Spherical sealing high-pressure bellows stop valve without gasket packingTechnical Field
The utility model relates to a valve specifically is a spherical seal high pressure bellows stop valve that no gasket packed.
Background
The corrugated stop valve is mainly used for industrial pipelines with special media such as inflammable, explosive, toxic, strong permeability, nuclear radiation and the like and under severe working conditions due to the structural characteristics of the corrugated stop valve. Because it has double sealing of metal bellows and filler, and no leakage point, it has been widely used in petrochemical industry, nuclear power, polyester chemical fiber, pharmacy, aerospace industry, etc. In recent years, high-pressure bellows stop valves are used more and more widely with the enhancement of environmental awareness.
In the prior art, if connecting pipes are required to be arranged at two ends of a valve body of the corrugated pipe stop valve, the connecting pipes are generally connected in a welding mode, so that the connecting pipes at the two ends of the valve body are required to be cut off and welded again under the condition of changing the size of a pipeline, the method is long in replacing time, and more resources are wasted. Usually, a valve body and a valve cover of the corrugated pipe stop valve are connected through bolts, and a gasket is sealed, so that the cost is high, and the leakage is easily caused. The valve cap is provided with the filler and then directly compressed by the valve rod nut, so that the valve rod nut is easy to loosen under a high-pressure working condition, and the filler is leaked. The valve body and the valve clack are generally sealed by conical surfaces, the conical surface sealing has high requirements on the processing technology of parts, and leakage of a sealing surface can be caused by carelessness. In order to better meet the market demands and widely popularize the corrugated pipe technology, the design optimizes the structure of the common corrugated pipe stop valve and keeps the special performance of the corrugated pipe valve.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art not enough, provide a spherical seal high pressure bellows stop valve that no gasket packed to solve the relatively poor technical problem of stop valve leakproofness among the prior art.
The utility model discloses a realize through following technical scheme:
a spherical sealing high-pressure corrugated pipe stop valve without gasket packing comprises a valve body, wherein two ends of the valve body are respectively provided with a medium inflow and outflow channel, the medium inflow and outflow channels are connected through a start-stop channel in the valve body, the axes of the two medium inflow and outflow channels are parallel to each other and are not intersected with each other, a valve clack is arranged right above the start-stop channel, a hemispherical body which protrudes downwards and is used for opening and closing the start-stop channel is arranged at the center of the bottom of the valve clack, a valve rod is connected to the center of the top of the valve clack, a corrugated pipe is sleeved on the valve rod, the bottom end of the corrugated pipe is hermetically connected with the top of the valve clack, a valve cover is sleeved outside the corrugated pipe, the bottom end of the valve cover is hermetically connected with the valve body, an upper corrugated pipe seat sleeved on the valve rod is arranged right above the valve cover, the bottom end of the upper corrugated pipe seat is inserted into the valve cover and is hermetically connected with the corrugated pipe, and the upper part of the upper corrugated pipe seat is erected on the top of the valve cover, a gland nut is arranged right above the upper corrugated pipe seat and sleeved on the valve rod, the lower portion of the gland nut is sleeved on the outer wall of the valve cover and in threaded connection with the valve cover, the inner wall portion of the gland nut is in threaded connection with the outer wall of the valve rod, a gland nut is further arranged right above the gland nut and sleeved on the valve rod, the lower portion of the gland nut is sleeved on the upper portion of the gland nut and in threaded connection with the gland nut, and a hand wheel is fixedly arranged at the top of the valve rod.
Furthermore, the outer ends of the two medium inflow and outflow channels are the same in structure and are both connecting ends, the connecting ends are hollow cylindrical structures, the outer walls of the connecting ends are threaded, the inner walls of the connecting ends are first conical surfaces, the inner diameters of the connecting ends gradually decrease from outside to inside, the outer sides of the connecting ends are provided with connecting pipes, the connecting pipes are integrated structures formed by an external connecting section, a platform section, a sealing section and an insertion section, the outer wall of the insertion section is a second conical surface which is the same as the first conical surface and is arranged in the inner cavity of the connecting ends, the outer diameter of the thick end of the insertion section is the same as the outer diameter of the sealing section, the sealing section is sleeved with a gasket, the outer diameter of the gasket is smaller than the outer diameter of the connecting ends, the outer diameter of the platform section is equal to the outer diameter of the connecting ends and is larger than the outer diameter of the external connecting sections, the external connecting nuts are sleeved on the external connecting sections, and the inner diameters of the parts of the connecting nuts sleeved on the external sections are the same as the outer diameters of the external sections, the inner diameter of the part of the connecting rod facing the connecting end is the same as the outer diameter of the connecting end and is sleeved on the outer side of the connecting end, and the connecting end are in threaded connection.
Further, be provided with rather than spacing step as an organic whole on the outer wall of valve gap, be in the valve gap below the part insert in the valve body and with valve body inner wall threaded connection, the groove of erectting that is used for erectting spacing step and rather than inside intercommunication is offered at the top of valve body, spacing step top is outer along all being provided with the annular arch that is used for the lip to weld with the groove top of erectting, and two annular archs weld sealing connection through the lip after the installation of valve gap is accomplished.
Further, the part that valve rod and valve clack are connected specifically is the installation end, the installation end specifically is step-like structure thin from top to bottom thick, and its upper portion and lower part junction establish the conical surface for the card that top-down becomes thick gradually, the top of valve clack is provided with rather than annular bounding wall as an organic whole, the top of annular bounding wall be rather than integrative and the inner wall establishes the spacing hang plate of annular of conical surface laminating with the card, and it can only pivoting motion after the installation end sets up in annular bounding wall, and installation end and valve clack are synchronous during the valve rod up-and-down moves.
Furthermore, the bottom of the part, which is not arranged in the inner cavity of the valve cover, of the upper corrugated pipe seat is an inclined surface which inclines upwards and the outer diameter of the inclined surface gradually increases from bottom to top.
Compared with the prior art, the utility model has the following advantages:
1. the stop valve provided by the utility model has wide application range, can be suitable for external pipes with various sizes and structures, and is convenient to replace;
2. by using the lip welding, the utility model can avoid the leakage risk caused by using the gasket, effectively seal the equipment and simultaneously facilitate the disassembly and the recycling of the equipment parts;
3. the equipment has the advantages of simple overall structure, convenient installation, sealed conical surface and good sealing effect.
Drawings
FIG. 1 is a schematic diagram of the structure of the apparatus in the example;
in the figure: 1. a valve body; 2. the medium flows into and flows out of the channel; 3. starting and stopping the channel; 4. a valve flap; 5. a semi-spherical body; 6. a valve stem; 7. a bellows; 8. a valve cover; 9. an upper bellows seat; 10. a gland nut; 11. pressing the sleeve nut; 12. a hand wheel; 13. a connecting end; 14. a first conical surface; 15. taking over a pipe; 16. an external connection section; 17. a stage of stage; 18. a sealing section; 19. an insertion section; 20. a second tapered surface; 21. a gasket; 22. a union nut; 23. a limiting step; 24. an annular projection; 25. an installation end; 26. an annular coaming; 27. the limiting inclined plate.
Detailed Description
The technical solution of the present invention will be described clearly and completely below with reference to the embodiments of the present invention, and it should be understood that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
An embodiment of the present invention is described below:
the embodiment provides a gasket-free filled spherical sealing high-pressure bellows stop valve, which comprises avalve body 1, wherein two ends of thevalve body 1 are both provided with medium inflow andoutflow channels 2, and with reference to fig. 1, in fig. 1, the two medium inflow andoutflow channels 2 are horizontal cylindrical cavities, the axes of the two media are parallel but do not intersect, and in the actual production process, the distance between the axes of the two media can be set as required; the inner ends of the two medium inflow andoutflow channels 2 are connected through a vertical start-stop channel 3 in thevalve body 1, the top of the start-stop channel 3 is also communicated with an installation space which is arranged at the top of thevalve body 1 and used for installing avalve clack 4, avalve rod 6 and avalve cover 8, wherein thevalve clack 4 is arranged right above the start-stop channel 3, thevalve clack 4 is cylindrical, the center of the bottom of the valve clack is provided with ahemispherical body 5 which is convex downwards and can open and close the top of the start-stop channel 3, thevalve rod 6 is arranged right above thevalve clack 4, the bottom of thevalve rod 6 is provided with aninstallation end 25, theinstallation end 25 is specifically of a step-shaped structure with a thin upper part and a thick lower part, the connection part of theinstallation end 25 is a clamping conical surface which becomes thick gradually from top to bottom, theinstallation end 25 is directly turned by a lathe, and in order to connect thevalve clack 4 and thevalve rod 6, in the embodiment, the top of thevalve clack 4 is provided with an annularenclosing plate 26 which is also turned out by a solid whole body, the inner diameter of the annular enclosingplate 26 is the same as the outer diameter of the bottom of themounting end 25, after the lower part of themounting end 25 is arranged in the annular enclosing plate, the limitinginclined plate 27 at the top of the annular enclosingplate 26 can be completely covered on the clamping conical surface, and the height of the annular enclosingplate 26 at the moment is the same as that of the thicker part of the lower part of themounting end 25, so that themounting end 25 of thevalve rod 6 can rotate relative to thevalve clack 4, but the two keep synchronous motion in the vertical direction, in particular, the initial moment of the limitinginclined plate 27 is a vertical plate integrated with the annular enclosingplate 26, after themounting end 25 is placed in the annularenclosing plate 26, the limitinginclined plate 27 can be inclined and attached to the clamping conical surface by rolling, and the connection between thevalve clack 4 and thevalve rod 6 is completed; in order to protect thevalve rod 6, the outer side of thevalve rod 6 is sleeved with acorrugated pipe 7, the bottom end of thecorrugated pipe 7 is welded and sealed with the top of thevalve clack 4, the top of thecorrugated pipe 7 is welded with the bottom of an uppercorrugated pipe seat 9 sleeved on thevalve rod 6, the uppercorrugated pipe seat 9 is combined with the attached drawing, the structure is concretely a structure with a thick upper part and a thin lower part, the top of thevalve rod 6 penetrates into the center of the bottom of the valve rod and penetrates out of the center of the top of the valve rod, the outer side of the uppercorrugated pipe seat 9 is sleeved with avalve cover 8, the bottom end of thevalve cover 8 is arranged in an installation space and is in threaded connection with the inner wall of the installation space, meanwhile, the outer wall of thevalve cover 8 is provided with alimiting step 23 which is integrated with the valve cover, the part below thelimiting step 23 is in threaded connection with the inner wall of the installation space, meanwhile, the top of the installation space is also provided with an erection groove for accommodating thelimiting step 23, meanwhile, the top of the outer edge of thelimiting step 23 and thevalve body 1 corresponding to the top of the erection groove are both provided withannular bulges 24 for lip welding, when the device is installed, the bottom end of thevalve cover 8 is in threaded connection with an installation space, and then the twoannular protrusions 24 are subjected to lip welding sealing, so that thevalve body 1 and thevalve cover 8 are effectively connected, meanwhile, thevalve body 1 and thevalve cover 8 can be effectively sealed and are convenient to disassemble, the device can be repeatedly used in the later period, when the device is disassembled, only the welding points of the twoannular protrusions 24 need to be polished, the device can be disassembled by screwing after the connecting points are polished, and the repeated utilization rate of the device is improved; after thevalve cover 8 is installed, thevalve rod 6, thevalve clack 4, thecorrugated pipe 7 and the uppercorrugated pipe seat 9 are integrally placed into thevalve cover 8, wherein the thinner part of the uppercorrugated pipe seat 9 is completely arranged in thevalve cover 8, the bottom of the thicker part of the upper corrugated pipe seat is a conical surface with the outer diameter gradually reduced from top to bottom, the top of thevalve cover 8 is a plane, so that the contact part of the uppercorrugated pipe seat 9 and thevalve cover 8 is only an annular contact line, then agland nut 10 is sleeved on thevalve rod 6, thegland nut 10 is particularly of a structure with the thinner upper part and the thicker lower part, the thicker part of the lower part of the gland nut is sleeved on the outer side of thevalve cover 8 and is in threaded connection with the valve cover, the annular contact line can be effectively compressed and the annular contact line are sealed, meanwhile, the thinner part of the upper part of the gland nut is sleeved on the outer side of thevalve rod 6, and the part of the middle part of the valve rod and thevalve rod 6 are in threaded connection with thevalve rod 6, therefore, when thegland nut 10 is not moved and thevalve rod 6 rotates, thegland nut 10 and thevalve rod 6 can generate relative motion, namely thevalve rod 6 can move up and down under the condition that thegland nut 10 is not moved, and then thevalve clack 4 at the bottom is driven to move up and down, so that the start-stop channel 3 is opened or closed; meanwhile, apressing sleeve nut 11 sleeved on thevalve rod 6 is further arranged right above thegland nut 10, an inner cavity of the pressing sleeve nut is of a structure with a thin upper part and a thick lower part, the inner wall of the thin upper part of the pressing sleeve nut is attached to the outer wall of thevalve rod 6, the inner wall of the thick lower part of the pressing sleeve nut is in threaded connection with the outer wall of the upper part of thepressing sleeve nut 11, thepressing sleeve nut 11 is effectively fixed, meanwhile, the top of thevalve rod 6 penetrates out of thepressing sleeve nut 11 and then is connected with ahand wheel 12, thevalve clack 4 can be effectively driven to move up and down by rotating thehand wheel 12, and therefore the connection and disconnection of two media flowing into and flowing out of thechannel 2 can be achieved.
Particularly, in order to further facilitate connection with an external pipe, in this embodiment, the outer ends of the two medium inflow andoutflow channels 2 are the same and are both aconnection end 13, theconnection end 13 is a hollow cylindrical structure with a threaded outer wall, and the inner wall of the connection end is a first conical surface 14 with a gradually decreasing inner diameter from outside to inside to form a sealed space, the inner end of the sealed space is connected with the corresponding medium inflow andoutflow channel 2, the outer end is communicated with the external space, meanwhile, aconnection pipe 15 is arranged on the outer side of theconnection end 13, theconnection pipe 15 is an integrated structure formed by turning a hollow cylindrical pipe, and is specifically, in combination with the drawing, sequentially divided into anexternal section 16, astep section 17, asealing section 18 and aninsertion section 19 from outside to inside, the outer wall of theinsertion section 19 is a secondconical surface 20 capable of tightly fitting with the first conical surface 14 and is arranged in the inner cavity of theconnection end 13, so that the two conical surfaces can be fitted together to effectively seal after theinsertion section 19 is inserted into the sealed space, meanwhile, for further sealing, the outer diameter of the thicker end of the sealing section is the same as the outer diameter of thesealing section 18 and is smaller than the outer diameter of the connectingend 13, thesealing section 18 is sleeved with agasket 21, the outer diameter of thegasket 21 is smaller than the outer diameter of the connectingend 13, the outer diameter of thestep section 17 is equal to the outer diameter of the connectingend 13 and is larger than the outer diameter of theexternal section 16, theexternal section 16 is sleeved with ajoint nut 22, the inner diameter of the part, sleeved on theexternal section 16, of thejoint nut 22 is the same as the outer diameter of theexternal section 16, the inner diameter of the part, facing the connectingend 13, of thejoint nut 22 is the same as the outer diameter of the connectingend 13 and is sleeved on the outer side of the connectingend 13, and the joint nut and the external section are in threaded connection; through the arrangement, thejoint nut 22 is sleeved on theexternal connection section 16 and then screwed, and thejoint nut 22 can extrude thegasket 21 and theinsertion section 19 to the direction of the sealed space through thestage 17, so that effective sealing is realized; when facing different size external connecting pipes, only need change circumscribedsection 16 alright, improved the suitability of equipment.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.