CN211030553U - Continuous die-filling and vibrating integrated device for prefabricated parts - Google Patents

Abstract

The utility model relates to the technical field of auxiliary devices for producing prefabricated parts, in particular to a continuous die-filling and vibrating integrated device for prefabricated parts, which can facilitate the die filling of concrete, reduce the content of air bubbles in the concrete, improve the quality of the prefabricated parts and save the time cost; including the feed bin, the multiunit support column, a pedestal, the discharging pipe, gear motor, the auger, the drive roller, spacing roller, four dead levers of group, four solid fixed rings of group, the transmission steel band, the limiting plate, the spacing spring of multiunit, the cardboard, the locating plate, positioning spring, vibrating motor, the connecting rod with beat the piece, the auger contacts out with the feed bin lateral wall and is provided with first mechanical seal spare, be provided with four first ball bearing of group respectively between two sets of drive shafts and two sets of fixed shafts and four solid fixed rings of group, drive roller and spacing roller pass through the transmission steel band transmission and connect, the limiting plate bottom is installed in base top half right region, both ends are connected with half upper region of limiting plate right.

Description

Continuous die-filling and vibrating integrated device for prefabricated parts

Technical Field

The utility model relates to a prefabricated component produces the technical field of auxiliary device, especially relates to a prefabricated component is mould vibration integrative device in succession.

Background

As is well known, the continuous die-filling and vibrating integrated device for prefabricated parts is an accessory device which is used for filling and vibrating the stirred concrete in the production process of the prefabricated parts and is widely used in the field of prefabricated part production; in the existing production process of the prefabricated part, the concrete after stirring and mixing needs to be transported and molded manually so as to facilitate the subsequent operations such as curing and the like to realize the production of the prefabricated part, but the consumed time is long, and in the manual molding process, a large amount of air bubbles are easily mixed in a mold, so that the quality of the produced prefabricated part is poor.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem, the utility model provides a can make things convenient for concrete die filling, reduce air bubble content in the concrete, improve the prefabricated component quality to the prefabricated component of saving time cost's continuous die filling integrative device that vibrates.

The utility model discloses a prefabricated component continuous die-filling and vibrating integrated device, which comprises a storage bin, a plurality of groups of supporting columns, a base, a discharging pipe, a speed reducing motor, an auger, a driving roller, a limiting roller, four groups of fixing rods, four groups of fixing rings, a transmission steel belt, a limiting plate, a plurality of groups of limiting springs, a clamping plate, a positioning spring, a vibrating motor, a connecting rod and a beating block, wherein the top ends of the plurality of groups of supporting columns are connected with the bottom of the storage bin, the bottom ends of the plurality of groups of supporting columns are connected with the left half area of the top of the base, a material cavity is arranged in the storage bin, a charging opening is arranged at the top of the storage bin and communicated with the material cavity, the left end of the discharging pipe is communicated with the lower half area of the storage bin, the speed reducing motor is arranged on the left side wall of the storage bin, the top ends and the bottom ends of the four groups of fixed rods are respectively connected with four groups of fixed rings and the right half area of the top of the base, two groups of driving shafts and two groups of fixed shafts are respectively arranged on the left side wall and the right side wall of the driving roller and the limiting roller, the two groups of driving shafts and the two groups of fixed shafts respectively penetrate through the four groups of fixed rings, four groups of first ball bearings are respectively arranged between the two groups of driving shafts and the two groups of fixed shafts and the four groups of fixed rings, the driving roller and the limiting roller are connected through a transmission steel belt, the bottom end of the limiting plate is arranged on the right half area of the top of the base, the left ends and the right ends of the multiple groups of limiting springs are respectively connected with the upper half area of the right side wall of the limiting plate and the left side wall of, the right end of the connecting rod penetrates through the through hole and is connected with the vibrating motor, and the left end of the connecting rod is connected with the hammering block.

The utility model discloses a prefabricated component continuous die filling integrative device that vibrates still includes driving motor, transmission shaft and multiunit stirring leaf, driving motor installs on feed bin left side wall, the transmission shaft left end passes feed bin left side wall and is connected with driving motor right side wall output to be provided with second mechanical seal spare in transmission shaft and feed bin left side wall contact department, be provided with the fixed slot on the feed bin right side wall, be provided with second ball bearing in the fixed slot, the transmission shaft right-hand member inserts and fixes to in the second ball bearing, multiunit stirring leaf is all installed on the transmission shaft to multiunit stirring leaf all is located the feed bin.

The utility model discloses a prefabricated component continuous die filling integrative device that vibrates still includes multiunit bracing piece and multiunit arc layer board, multiunit bracing piece both ends are connected with multiunit arc layer board bottom and base top respectively, the discharging pipe is arranged in multiunit arc layer board.

The utility model discloses a prefabricated component mould in succession integrative device that vibrates still includes the multiunit slipmat, the multiunit slipmat is installed respectively on multiunit arc layer board inner wall to the multiunit slipmat all contacts with the discharging pipe outer wall.

The utility model discloses a prefabricated component continuous molding die-filling integrative device that vibrates still includes the multiunit gag lever post, the first region of limiting plate is provided with the spacing hole of multiunit, the multiunit gag lever post right-hand member pass the spacing hole of multiunit respectively and with cardboard left side wall connection to be provided with the multiunit stopper respectively at the multiunit gag lever post left end.

The utility model discloses a prefabricated component continuous die filling integrative device that vibrates still includes backup pad, back shaft, multiunit landing leg and multiunit pulley, back shaft top and bottom are connected with backup pad bottom and base top right-hand member respectively, multiunit landing leg top and bottom are connected with vibrating motor and multiunit pulley respectively, the multiunit pulley all contacts with the backup pad top.

The utility model discloses a prefabricated component continuous molding die-filling integrative device that vibrates still includes two sets of rubber pads, two sets of rubber pads are installed respectively on drive roller and spacing roller outer wall to two sets of rubber pads all contact with the transmission steel band.

The utility model discloses a prefabricated component mould in succession integrative device that vibrates still includes multiunit antiskid seat, multiunit antiskid seat is installed respectively in base bottom left front side, left rear side, right front side and right rear side.

Compared with the prior art, the beneficial effects of the utility model are that: pouring the mixed concrete into a hopper, placing a formwork on a transmission steel belt, driving two groups of driving shafts to rotate through an external driving device, driving a driving roller to drive the transmission steel belt to rotate to drive the formwork to move, moving the formwork between a clamping plate and a hammering block, stopping the movement of the transmission steel belt, relatively fixing the position of the formwork, enabling the position of the formwork to be just positioned in the area below the right end of a discharge pipe, electrifying and starting a speed reducing motor, rotating a packing auger under the action of the speed reducing motor, pouring the concrete out through an outlet pipe and entering the formwork, electrifying and starting a vibration motor, enabling a connecting rod to drive the hammering block to vibrate together under the action of the vibration motor, hammering the formwork, and playing a certain limiting role on the position of the formwork through the elasticity of a plurality of groups of limiting springs and the clamping plate to enable the formwork to vibrate on the transmission steel belt, thereby can conveniently vibrate the discharge with thoughtlessly having the bubble in the concrete, close vibrating motor and gear motor to it can to change the mould shell, thereby can make things convenient for the concrete die filling, reduce air bubble content in the concrete, improve prefabricated component quality, and save the time cost.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

FIG. 2 is an enlarged view of a portion A of FIG. 1;

FIG. 3 is a partial enlarged view of portion B of FIG. 1;

FIG. 4 is a right side view of the structure of the present invention;

in the drawings, the reference numbers: 1. a storage bin; 2. a support pillar; 3. a base; 4. a discharge pipe; 5. a reduction motor; 6. a packing auger; 7. a drive roller; 8. a limiting roller; 9. fixing the rod; 10. a fixing ring; 11. a transmission steel belt; 12. a limiting plate; 13. a limiting spring; 14. clamping a plate; 15. positioning a plate; 16. a positioning spring; 17. a vibration motor; 18. a connecting rod; 19. beating the blocks; 20. a first mechanical seal; 21. a first ball bearing; 22. a drive motor; 23. a drive shaft; 24. stirring blades; 25. a second mechanical seal; 26. a second ball bearing; 27. a support bar; 28. an arc-shaped supporting plate; 29. a non-slip mat; 30. a limiting rod; 31. a limiting block; 32. a support plate; 33. a support shaft; 34. a support leg; 35. a pulley; 36. a rubber pad; 37. and (4) an anti-slip seat.

Detailed Description

The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.

As shown in figures 1 to 4, the continuous die-filling and vibrating integrated device for prefabricated parts of the utility model comprises astorage bin 1, a plurality of groups ofsupport columns 2, a base 3, adischarge pipe 4, aspeed reducing motor 5, anauger 6, adriving roller 7, alimit roller 8, four groups offixed rods 9, four groups offixed rings 10, atransmission steel belt 11, alimit plate 12, a plurality of groups oflimit springs 13, aclamp plate 14, apositioning plate 15, apositioning spring 16, avibrating motor 17, a connectingrod 18 and a beatingblock 19, wherein the top ends of the groups ofsupport columns 2 are all connected with the bottom of thestorage bin 1, the bottom ends of the groups ofsupport columns 2 are all connected with the left half area of the top of the base 3, a material cavity is arranged in thestorage bin 1, a feed inlet is arranged at the top of thestorage bin 1 and communicated with the material cavity, the left end of thedischarge pipe 4 is communicated with the, the left end of thepacking auger 6 penetrates through the side wall of thestorage bin 1 and is connected with the output end of thespeed reducing motor 5, thepacking auger 6 is provided with a firstmechanical sealing element 20 in contact with the side wall of thestorage bin 1, the top ends and the bottom ends of four groups offixed rods 9 are respectively connected with four groups offixed rings 10 and the right half area of the top of the base 3, the left side wall and the right side wall of thedriving roller 7 and thelimiting roller 8 are respectively provided with two groups of driving shafts and two groups of fixed shafts, the two groups of driving shafts and the two groups of fixed shafts respectively penetrate through the four groups of fixedrings 10, four groups offirst ball bearings 21 are respectively arranged between the two groups of driving shafts and the two groups offixed rings 10, thedriving roller 7 and the limitingroller 8 are in transmission connection through atransmission steel belt 11, the bottom end of alimiting plate 12 is arranged in the, a through hole is formed in the upper half area of thepositioning plate 15, the left end and the right end of thepositioning spring 16 are respectively connected with the upper half area of the right side wall of thepositioning plate 15 and thevibration motor 17, the right end of the connectingrod 18 penetrates through the through hole and is connected with thevibration motor 17, and the left end of the connectingrod 18 is connected with thehammering block 19; pouring the mixed concrete into a hopper, placing a formwork on a transmission steel belt, driving two groups of driving shafts to rotate through an external driving device, driving a driving roller to drive the transmission steel belt to rotate to drive the formwork to move, moving the formwork between a clamping plate and a hammering block, stopping the movement of the transmission steel belt, relatively fixing the position of the formwork, enabling the position of the formwork to be just positioned in the area below the right end of a discharge pipe, electrifying and starting a speed reducing motor, rotating a packing auger under the action of the speed reducing motor, pouring the concrete out through an outlet pipe and entering the formwork, electrifying and starting a vibration motor, enabling a connecting rod to drive the hammering block to vibrate together under the action of the vibration motor, hammering the formwork, and playing a certain limiting role on the position of the formwork through the elasticity of a plurality of groups of limiting springs and the clamping plate to enable the formwork to vibrate on the transmission steel belt, thereby can conveniently vibrate the discharge with thoughtlessly having the bubble in the concrete, close vibrating motor and gear motor to it can to change the mould shell, thereby can make things convenient for the concrete die filling, reduce air bubble content in the concrete, improve prefabricated component quality, and save the time cost.

The utility model discloses a prefabricated component continuous die filling integrated device that vibrates, still includedriving motor 22,transmission shaft 23 and multiunit stirring leaf 24, drivingmotor 22 installs onfeed bin 1 left side wall,transmission shaft 23 left endpasses feed bin 1 left side wall and is connected with drivingmotor 22 right side wall output, and be provided with secondmechanical seal 25 intransmission shaft 23 andfeed bin 1 left side wall contact department, be provided with the fixed slot on thefeed bin 1 right side wall, be provided with second ball bearing 26 in the fixed slot,transmission shaft 23 right-hand member inserts and fixes to second ball bearing 26, multiunit stirring leaf 24 all installs ontransmission shaft 23, and multiunit stirring leaf 24 all is locatedfeed bin 1; in the working process, the driving motor is electrified and started, and the transmission shaft drives the plurality of groups of stirring blades to rotate under the action of the driving motor, so that the concrete in the storage bin can be stirred to a certain extent.

The utility model discloses a prefabricated component continuous die-filling and vibrating integrated device, which also comprises a plurality of groups of supportingrods 27 and a plurality of groups of arc supporting plates 28, wherein two ends of the plurality of groups of supportingrods 27 are respectively connected with the bottoms of the plurality of groups of arc supporting plates 28 and the top of the base 3, and thedischarging pipe 4 is positioned in the plurality of groups of arc supporting plates 28; the positions of the plurality of groups of arc-shaped supporting plates can be fixed through the plurality of groups of supporting rods, and the discharging pipe can be supported by the plurality of groups of arc-shaped supporting plates.

The utility model discloses a continuous die-filling and vibrating integrated device for prefabricated parts, which also comprises a plurality of groups ofanti-skid pads 29, wherein the plurality of groups ofanti-skid pads 29 are respectively arranged on the inner walls of a plurality of groups of arc-shaped supporting plates 28, and the plurality of groups ofanti-skid pads 29 are all contacted with the outer wall of thedischarge pipe 4; the friction force between the discharge pipe and the arc-shaped supporting plate can be enhanced through a plurality of groups of anti-slip pads.

The utility model discloses a prefabricated component continuous die filling and vibrating integrated device, still include multiunitgag lever post 30, limitingplate 12 upper region is provided with multiunit spacing hole, multiunitgag lever post 30 right-hand member passes multiunit spacing hole respectively and is connected withcardboard 14 left side wall, and is provided withmultiunit stopper 31 respectively at multiunitgag lever post 30 left end; when compressing and relaxing multiunit spacing spring, can move certain limited action to the moving direction removal of cardboard through the removal of multiunit gag lever post in multiunit through-hole department.

The utility model discloses a prefabricated component continuous die filling and vibrating integrated device, still includebackup pad 32, backshaft 33,multiunit landing leg 34 andmultiunit pulley 35, backshaft 33 top and bottom are connected withbackup pad 32 bottom and 3 top right-hand members of base respectively,multiunit landing leg 34 top and bottom are connected with vibratingmotor 17 andmultiunit pulley 35 respectively,multiunit pulley 35 all contacts withbackup pad 32 top; can be through the position of back shaft fixed support board, during the vibrating motor motion, can follow the motion at backup pad top through the multiunit pulley, conveniently play certain supporting role to vibrating motor.

The utility model discloses a continuous die-filling and vibrating integrated device for prefabricated parts, which also comprises two groups ofrubber pads 36, wherein the two groups ofrubber pads 36 are respectively arranged on the outer walls of the drivingroller 7 and the limitingroller 8, and the two groups ofrubber pads 36 are both contacted with thetransmission steel belt 11; the friction force between the driving roller and the limiting roller and the transmission steel belt can be enhanced through the two groups of rubber pads, so that the movement of the penetrating steel belt can be conveniently driven.

The utility model discloses a continuous die-filling and vibrating integrated device for prefabricated parts, which also comprises a plurality of groups ofanti-skid seats 37, wherein the plurality of groups ofanti-skid seats 37 are respectively arranged at the left front side, the left rear side, the right front side and the right rear side of the bottom of the base 3; can strengthen the frictional force between base and the ground through multiunit antiskid seat, reduce the displacement of base to can improve holistic stability.

The utility model discloses a prefabricated component is mould vibration integrative device in succession adorns, it is at the during operation, pour the concrete after mixing into the hopper, and place the mould shell on the transmission steel band, and drive two sets of drive shafts through external drive arrangement and rotate, thereby make the drive roller drive the transmission steel band and rotate, drive the mould shell motion, make the mould shell move to between cardboard and the piece of beating, stop the motion of transmission steel band, make the position of mould shell relatively fixed, and the position of mould shell just lies in the defeated right-hand member lower zone of discharging tube, energize and start gear motor, the auger rotates under gear motor's effect, pour out the concrete through the play pipe, and enter into the mould shell, energize and start the vibration motor simultaneously, make the connecting rod drive the piece of beating vibrate together under the effect of vibration motor, and beat the mould shell, and can play certain restriction effect through the elasticity of multiunit spacing spring and the position of cardboard to the mould shell, the mould shell is made to vibrate on the transmission steel belt, so that bubbles mixed in concrete can be conveniently vibrated and discharged, the vibration motor and the speed reducing motor are closed, the mould shell is replaced, the mould filling of the concrete can be facilitated, the content of air bubbles in the concrete is reduced, the quality of prefabricated parts is improved, the time cost is saved, in the working process, the driving motor is electrified and started, the transmission shaft drives a plurality of groups of stirring blades to rotate under the action of the driving motor, so that the concrete in a storage bin can be stirred to a certain extent, the positions of a plurality of groups of arc supporting plates can be fixed through a plurality of groups of supporting rods, the positions of the discharge pipes can be supported through the plurality of groups of arc supporting plates, the friction force between the discharge pipes and the arc supporting plates can be enhanced through a plurality of groups of anti-skid pads, when a plurality of groups of limiting springs are compressed and loosened, the movement of limiting rods at the plurality of groups of through holes can, can be through the position of back shaft fixed support board, during the vibrating motor motion, can follow the motion at backup pad top through the multiunit pulley, conveniently play certain supporting role to vibrating motor, can strengthen the frictional force between drive roller and spacing roller and the drive steel band through two sets of rubber pads to can conveniently drive the motion of wearing the steel band, can strengthen the frictional force between base and the ground through multiunit antiskid seat, reduce the displacement of base, thereby can improve holistic stability.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.

Claims (8)

1. A continuous die-filling and vibrating integrated device for prefabricated parts is characterized by comprising a storage bin (1), a plurality of groups of supporting columns (2), a base (3), a discharge pipe (4), a speed reducing motor (5), a packing auger (6), a driving roller (7), a limiting roller (8), four groups of fixing rods (9), four groups of fixing rings (10), a transmission steel belt (11), a limiting plate (12), a plurality of groups of limiting springs (13), a clamping plate (14), a positioning plate (15), a positioning spring (16), a vibrating motor (17), a connecting rod (18) and a beating block (19), wherein the top ends of the plurality of groups of supporting columns (2) are connected with the bottom of the storage bin (1), the bottom ends of the plurality of groups of supporting columns (2) are connected with the left half area of the top of the base (3), a material cavity is arranged in the storage bin (1), a feeding port is arranged at the top, discharging pipe (4) left end and feed bin (1) half regional intercommunication down, gear motor (5) are installed on feed bin (1) left side wall, auger (6) are arranged in discharging pipe (4) to auger (6) left end passes feed bin (1) lateral wall and is connected with gear motor (5) output, auger (6) and feed bin (1) lateral wall contact out and is provided with first mechanical seal spare (20), four group's dead lever (9) tops and bottom are respectively with four group's solid fixed ring (10) and base (3) top half regional connection on the right side, be provided with two sets of drive shafts and two sets of fixed axle on drive roller (7) and spacing roller (8) left side wall and the right side wall respectively, two sets of drive shafts and two sets of fixed axle pass four group's solid fixed ring (10) respectively to be provided with four group's first ball bearing (21) respectively between two sets of drive shafts and two sets of fixed axle and four group's, drive roller (7) and spacing roller (8) are connected through transmission steel band (11) transmission, limiting plate (12) bottom is installed at base (3) top right side half region, both ends are connected with limiting plate (12) right side wall first region and cardboard (14) left side wall respectively about multiunit spacing spring (13), locating plate (15) bottom is connected with base (3) top right-hand member to be provided with the through-hole in locating plate (15) first region, both ends are connected with locating plate (15) right side wall first region and vibrating motor (17) respectively about positioning spring (16), connecting rod (18) right-hand member passes the through-hole and is connected with vibrating motor (17) to connecting rod (18) left end is connected with beating piece (19).

2. The continuous die-filling and vibrating integrated device for prefabricated parts as claimed in claim 1, further comprising a driving motor (22), a transmission shaft (23) and a plurality of sets of stirring blades (24), the driving motor (22) is arranged on the left side wall of the storage bin (1), the left end of the transmission shaft (23) penetrates through the left side wall of the storage bin (1) and is connected with the output end of the right side wall of the driving motor (22), a second mechanical sealing element (25) is arranged at the contact position of the transmission shaft (23) and the left side wall of the storage bin (1), a fixed groove is arranged on the right side wall of the storage bin (1), a second ball bearing (26) is arranged in the fixed groove, the right end of the transmission shaft (23) is inserted into and fixed to a second ball bearing (26), the multiple groups of stirring blades (24) are all installed on the transmission shaft (23), and the multiple groups of stirring blades (24) are all located in the storage bin (1).

3. The continuous die-filling and vibrating integrated device for the prefabricated parts as claimed in claim 2, further comprising a plurality of sets of support rods (27) and a plurality of sets of arc-shaped support plates (28), wherein two ends of the plurality of sets of support rods (27) are respectively connected with the bottoms of the plurality of sets of arc-shaped support plates (28) and the top of the base (3), and the discharge pipes (4) are positioned in the plurality of sets of arc-shaped support plates (28).

4. A continuous molding and vibrating integrated device for prefabricated parts according to claim 3, further comprising a plurality of sets of anti-slip pads (29), wherein the plurality of sets of anti-slip pads (29) are respectively mounted on the inner walls of the plurality of sets of arc-shaped supporting plates (28), and the plurality of sets of anti-slip pads (29) are all in contact with the outer wall of the discharge pipe (4).

5. The continuous molding and vibrating integrated device for prefabricated parts according to claim 4, further comprising a plurality of sets of limiting rods (30), wherein the upper half of the limiting plate (12) is provided with a plurality of sets of limiting holes, the right ends of the plurality of sets of limiting rods (30) respectively penetrate through the plurality of sets of limiting holes and are connected with the left side wall of the clamping plate (14), and the left ends of the plurality of sets of limiting rods (30) are respectively provided with a plurality of sets of limiting blocks (31).

6. The continuous die-filling and vibrating integrated device for the prefabricated parts as claimed in claim 5, further comprising a supporting plate (32), a supporting shaft (33), a plurality of sets of supporting legs (34) and a plurality of sets of pulleys (35), wherein the top end and the bottom end of the supporting shaft (33) are respectively connected with the bottom of the supporting plate (32) and the right end of the top of the base (3), the top end and the bottom end of the plurality of sets of supporting legs (34) are respectively connected with the vibrating motor (17) and the plurality of sets of pulleys (35), and the plurality of sets of pulleys (35) are all in contact with the top of the supporting plate (32).

7. A continuous die-filling and vibrating integrated device for prefabricated parts as claimed in claim 6, further comprising two sets of rubber pads (36), wherein the two sets of rubber pads (36) are respectively installed on the outer walls of the driving roller (7) and the limiting roller (8), and the two sets of rubber pads (36) are both in contact with the transmission steel belt (11).

8. The continuous molding and vibrating integrated device for prefabricated parts according to claim 7, further comprising a plurality of sets of anti-slip seats (37), wherein the sets of anti-slip seats (37) are respectively installed at the left front side, the left rear side, the right front side and the right rear side of the bottom of the base (3).

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