is then delivered to a supercritical chromatography and/or fractionation system which separates out the product, recycles useful reactants and wastes unwanted products.
Advantageously, this third embodiment allows the controlled dilution of the reactants at pressures and temperatures that allow the reaction to proceed. Thus rates of conversion and the exothermic nature of the reaction can be controlled. This is a continuous system that does not waste catalysts and allows a high through-put and reduced costs compared to prior art. Finally, due to the use of chromatography and/or fractionation, recycling of useful reactants and the collection of a purified product can occur. This can all be under the control of feedback from UV, IR, MS, PAS or ARS.
Brief description of drawings
Embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which like components are assigned like numerals, and in which:
Figure I is a schematic diagram of a system for manufacturing and purifying sevoflurane from chlorosevoether (chloromethyl 2,2,2-trifluoro-l-(trifluoromethyl)ethyl ether dissolved in supercritical C02 reacted with a sterically-hindered tertiary amine hydrofluoride;
Figure 2 is a schematic diagram of a system for the manufacture and purification of sevoflurane from hexaflouroisopropanol (HFIP) with equimolar or excess molar concentrations of paraldehyde or trioxane in the presence of aluminium trichloride to form sevochlorane with subsequent fluoro-substitution by potassium fluoride;
Figure 3 is a schematic diagram of a system for the manufacture and purification of desflurane from isoflurane and anhydrous hydrogen fluoride or alkali metal fluoride using a suitable catalyst;
Figure 4 is a schematic diagram of a system for the separation of the anaesthetic agent product, desirable reactants and unwanted waste using supercritical chromatography; and
Figure 5 is a schematic diagram of a system for the separation and/or condensation of the anaesthetic agent product, desirable reactants for re-use and unwanted waste using fractionation driven by the depressurisation of C02.
The example embodiments are described in sufficient detail to enable those of ordinary skill in the art to embody and implement the systems and processes herein described. It is important to understand that embodiments can be provided in many alternate forms and should not be construed as limited to the examples set forth herein.
Accordingly, while embodiment can be modified in various ways and take on various alternative forms, specific embodiments thereof are shown in the drawings and described in detail below as examples. There is no intent to limit to the particular forms disclosed. On the contrary, all modifications, equivalents, and alternatives falling within the scope of the appended claims should be included. Elements of the example embodiments are consistently denoted by the same reference numerals throughout the drawings and detailed description where appropriate.
Unless otherwise defined, all terms (including technical and scientific terms) used herein are to be interpreted as is customary in the art. It will be further understood that terms in common usage should also be interpreted as is customary in the relevant art and not in an idealized or overly formal sense unless expressly so defined herein.
All orientational terms are used in relation to the drawings and should not be interpreted as limiting on the invention.
Detailed description of drawings
System 100 for the manufacture of sevoflurane from chlorosevoether is shown in figure I. Carbon dioxide 201 contained in a cylinder 202 passes through a pump 206 to increase the pressure above the critical pressure of C02 (72.9 bar). The fluid enters an accumulator 208 in a temperature-controlled environment (not shown) above the critical temperature of C02 (31.1 degrees Centigrade). The supercritical C02 leaves the accumulator 208 via egress conduit 209 into the reaction chamber 210 made of a pressure and temperature tolerant material, preferably although not exclusively stainless steel or aluminium, and coated in an inert material, preferably but not limited to Teflon or another material that does not react with fluoroethers or supercritical carbon dioxide. Chlorosevoether 211 contained in an inert vessel 212a is injected into the reaction vessel 201 by a high pressure injector 207a under the signal 214 of a controller 213. This controller is influenced by the output 215 of a detector 216, preferably UV, MS, PAS or ARS but most favourably IR spectroscopy. Further reagent in the form of a tertiary amine hydrofluoride salt 217 contained in an inert container 212b is injected into the reaction vessel 210 by a high-pressure injector 207b under the influence of the controller 213 (not shown). The reaction proceeds inside the reaction vessel at temperatures above the critical temperature of carbon dioxide (31.1 degrees Centigrade) and at pressures above the critical pressure of carbon dioxide (72.9bar). Products and reactants proceed through the chamber under the flow of supercritical C02 from the pump 206 and accumulator 208. This delivers the supercritical solution 218 to the detector 216 to regulate the input of reagent and reaction conditions. The reaction temperature can be altered by changing the temperature of the environment, although it must remain above the critical temperature of C02. The pressure of the reaction can be altered by the controller influencing the pump 206. The supercritical solution 218 is delivered to chromatography and/or fractional separation modules as shown in figure, for example as shown in Figures 4 and 5.
The system 200 shows the process of manufacture of sevoflurane from hexafluoroisopropanol (HFIP) in figure 2. Carbon dioxide 201 contained in a pressurised cylinder 202 is transferred above critical pressure (72.9 bar) by a pump 206 and passed into an accumulator 208 in a temperature controlled environment (not shown) above the critical temperature of carbon dioxide (31.1 degrees Centigrade). Supercritical C02 passes into a first reaction chamber 210a made of a pressure and temperature tolerant material, preferably although not exclusively stainless steel or aluminium, and coated in an inert material, preferably but not limited to Teflon or another material that does not react with fluoroethers or supercritical carbon dioxide. HFIP 219 in an inert container 212a is fed into the reaction chamber by a high-pressure injector 207a under the signal 214a from a controller 213. Formaldehyde, preferably paraformaldehyde or trioxane 220 contained in an inert container 212b, in equimolar or molar excess quantities are also fed into the first reaction chamber 210a by injector 207b. The supercritical solution 218 passes from the reaction chamber via a detection device 216a preferably UV, MS, PAS or ARS but most favourably IR spectroscopy into a second reaction chamber 210b containing aluminium trichloride to produce sevochlorane dissolved in supercritical C02. The products pass through a second detector 216b into a third reaction chamber 210c in which potassium fluoride 222 contained in an inert container 212c and dissolved in water is fed into the chamber by injector 207c. Water will quench the reaction of any remaining aluminium hyroxydichloride with sevochlorane. Alternatively solid potassium fluoride could be present inside the third reaction vessel 210c. Sevochlorane reacts with the fluorine-donor to produce sevoflurane. Products leave the third reaction chamber to further supercritical chromatography or fractionation for example as shown in figures 4 and 5.
The system 300 shown in figure 3 shows a method for the manufacture of desflurane from isoflurane and a fluorine donor, preferably potassium fluoride, sodium fluoride or anhydrous fluorine. Carbon dioxide 201 contained in a pressurised cylinder 202 is transferred above critical pressure (72.9 bar) by a pump 206 and passed into an accumulator 208 in a temperature controlled environment (not shown) above the critical temperature of carbon dioxide (31.1 degrees Centigrade). Supercritical C02 passes into a first reaction chamber 210a made of a pressure and temperature tolerant material, preferably although not exclusively stainless steel or aluminium, and coated in an inert material, preferably but not limited to Teflon or another material that does not react with fluoroethers or supercritical carbon dioxide.
Isoflurane 224 contained in an inert container 212a is injected into the reaction vessel by high-pressure injector 207a, dissolving into the supercritical C02. A fluorine donor 223, preferably hydrogen fluoride, potassium fluoride, sodium fluoride or anhydrous fluorine, contained in an inert container 212b is injected into the reaction chamber 210a by a high-pressure injector 207b. The fluoro-transfer reaction may proceed without catalysis, but may require transfer of the reactants into a second reaction chamber 210b, containing a catalyst 225, preferably but not limited to antimony pentahalide, a transition metal trifluoride (for example cobalt trifluoride), transition metal oxide (such as chromia) or mixed with a phase transfer catalyst such as tetramethylammonium chloride. Products including desflurane pass through a detection device 216 preferably UV, MS, PAS or ARS but most favourably IR spectroscopy that relays 215 to a controller 213 to signal 214 and regulate the pump 206 pressures (not shown), the temperature (not shown) and the injectors 207a (not shown) and 207b to control the flow of reactants and solvent into the reaction vessel 210a. The products then pass into the supercritical chromatography and/or fractionation systems for example as shown in figures 4 and 5.
Figure 4 shows an agent collection system 600 in which one or more substances are separated from a supercritical solution comprising halocarbon and supercritical fluid. In the presently described embodiment, the supercritical solution is agent-product 230 from which one or more halocarbons are separated. Agent-product 230 is supplied to a chromatography column ingress pipe 602. The agent-product 230 contains three anaesthetic agents 12: agent A 12a; agent B 12b; and agent C 12c. The agents 12a, 12b 12c are dissolved in supercritical C02. Example agents include isoflurane, sevoflurane and desflurane.
The chromatography column ingress pipe 602 supplies agent-product 230 to a chromatography column 210. A chromatography column egress pipe 604 directs the product of the chromatography column 210 to a back-pressure regulator 205 to which a directional valve 605 is connected. The back-pressure regulator 205 depressurises the product of the chromatography column 210, which causes the product of the chromatography column 210 to cool. To mitigate the effects of cooling, the backpressure regulator 205 contains a heating module (not shown) that prevents icing following decompression which may lead to sticking of the valve 605. The directional valve 605 is controlled by a controller 607. A FT-IR device 160 monitors the product produced by the chromatography column 210 by firing light through an in-line IR flow cell (not shown) located in the chromatography column egress pipe 604, and sends corresponding signals 614 to the controller 607, which is described further below.
The agent collection system 600 comprises a collection module 608, the interior of which is cooled by a temperature control system to liquefy the anaesthetic agent 12. The interior of the collection module 608 comprises three accumulators: a first heat accumulator 610a, a second heat accumulator 610b and a third heat accumulator 610c. 30 Each heat accumulator 610a, 610b, 610c is connected to the directional valve 605 by a respective accumulator ingress pipe 612a, 612b, 612c.
The FT-IR device 160 ensures that each heat accumulator 610a, 610b, 610c collects a different agent. For example, when the FT-IR device 160 detects that agent A 12a is being produced by the chromatography column 210, the FT-IR device 160 sends a signal 614 to the controller 607 which in turn sets the valve 605 so that agent A 12a flows into the first accumulator 610a. If the FT-IR device 160 detects that that agent B 12b is being produced by the chromatography column 210, the FT-IR device 160 sends a signal 614 to the controller 607 which in turn sets the valve 605 so that agent B 12b flows into in the second accumulator 610b. Similarly, if the FT-IR device 160 detects that that agent C 12c is being produced by the chromatography column 210, the FT-IR device 160 sends a signal 614 to the controller 607 which in turn sets the valve 605 so that agent C 12c flows into the third accumulator 610c. Each heat accumulator 610a, 610b, 610c is arranged to transfer heat away from the anaesthetic agent gas 12a, 12b, 12c which are cooled and liquefy entering it which collects in an associated cyclonic collector 616a, 616b, 616c.
Gaseous C02 is allowed to escape from each cyclonic collector 616a, 616b, 616c though an associated cyclonic vent 618a, 618b, 618c.
Alternative embodiments may contain further chromatography columns.
Chromatography columns may separate based on polarity, molecular size or weight. The preferred embodiment of the invention uses a size exclusion chromatography column with a pore size that differentiates between the different anaesthetic agents. Alternatively, supercritical fractionation can be used to separate individual anaesthetic agents. This process refers to use of staged depressurisation of C02 and its use as a driving gas in cold fractionating columns to elute the different agents based on their volatility. Thus lower volatility fractions condense first during slow transit through the column. The more volatile fraction continues into the next column with C02. In this column, further cooling of the column causes condensation of this fraction and its separation from C02.
Figure 5 shows an alternative agent collection system 600a which uses fractionation to separate anaesthetic agent 12 from agent-product 230. As above, the agent-product 230 is in a supercritical state when it enters the system 600a. The agent-product 230 flows along a pipe 650 to a back pressure regulator 205. Agent-product 230 is depressurised below critical pressure and warmed to prevent icing by the back pressure regulator 205. Agent-product 230 flows to a first fractionating column 652a along a first fractionating column ingress pipe 654a. A first fractionating column egress pipe 656a extends from the first fractionating column 652a to a first pressure reducing valve 205a. Pressure is further controlled by the downstream pressure-regulator valve 658a. A second fractionating column ingress pipe 654b extends from the first pressure reducing valve 658a to a second fractionating column 652b. A second fractionating column egress pipe 656b extends from the second fractionating column 652b to a second pressure reducing valve 205b. A vent pipe 659 extends from the second pressure reducing valve 205b to a vent 660.
Each fractionating column 652a, 652b comprises non-absorbent beads 661a, 661b, and a cooling jacket 662a, 662b to allow temperature control of each fractionating column 652a, 652b. A first collection vessel 664a is associated with the first fractionating column 652a, and a second collection vessel 664b is associated with the second fractionating column 652b.
The pressure of the solution 503 is lowered in stages by the pressure regulating valves 205a and 205b. Less volatile agent 12, for example Agent X I2x, is liquefied by the first fractionating column 652a and collects in the first collection vessel 664a. C02 and anaesthetic agent with a higher volatility, for example Agent Y I2y, passes into the second fractionating column 652b, which may be further depressurised by the pressure regulating valve 205b. Due to the low temperatures in the fractionating column 661b, the remaining anaesthetic agent liquefies and collects in the second collection vessel.
Gaseous C02 is released via the vent 660. Alternatively, gaseous C02 may be recompressed for future use (not shown). A plurality of fractionating columns may be arranged in parallel which would enable selected agents to be recovered at a higher rate. Alternatively, a plurality of fractionating columns may be arranged in series, as shown in Figure 8, to allow a greater range of agents to be collected.
In alternative embodiments of the invention, in-line infra-red, preferably FT-IR sensor, devices may be used to detect the presence of anaesthetic agents and contaminants in liquidised agent I2x, I2y. Further separation steps, for example using chromatography or fractional distillation may then be used to achieve the required purity of agent I2x, I2y.

Claims (5)

GB1603094.2A2016-02-232016-02-23Processes for the preparation of sevoflurane and desfluraneExpired - Fee RelatedGB2547651B (en)

Priority Applications (12)

Application NumberPriority DateFiling DateTitle
GB2019638.2AGB2587294B (en)2016-02-232016-02-23Processes for the preparation of desflurane
GB1603094.2AGB2547651B (en)2016-02-232016-02-23Processes for the preparation of sevoflurane and desflurane
EP17713370.9AEP3419739A1 (en)2016-02-232017-02-22Improvements to the manufacture and remanufacture of volatile anaesthetic agents using supercritical fluids
PCT/GB2017/050460WO2017144879A1 (en)2016-02-232017-02-22Improvements to the manufacture and remanufacture of volatile anaesthetic agents using supercritical fluids
DE202017007559.8UDE202017007559U1 (en)2016-02-232017-02-22 Improvements to the crafting and reprocessing of volatile anesthetic agents using supercritical fluids
CN201780012644.4ACN108697968A (en)2016-02-232017-02-22 Improvements in the manufacture and remanufacture of volatile anesthetics using supercritical fluids
JP2018541629AJP2019514446A (en)2016-02-232017-02-22 Improving the production and regeneration of volatile anesthetics using supercritical fluid
MX2018010079AMX2018010079A (en)2016-02-232017-02-22Improvements to the manufacture and remanufacture of volatile anaesthetic agents using supercritical fluids.
AU2017222392AAU2017222392A1 (en)2016-02-232017-02-22Improvements to the manufacture and remanufacture of volatile anaesthetic agents using supercritical fluids
CA3014020ACA3014020C (en)2016-02-232017-02-22Improvements to the manufacture and remanufacture of volatile anaesthetic agents using supercritical fluids
US17/718,669US20220233798A1 (en)2016-02-232022-04-12Manufacture and remanufacture of volatile anaesthetic agents using supercritical fluids
AU2022259700AAU2022259700A1 (en)2016-02-232022-10-24Improvements to the manufacture and remanufacture of volatile anaesthetic agents using supercritical fluids

Applications Claiming Priority (1)

Application NumberPriority DateFiling DateTitle
GB1603094.2AGB2547651B (en)2016-02-232016-02-23Processes for the preparation of sevoflurane and desflurane

Publications (3)

Publication NumberPublication Date
GB201603094D0 GB201603094D0 (en)2016-04-06
GB2547651Atrue GB2547651A (en)2017-08-30
GB2547651B GB2547651B (en)2021-02-03

Family

ID=55753030

Family Applications (1)

Application NumberTitlePriority DateFiling Date
GB1603094.2AExpired - Fee RelatedGB2547651B (en)2016-02-232016-02-23Processes for the preparation of sevoflurane and desflurane

Country Status (1)

CountryLink
GB (1)GB2547651B (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
US4874901A (en)*1988-05-061989-10-17Boc, Inc.Process for the production of polyfluorinated ethers
CN105884587A (en)*2016-04-262016-08-24华东医药(西安)博华制药有限公司Method for synthesizing chloromethy-1,1,1,3,3,3-hexafluoroisopropyl ether

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
US4874901A (en)*1988-05-061989-10-17Boc, Inc.Process for the production of polyfluorinated ethers
CN105884587A (en)*2016-04-262016-08-24华东医药(西安)博华制药有限公司Method for synthesizing chloromethy-1,1,1,3,3,3-hexafluoroisopropyl ether

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
WPI Abstract Accession No 2016-60373S & CN 105884587A*

Also Published As

Publication numberPublication date
GB2547651B (en)2021-02-03
GB201603094D0 (en)2016-04-06

Similar Documents

PublicationPublication DateTitle
EP2937329B1 (en)Method for producing acetic acid
CN106061934B (en) Method and system for producing acrylic acid
EP2554534B1 (en)Method for producing difluoroacetyl chloride
US8759592B2 (en)Process for preparing methylmercaptopropionaldehyde
JP2007511583A5 (en)
TWI314065B (en)
CN107011290B (en) The production method of tetrahydrofuran
FR2903685A1 (en) PROCESS FOR OBTAINING 1,2-DICHLOROETHANE BY DIRECT CHLORINATION WITH DIRECT EVAPORATION CATALYST SEPARATION STEP AND INSTALLATION FOR CARRYING OUT SAID METHOD
EP3608310A1 (en)Method for separating and purifying 2-chloro-3-trifluoromethylpyridine
JP2011514374A (en) Purification method of methacrylic acid
HUE034627T2 (en)Preparation of 5-hydroxymethylfurfural (hmf) from saccharide solutions in the presence of a solvent having a boiling point greater than 60°c and less than 200°c (at standard pressure, called low boiler for short)
GB2547651A (en)Processes for the preparation of sevoflurane and desflurane
GB2587294A (en)Processes for the preparation of desflurane
ES2294739T3 (en) COPRODUCTION OF ACETIC ANHYDRIC AND ACETATE ESTER.
CN110650937B (en)Process for producing octafluorocyclopentene
AU2008277290B2 (en)Process for production of 1,2,2,2-tetrafluoroethyl difluoromethyl ether (desflurane)
JP2008155173A (en) Solvent replacement equipment
JP3963150B2 (en) Decomposition method of by-products during the production of (meth) acrylic acids
CN119140052B (en) A system and method for synthesizing trifluoromethyl fluoroformate
WO2025131819A2 (en)Process for production of bio-acrylic acid
JPH0374342A (en)Continuous production of 2,3-dichloro-1-propanol and device therefor
CN120246947A (en) Method and system for preparing phosphorus pentafluoride by continuous reaction using tubular reactor
JP5832283B2 (en) Method for producing methacrylic acid
RU2186052C1 (en)Octafluorocyclobutane and hexafluoropropylene production process
JP2017190287A (en) Method for producing N-vinylformamide

Legal Events

DateCodeTitleDescription
PCNPPatent ceased through non-payment of renewal fee

Effective date:20240223


[8]ページ先頭

©2009-2025 Movatter.jp