Release device for the door of a dishwashing machine.
The present invention relates to a closure device for the door of a dishwasher comprising a body, a washing chamber in which there is disposed at least one rotatable drum electrically operated members in particular a heater element and a washing pump, water directing members and a door for closure of the washing chamber.
It is known that in electrical domestic appliances such as for example washing machines or dishwashers, the doors, as well as allowing the mechanical opening and closing of the apparatus, also actuate a safety switch connected to the mains supply. In this way, if the door is opened during theoperation of the apparatus, the electrical energy supply is interrupted and the said apparatus is turned off so as to prevent it from operating with the door open which could endanger the user. It is also known that in some commercially available dishwashers the electrical part of the appliance is located in the body, whilst the safety switch is positioned on the door. This arrangement makes it necessary for two electrical cables to pass from the door to the body of the dishwasher. These cables are subjected, whenever the door is opened or closed, to a torsional and flexural force which after a long time can damage them.
To avoid this disadvantage it is possible to use particularly flexible cables, but this increases the manufacturing costs of the dishwasher.
It is also known that in the said dishwashers the safety switch (which is mounted on the door) is operated by a closure striker,fixed on the body acting over a distance of about 60-70 mm. The said closure striker must overcome both the closure force of the safety switch plunger( about 350g.) and friction (evaluated at about 200g.). The significant distance between the point of fixture of the closure striker and the safety switch plunger is such that the force which the said closure striker must support at its fixing point is in the region of 5-6kg, so that it is necessary to construct such closure striker of very rigid material, which involves significant tolerances in the working-and therefore wide variation in the amount of force which must be applied by the user to the said closure striker in order to effect opening or closing of the door. In other words this type of door closure leads to dishwashers having an opening and closing movement which varies from "relatively soft" to "very hard" without it being possible to determine in advance during design the degree of "softness" of this movement.
Another disadvantage of this type of door closure is due to the fact that the mechanical release of the door takes place first, and then opening of the safety switch after which the electrical supply to the dishwasher is interrupted. Because of this it is possible for the machine to continue to operate for several seconds with the door partially open, which could cause the user (who has just opened the door) to be at risk.
Therefore the object of the present invention is that of overcoming the said disadvantages and providing a door closure device for a dishwasher in which the safety switch is mounted on the body of the dishwasher, the opening and closing movements of the dishwasher will be "soft", and in which if the door is opened with the machine in operation there will first be an interruption of the mains electricity supply and then release of the door. To achieve these objects the subject of the present invention is a door closure device for a dishwasher comprising a body, a washing chamber in which there is disposed at least one rotatable drum, electrically operated members and particularly a heater element and a washing pump, means for directing the water within the machine and a door for closure of the washing chamber, characterised by the fact that the said device includes mechanical means disposed in part on the door and in part on the body of the dishwasher, and electrical means for enabling and disabling the said electrically operated members and disposed solely on the body of the dishwasher itself.
Further objects and advantages of the present invention will become clear from the detailed description which follows and from the attached drawings, given purely by way of explanatory and non-limitative example.
In Figure 1 there is shown a transverse section of the door closure device of a dishwasher, forming the subject of the present invention.
In this drawing can be seen: abody 1 of a dishwasher to which acontrol panel 2 is fixed and to which is pivoted a striker 3 in such a way that it can rotate about the pivot axis formed by two cylindrical pins 4 formed by the striker 3 itself and which are inserted into two cylindrical cavities 5 of asuitable support 6 for the striker, which support in turn is fixed to thebody 1 of the dishwasher by means of screws not visible in the drawing.
The striker 3 also has a switch support 7, which is also formed with two cylindrical projections 8 and 9. Over the first projection 8 is fitted one end of a biasing spring 10 the other end of which is fitted over acylindrical projection 11 of thestriker support 6 which is positioned in correspondence with the cylindrical projection 8 of the switch support 7. Over the cylindrical projection 9 of the switch support 7 there is fitted asafety switch 12 the electrical terminals of which are connected in series to the mains supply of the machine through itsreference hole 13 and which is then fixed to the said switch support 7 by means of ascrew 14. Thesafety switch 12 has aplunger 15 which has a stroke of 1.5 mm between opening and closing its electrical contacts.
The saidplunger 15 is controlled by aprobe 16 through ahole 17 in the striker 3 in register with theplunger 15 itself. That is to say the distance between thesafety switch 12 and the striker 3 is such that there is no interference between theplunger 15 .and the striker 3; moreover the dimensions of thehole 17 are such that a test device of dimensions standardised by the authorities which provide the regulations in relation to utiliser safety, cannot succeed in actuating theplunger 15 when thesafety switch 12 is mounted on the switch support 7. The.probe 16 forms part of alatch block 18 which is fixed by means of screws (not visible in the drawing) to thedoor 19 of the dishwasher. Between thelatch block 18 and thedoor 19 there is inserted afixed handle 20 which has holes both to allow passage of screws for fixing thelatch block 18 to thedoor 19 and to allow passage of afinger member 21 rigidly connected to amovable handle 22 which transmits upward movement exerted by the user on themovable handle 22 to the free end of the striker 3. Themovable handle 22 is pivoted to thedoor 19 in a known way and in such a way that it can turn about itspivot axis 23. The form of the end of the striker 3 and of thelatch block 18 in the region of thefin- ger member 21 (which in rest conditions do not touch) is such that in the event of knocks against thedoor 19 such ends touch one another so that the striker 3 contacts against thelatch block 18 preventing any damage to theprobe member 16 which could become sheared off, since, as already mentioned, having to pass through thehole 17 which for reasons of security must be small, it too is of reduced dimensions.
In order to understand the operation of the dishwasher door closure device we start from the condition that thedoor 19 is closed. If the user wishes to open the saiddoor 19 he presses themovable handle 22 upwards; this movement, through thefinger 21 is transmitted to the free end of the striker 3 and to the safety switch 12 (which is rigidly connected to it) which starts to rise turning about the pivots 4. Theplunger 15 of thesafety switch 12 therefore starts to be lowered and after a stroke of 1.5 mm the switch contacts open. Then if the machine is in operation the mains supply will be cut off and the machine would stop.
The striker 3 continues to rise and after a stroke of 4 mm. the free end of the striker 3 is located in a region overlying the part of thelatch block 18 which supports theprobe 16 and from this moment there is no longer any impediment tying thedoor 19 and thebody 1 of the machine together, and thedoor 19 can open without further obstacle.
This extra stroke of 2.5 mm. between the moment when the supply is disconnected and the moment in which thedoor 19 starts to open avoids any risk to the user. When thedoor 19 is open the striker 3, turning about the pivots 4, due to the spring 10 and under its own weight, is again lowered passing beyond the rest position until it touches thesupport 6 for the striker and comes torest 1 to 2 mm. lower than the rest position.
Upon closure of thedoor 19 the part of thelatch block 18 which supports theprobe 16 touches the lower free end of the striker 3 making it rise above the rest position in such a way that theprobe 16 can pass without interfering with the striker 3; at this point the biasing spring 10 (which is preloaded under compression) makes the striker 3 turn to its rest position holding thedoor 19 closed, whilst theprobe 16 compresses theplunger 15 of thesafety switch 12 enabling the supply to reach the electrical members of the machine.
The said spring 10 must overcome the friction and the closure force of theplunger 15 which is equivalent to about 500 grammes and given that it works in a plane parallel to the closure plane of thedoor 19 it is sufficient that it can balance a load of about 1 kg. More or less the same load is sufficient for the user to open or close thedoor 19 and therefore the opening and closure operation of thisdoor 19 will be "very soft".
Moreover, if because of friction the force should become greater than that envisaged, because of the production tolerances, it would be sufficient to increase the coefficient of elasticity of the spring 10 to resolve the problem.
It is to be noted that even upon closure of thedoor 19 the two phases, that is the mechanical and electrical phases, take place in succession: first the mechanical locking between the free end of the striker 3 and the part which supports theprobe 16 of the latch-block 18 takes place, and then the closure of thesafety switch 12 due to the pressure of theprobe 16 on theplunger 15 occurs.
From the above description the advantages of the dishwasher door closure device forming the subject of the present invention will be clear. In particular these are represented by the reduction (or in some cases elimination) of the number of electrical cables which must pass from the door to the body of the dishwasher, the softness of the door opening and closing operation, and a greater safety for the user in the event that he should perform this operation carelessly.
It is also clear that numerous variations to the described device are possible and will be apparent for example to the man skilled in the art, without by this departing from the scope or principles of novelty inherent in the inventive idea.