技术领域Technical Field
本实用新型涉及混凝土搅拌罐技术领域，具体为一种搅拌罐清洁过滤装置。The utility model relates to the technical field of concrete mixing tanks, in particular to a cleaning and filtering device for a mixing tank.
背景技术Background Art
混凝土是将水泥、石灰、水、石子等材料放入混凝土搅拌罐中进行混合搅拌，这个过程是为了将这些材料混合得更加均匀。混凝土广泛应用于我国工业、农业、交通、国防、水利、市政等建设工程中，需求量在不断增大。Concrete is made by mixing cement, lime, water, gravel and other materials in a concrete mixing tank. This process is to mix these materials more evenly. Concrete is widely used in my country's industrial, agricultural, transportation, national defense, water conservancy, municipal and other construction projects, and the demand is increasing.
现有的混凝土搅拌装置在搅拌卸料后内部会剩下一些混凝土，我们需要及时地对其进行清理，这些清理后的混凝土会随之丢在地下，从而导致材料浪费的问题。In the existing concrete mixing device, some concrete will remain inside after mixing and unloading, and we need to clean it in time. The cleaned concrete will be thrown on the ground, which will lead to the problem of material waste.
实用新型内容Utility Model Content
针对现有技术的不足，本实用新型提供了一种搅拌罐清洁过滤装置，具备实用性强、稳定性好的优点，解决了上述背景技术所提出的问题。In view of the deficiencies in the prior art, the utility model provides a stirring tank cleaning and filtering device, which has the advantages of strong practicability and good stability, and solves the problems raised by the above-mentioned background technology.
本实用新型提供如下技术方案：一种搅拌罐清洁过滤装置，包括支架，所述支架的顶部固定装配有搅拌筒，所述支架上固定装配有安装支架，所述安装支架的顶部固定装配有电机，所述电机的动力输出轴上固定安装有转盘，所述转盘上转动套接有皮带，所述皮带的内壁转动连接在变速箱的传动轴上，所述变速箱的输出轴上固定安装有连接轴，所述连接轴上安装有第一搅拌叶片、第二搅拌叶片、第三搅拌叶片与第四搅拌叶片，所述第一搅拌叶片、第二搅拌叶片与第四搅拌叶片上皆固定装配有搅拌铲。The utility model provides the following technical solution: a stirring tank cleaning and filtering device, comprising a bracket, a stirring drum is fixedly installed on the top of the bracket, a mounting bracket is fixedly installed on the bracket, a motor is fixedly installed on the top of the mounting bracket, a turntable is fixedly installed on the power output shaft of the motor, a belt is rotatably sleeved on the turntable, the inner wall of the belt is rotatably connected to the transmission shaft of a gearbox, a connecting shaft is fixedly installed on the output shaft of the gearbox, a first stirring blade, a second stirring blade, a third stirring blade and a fourth stirring blade are installed on the connecting shaft, and a stirring shovel is fixedly installed on the first stirring blade, the second stirring blade and the fourth stirring blade.
作为本实用新型的一种优选技术方案，所述第三搅拌叶片上固定装配有清理铲。As a preferred technical solution of the utility model, a cleaning shovel is fixedly mounted on the third stirring blade.
作为本实用新型的一种优选技术方案，所述搅拌筒的底部开设有导料槽，所述导料槽的内壁滑动连接有挡板。As a preferred technical solution of the utility model, a material guide groove is provided at the bottom of the mixing drum, and a baffle is slidably connected to the inner wall of the material guide groove.
作为本实用新型的一种优选技术方案，所述搅拌筒的底部安装有漏斗，所述漏斗位于导料槽的下方，所述漏斗的底部开设有下料槽。As a preferred technical solution of the utility model, a funnel is installed at the bottom of the mixing drum, the funnel is located below the material guide trough, and a material discharge trough is opened at the bottom of the funnel.
作为本实用新型的一种优选技术方案，所述下料槽的内壁固定装配有连接管，所述连接管的底部固定装配有连接块，所述连接块上滑动连接有插板，所述连接块的底部固定装配有排卸管。As an optimal technical solution of the utility model, the inner wall of the discharge chute is fixedly equipped with a connecting pipe, the bottom of the connecting pipe is fixedly equipped with a connecting block, a plug plate is slidably connected to the connecting block, and the bottom of the connecting block is fixedly equipped with a discharge pipe.
作为本实用新型的一种优选技术方案，所述插板的顶部开设有若干个排料孔。As a preferred technical solution of the utility model, a plurality of discharge holes are provided on the top of the insert plate.
与现有技术对比，本实用新型具备以下有益效果：Compared with the prior art, the utility model has the following beneficial effects:
1、该搅拌罐清洁过滤装置，通过清理铲转动将剩余的混凝土颗粒清理，使混凝土颗粒通过漏斗与连接管到插板上，此时水和沙子通过排料孔排出，随后将插板抽出，使沙子、水和石子可以得到过滤和分离，并且进行二次利用，进而解决了现有的混凝土搅拌装置在搅拌卸料后内部会剩下一些混凝土，我们需要及时的对其进行清理，这些清理后的混凝土会随之丢在地下，从而导致材料浪费的问题。1. The mixing tank cleaning and filtering device cleans the remaining concrete particles by rotating the cleaning shovel, so that the concrete particles pass through the funnel and the connecting pipe to the plug plate. At this time, water and sand are discharged through the discharge hole, and then the plug plate is pulled out, so that the sand, water and gravel can be filtered and separated, and reused, thereby solving the problem that some concrete will remain inside the existing concrete mixing device after mixing and unloading, and we need to clean it in time, and the cleaned concrete will be thrown into the ground, resulting in material waste.
2、该搅拌罐清洁过滤装置，通过清理铲与漏斗的配合使用，通过清理铲跟随第四搅拌叶片进行不断的转动，将混凝土快速的带入到导料槽中，使混凝土流入漏斗、连接管、连接块与排卸管中的速度变快，本装置可以有效的提高了卸料速度。2. The mixing tank cleaning and filtering device uses a cleaning shovel in conjunction with a funnel. The cleaning shovel rotates continuously with the fourth mixing blade to quickly bring concrete into the guide trough, so that the speed at which the concrete flows into the funnel, the connecting pipe, the connecting block and the discharge pipe becomes faster. This device can effectively increase the unloading speed.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型顶部立体结构示意图；Figure 1 is a schematic diagram of the top three-dimensional structure of the utility model;
图2为本实用新型底部立体结构示意图；Figure 2 is a schematic diagram of the bottom three-dimensional structure of the utility model;
图3为本实用新型漏斗与插板剖面结构示意图；Figure 3 is a schematic diagram of the cross-sectional structure of the funnel and the plugboard of the utility model;
图4为本实用新型图3中的A处放大结构示意图；FIG4 is an enlarged structural schematic diagram of point A in FIG3 of the present invention;
图5为本实用新型清理铲位置结构示意图。FIG. 5 is a schematic diagram of the position structure of the cleaning shovel of the present invention.
图中：1、支架；2、搅拌筒；3、安装支架；4、电机；5、转盘；6、皮带；7、变速箱；8、连接轴；9、第一搅拌叶片；10、第二搅拌叶片；11、第三搅拌叶片；12、第四搅拌叶片；13、搅拌铲；14、清理铲；15、导料槽；16、挡板；17、漏斗；18、下料槽；19、连接管；20、连接块；21、排卸管；22、插板；23、排料孔。In the figure: 1. bracket; 2. mixing drum; 3. mounting bracket; 4. motor; 5. turntable; 6. belt; 7. gearbox; 8. connecting shaft; 9. first mixing blade; 10. second mixing blade; 11. third mixing blade; 12. fourth mixing blade; 13. mixing shovel; 14. cleaning shovel; 15. guide chute; 16. baffle; 17. funnel; 18. discharge chute; 19. connecting pipe; 20. connecting block; 21. discharge pipe; 22. plug plate; 23. discharge hole.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-5，一种搅拌罐清洁过滤装置，包括支架1，支架1的顶部固定装配有搅拌筒2，支架1上固定装配有安装支架3，安装支架3的顶部固定装配有电机4，电机4的动力输出轴上固定安装有转盘5，转盘5上转动套接有皮带6，皮带6的内壁转动连接在变速箱7的传动轴上，变速箱7的输出轴上固定安装有连接轴8，连接轴8上安装有第一搅拌叶片9、第二搅拌叶片10、第三搅拌叶片11与第四搅拌叶片12，第一搅拌叶片9、第二搅拌叶片10与第四搅拌叶片12上皆固定装配有搅拌铲13，通过电机4转动带动转盘5进行转动，随后皮带6转动，皮带6带动变速箱7转动，使得连接轴8转动带动第一搅拌叶片9、第二搅拌叶片10、第三搅拌叶片11与第四搅拌叶片12进行转动，通过第一搅拌叶片9、第二搅拌叶片10、第三搅拌叶片11与第四搅拌叶片12转动带动搅拌筒2内部的混凝土材料进行翻转混合。Please refer to Figures 1-5, a stirring tank cleaning and filtering device includes a bracket 1, a stirring drum 2 is fixedly mounted on the top of the bracket 1, a mounting bracket 3 is fixedly mounted on the bracket 1, a motor 4 is fixedly mounted on the top of the mounting bracket 3, a turntable 5 is fixedly mounted on the power output shaft of the motor 4, a belt 6 is rotatably sleeved on the turntable 5, the inner wall of the belt 6 is rotatably connected to the transmission shaft of the gearbox 7, a connecting shaft 8 is fixedly mounted on the output shaft of the gearbox 7, and a first stirring blade 9, a second stirring blade 10, a third stirring blade 11 and a fourth stirring blade are mounted on the connecting shaft 8 12, the first mixing blade 9, the second mixing blade 10 and the fourth mixing blade 12 are all fixedly equipped with a mixing shovel 13, and the motor 4 rotates to drive the turntable 5 to rotate, and then the belt 6 rotates, and the belt 6 drives the gearbox 7 to rotate, so that the connecting shaft 8 rotates to drive the first mixing blade 9, the second mixing blade 10, the third mixing blade 11 and the fourth mixing blade 12 to rotate, and the first mixing blade 9, the second mixing blade 10, the third mixing blade 11 and the fourth mixing blade 12 rotate to drive the concrete material inside the mixing drum 2 to be turned over and mixed.
在一个优选的实施方式中，第三搅拌叶片11上固定装配有清理铲14，利用清理铲14的设置，当搅拌筒2中的混凝土卸完之后，随后将搅拌筒2中剩余的混凝土颗粒通过第四搅拌叶片12转动带动清理铲14进行转动对剩余的混凝土颗粒进行集中。In a preferred embodiment, a cleaning shovel 14 is fixedly mounted on the third mixing blade 11. By means of the setting of the cleaning shovel 14, after the concrete in the mixing drum 2 is unloaded, the remaining concrete particles in the mixing drum 2 are then concentrated by rotating the cleaning shovel 14 through the fourth mixing blade 12 to rotate.
在一个优选的实施方式中，搅拌筒2的底部开设有导料槽15，导料槽15的内壁滑动连接有挡板16，利用导料槽15的设置，使得集中后的混凝土颗粒会进入到导料槽15中，在清理时可以将挡板16从导料槽15中抽出，使得导料槽15与漏斗17贯通，当搅拌混凝土之前将挡板16插入导料槽15中，使得导料槽15可以被封闭，使得混凝土不会泄露。In a preferred embodiment, a guide trough 15 is provided at the bottom of the mixing drum 2, and a baffle 16 is slidably connected to the inner wall of the guide trough 15. By means of the setting of the guide trough 15, the concentrated concrete particles can enter the guide trough 15. When cleaning, the baffle 16 can be pulled out of the guide trough 15, so that the guide trough 15 and the funnel 17 are connected. Before mixing the concrete, the baffle 16 is inserted into the guide trough 15, so that the guide trough 15 can be closed to prevent the concrete from leaking.
在一个优选的实施方式中，搅拌筒2的底部安装有漏斗17，漏斗17位于导料槽15的下方，漏斗17的底部开设有下料槽18，利用漏斗17的设置，使得混凝土颗粒因自身的重力向下落，使得混凝土颗粒掉落到漏斗17的斜面时，混凝土颗粒会向中间滚落，使混凝土颗粒掉通过连接管19滚落到插板22上，漏斗17可以增加混凝土的流速。In a preferred embodiment, a funnel 17 is installed at the bottom of the mixing drum 2. The funnel 17 is located below the material guide trough 15. A material discharge trough 18 is provided at the bottom of the funnel 17. The setting of the funnel 17 allows the concrete particles to fall downward due to their own gravity. When the concrete particles fall onto the inclined surface of the funnel 17, the concrete particles will roll toward the middle, and the concrete particles will fall through the connecting pipe 19 and roll onto the plug plate 22. The funnel 17 can increase the flow rate of the concrete.
在一个优选的实施方式中，下料槽18的内壁固定装配有连接管19，连接管19的底部固定装配有连接块20，连接块20上滑动连接有插板22，连接块20的底部固定装配有排卸管21，利用插板22的设置，使得插板22可以对混凝土颗粒进行阻挡，可以防止混凝土颗粒直接掉落到地面上。In a preferred embodiment, a connecting pipe 19 is fixedly installed on the inner wall of the discharge chute 18, a connecting block 20 is fixedly installed on the bottom of the connecting pipe 19, a plug plate 22 is slidably connected to the connecting block 20, and a discharge pipe 21 is fixedly installed on the bottom of the connecting block 20. The plug plate 22 is arranged so that the plug plate 22 can block the concrete particles and prevent the concrete particles from falling directly to the ground.
在一个优选的实施方式中，插板22的顶部开设有若干个排料孔23，利用排料孔23的设置，使得排料孔23可以通过水和沙子，使得石子可以在插板22上，使得操作人员可以先对水和沙子进行收集，并且将沙子进行沉淀，水可以再次用于混合材料用，沙子可以进行再次使用，随后将插板22拉开，使得石子从插板22上掉落，使得石子可进行再次利用。In a preferred embodiment, a plurality of discharge holes 23 are provided on the top of the plug plate 22. The discharge holes 23 can pass water and sand, so that gravel can be on the plug plate 22, so that the operator can first collect the water and sand and settle the sand. The water can be used again for mixing materials, and the sand can be used again. Then, the plug plate 22 is pulled open to make the gravel fall from the plug plate 22 so that the gravel can be reused.
工作原理，在使用时，将沙子、水泥、石子等材料放入搅拌筒2中，随后启动电机4，通过电机4转动带动转盘5进行转动，随后皮带6转动，皮带6带动变速箱7转动，连接轴8转动带动第一搅拌叶片9、第二搅拌叶片10、第三搅拌叶片11与第四搅拌叶片12进行转动，通过第一搅拌叶片9、第二搅拌叶片10、第三搅拌叶片11与第四搅拌叶片12转动带动搅拌筒2内部的混凝土材料进行翻转混合，搅拌完成后，将插板22抽出，随后再将挡板16抽出，通过清理铲14跟随第四搅拌叶片12进行转动，将混凝土带入到导料槽15中，混凝土通过漏斗17、连接管19、连接块20与排卸管21流入载具中，当搅拌筒2内部的混凝土流完时，再将插板22插入连接块20中，随后对搅拌筒2内部剩余的混凝土颗粒进行清理，随后通过清理铲14将剩余的混凝土颗粒清理，使混凝土颗粒通过漏斗17与连接管19到插板22上，此时水和沙子通过排料孔23排出，随后将插板22抽出，使沙子、水和石子可以得到过滤和分离，并且进行二次利用。Working principle: when in use, put sand, cement, gravel and other materials into the mixing drum 2, then start the motor 4, and the motor 4 rotates to drive the turntable 5 to rotate, then the belt 6 rotates, the belt 6 drives the gearbox 7 to rotate, and the connecting shaft 8 rotates to drive the first mixing blade 9, the second mixing blade 10, the third mixing blade 11 and the fourth mixing blade 12 to rotate, and the first mixing blade 9, the second mixing blade 10, the third mixing blade 11 and the fourth mixing blade 12 rotate to drive the concrete material inside the mixing drum 2 to be turned over and mixed. After the mixing is completed, the plug plate 22 is pulled out, and then the baffle 16 is pulled out, and the cleaning shovel 14 is used. The fourth mixing blade 12 rotates to bring concrete into the guide trough 15, and the concrete flows into the carrier through the funnel 17, the connecting pipe 19, the connecting block 20 and the discharge pipe 21. When the concrete in the mixing drum 2 is exhausted, the plug plate 22 is inserted into the connecting block 20, and then the remaining concrete particles in the mixing drum 2 are cleaned, and then the remaining concrete particles are cleaned by the cleaning shovel 14, so that the concrete particles pass through the funnel 17 and the connecting pipe 19 to the plug plate 22. At this time, water and sand are discharged through the discharge hole 23, and then the plug plate 22 is pulled out, so that the sand, water and gravel can be filtered and separated, and then reused.
尽管已经示出和描述了本实用新型的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
| Application Number | Priority Date | Filing Date | Title |
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| CN202420010605.8UCN221659687U (en) | 2024-01-03 | 2024-01-03 | Clean filter equipment of agitator tank |
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| CN202420010605.8UCN221659687U (en) | 2024-01-03 | 2024-01-03 | Clean filter equipment of agitator tank |
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| CN221659687Utrue CN221659687U (en) | 2024-09-06 |
| Application Number | Title | Priority Date | Filing Date |
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| CN202420010605.8UActiveCN221659687U (en) | 2024-01-03 | 2024-01-03 | Clean filter equipment of agitator tank |
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