SPECIFICATIONPlatesDescriptionThis invention relates to plates, and more particularly to coalescer plates for use in an oily water separator of the plate type.
Examples of such separators are described inUnited States Patents 3847813 and 3957656. It will be seen that the basis of the separation resides in the provision of a plurality of corrugated separator plates mounted parallel to one another.
The plates are sinusoidal or approximately so in cross section. The oil/water mixture is caused to flow between the parallel plates (which may be arranged in a parallel horizontal fashion as in U.S.
Patent 3957656 or in a somewhat inclined fashion as in U.S. Patent 3847813), the effect of the sinusoidal path being alternatively to accelerate and to decelerate the fluid. These changes in velocity of the fluid which occur in directions both tangential to and normal to plate surfaces, combined with the inertial effects of differently sized oil droplets, tends to cause the droplets to coalesce. The coalesced oil droplets are suitably led off through weep holes in the crests of the corrugations.
The overall effect of the apparatus is that as the oil/water mixture progresses along the length of the separator, the oil gathers preferentially towards the top of the vessel. Oil is withdrawn from the top of the vessel at the end of the paths through the parallel plates and purified water from the bottom of the vessel.
A problem arises in aligning the plates with proper separation. The separation is all important since it is the separation at different point normal to the direction of general flow which accounts in large part for the resulting coalescence.
Alternative modes of interconnection between the parallel plates are described and illustrated in the two U.S. Patents aforementioned. A further prior means of interconnection and separation is described below with reference to Figs. 1 and 2 of the accompanying drawings. These prior proposed arrangements are not in our view entirely satisfactory.
We describe below an embodiment of oil/water separator which is constructed in accordance with the present invention and has a stack of parallel corrugated plates between which the oil/water mixture is constrained to flow, the plates being separated in said stack from one another by spacing means provided thereon and defining first and second selectable spacings between any two adjacent plates of the stack.
The described embodiment employs spacing forms provided integrally with the plates. Thus, when the spacing forms are provided at the crests in the corrugations, the spacing form may be provided as a depending portion of the upper or superposed plate. For location, a corresponding minor indent may be provided at the crest on the lower or underposed plate. The arrangement of these depending portions and indents is such that turning alternate plates through 1800 in their own plane makes the various depending portions coincide with each other, and results in a plate stack with substantially reduced spacing between plates.
The invention is hereinafter more particularly described by way of example only with reference to the accompanying drawings, in which:~Fig. 1 shows a schematic side elevational view of two plates of a prior proposed oily water separator of the plate type;Fig. 2 is a sectional view through the plates shown in Fig. 1 taken along the line Il-Il; Fig. 3 is a view generally similar to Fig. 1 showing two plates of one embodiment of oil water separator constructed in accordance with the present invention;Fig. 4 is a view generally similar to Fig. 2 but taken along the line lV-lV in Fig. 3; andFig. 5 is a view generally similar to Fig. 4 but showing how the plates of Figs. 3 and 4 may be arranged with substantially reduced spacing between the plates.
Referring first to Figs. 1 and 2 which show, somewhat schematically two plates 1 and 2 of a prior proposed oily water separator. The plates, of which the plates 1 and 2 are but two of a plurality, are generally arranged horizontally, rather in the manner illustrated in Fig. 1 of U.S. Patent 3957656, with the crests and troughs in the corrugations extending transverse to the general direction of flow of fluid through the apparatus.
A typical separation between the plates 1 and 2 at the crests and troughs would be of the order of 6 mm. Respective spacing studs are integrally moulded with the plates at suitable positions along each crest, as shown at 3 and 4 in Figs. 1 and 2. Weep holes 5 are also provided along the crests to allow coalescing oil droplets to migrate to the stop of the apparatus. It will be noted that each stud defines a recess 6 into which the distal end of a corresponding stud on the next adjacent plate may be received. Thus, the distal end 7 of studs 4 of plate 2 are received in the recesses 6 of studs 3 of plate 1.
We have found that the arrangement described and illustrated in Figs. 1 and 2 tends to suffer from unwanted turbulence. The reader is directed to theSpecification of our Application 49120/78 (Serial No. 2039766), from which the present application has been divided, for further discussion of this problem.
Referring now to Figs. 3 and 4, there are shown, again somewhat schematically, two plates 8 and 9 of a plurality. The plates may be arranged to extend horizontally, or may be somewhat inclined, for example rather in the manner of the plates shown in Fig. 6 of U.S. Patent 3847813.
It will be seen that the arrangement of Figs. 3 and 4 provide plate separations comparable with those of Figs. 1 and 2 previously described.
Each plate is provided with a plurality (only 2 shown) of integrally formed spacing forms 10 for separating the respective plate from its adjacent underposed plate. The spacing forms 10 are smoothly shaped to provide substantially laminar flow therepast in a direction generally transverse to the corrugations. As illustrated, the spacing forms 10 are provided at the crests in the corrugations, but those skilled in this art will readily appreciate that the spacing forms could alternatively (or additionally) be provided at the troughs in the corrugations. Each spacing form 10 is provided by a portion which depends from the remainder of the plate at the crest to form a leading edge 11 which serves to divide the incoming fluid flow to the said crest so as to pass the spacing form 10 with substantially laminar flow.It will be seen that the edge 11 extends generally tangentially to the crests of the underposed plate 9. Weep holes 13 are provided at lengths spaced along the respective crests.
Similar holes may also be provided in the troughs.
It will be noted from Fig. 4 that at the left side thereof, plate 8 has a spacing form 10 separated from centre line of a weep hole 13 by a distance X while plate 9 has the centre line of a spacing form10 spaced from the centre line of the corresponding weep hole by a distance Y. At the right hand side of Fig. 4, this space relationship is shown reversed. Consequently, when, as shown in Fig. 5. plate 9 is reversed, the two plates will nest with spacing form to spacing form and indent to indent providing a substantially reduced separation between the plates.
The reader is directed to the specification of ourApplication No.49120/78 (Serial No.2039766) for description of ways in which the embodiments of plate described herein may be manufactured.
The plates are suitable formed of polypropylene which has oleophilic characteristics which may be improved by giving the plates a surface treatment, as for example by a silicone coating which is then cured.