1 GB 2 154 539 A 1
SPECIFICATION
Labels and manufacture thereof The present invention relates to a label for a container and to a method and apparatus for making a label, and in particular to a label which is intended to be stuck on to a container such as, for example, a box, packet, bottle or tin.
Owing to present day regulations governing the information which manufacturers have to provide to customers when selling products, particularly chemical products such as agrochemicals, pesticides, and industrial chemicals in general, it is becoming necessary to give an everincreasing amount of information to the customers of the products; it is often necessary to supply the information on the container of the product rather than on a separate sheet supplied with the container.
One convenient way of arranging for this textual information to appear on the container is to supply it on the label of the container. However, it is often the case that the label, or even the container itself, is not large enough to accommodate all the information which the manufacturer must supply to the purchas- 90 er of the product.
In my co-pending British Patent Applications Nos.
8305905 and 8316796 1 have disclosed a folded label which is or can be adhered to a support web. The labels disclosed in those applications are not suit able for some applications and, although they provide a large surface area for printed information, they are not particularly inexpensive or easy to manufacture.
The present invention provides a label for a 100 container comprising two superposed webs of sheet material which are adhered together at two regions spaced from each other, there being between those regions two opposed inner web surfaces, at least one of which carries printed information, at one of the said regions the two webs being releasably adhered together so that the two webs can be separated thereby to reveal the information by pulling the webs apart in that region.
The present invention further provides a method for making labels in a continuous process, comprising the steps of:
(a) providing a first elongate web of sheet material; (b) printing information on at least one side of the first web; (c) providing a second elongate web of sheet material; (d) printing information on at least one side of the second web; (e) superposing the two printed webs and adher ing the two printed webs together so that the webs are adhered together at a succession of regions spaced from each other along the composite web so formed, each or every other of these regions includ- 125 ing a portion at which the two webs are releasably adhered together and there being between succes sive pairs of those regions two opposed inner web surfaces, at least one of which carries printed information; and (f) cutting the composite web so as to produce labels, each label including a pair of the opposed inner web surfaces and incorporating two of the adhered regions, one of those regions having a respective one of the releasably adhered portions.
The present invention further provides an apparatus for making labels in a continuous process, comprising a first printing station for printing information on a side of a first elongate web of sheet material, a second printing station for printing information on a side of a second elongate web of sheet material, means for superposing the two printed webs and adhering the two printed webs together so that the webs are adhered together at a succession of regions spaced from each other along the composite web so produced each or every other of those regions including a portion at which the two webs are releasably adhered together and there being between successive pairs of those regions two opposed inner web surfaces, at least one of which carries printed information, and a cutting device for cutting the composite web so as to produce labels, each label including a pair of the opposed inner web surfaces and incorporating two of the adhered regions, one of those regions having a respective one of the portions.
In this specification, the term "printing" is to be construed in its broadest sense to include printing processes, such as, for example, gravure, lithogra- phy, letterpress, flexography, and screen printing.
Embodiments of the present invention will now be described by way of example with reference to the accompanying drawings, in which:
Figure 1 shows a plan view of a label in accordance with the invention; Figure 2 shows a section on line A-A of the label of Figure 1; Figure 3 shows a section through the label of Figure 2 when it has been opened; Figure 4 shows a row of the labels of Figure 1 when mounted on a releasable backing sheet; and Figure 5shows schematically apparatus for continuously producing a number of the labels of Figure 1.
Referring to Figures 1 and 2, a label 2 consists of two strips 4, 6 of a sheet material such as, for example, paper. The two steps 4, 6 have substantially the same area and are preferably rectilinear (e.g. rectangular) in shape. The two strips 4, 6 are superposed over each other so that one strip 4 constitutes an upper strip, the front surface 8 of which is visible when the label 2 is affixed to a container, and the other strip 6 constitutes a lower strip, the rear surface 10 of which is to be aff ixed to the container.
The two strips 4, 6 are attached together at two regions 12,14 which are spaced from each other and extend across the width of the strips 4, 6 at a respective end thereof. Dotted lines 16, 18 in Figure 1 show an edge of the respective region 12,14, each region 12,14 being defined at its other edges by the edges of the strips 4, 6. When the strips 4, 6 are composed of paper, they may be attached by means of a layer 20, 21 of a suitable adhesive, such as, for example, a water-based adhesive, which layer 20,21 2 GB 2 154 539 A 2 extends across the respective region 12, 14. The label 2 can carry printed information, such as textual information, concerning the product in the container, on the front surface 8. The two opposed inner surfaces 22, 24 of the label carry further printed information. In order to render visible the two inner surfaces 22, 24, the two strips 4, 6 are separated so as to open the label 2 in the manner which is described hereinbelow.
As is shown more clearly in Figure 3, at one of the regions 12 the two strips are attached together so that they cannot be separated in that region 12 whereas at the other one of the regions 14 the two strips are releasably attached together. In a preferred arrangement when the strips 4,6 are composed of paper and are attached by means of a layer of water soluble adhesive, upper strip 4 is provided with a band 26 of a material which renders the paper hydrophobic, thereby to allow the upper strip 4 to be selectively detached from and re-attached to the lower strip so as to be able repeatedly to open and close the label 2. The band 26 is preferably coextensive with the adhesive layer 21 in region 14 and the arrangement is such that the adhesive layer 21 cannot contact the upper strip 4 directly but only via the band 26. Preferably, the material which renders the paper hydrophobic is a polysiloxane such as, for example, a polysiloxane manufactured under the code name WS70M and WS78L by Wacker and sold in Great Britain by Ambersil Limited, Basingstoke, Hants, as Silicone Fluid F1 00. In order to open the label 2, an edge of the upper strip 4 which is adjacent the band 26 is pulled upwardly and away from the lower strip 6. The band 26 is separated from the adhesive layer 21 thereby to allow the label 2 to be bent into the open position and reveal the inner surfaces 22, 24.
It is readily apparentfrom the foregoing that the label 2 may be any desired size and shape and may be composed of any suitable sheet material e.g. paper, plastics sheet, etc. When plastics sheets are employed, the plastics sheets may be attached by heat sealing.
In addition, in an alternative arrangement the band 26 and the adhered layer 21 could be provided 110 instead on the lower strip 6 and the upper strip 4, respectively.
Furthermore, the size and shape of the attached regions, 12,14, and the band 26 accordingly, may be varied as desired. The band 26 does not have to be positioned at the edge of the label 2. To facilitate manual opening of the label 2, adhesive layer 21 and band 26 may be disposed inwardly of an edge of the label 2 so as to provide an unadhered region, between that edge and the band 26/adhesive layer 21 adhered region, in which the two strips 4. 6 Gan readily be separated manually prior to pulling apart the adhered region. The band 26 should be at least coextensive with the adhesive layer 21. If desired, as shown in Figure 4, a number of the labels 2 may be carried in succession on a length of release backing material 40 which for convenience of handling Gan be wound into a reel. When subsequently labelling Gontainers, the reel Gan be unwound so that the labels 2 can be removed SUGcessively from the 1 backing material 40 and applied to containers to be labelled. The backing material 40 may be composed of a waxed paper sheet. The labels 2 can be removably attached to the backing material 40 by providing on the rear surface 10 a layer of pressuresensitive adhesive so that the label 2 is selfadhesive.
An apparatus and method for making the labels 2 will now be described with reference to Figure 5. The apparatus shown in Figure 5 is employed to make the labels 2 in the form shown in Figure 4, in which a number of the labels 2 are carried on a release backing material 40.
Afirst reel 42 comprises a wound-up web 44 of self-adhesive paper on a release backing material. In Figure 5 the release backing material is on the lower side of the web 44. The web 44 is fed out from reel 42 to a first printing station 46 comprising a pair of cylinders, one 48 being a print cylinder and the other 50 being an impression cylinder. At the first printing station 46 textual information is printed at successive positions along the length of the web 44 in one colour on the upper surface of the paper. There may also be provided downstream of the first printing station 46 further printing stations to print textual information in other colours onto the upper surface of the paper. The printed upper surface of web 44 is to constitute the inner surface 24 of the labels 2. The web 44 is then fed to an adhesive applying station 52 comprising a pair of cylinders, one 54 being an adhesive applying cylinder and the other 56 being a backing cylinder. Alternatively, adhesive applying station 52 may comprise an adhesive extruder for extruding adhesive onto the web 44. Adhesive is applied to desired areas in successive positions along the length of the web 44, those areas being between the successive printed areas on the upper surface of the paper so as to form the adhesive layers 20,21 which are shown in Figure 2. If desired, continuous layers of adhesive can be applied at successive positions along the length of the web 44, each layer being defined by lines 16 and 18 and the edges of the web 44. On cutting the individual labels (as described hereinbelow) the two separate regions 20,21 are formed from each said layer, each region 20,21 being associated with a respective label 2. The web 44 is then fed to a pair of nip rollers 58.
A second reel 60 comprises a wound-up web 62 of paper. The web 62 is fed successively along a plurality of printing stations 64, each of which comprises a respective pair of cylinders and at each of which textual information is printed onto a side of the paper at successive locations along the length thereof. Both sides of the paper are printed. The upper surface of web 62 is to constitute the upper surface 8 of the labels 2 and the printed lower surface of the web 62 is to constitute the inner surface 22 of the labels 2. The printed web 62 is then fed to a further pair of cylinders 66. The cylinders 66 apply to the lower surface of the web 62 at succes- sive positions therealong between the printed areas the band 26 of hydrophobic material, the band 26 being transverse to the web 62. The web 62 is then fed to the nip rollers 58.
The nip rollers 58 squeeze the two webs 44,62 3 GB 2 154 539 A 3 together so thatthey are stucktogether by the adhesive layers 20, 21. There is precise longitudinal alignment of the two webs 44,62 so as to ensure that when the subsequent labels 2 are produced, the printed inner surfaces 22,24 are fully visible when the label 2 is opened and the band 26 is correctly aligned with that layer of adhesive which is to constitute layer 21 in the resultant label. A combined web 68 emerges from the nip rollers 58 and is then fed to a die cutting station 70, comprising a diecutting cylinder 72 and a backing cylinder 74. At the die-cutting station 70, the individual labels 2 are cut out by cutting through both of the continuous paper sheets. The release backing material is not cut and the resultant die-cut web has an appearance similar to that shown in Figure 4. The excess paper 76 is taken off continuously and wound into a reel 78. The die-cut web is wound into a reel 80.
It will be apparent from the foregoing thatfor web 44 the printing and adhesive applying steps may be interchanged as desired and that for web 62 the printing and hydrophobic material applying steps may be interchanged as desired.