


技术领域technical field
本实用新型涉及锅炉除焦技术领域,特别是一种锅炉冷灰斗除焦工具。The utility model relates to the technical field of boiler decoking, in particular to a boiler cold ash hopper decoking tool.
背景技术Background technique
结焦是锅炉运行中比较普遍的问题,在锅炉运行过程中,由于煤的燃烧、炉内传热、煤质的结焦特性、煤灰粒子在炉内运动以及煤灰与管壁间的粘附等原因造成结焦,锅炉正常运行时,这些焦块会通过自然脱落或锅炉吹灰等方式落入锅炉的冷灰斗中,再经过冷灰斗底部挤渣头挤碎后排出炉外。然而,在实际的运行中往往会出现短时间内焦块大面积脱落,造成锅炉的冷灰斗大面积的积焦现象,使焦块无法落入底部渣井的挤渣头位置,从而无法通过挤渣头挤压后排出,造成焦块大面积堆积,给锅炉安全稳定运行带来极大的隐患,此时需要人工协助将大焦块破碎,使其落入挤渣头位置,待挤碎后,再将焦块排出锅炉。Coking is a common problem in boiler operation. During the operation of the boiler, due to the combustion of coal, heat transfer in the furnace, the coking characteristics of coal, the movement of coal ash particles in the furnace, and the adhesion between coal ash and the tube wall, etc. The reason is coking. When the boiler is in normal operation, these coke lumps will fall into the cold ash hopper of the boiler through natural shedding or boiler soot blowing, and then be crushed by the slag squeezing head at the bottom of the cold ash hopper and then discharged out of the furnace. However, in actual operation, the coke lumps often fall off in a large area in a short period of time, resulting in a large area of coke accumulation in the cold ash bucket of the boiler, so that the coke lumps cannot fall into the position of the slag extrusion head of the bottom slag well, and thus cannot pass through. The slag extruding head is extruded and discharged, resulting in large-scale accumulation of coke blocks, which brings great hidden dangers to the safe and stable operation of the boiler. At this time, manual assistance is required to break the large coke blocks so that they fall into the position of the slag extruding head and are to be crushed. After that, the coke lumps are discharged from the boiler.
在实际运行中,冷灰斗内的焦块破碎常采取的措施有化学除焦(喷晒除胶剂)和人工机械除焦两种,由于种种原因多采用的是人工破碎除焦,即在锅炉运行时,通过冷灰斗处的观察孔或人孔使用工具对不能排出冷灰斗的大焦块进行破碎。常采用的除焦方法有:用长钢钎捅焦,用长铁钩钩焦等方式,但是由于受到作业空间和作业环境的影响,造成:1、作业效率低。因焦块相对较硬,破碎焦块无专用的工具,通过钢钎等工具很难破碎。2、作业难度大。对冷灰斗除焦只能通过人孔作业,作业空间小,作业平台具有局限性,作业半径小,同时炉膛内温度较高,长时间的连续作业,对作业人员安全隐患大。In actual operation, the measures often taken for coke block crushing in the cold ash hopper include chemical decoking (spraying and drying glue remover) and manual mechanical decoking. When the boiler is running, use tools to crush the large coke blocks that cannot be discharged from the cold ash hopper through the observation hole or manhole at the cold ash hopper. Commonly used decoking methods include: poking the coke with a long steel drill, hooking the coke with a long iron hook, etc., but due to the influence of the working space and working environment, resulting in: 1. Low operating efficiency. Because the coke block is relatively hard, there is no special tool for breaking the coke block, and it is difficult to break through tools such as steel drills. 2. The work is difficult. The decoking of the cold ash hopper can only be done through manholes, the working space is small, the working platform is limited, the working radius is small, and the temperature in the furnace is high, and the continuous operation for a long time poses a great safety hazard to the operators.
实用新型内容Utility model content
本部分的目的在于概述本实用新型的实施例的一些方面以及简要介绍一些较佳实施例。在本部分以及本申请的说明书摘要和实用新型名称中可能会做些简化或省略以避免使本部分、说明书摘要和实用新型名称的目的模糊,而这种简化或省略不能用于限制本实用新型的范围。The purpose of this section is to outline some aspects of embodiments of the invention and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this part and the abstract of the specification and the title of the utility model of this application to avoid obscuring the purpose of this part, the abstract of the specification and the title of the utility model, and such simplification or omission cannot be used to limit the utility model range.
鉴于上述和/或现有的一种锅炉冷灰斗除焦工具中存在的问题,提出了本实用新型。In view of the above and/or existing problems in a boiler cold ash hopper decoking tool, the present utility model is proposed.
因此,本实用新型所要解决的问题在于如何提供一种锅炉冷灰斗除焦工具。Therefore, the problem to be solved by the utility model is how to provide a boiler cold ash hopper decoking tool.
为解决上述技术问题,本实用新型提供如下技术方案:一种锅炉冷灰斗除焦工具,包括;In order to solve the above-mentioned technical problems, the utility model provides the following technical solutions: a boiler cold ash hopper decoking tool, comprising;
除焦组件,其包括液压分裂器、固定套管、手柄和连接套筒,液压分裂器的一侧连接有固定套管,固定套管的外壁上安装有手柄,固定套管远离液压分裂器的一端还设置有连接套筒;The decoking assembly includes a hydraulic splitter, a fixed sleeve, a handle and a connecting sleeve. One side of the hydraulic splitter is connected with a fixed sleeve, a handle is installed on the outer wall of the fixed sleeve, and the fixed sleeve is far away from the hydraulic splitter. One end is also provided with a connecting sleeve;
液压组件,其包括延长套管、液压油箱和换向阀,连接套筒远离固定套管的一端连接有延长套管,连接套筒安装在固定套管与延长套管的结合处,而延长套管远离固定套管的一端设置有液压油箱,并且液压油箱的上端设置有换向阀。The hydraulic assembly includes an extension sleeve, a hydraulic oil tank and a reversing valve, an extension sleeve is connected to the end of the connecting sleeve away from the fixed sleeve, the connecting sleeve is installed at the joint of the fixed sleeve and the extension sleeve, and the extension sleeve is The end of the pipe away from the fixed sleeve is provided with a hydraulic oil tank, and the upper end of the hydraulic oil tank is provided with a reversing valve.
基于上述技术特征:通过在液压分裂器上安装固定套管,将液压分裂器同时能够方便和延长套管连接,通过连接套筒依次将液压分裂器和延长套管连接的方式,实现将液压分裂器能够延伸至需要的长度,在固定套管和延长套管上分别安装有一定数量的手柄方便固定和操作。Based on the above technical features: by installing a fixed casing on the hydraulic splitter, the hydraulic splitter can be easily connected to the extended casing at the same time. The device can be extended to the required length, and a certain number of handles are respectively installed on the fixed sleeve and the extension sleeve to facilitate fixing and operation.
作为本实用新型所述一种锅炉冷灰斗除焦工具的一种优选方案,其中:所述液压分裂器远离固定套管的一端安装有分裂楔块,而液压分裂器远离分裂楔块的一端设置有两组液压油快接口。As a preferred solution of the boiler cold ash hopper decoking tool of the present invention, wherein: one end of the hydraulic splitter away from the fixed casing is installed with a split wedge, and one end of the hydraulic splitter away from the split wedge There are two sets of hydraulic oil quick ports.
基于上述技术特征:使用时将分裂楔块插入提前在焦块钻好的孔洞内,启动破碎换向阀(可以通过添加远程控制模块实现遥控控制换向阀运行,也可以通过两人协作操作)实现对焦块破碎,在整个操作过程中需要保持压缩空气持续通畅,破碎完成后将除焦工具移出炉膛,防止因温度过高烧损工具。Based on the above technical features: when using, insert the split wedge into the hole drilled in advance in the coke block, and start the crushing reversing valve (the operation of the reversing valve can be remotely controlled by adding a remote control module, or it can be operated by two people) To achieve the crushing of the coke block, it is necessary to keep the compressed air continuously unobstructed during the whole operation process. After the crushing is completed, the decoking tool is removed from the furnace to prevent the tool from being burned due to excessive temperature.
作为本实用新型所述一种锅炉冷灰斗除焦工具的一种优选方案,其中:所述固定套管为中空结构,并且固定套管端部的环形面上开设有预留气孔。As a preferred solution of the boiler cold ash hopper decoking tool of the present invention, wherein: the fixing sleeve is a hollow structure, and the annular surface of the end of the fixing sleeve is provided with a reserved air hole.
基于上述技术特征:固定套管要使用中空型,在使用过程中能够满足通风,同时在强度和刚度上满足要求,在固定套管靠近分裂楔块端,设置有预留气孔 (数量不定),可以满足压缩空气通风,用来冷却分裂楔块和液压分裂器及固定套管。Based on the above technical features: the fixed sleeve should be hollow type, which can satisfy the ventilation during use, and at the same time meet the requirements in terms of strength and rigidity. The fixed sleeve is close to the end of the split wedge, and there are reserved air holes (the number is not fixed), Compressed air ventilation can be used to cool split wedges, hydraulic splitters and fixed casings.
作为本实用新型所述一种锅炉冷灰斗除焦工具的一种优选方案,其中:所述连接套筒包括其表面开设的定位孔,连接套筒与固定套管的一端螺纹连接,而固定螺栓通过定位孔的内侧进行贯穿。As a preferred solution of the boiler cold ash hopper decoking tool of the present invention, wherein: the connecting sleeve includes a positioning hole opened on its surface, the connecting sleeve is threadedly connected with one end of the fixed sleeve, and the fixed sleeve is The bolt penetrates through the inside of the positioning hole.
基于上述技术特征:当需要连接延长套管时,可以率先将连接套筒螺纹连接在固定套管的一端,随后将固定螺栓与定位孔对齐。Based on the above technical features: when the extension sleeve needs to be connected, the connecting sleeve can be threadedly connected to one end of the fixing sleeve first, and then the fixing bolt can be aligned with the positioning hole.
作为本实用新型所述一种锅炉冷灰斗除焦工具的一种优选方案,其中:所述延长套管远离连接套筒的一端设置有压缩空气快接口,而压缩空气快接口的下端设置有两组导向通孔,延长套管远离压缩空气快接口的一端外壁上设置有外螺纹,并且延长套管与固定套管的表面还开设有锁紧孔,锁紧孔与定位孔相对齐,所述连接套筒远离固定套管的一端通过外螺纹与延长套管螺纹连接。As a preferred solution of the boiler cold ash hopper decoking tool of the present invention, wherein: the end of the extension sleeve away from the connecting sleeve is provided with a compressed air quick interface, and the lower end of the compressed air quick interface is provided with a Two sets of guide through holes, the outer wall of one end of the extension sleeve away from the compressed air quick interface is provided with external threads, and the surfaces of the extension sleeve and the fixed sleeve are also provided with locking holes, and the locking holes are aligned with the positioning holes, so One end of the connecting sleeve away from the fixed sleeve is threadedly connected with the extension sleeve through an external thread.
基于上述技术特征:延长套管的一端通过外螺纹与连接在固定套管的另一端,这时固定套管与延长套管的一端将被连接套筒锁紧,同时需要将锁紧孔与定位孔相对齐,当二者对齐后利用固定螺栓进行贯穿进行二次锁紧固定,避免固定套管与延长套管产生分离。Based on the above technical features: one end of the extension sleeve is connected to the other end of the fixed sleeve through the external thread. At this time, one end of the fixed sleeve and the extension sleeve will be locked by the connecting sleeve, and the locking hole and positioning The holes are aligned, and when the two are aligned, the fixing bolts are used to penetrate through for secondary locking and fixing, so as to avoid the separation of the fixed sleeve and the extension sleeve.
作为本实用新型所述一种锅炉冷灰斗除焦工具的一种优选方案,其中:所述压缩空气快接口包括压缩空气连接管,而压缩空气连接管连接在压缩空气快接口远离延长套管的一端。As a preferred solution of the boiler cold ash hopper decoking tool of the present invention, wherein: the compressed air quick interface includes a compressed air connection pipe, and the compressed air connection pipe is connected to the compressed air quick interface away from the extension sleeve one end.
基于上述技术特征:通入压缩空气及液压油后,检查压缩空气流通良好,液压油正常无泄漏。Based on the above technical features: after the compressed air and hydraulic oil are introduced, check that the compressed air is well circulated and the hydraulic oil is normal and leak-free.
作为本实用新型所述一种锅炉冷灰斗除焦工具的一种优选方案,其中:所述换向阀包括其上端连接的进油软管和回油软管,并且进油软管和回油软管通过导向通孔贯穿与液压油快接口相连接。As a preferred solution of the boiler cold ash hopper decoking tool of the present invention, wherein: the reversing valve includes an oil inlet hose and an oil return hose connected to its upper end, and the oil inlet hose and the oil return hose are The oil hose is connected with the hydraulic oil quick port through the guide through hole.
基于上述技术特征:在延长套管的端部分别预留有压缩空气快接口和液压油进、回油连接用的导向通孔,延长套管内部预留已连接好且足够长度的液压油进油软管和回油软管,以便安装时能够和液压分裂器相连接。Based on the above technical features: at the end of the extension casing, there are reserved compressed air quick interface and guide through holes for hydraulic oil inlet and oil return connections. Oil hose and oil return hose so that it can be connected to the hydraulic splitter during installation.
本实用新型有益效果为:通过在液压分裂器上安装固定套管,将液压分裂器同时能够方便和延长套管连接,通过连接套筒依次将液压分裂器和延长套管连接的方式,实现将液压分裂器能够延伸至需要的长度,在固定套管和延长套管上分别安装有一定数量的手柄方便固定和操作,使用时将分裂楔块插入提前在焦块钻好的孔洞内,启动破碎换向阀实现对焦块破碎,在整个操作过程中需要保持压缩空气持续通畅,破碎完成后将除焦工具移出炉膛,防止因温度过高烧损工具,提高了人工除焦作业效率,解决人工除焦作业空间和作业环境限制的问题,减小作业难度,减轻作业人员劳动强度。The beneficial effects of the utility model are as follows: by installing the fixed casing on the hydraulic splitter, the hydraulic splitter can be conveniently connected with the extended casing at the same time, and the hydraulic splitter and the extended casing are connected in turn through the connecting sleeve, so as to realize the connection between the hydraulic splitter and the extended casing. The hydraulic splitter can be extended to the required length. A certain number of handles are installed on the fixed casing and the extension casing respectively to facilitate fixing and operation. When in use, insert the splitting wedge into the hole drilled in advance in the coke block to start the crushing. The reversing valve realizes the crushing of the coke block. It is necessary to keep the compressed air continuously unobstructed during the whole operation process. After the crushing is completed, the decoking tool is removed from the furnace to prevent the tool from being burned due to excessive temperature, which improves the efficiency of manual decoking operation and solves the problem of manual decoking. It can reduce the difficulty of operation and reduce the labor intensity of operators.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。其中:In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. , for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative labor. in:
图1为实例1和实例2中一种锅炉冷灰斗除焦工具的整体结构图。FIG. 1 is an overall structural diagram of a boiler cold ash hopper decoking tool in Example 1 and Example 2.
图2为实例3中一种锅炉冷灰斗除焦工具的固定套管侧视图。FIG. 2 is a side view of a fixed casing of a boiler cold ash hopper decoking tool in Example 3. FIG.
图3为实例3中一种锅炉冷灰斗除焦工具的图1中A处局部放大结构图。FIG. 3 is a partial enlarged structural view of part A in FIG. 1 of a boiler cold ash hopper decoking tool in Example 3. FIG.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:
100、除焦组件;101、液压分裂器;101a、分裂楔块;101b、液压油快接口;102、固定套管;102a、预留气孔;103、手柄;104、连接套筒;104a、定位孔;104b、固定螺栓;200、液压组件;201、延长套管;201a、压缩空气快接口;201a-1、压缩空气连接管;201b、导向通孔;201c、外螺纹;201d、锁紧孔;202、液压油箱;203、换向阀;203a、进油软管;203b、回油软管。100, decoking component; 101, hydraulic splitter; 101a, split wedge; 101b, hydraulic oil quick interface; 102, fixed casing; 102a, reserved air hole; 103, handle; 104, connecting sleeve; 104a, positioning Hole; 104b, fixing bolt; 200, hydraulic assembly; 201, extension sleeve; 201a, compressed air quick interface; 201a-1, compressed air connecting pipe; 201b, guide through hole; 201c, external thread; 201d, locking hole ; 202, hydraulic oil tank; 203, reversing valve; 203a, oil inlet hose; 203b, oil return hose.
具体实施方式Detailed ways
为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面结合说明书附图对本实用新型的具体实施方式做详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
在下面的描述中阐述了很多具体细节以便于充分理解本实用新型,但是本实用新型还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本实用新型内涵的情况下做类似推广,因此本实用新型不受下面公开的具体实施例的限制。In the following description, many specific details are set forth in order to fully understand the present utility model, but the present utility model can also be implemented in other ways different from those described herein, and those skilled in the art can do so without departing from the connotation of the present utility model. Therefore, the present invention is not limited by the specific embodiments disclosed below.
其次,此处所称的“一个实施例”或“实施例”是指可包含于本实用新型至少一个实现方式中的特定特征、结构或特性。在本说明书中不同地方出现的“在一个实施例中”并非均指同一个实施例,也不是单独的或选择性的与其他实施例互相排斥的实施例。Second, reference herein to "one embodiment" or "an embodiment" refers to a particular feature, structure, or characteristic that may be included in at least one implementation of the present invention. The appearances of "in one embodiment" in various places in this specification are not all referring to the same embodiment, nor are they separate or selectively mutually exclusive from other embodiments.
实施例1Example 1
参照图1为本实用新型第一个实施例,该实施例提供了一种锅炉冷灰斗除焦工具,包括;1 is the first embodiment of the utility model, the embodiment provides a boiler cold ash hopper decoking tool, including;
除焦组件100,其包括液压分裂器101、固定套管102、手柄103和连接套筒104,液压分裂器101的一侧连接有固定套管102,固定套管102的外壁上安装有手柄103,固定套管102远离液压分裂器101的一端还设置有连接套筒104;The decoking
液压组件200,其包括延长套管201、液压油箱202和换向阀203,连接套筒104远离固定套管102的一端连接有延长套管201,连接套筒104安装在固定套管102与延长套管201的结合处,而延长套管201远离固定套管102的一端设置有液压油箱202,并且液压油箱202的上端设置有换向阀203,换向阀203 包括其上端连接的进油软管203a和回油软管203b,并且进油软管203a和回油软管203b通过导向通孔201b贯穿与液压油快接口101b相连接。The
通过在液压分裂器101上安装固定套管102,将液压分裂器101同时能够方便和延长套管201连接,通过连接套筒104依次将液压分裂器101和延长套管 201连接的方式,实现将液压分裂器101能够延伸至需要的长度,在固定套管 102和延长套管201上分别安装有一定数量的手柄103方便固定和操作,在延长套管201的端部分别预留有压缩空气快接口201a和液压油进、回油连接用的导向通孔201b,延长套管201内部预留已连接好且足够长度的液压油进油软管 203a和回油软管203b,以便安装时能够和液压分裂器101相连接。By installing the fixed
实施例2Example 2
参照图1,为本实用新型第二个实施例,其不同于第一个实施例的是:液压分裂器101远离固定套管102的一端安装有分裂楔块101a,而液压分裂器101 远离分裂楔块101a的一端设置有两组液压油快接口101b。1, it is the second embodiment of the present utility model, which is different from the first embodiment in that a
其中液压分裂器101在市场上提供有不同的型号,而分裂楔块101a在工作时需要先将需要分裂的焦块钻孔直径在30-100mm不等,其中钻孔直径在30mm 左右的的分裂枪总重量在35kg左右,基本能够满足设计需求,进油软管203a 和回油软管203b通过液压油快接口101b与液压分裂器101)快速连接,使用时将分裂楔块101a插入提前在焦块钻好的孔洞内,启动破碎换向阀203(可以通过添加远程控制模块实现遥控控制换向阀203运行,也可以通过两人协作操作) 实现对焦块破碎,在整个操作过程中需要保持压缩空气持续通畅,破碎完成后将除焦工具移出炉膛,防止因温度过高烧损工具。The
实施例3Example 3
参照图2和图3,为本实用新型第三个实施例,其不同于前两个实施例的是:固定套管102为中空结构,并且固定套管102端部的环形面上开设有预留气孔102a,连接套筒104包括其表面开设的定位孔104a,连接套筒104与固定套管102的一端螺纹连接,而固定螺栓104b通过定位孔104a的内侧进行贯穿,延长套管201远离连接套筒104的一端设置有压缩空气快接口201a,而压缩空气快接口201a的下端设置有两组导向通孔201b,延长套管201远离压缩空气快接口201a的一端外壁上设置有外螺纹201c,并且延长套管201与固定套管102的表面还开设有锁紧孔201d,锁紧孔201d与定位孔104a相对齐,连接套筒104 远离固定套管102的一端通过外螺纹201c与延长套管201螺纹连接,压缩空气快接口201a包括压缩空气连接管201a-1,而压缩空气连接管201a-1连接在压缩空气快接口201a远离延长套管201的一端。2 and 3, it is the third embodiment of the present invention, which is different from the first two embodiments in that: the fixing
根据需求提前将液压分裂器101和固定套管102固定好,其中固定套管102 要使用中空型,在使用过程中能够满足通风,同时在强度和刚度上满足要求,在固定套管102靠近分裂楔块101a端,设置有预留气孔102a(数量不定),可以满足压缩空气通风,用来冷却分裂楔块101a和液压分裂器101及固定套管102,当需要连接延长套管201时,可以率先将连接套筒104螺纹连接在固定套管102 的一端,随后将延长套管201的一端通过外螺纹201c与连接在固定套管102的另一端,这时固定套管102与延长套管201的一端将被连接套筒104锁紧,同时需要将锁紧孔201d与定位孔104a相对齐,当二者对齐后利用固定螺栓104b 进行贯穿进行二次锁紧固定,避免固定套管102与延长套管201产生分离。Fix the
应说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的精神和范围,其均应涵盖在本实用新型的权利要求范围当中。It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should The technical solutions can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be included in the scope of the claims of the present invention.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122936985.7UCN217004495U (en) | 2021-11-25 | 2021-11-25 | A boiler cold ash hopper decoking tool |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122936985.7UCN217004495U (en) | 2021-11-25 | 2021-11-25 | A boiler cold ash hopper decoking tool |
| Publication Number | Publication Date |
|---|---|
| CN217004495Utrue CN217004495U (en) | 2022-07-19 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122936985.7UWithdrawn - After IssueCN217004495U (en) | 2021-11-25 | 2021-11-25 | A boiler cold ash hopper decoking tool |
| Country | Link |
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| CN (1) | CN217004495U (en) |
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