CN210908960U - Plate embossing and laminating integrated production line - Google Patents

Abstract

The utility model relates to an integrative production line of panel knurling tectorial membrane, include the decoiling mechanism, knurling mechanism, first levelling mechanism, rubberizing mechanism, laminating stoving mechanism, second levelling mechanism and the flying shear mechanism that turn right from a left side and set gradually. This integrative production line of panel knurling tectorial membrane is through mutually supporting of unwinding mechanism, knurling mechanism, first levelling mechanism, rubberizing mechanism, laminating stoving mechanism, second levelling mechanism and flying shear mechanism, and is integrative with the multichannel process collection of panel processing, has improved production efficiency greatly, has reduced manufacturing cost, and the product uniformity that obtains is good, has using value widely.

Description

Plate embossing and laminating integrated production line

Technical Field

The utility model relates to a panel processing technology field especially relates to an integrative production line of panel knurling tectorial membrane.

Background

In the prior art, all the procedures are finished on different devices, the processing period is longer, the consistency of the obtained product is poorer, and more waste materials are generated.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an automatic degree is high, multiple functional, product quality is good, the integrative production line of panel knurling tectorial membrane that machining efficiency is high.

The utility model discloses a realize through following technical scheme: an embossing and laminating integrated production line for plates comprises an uncoiling mechanism, an embossing mechanism, a first leveling mechanism, a rubberizing mechanism, a laminating and drying mechanism, a second leveling mechanism and a flying shear mechanism which are sequentially arranged from left to right;

the uncoiling mechanism is used for uncoiling the base material;

the embossing mechanism is correspondingly arranged at the output end of the uncoiling mechanism, is used for receiving the base material conveyed by the uncoiling mechanism and embossing the surface of the base material, and comprises an upper embossing roller and a lower embossing roller, and an embossing channel is formed between the upper embossing roller and the lower embossing roller;

the first leveling mechanism is arranged at the output end of the embossing mechanism, is used for leveling the base material and comprises a plurality of leveling rollers, and a leveling channel is formed between the leveling rollers;

the laminating mechanism is arranged at the output end of the first leveling mechanism and used for laminating glue on the surface of a base material, and comprises a support, a fixed roller, a compression roller driving piece, a glue film roller, a first film tearing roller and a second film tearing roller, wherein the fixed roller, the compression roller driving piece, the glue film roller, the first film tearing roller and the second film tearing roller are arranged on the support;

the laminating and drying mechanism is arranged at the output end of the adhesive pasting mechanism and used for pasting surface materials on the surface of the base material, and comprises an unwinding roller and a plurality of groups of heating rollers, a laminating and drying channel is formed between each group of heating rollers, and the unwinding roller is used for unwinding the surface materials and sending the surface materials into the laminating and drying channel together with the base material;

the second leveling mechanism is arranged at the output end of the laminating and drying mechanism and used for leveling the laminated plate;

the flying shear mechanism is arranged at the output end of the second leveling mechanism and used for movably shearing the plates and comprises a translation driving piece, a shearing machine, a turning plate and a turning plate driving piece, wherein the translation driving piece can drive the shearing machine to move left and right, the turning plate is arranged at the inlet end of the shearing machine and used for supporting the plates to enter the shearing machine, and the turning plate driving piece can drive the turning plate to turn.

Because the head end (the starting end) of the base material may have a certain curl or crease and needs to be cut off, a plate shearing mechanism is arranged between the first leveling mechanism and the gluing mechanism and is used for shearing off waste materials at the head end of the base material.

In order to preheat the base material and ensure the effectiveness of the adhesive tape, a guide platform is arranged between the plate shearing mechanism and the adhesive tape sticking mechanism, and a first hot air mechanism is arranged at the output end of the guide platform.

Because the glued membrane of different materials need to be adopted to the panel of different grade type, consequently designed first glued membrane roller and second glued membrane roller.

In order to ensure the effectiveness of the surface material lamination, a second hot air mechanism is arranged at the inlet end of the lamination drying mechanism and preheats before lamination.

In order to panel surface protection, be provided with pad pasting mechanism between laminating stoving mechanism and the second levelling machine structure for to surface material surface tectorial membrane, including putting membrane roller and two tectorial membrane rollers, form the tectorial membrane passageway between two tectorial membrane rollers, put the membrane roller and be used for unreeling the surface tectorial membrane and follow panel and get into the tectorial membrane passageway together.

The utility model has the advantages that: this integrative production line of panel knurling tectorial membrane is through mutually supporting of unwinding mechanism, knurling mechanism, first levelling mechanism, rubberizing mechanism, laminating stoving mechanism, second levelling mechanism and flying shear mechanism, and is integrative with the multichannel process collection of panel processing, has improved production efficiency greatly, has reduced manufacturing cost, and the product uniformity that obtains is good, has using value widely.

Drawings

FIG. 1 is a front view of the plate embossing and laminating integrated production line of the present invention;

FIG. 2 is a top view of the integrated production line for embossing and laminating the sheet material of the present invention;

FIG. 3 is a schematic structural view of the tape attaching mechanism of the present invention;

fig. 4 is a schematic structural view of the laminating and drying mechanism and the film sticking mechanism of the present invention;

fig. 5 is a schematic structural diagram of the flying shear mechanism of the present invention.

Detailed Description

The following detailed description of the preferred embodiments of the present invention will be provided in conjunction with the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, and the protection scope of the present invention can be clearly and clearly defined.

The integrated production line for embossing and laminating the plate shown in fig. 1 and 2 comprises an uncoiling mechanism 1, anembossing mechanism 2, afirst leveling mechanism 3, aplate shearing mechanism 4, agluing mechanism 7, a gluing anddrying mechanism 9, afilm pasting mechanism 10, asecond leveling mechanism 11 and aflying shear mechanism 12 which are sequentially arranged from left to right.

The unwinding mechanism 1 is used for unwinding the substrate and can be a similar unwinding mechanism previously applied by the company.

Theembossing mechanism 2 is correspondingly arranged at the output end of the uncoiling mechanism 1, is used for receiving the base material conveyed by the uncoiling mechanism 1 and embossing the surface of the base material, comprises an upper embossing roller and a lower embossing roller, and an embossing channel is formed between the upper embossing roller and the lower embossing roller.

Thefirst leveling mechanism 3 is arranged at the output end of theembossing mechanism 2 and used for leveling the base material, and comprises a plurality of leveling rollers, and leveling channels are formed among the leveling rollers.

The adhesivetape sticking mechanism 7 is arranged at the output end of thefirst leveling mechanism 3, and is used for sticking adhesive to the surface of a substrate, as shown in fig. 3, the adhesive tape sticking mechanism comprises a support, and afixed roller 77, apress roller 76, a pressroller driving member 75, a firstadhesive film roller 71, a secondadhesive film roller 73, a firstfilm tearing roller 72 and a secondfilm tearing roller 74 which are arranged on the support, thepress roller 76 is correspondingly arranged above the fixedroller 77, the pressroller driving member 75 can drive thepress roller 76 to ascend and descend, an adhesive tape sticking channel is formed between thepress roller 76 and thefixed roller 77, the firstadhesive film roller 71 and the secondadhesive film roller 73 are arranged above the inlet end (left end) of the adhesive tape sticking channel and are used for feeding the adhesive film on the adhesive film roller into the adhesive tape sticking channel, a waterproof blanket or a high-molecular hot-melt adhesive film can be placed on the firstadhesive film roller 71 and the secondadhesive film roller 73, the firstfilm tearing roller 72 is correspondingly arranged on one side of the adhesive film roller and is used for rolling up the protective film on the bottom surface of, and the protective film is used for rolling the protective film on the top surface of the adhesive film.

Aguide platform 5 is arranged between theplate shearing mechanism 4 and the rubberizingmechanism 3, and a firsthot air mechanism 6 is arranged at the output end (right end) of theguide platform 5.

The laminating anddrying mechanism 9 is arranged at the output end of theadhesive bonding mechanism 7 and used for adhering surface materials to the surface of a substrate, as shown in fig. 4, the laminating and drying mechanism comprises a surfacematerial unwinding roller 91 and a plurality of groups ofheating rollers 92, laminating and drying channels are formed among the groups ofheating rollers 92, theunwinding roller 91 is used for unwinding the surface materials and sending the surface materials into the laminating and drying channels along with the substrate, and a secondhot air mechanism 8 is arranged at the inlet end (left end) of the laminating anddrying mechanism 9. The laminatingdrying mechanism 9 is provided with an outlet end (right end) and is provided with alaminating mechanism 10 for to the surface tectorial membrane of panel, including puttingmembrane roller 101 and twotectorial membrane rollers 102, form the tectorial membrane passageway between twotectorial membrane rollers 102, putmembrane roller 101 and be used for unreeling the surface tectorial membrane and follow the panel and together get into the tectorial membrane passageway. In addition, the output end of the attaching anddrying mechanism 9 is provided with a metering roller and an encoder for metering the length of the plate.

Thesecond leveling mechanism 11 is arranged at the output end of the bonding anddrying mechanism 9 and used for leveling the bonded plate, and the structure of the second leveling mechanism is the same as that of the first leveling mechanism.

Theflying shear mechanism 12 is disposed at an output end of thesecond leveling mechanism 11, and is configured to shear a sheet material in a moving manner, as shown in fig. 5, and includes atranslation driving member 122, ashearing machine 121, aturning plate 124, and a turningplate driving member 123, where thetranslation driving member 122 may drive theshearing machine 121 to move left and right, theturning plate 124 is disposed at an inlet end (left end) of theshearing machine 121, and is configured to support the sheet material to enter theshearing machine 121, and the turningplate driving member 123 may drive theturning plate 124 to.

During processing, the base material is uncoiled by the uncoiling mechanism 1, enters theembossing mechanism 2 for embossing, and is sent into the rubberizingmechanism 7 through theguide platform 5; meanwhile, the firstadhesive film roller 71 or the secondadhesive film roller 73 is also unreeled, an adhesive film is attached to the surface of the base material, the adhesive film and the base material are pressed by thepress roller 76 and thefixing roller 77, and because the top surface and the bottom surface of the adhesive film are both provided with the protective films, the protective film on the bottom surface of the adhesive film is rolled by the firstfilm tearing roller 72, and the protective film on the top surface of the adhesive film after being pasted is rolled by the secondfilm tearing roller 74; the glued plate enters the laminating anddrying mechanism 9, meanwhile, theunreeling roller 91 unreels, and the surface material on theunreeling roller 91 is laminated on the upper surface of the plate and is sent into a laminating and drying channel to be compounded; laminating and drying, then laminating by a laminatingroller 102, and then sending into aflying shear mechanism 12; when the length of the plate reaches a certain value, theshearing machine 121 moves to a corresponding position, the turningplate driving element 123 drives theturning plate 124 to turn downwards, theshearing machine 121 can cut the plate with a fixed length, the continuous conveying of the plate cannot stop in the process, therefore, the plate cannot be locally overheated, and the cut plate is conveyed to the next station through theguide platform 13 to finish machining.

It should be noted that, the utility model provides a compressionroller driving piece 75,translation driving piece 122, turn overboard driving piece 123 etc. and can adopt similar power unit such as motor, hydro-cylinder, electric cylinder to combine corresponding connecting rod to realize the action, do not confine to the utility model provides a structure or name.

In addition, in the description of the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "disposed," "provided," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "top", "bottom", "side", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

Finally, it should be noted that: the above-mentioned embodiments are only specific embodiments of the present invention, and are not intended to limit the technical solution of the present invention, and the protection scope of the present invention is not limited thereto, although the present invention is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: those skilled in the art can still modify or easily conceive of changes in the technical solutions described in the foregoing embodiments or make equivalent substitutions for some technical features within the technical scope of the present disclosure; such modifications, changes or substitutions do not substantially depart from the spirit and scope of the embodiments of the present invention, and are intended to be included within the scope of the present invention.

Claims (6)

1. The utility model provides an integrative production line of panel knurling tectorial membrane which characterized in that: the automatic adhesive tape sticking and drying device comprises an uncoiling mechanism, an embossing mechanism, a first leveling mechanism, an adhesive tape sticking mechanism, a sticking and drying mechanism, a second leveling mechanism and a flying shear mechanism which are sequentially arranged from left to right;

the uncoiling mechanism is used for uncoiling the base material;

the embossing mechanism is correspondingly arranged at the output end of the uncoiling mechanism, is used for receiving the base material conveyed by the uncoiling mechanism and embossing the surface of the base material, and comprises an upper embossing roller and a lower embossing roller, and an embossing channel is formed between the upper embossing roller and the lower embossing roller;

the first leveling mechanism is arranged at the output end of the embossing mechanism, is used for leveling the base material and comprises a plurality of leveling rollers, and a leveling channel is formed between the leveling rollers;

the laminating mechanism is arranged at the output end of the first leveling mechanism and used for laminating glue on the surface of a base material, and comprises a support, a fixed roller, a compression roller driving piece, a glue film roller, a first film tearing roller and a second film tearing roller, wherein the fixed roller, the compression roller driving piece, the glue film roller, the first film tearing roller and the second film tearing roller are arranged on the support;

the laminating and drying mechanism is arranged at the output end of the adhesive pasting mechanism and used for pasting surface materials on the surface of the base material, and comprises an unwinding roller and a plurality of groups of heating rollers, a laminating and drying channel is formed between each group of heating rollers, and the unwinding roller is used for unwinding the surface materials and sending the surface materials into the laminating and drying channel together with the base material;

the second leveling mechanism is arranged at the output end of the laminating and drying mechanism and used for leveling the laminated plate;

the flying shear mechanism is arranged at the output end of the second leveling mechanism and used for movably shearing the plates and comprises a translation driving piece, a shearing machine, a turning plate and a turning plate driving piece, wherein the translation driving piece can drive the shearing machine to move left and right, the turning plate is arranged at the inlet end of the shearing machine and used for supporting the plates to enter the shearing machine, and the turning plate driving piece can drive the turning plate to turn.

2. The integrated production line for embossing and laminating the plate according to claim 1, which is characterized in that: and a plate shearing mechanism is arranged between the first leveling mechanism and the rubberizing mechanism and is used for shearing off waste materials at the head end of the base material.

3. The integrated production line for embossing and laminating the plate as claimed in claim 2, wherein: a guide platform is arranged between the plate shearing mechanism and the adhesive sticking mechanism, and a first hot air mechanism is arranged at the output end of the guide platform and used for preheating the base material.

4. The integrated production line for embossing and laminating the plate according to claim 1, which is characterized in that: the glue film roller comprises a first glue film roller and a second glue film roller.

5. The integrated production line for embossing and laminating the plate according to claim 1, which is characterized in that: and a second hot air mechanism is arranged at the inlet end of the laminating and drying mechanism.

6. The integrated production line for embossing and laminating the plate according to claim 1, which is characterized in that: laminating stoving mechanism and second levelling machine are provided with pad pasting mechanism between the mechanism for to surface material surface tectorial membrane, including putting membrane roller and two tectorial membrane rollers, form the tectorial membrane passageway between two tectorial membrane rollers, put the membrane roller and be used for unreeling the surface film and along with panel together get into the tectorial membrane passageway.

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