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CN208066888U - A kind of electromagnetic clutch control adjustable speed wiper - Google Patents

A kind of electromagnetic clutch control adjustable speed wiper
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Publication number
CN208066888U
CN208066888UCN201720584368.6UCN201720584368UCN208066888UCN 208066888 UCN208066888 UCN 208066888UCN 201720584368 UCN201720584368 UCN 201720584368UCN 208066888 UCN208066888 UCN 208066888U
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rotary valve
bracket
pig
friction wheel
electromagnetic clutch
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吴坤泽
赵上马
张均富
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Xihua University
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Xihua University
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Abstract

The utility model provides a kind of electromagnetic clutch control adjustable speed wiper, is related to oil-gas pipeline pigging and detection field.Wherein, a kind of electromagnetic clutch control adjustable speed wiper includes skeleton, driving leather cup, support leather cup, friction wheel mechanism, electromagnetic clutch, rate controlling rotary valve, mileage wheel system;Rate controlling rotary valve uses two groups of rotary valve blades, it is driven using friction wheel mechanism, it is controlled by electromagnetic clutch, relative angle by adjusting two groups of rotary valve blades adjusts the bypass amount of wiper, its compact-sized, overall volume smaller, the speed controllability of wiper is improved in operational process, while avoiding the use of motor, keeps the pigging process of wiper more efficient, safe.

Description

Translated fromChinese
一种电磁离合器控制可调速清管器An electromagnetic clutch controlled speed-adjustable pig

技术领域technical field

本实用新型属于油气管道清管及检测领域,具体涉及一种电磁离合器控制可调速清管器。The utility model belongs to the field of pigging and detection of oil and gas pipelines, in particular to a speed-adjustable pipe pig controlled by an electromagnetic clutch.

背景技术Background technique

据统计,中国管道里程已经超过12万公里,其中有30%以上的管道运行时间大于10 年,存在很大的安全隐患。为保证管道的正常运行,需要定期对管道进行清管和检测作业。清管的目的是清扫管道内的杂物、积液、积污,提高管道输送效率,减少摩阻损失,当清管与检测同时进行时,还可获得管道变形,腐蚀,裂纹等数据并对这些管道缺陷进行精确定位,为后期的管道维护提供可靠信息。目前,主流的清管器主要依靠自身对管道内输送介质的阻滞作用所形成的压差来驱动前进,但由于管道上下游的压力存在波动,特别是近年建成的大口径、高压、高流速长输天然气管道,介质流速已经超过5m/s,瞬间速度可能达到十几米每秒,使得作业装备的运行速度不十分稳定,瞬时运行速度可在0~25m/s之间变化。根据SY/T 5922-2003《天然气管道运行规范》8.7.4.1项规定,“清管器运行速度一般宜控制在3.5m/s~ 5m/s。”当管道作业装备运行速度超过5m/s时,容易出现信号采集不理想,甚至出现检测不到信号的现象,无法完成管道检测任务,更有甚者,由于内检测器运行速度过快,容易造成对管道及运行设备的冲击,造成重大安全事故,损害用户和企业的利益。因此调节内检测器运行速度使其运行在合理的速度范围之内,势必成为在输气管道内检测过程中提高管道检测精度和降低安全事故风险时所面临的问题。According to statistics, China's pipeline mileage has exceeded 120,000 kilometers, and more than 30% of the pipelines have been in operation for more than 10 years, posing a great potential safety hazard. In order to ensure the normal operation of the pipeline, it is necessary to regularly carry out pigging and testing operations on the pipeline. The purpose of pigging is to clean the sundries, liquid accumulation and dirt accumulation in the pipeline, improve pipeline transportation efficiency and reduce friction loss. These pipeline defects are precisely located to provide reliable information for later pipeline maintenance. At present, the mainstream pigs mainly rely on the pressure difference formed by the blocking effect on the transport medium in the pipeline to drive forward. However, due to the fluctuation of the upstream and downstream pressure of the pipeline, especially the large diameter, high pressure, high flow For long-distance natural gas pipelines, the flow velocity of the medium has exceeded 5m/s, and the instantaneous velocity may reach more than ten meters per second, which makes the operating speed of the operating equipment not very stable, and the instantaneous operating velocity can vary between 0 and 25m/s. According to item 8.7.4.1 of SY/T 5922-2003 "Code for Operation of Natural Gas Pipelines", "The operating speed of the pig should generally be controlled at 3.5m/s~5m/s." When the operating speed of the pipeline operation equipment exceeds 5m/s , it is prone to unsatisfactory signal acquisition, or even the phenomenon that the signal cannot be detected, and the pipeline detection task cannot be completed. What's more, because the internal detector runs too fast, it is easy to cause impact on the pipeline and operating equipment, causing major safety hazards. Accidents, damage the interests of users and enterprises. Therefore, adjusting the running speed of the internal detector to make it run within a reasonable speed range is bound to become a problem in improving the detection accuracy of the pipeline and reducing the risk of safety accidents in the process of internal detection of gas pipelines.

目前国内外主流可调节速度的清管器是通过搭载闭环控制的泄流阀实现实时控速,其原理是调节电机驱动的泄流阀的泄流面积来改变清管器的前后压差,从而控制清管器的速度。At present, the mainstream speed-adjustable pigs at home and abroad realize real-time speed control by carrying a closed-loop control relief valve. The principle is to adjust the discharge area of the motor-driven relief valve to change the pressure difference between the front and rear of the pig, thereby Control the speed of the pig.

清管器的泄流阀一般采用转阀结构,由转阀动叶片和转阀静叶片组成,这种结构存在许多问题:一、当转阀阀体受到冲击变形时,叶片间容易发生干涉,使转阀卡住,无法调节清管器的运行速度;二、为满足转阀操作扭矩的需求,清管器需要配置大功率电机,携带大容量电池,这将占用清管器的内部空间,减小泄流通道面积,影响速度的可调性;三、转阀一般安装在清管器的端部,增加了清管器的长度,降低了清管器的弯道通过性;四、转阀静叶片后端流体的流动状态存在突变,使清管器局部绕流损失增大,同时局部绕流还会引发清管器的整体振动,这不仅增大了管道输运过程中的能量损耗,也影响到设备的正常运行。The discharge valve of the pipe pig generally adopts a rotary valve structure, which is composed of a rotary valve moving vane and a rotary valve static vane. There are many problems in this structure: 1. When the rotary valve body is impacted and deformed, interference between the vanes is easy to occur. The rotary valve is stuck, and the running speed of the pig cannot be adjusted; 2. In order to meet the demand for operating torque of the rotary valve, the pig needs to be equipped with a high-power motor and a large-capacity battery, which will occupy the internal space of the pig. Reduce the area of the discharge channel and affect the adjustability of the speed; 3. The rotary valve is generally installed at the end of the pig, which increases the length of the pig and reduces the bend passability of the pig; 4. There is a sudden change in the flow state of the fluid at the back end of the valve vane, which increases the local flow loss of the pig, and at the same time, the local flow will also cause the overall vibration of the pig, which not only increases the energy loss during pipeline transportation , also affect the normal operation of the equipment.

发明内容Contents of the invention

本实用新型的目的是:针对现有可调速清管器泄流面积小、体积大、操作力矩大的问题,提出一种电磁离合器控制可调速清管器,其动力来自于前端摩擦轮机构,由电磁离合器将摩擦轮机构的扭矩传递给控速转阀,完成控速操作;运行时能快速地控制清管器的运行速度、减小转阀的卡堵,使清管器运行平稳,提高清管效率。The purpose of this utility model is to propose an electromagnetic clutch-controlled speed-adjustable pig, whose power comes from the front friction wheel mechanism, the electromagnetic clutch transmits the torque of the friction wheel mechanism to the speed control rotary valve to complete the speed control operation; during operation, it can quickly control the running speed of the pig, reduce the jamming of the rotary valve, and make the pig run smoothly , improve pigging efficiency.

本实用新型所提供的一种电磁离合器控制可调速清管器的技术方案是:一种电磁离合器控制可调速清管器,由骨架、驱动皮碗、支撑皮碗、控速转阀、电磁离合器、周向控制机构、摩擦轮机构、里程轮系统组成;所述一种电磁离合器控制可调速清管器前端安装有防撞支架、摩擦轮机构和控速转阀,尾部安装有内骨架,内骨架后端周向安装有三组里程轮系统,其特征是:控速转阀有两组转动叶片,使用摩擦轮机构驱动运转,由电磁离合器进行控制。The technical scheme of an electromagnetic clutch-controlled speed-adjustable pipe pig provided by the utility model is: an electromagnetic clutch-controlled speed-adjustable pipe pig, which consists of a skeleton, a driving cup, a supporting cup, a speed-controlling rotary valve, An electromagnetic clutch, a circumferential control mechanism, a friction wheel mechanism, and a mileage wheel system; the front end of the adjustable speed pig controlled by an electromagnetic clutch is equipped with an anti-collision bracket, a friction wheel mechanism and a speed control rotary valve, and an internal Skeleton, three sets of mileage wheel systems are installed in the circumferential direction at the rear end of the inner frame, and its characteristics are: the speed control rotary valve has two sets of rotating blades, which are driven by a friction wheel mechanism and controlled by an electromagnetic clutch.

本实用新型所提供的一种电磁离合器控制可调速清管器的骨架由外骨架和内骨架组成,外骨架前端和后端焊接有法兰,用于安装驱动皮碗、支撑皮碗、控速转阀和防撞支架等结构,内骨架是一种电磁离合器控制可调速清管器的内结构件,由加强筋支撑固定在清管器内部,形成悬空的支架,用于安装电器密封仓,内骨架整体处于清管器泄流通道内部,减小了清管器的长度。The framework of an electromagnetic clutch-controlled speed-adjustable pig provided by the utility model is composed of an outer framework and an inner framework. The front end and the rear end of the outer framework are welded with flanges, which are used for installing driving cups, supporting cups, control cups, etc. Speed valve and anti-collision bracket and other structures, the inner skeleton is an inner structural part of an electromagnetic clutch controlled adjustable speed pig, which is supported and fixed inside the pig by reinforcing ribs to form a suspended bracket for installing electrical seals The inner frame is integrally located inside the discharge channel of the pig, which reduces the length of the pig.

本实用新型所提供的一种电磁离合器控制可调速清管器的控速转阀安装在外骨架前端,由转阀支架、两组转阀叶片、主轴、棘轮机构等组成;所述转阀支架由转阀支架Ⅰ和转阀支架Ⅱ组成,转阀支架Ⅱ固定到转阀支架Ⅰ上,转阀支架Ⅰ固定到外骨架上,两个转阀支架中间都由加强筋支撑起圆环结构,转阀支架Ⅰ的圆环结构中心安装有滚动轴承Ⅰ,转阀支架Ⅱ的圆环结构中心安装有棘齿,转阀支架Ⅱ前端外缘加工有导轨,用于安装周向控制机构;所述两组转阀叶片是控速转阀的主要部件,包括转阀叶片Ⅰ和转阀叶片Ⅱ,每组转阀叶片均由6张独立叶片和叶片安装环组成;所述转阀叶片Ⅰ中心安装有滚动轴承Ⅳ;所述转阀叶片Ⅱ中心安装在主轴右端第二轴颈处,用平键做周向定位;所述主轴是控速转阀的主要传动件,主轴前端、中部和后端均安装有滚动轴承,由各自的轴承端盖定位,前端的滚动轴承Ⅱ安装到摩擦轮机构支架中心孔内,后端的滚动轴承Ⅰ安装到转阀支架Ⅰ中心孔内,中部的两个滚动轴承分别安装到转阀叶片Ⅰ和轴套中心孔内;所述棘轮机构由轴承端盖Ⅱ、轴套、棘齿、弹簧和千斤齿组成;所述轴承端盖Ⅱ用螺栓固定到转阀叶片Ⅰ上,轴承端盖Ⅱ前端外圆周上加工有凹槽,用于弹簧和千斤齿的安装;所述棘齿固定到转阀支架Ⅱ中心孔内,棘齿与轴承端盖Ⅱ的千斤齿作用,使得转阀叶片Ⅰ只能做顺时针转动;所述轴套后端加工有外螺纹,与轴承端盖Ⅱ的内螺纹连接固定;所述控速转阀采用了两组转动叶片,两组转动叶片都可以实现圆周转动,通过调节两组转动叶片的相对位置可以实现阀门的合拢或打开,从而调节清管器泄流通道的泄流面积,实现清管器控速的目的。The speed control rotary valve of an electromagnetic clutch controlled adjustable speed pig provided by the utility model is installed at the front end of the exoskeleton, and is composed of a rotary valve bracket, two sets of rotary valve blades, a main shaft, a ratchet mechanism, etc.; the rotary valve bracket It consists of rotary valve bracket Ⅰ and rotary valve bracket Ⅱ. Rotary valve bracket Ⅱ is fixed to rotary valve bracket Ⅰ, and rotary valve bracket Ⅰ is fixed to the outer frame. The middle of the two rotary valve brackets is supported by a ring structure. Rolling bearing I is installed in the center of the ring structure of the rotary valve bracket I, and a ratchet is installed in the center of the ring structure of the rotary valve bracket II. The group of rotary valve blades is the main part of the speed control rotary valve, including rotary valve blade I and rotary valve blade II. Each group of rotary valve blades is composed of 6 independent blades and a blade mounting ring; Rolling bearing IV; the center of the rotary valve blade II is installed on the second journal at the right end of the main shaft, and a flat key is used for circumferential positioning; the main shaft is the main transmission part of the speed control rotary valve, and the front, middle and rear ends of the main shaft are all installed There are rolling bearings, which are positioned by their respective bearing end covers. The rolling bearing II at the front end is installed in the center hole of the friction wheel mechanism bracket, the rolling bearing I at the rear end is installed in the center hole of the rotary valve bracket I, and the two rolling bearings in the middle are respectively installed on the rotary valve blades. Ⅰ and the center hole of the shaft sleeve; the ratchet mechanism is composed of bearing end cover II, shaft sleeve, ratchet, spring and jack teeth; the bearing end cover II is fixed to the rotary valve blade Ⅰ with bolts, and the bearing end cover II Grooves are processed on the outer circumference of the front end for the installation of springs and jack teeth; the ratchet is fixed in the center hole of the rotary valve bracket II, and the ratchet interacts with the jack teeth of the bearing end cover II, so that the rotary valve blade I only It can rotate clockwise; the rear end of the shaft sleeve is processed with external threads, which are connected and fixed with the internal threads of the bearing cover II; the speed control rotary valve adopts two sets of rotating blades, both of which can realize circular rotation , By adjusting the relative position of the two sets of rotating blades, the valve can be closed or opened, thereby adjusting the discharge area of the pig discharge channel, and realizing the purpose of pig speed control.

本实用新型所提供的一种电磁离合器控制可调速清管器的电磁离合器由离合器总成和电磁滑块机构组成;所述离合器总成位于控速转阀与周向控制机构之间的安装壳内,由两组压盘、两组从动盘、两组膜片弹簧、从动盘支架、轴套以及安装壳组成;所述两组压盘包括压盘Ⅰ和压盘Ⅱ,压盘Ⅰ固定到膜片弹簧Ⅰ上,压盘Ⅱ固定到膜片弹簧Ⅱ上;所述两组膜片弹簧包括膜片弹簧Ⅰ和膜片弹簧Ⅱ,由铆钉定位到安装壳的两端;所述两组从动盘包括从动盘Ⅰ和从动盘Ⅱ,从动盘Ⅰ安装到从动盘支架上,从动盘Ⅱ安装到轴套上;所述离合器总成由螺钉固定在摩擦轮机构支架上,离合器的输出轴就是控速转阀的输入轴;所述电磁滑块机构安装在主轴上,由电磁线圈和动铁圆环组成;所述电磁线圈缠绕在主轴前端的环形槽内,其导线由主轴中心孔引出;所述动铁圆环的外圈开有圆槽,用于限定膜片弹簧Ⅰ和膜片弹簧Ⅱ的位置,动铁圆环自身可以在通电的电磁线圈的作用下沿主轴做前后运动,带动膜片弹簧上的压盘与对应从动盘接合与分离。The utility model provides an electromagnetic clutch to control the electromagnetic clutch of the speed-adjustable pipe pig, which is composed of a clutch assembly and an electromagnetic slider mechanism; Inside the shell, it consists of two sets of pressure plates, two sets of driven plates, two sets of diaphragm springs, driven plate brackets, bushings and mounting shells; the two sets of pressure plates include pressure plate I and pressure plate II, and the pressure plate I is fixed on the diaphragm spring I, and the pressure plate II is fixed on the diaphragm spring II; the two sets of diaphragm springs include diaphragm spring I and diaphragm spring II, which are positioned at both ends of the mounting shell by rivets; The two sets of driven discs include driven disc I and driven disc II, driven disc I is installed on the driven disc bracket, driven disc II is installed on the shaft sleeve; the clutch assembly is fixed on the friction wheel mechanism by screws On the bracket, the output shaft of the clutch is the input shaft of the speed control rotary valve; the electromagnetic slider mechanism is installed on the main shaft and consists of an electromagnetic coil and a moving iron ring; the electromagnetic coil is wound in the annular groove at the front end of the main shaft, The wire is led out from the central hole of the main shaft; the outer ring of the moving iron ring has a circular groove, which is used to limit the positions of the diaphragm spring I and the diaphragm spring II, and the moving iron ring itself can act as an electric electromagnetic coil The lower axis moves back and forth along the main shaft, driving the pressure plate on the diaphragm spring to engage and separate from the corresponding driven plate.

本实用新型所提供的一种电磁离合器控制可调速清管器的周向控制机构由摩擦轮机构支架、导向环和摩擦轮机构组成;所述摩擦轮机构支架沿圆周方向开有安装接口,用于安装摩擦轮机构,摩擦轮机构支架前端和后端焊接有法兰,前端法兰用于安装防撞支架,用螺栓进行固定,后端法兰用于安装导向环,也由螺栓进行固定;所述导向环采用分瓣结构,由三个分瓣的导向环一起组成一个圆环,圆环内部加工有导向槽,用于与转阀支架Ⅱ前端的导轨配合,使装配后的周向控制机构可以沿转阀支架Ⅱ的导轨做圆周运动;所述摩擦轮机构由支架Ⅰ、支架Ⅱ、支架Ⅲ、减震弹簧、弹簧轴、摩擦轮等组成;所述支架Ⅰ上端连接到摩擦轮机构支架上,下端通过螺栓与支架Ⅲ固定,同时,支架Ⅰ与支架Ⅲ之间存在一定夹角,支架Ⅲ上安装有带减震弹簧的摩擦轮;当清管器运行时,摩擦轮可以将清管器的一部分动能转换为圆周方向的力矩带动周向控制机构沿转阀支架Ⅱ的导轨运动,在电磁离合器作用下使控速转阀打开或者关闭。The circumferential control mechanism of an electromagnetic clutch controlled speed-adjustable pipe pig provided by the utility model is composed of a friction wheel mechanism bracket, a guide ring and a friction wheel mechanism; the friction wheel mechanism bracket has an installation interface along the circumferential direction, It is used to install the friction wheel mechanism. The front and rear ends of the friction wheel mechanism bracket are welded with flanges. The front flange is used to install the anti-collision bracket and is fixed with bolts. The rear end flange is used to install the guide ring and is also fixed with bolts. ; The guide ring adopts a split structure, and three split guide rings together form a ring, and a guide groove is processed inside the ring, which is used to cooperate with the guide rail at the front end of the rotary valve bracket II, so that the circumferential direction after assembly The control mechanism can move circularly along the guide rail of the rotary valve bracket II; the friction wheel mechanism is composed of bracket I, bracket II, bracket III, damping spring, spring shaft, friction wheel, etc.; the upper end of the bracket I is connected to the friction wheel The upper and lower ends of the mechanism bracket are fixed to the bracket III by bolts. At the same time, there is a certain angle between the bracket I and the bracket III. A friction wheel with a shock-absorbing spring is installed on the bracket III; when the pig is running, the friction wheel can move the A part of the kinetic energy of the pig is converted into a circumferential torque to drive the circumferential control mechanism to move along the guide rail of the rotary valve bracket II, and the speed control rotary valve is opened or closed under the action of the electromagnetic clutch.

本实用新型所提供的一种电磁离合器控制可调速清管器的电磁离合器运行时,控制系统可根据需要控制电磁线圈的通电方向,当电磁线圈正向通电时,动铁圆环向左滑动,使得压盘Ⅰ与从动盘Ⅰ分离,同时压盘Ⅱ与从动盘Ⅱ接触,从而传递周向控速机构向轴套输入动力,使转阀叶片Ⅱ顺时针转动,当电磁线圈反向通电时,动铁圆环向右滑动,使得压盘Ⅰ与从动盘Ⅰ接触,同时压盘Ⅱ与从动盘Ⅱ分离,从而传递周向控速机构向主轴输入动力,使转阀叶片Ⅰ顺时针转动,清管器控速过程中,转阀叶片Ⅰ与转阀叶片Ⅱ均可同向转动,但两组转阀叶片始终保持一定的角度差,通过调整相对角度的大小,来控制控速转阀的不同开度,从而调节清管器泄流通道的泄流面积,实现清管器控速的目的。The electromagnetic clutch provided by the utility model controls the operation of the electromagnetic clutch of the speed-adjustable pig, and the control system can control the energization direction of the electromagnetic coil according to the needs. When the electromagnetic coil is energized in the forward direction, the moving iron ring slides to the left , so that the pressure plate Ⅰ is separated from the driven plate Ⅰ, and at the same time, the pressure plate Ⅱ is in contact with the driven plate Ⅱ, thereby transmitting the circumferential speed control mechanism to input power to the shaft sleeve, so that the rotary valve blade Ⅱ rotates clockwise, when the electromagnetic coil reverses When energized, the moving iron ring slides to the right, so that the pressure plate Ⅰ contacts with the driven plate Ⅰ, and at the same time, the pressure plate Ⅱ separates from the driven plate Ⅱ, thereby transmitting the circumferential speed control mechanism to input power to the main shaft, so that the rotary valve blade Ⅰ Rotate clockwise, during the speed control process of the pig, the rotary valve blade Ⅰ and the rotary valve blade Ⅱ can rotate in the same direction, but the two sets of rotary valve blades always maintain a certain angle difference. By adjusting the size of the relative angle, the control The different openings of the quick-rotating valve can adjust the discharge area of the pig discharge channel to achieve the purpose of pig speed control.

本实用新型所提供的一种电磁离合器控制可调速清管器的棘轮机构和摩擦轮机构具有关联性,当棘轮机构被限定只能做顺时针方向转动时,摩擦轮机构也需要调整支架Ⅰ与支架Ⅲ之间的相对夹角,使摩擦轮机构带动周向控制机构做顺时针运动;当棘轮机构限定只能做逆时针方向转动时,摩擦轮机构也需要调整支架Ⅰ与支架Ⅲ之间的相对夹角与,使摩擦轮机构带动周向控制机构做逆时针运动。The ratchet mechanism and the friction wheel mechanism of an electromagnetic clutch control adjustable speed pig provided by the utility model are related. When the ratchet mechanism is limited to only rotate clockwise, the friction wheel mechanism also needs to adjust the bracket I The relative angle between the friction wheel mechanism and the bracket III makes the friction wheel mechanism drive the circumferential control mechanism to move clockwise; when the ratchet mechanism can only rotate counterclockwise, the friction wheel mechanism also needs to adjust the distance between bracket I and bracket III The relative included angle and the friction wheel mechanism drive the circumferential control mechanism to move counterclockwise.

使用本实用新型的一种电磁离合器控制可调速清管器运行时,清管器的里程轮系统测定清管器的实时运行速度后将信息传导给控制系统,控制系统对比清管器实时运行速度与预定速度后发出控制指令;当清管器运行速度低于预定速度下限时,控制系统控制转阀叶片关闭,具体操作流程是:控制系统发出指令控制电磁离合器使两组转阀叶片合拢,减小泄流通道内的泄流量,使清管器加速;当清管器运行速度超过预定速度上限时,控制系统控制转阀转动叶片打开,具体操作流程是:控制系统发出指令控制电磁离合器使两组转阀叶片打开,增大泄流通道内的泄流量,使清管器减速;当清管器运行速度介于预定速度范围内时,转阀开度不变,此时控制系统不发出信号,清管器保持现有速度。When using an electromagnetic clutch of the utility model to control the operation of the adjustable-speed pig, the mileage wheel system of the pig measures the real-time running speed of the pig and transmits the information to the control system, and the control system compares the real-time operation of the pig After the speed reaches the predetermined speed, a control command is issued; when the pig’s operating speed is lower than the predetermined speed lower limit, the control system controls the rotary valve blades to close. The specific operation process is: the control system sends an instruction to control the electromagnetic clutch to close the two sets of rotary valve blades. Reduce the discharge flow in the discharge channel to accelerate the pig; when the running speed of the pig exceeds the predetermined upper limit, the control system controls the rotating blade of the rotary valve to open. The specific operation process is: the control system issues instructions to control the electromagnetic clutch to make the two The vane of the group rotary valve is opened to increase the discharge flow in the discharge channel and decelerate the pig; when the running speed of the pig is within the predetermined speed range, the opening of the rotary valve remains unchanged, and the control system does not send a signal at this time. The pig maintains its current speed.

本实用新型提供的一种电磁离合器控制可调速清管器在传统清管器的基础上增加了摩擦轮机构、电磁离合器以及控速转阀,并且采用两组转动叶片的运行方式,使清管器在大口径、高压长输天然气管道中的速度可控性大大提高,清管过程变得更加高效、安全。The utility model provides an electromagnetic clutch controlled speed-adjustable pipe pig on the basis of traditional pipe pigs, which adds a friction wheel mechanism, an electromagnetic clutch and a speed-controlled rotary valve, and adopts the operation mode of two sets of rotating blades to make cleaning The speed controllability of the pipe in the large-diameter, high-pressure long-distance natural gas pipeline is greatly improved, and the pigging process becomes more efficient and safe.

附图说明Description of drawings

图1为本实用新型一种电磁离合器控制可调速清管器正视图。Fig. 1 is a front view of an electromagnetic clutch controlled speed-adjustable pig of the utility model.

图2为本实用新型一种电磁离合器控制可调速清管器三维视图。Fig. 2 is a three-dimensional view of an electromagnetic clutch controlled speed-adjustable pig of the utility model.

图3为本实用新型控速转阀三维爆炸视图。Fig. 3 is a three-dimensional exploded view of the speed control rotary valve of the present invention.

图4为本实用新型控速转阀传动部分三维爆炸视图。Fig. 4 is a three-dimensional exploded view of the transmission part of the speed control rotary valve of the present invention.

图5为本实用新型电磁离合器全剖视图。Fig. 5 is a full sectional view of the electromagnetic clutch of the present invention.

图6为本实用新型棘轮机构三维爆炸视图。Fig. 6 is a three-dimensional exploded view of the ratchet mechanism of the present invention.

图7为本实用新型摩擦轮机构三维视图。Fig. 7 is a three-dimensional view of the friction wheel mechanism of the present invention.

图8为本实用新型控速转阀泄流通道完全关闭状态视图。Fig. 8 is a view of the fully closed state of the discharge channel of the speed control rotary valve of the present invention.

图9为本实用新型控速转阀泄流通道部分打开状态视图。Fig. 9 is a partially opened view of the discharge channel of the speed control rotary valve of the present invention.

图10为本实用新型控速转阀泄流通道完全打开状态视图。Fig. 10 is a view of the fully opened state of the discharge channel of the speed control rotary valve of the present invention.

其中1-防撞支架;2-摩擦轮机构;3-螺栓;4-转阀支架Ⅰ;5-前支撑皮碗;6-前隔板;7-前驱动皮碗;8-外骨架;9-螺栓;10-后支撑皮碗;11-后隔板;12-后驱动皮碗; 13-内骨架;14-里程轮系统;15-轴承端盖Ⅰ;16-主轴;17-电磁离合器;18-棘轮机构;19- 轴承端盖Ⅱ;20-轴承端盖Ⅲ;21-螺栓;22-摩擦轮机构支架;23-摩擦轮;24-导向环; 25-螺栓;26-转阀支架Ⅱ;27-转阀叶片Ⅰ;28-转阀叶片Ⅱ;29-滚动轴承Ⅰ;30-螺栓; 31-滚动轴承Ⅱ;32-从动盘支架;33-从动盘Ⅰ;34-压盘Ⅰ;35-膜片弹簧Ⅰ;36-安装壳; 37-膜片弹簧Ⅱ;38-压盘Ⅱ;39-从动盘Ⅱ;40-滚动轴承Ⅲ;41-轴套;42-棘齿;43-滚动轴承Ⅳ;44-动铁圆环;45-电磁线圈;46-弹簧;47-千斤齿;48-支架Ⅰ;49-螺栓;50- 弹簧轴;51-减震弹簧;52-支架Ⅱ;53-支架Ⅲ;54-螺栓;55-螺栓。Among them, 1-anti-collision bracket; 2-friction wheel mechanism; 3-bolt; 4-rotary valve support Ⅰ; 5-front support cup; 6-front partition; 7-front drive cup; 8-outer frame; 9 -bolt; 10-rear support cup; 11-rear partition; 12-rear drive cup; 13-inner frame; 14-mileage wheel system; 15-bearing end cover Ⅰ; 16-main shaft; 17-electromagnetic clutch; 18-Ratchet mechanism; 19-Bearing end cover Ⅱ; 20-Bearing end cover Ⅲ; 21-Bolt; 22-Friction wheel mechanism support; 23-Friction wheel; 24-Guide ring; 25-Bolt; ;27-rotary valve blade Ⅰ; 28-rotary valve blade Ⅱ; 29-rolling bearing Ⅰ; 30-bolt; 31-rolling bearing Ⅱ; 32-driven disc bracket; 33-driven disc Ⅰ; -diaphragm spring Ⅰ; 36-installation shell; 37-diaphragm spring Ⅱ; 38-pressure plate Ⅱ; 39-driven plate Ⅱ; 40-rolling bearing Ⅲ; ;44-moving iron ring; 45-electromagnetic coil; 46-spring; 47-jack tooth; 48-bracket Ⅰ; 49-bolt; 50-spring shaft; Ⅲ; 54-bolt; 55-bolt.

具体实施例specific embodiment

下面结合附图对本实用新型做进一步说明,但本实用新型并不局限于此实施例。Below in conjunction with accompanying drawing, the utility model is further described, but the utility model is not limited to this embodiment.

实施例:以本例来说明本实用新型的具体实施方式并对本实用新型作进一步的说明。本例是φ813mm一种电磁离合器控制可调速清管器,其构成如图1和图2所示。清管器主要部件有外骨架8、内骨架13、驱动皮碗、支撑皮碗、控速转阀、电磁离合器17、周向控制机构、摩擦轮机构2、里程轮系统14组成。外骨架8外周前端从前到后依次安装有转阀支架Ⅰ 4、前支撑皮碗5、前隔板6、前驱动皮碗7,由圆周布置的12颗M20×200mm的螺栓3与螺母连接固定到外骨架8前端的法兰上;外骨架8外周后端从前到后依次安装有后支撑皮碗 10、后隔板11、后驱动皮碗12、内骨架13,由圆周布置的12颗M20×200mm的螺栓9与螺母连接固定到外骨架8后端的法兰上;在内骨架13后端周向安装有三组里程轮,共同构成了里程轮系统14。Embodiment: use this example to illustrate the specific implementation of the utility model and further illustrate the utility model. This example is a φ813mm adjustable-speed pig controlled by an electromagnetic clutch, and its composition is shown in Figure 1 and Figure 2. The main components of the pig are composed of an outer frame 8, an inner frame 13, a driving cup, a supporting cup, a speed control rotary valve, an electromagnetic clutch 17, a circumferential control mechanism, a friction wheel mechanism 2, and a mileage wheel system 14. The outer peripheral front end of the outer frame 8 is installed with the rotary valve bracket I 4, the front support cup 5, the front partition 6, and the front drive cup 7 in order from front to back, and is connected and fixed by 12 M20×200mm bolts 3 arranged around the circumference and nuts To the flange of the front end of the outer frame 8; the rear end of the outer periphery of the outer frame 8 is sequentially installed with a rear support cup 10, a rear partition 11, a rear drive cup 12, and an inner frame 13, and 12 M20 Bolts 9 × 200 mm are connected and fixed to the flange at the rear end of the outer frame 8 with nuts; three sets of mileage wheels are installed circumferentially at the rear end of the inner frame 13 , which jointly constitute the mileage wheel system 14 .

如图1外骨架8:总长1000mm,内径430mm,外径470mm;前后焊接有支架,支架直径600mm,宽20mm,支架圆周方向上打有12个φ22mm通孔。As shown in Figure 1, the outer frame 8: the total length is 1000mm, the inner diameter is 430mm, and the outer diameter is 470mm; the front and rear are welded with brackets, the diameter of the bracket is 600mm, and the width is 20mm. There are 12 through holes of φ22mm in the circumferential direction of the bracket.

如图1-图4控速转阀:控速转阀安装在外骨架8前端,由转阀支架Ⅰ4、转阀支架Ⅱ26、转阀叶片Ⅰ27、转阀叶片Ⅱ28、主轴16、棘轮机构18等组成;转阀支架Ⅰ4:厚40mm,外径650mm、内径430mm,中间由4根加强筋支撑起圆环结构,圆环结构中心安装有滚动轴承Ⅰ29;转阀支架Ⅰ4法兰的周向开有12个φ22mm通孔以及12个M12螺纹孔,M12螺纹孔用于安装转阀支架Ⅱ26,由M12螺栓25连接固定;转阀支架Ⅰ4的内部圆环结构上周向开有12个M5螺纹孔,用于安装轴承端盖Ⅲ20。As shown in Figure 1-Figure 4, the speed control rotary valve: the speed control rotary valve is installed at the front end of the outer frame 8, and consists of rotary valve bracket I4, rotary valve bracket II26, rotary valve blade I27, rotary valve blade II28, main shaft 16, ratchet mechanism 18, etc. ;Rotary valve support Ⅰ4: thickness 40mm, outer diameter 650mm, inner diameter 430mm, the ring structure is supported by 4 reinforcing ribs in the middle, and rolling bearing Ⅰ29 is installed in the center of the ring structure; there are 12 φ22mm holes in the circumference of the flange of the rotary valve support Ⅰ4 holes and 12 M12 threaded holes, the M12 threaded holes are used to install the rotary valve bracket II26, which are connected and fixed by M12 bolts 25; the inner ring structure of the rotary valve bracket I4 has 12 M5 threaded holes in the upper circumference, which are used to install the bearing end cover III20.

如图1-图4转阀支架Ⅱ26:外径520mm,内径430mm、宽70mm,转阀支架Ⅱ26后端焊接有法兰,法兰上周向开有12个φ14mm通孔,转阀支架Ⅱ26中间由加强筋支撑起圆环结构,圆环结构中心安装有棘齿42,转阀支架Ⅱ26前端为圆筒形壁面,宽40mm,圆筒形壁面的前端外缘加工有环形导轨,导轨宽10mm。As shown in Figure 1-Figure 4, the rotary valve bracket Ⅱ26: the outer diameter is 520mm, the inner diameter is 430mm, and the width is 70mm. The rear end of the rotary valve bracket Ⅱ26 is welded with a flange, and there are 12 φ14mm through holes in the circumferential direction of the flange, and the middle of the rotary valve bracket Ⅱ26 is reinforced. The ribs support the ring structure, and the center of the ring structure is equipped with a ratchet 42. The front end of the rotary valve bracket II 26 is a cylindrical wall with a width of 40 mm. The outer edge of the front end of the cylindrical wall is processed with a ring guide rail with a width of 10 mm.

如图3和图4转阀叶片Ⅰ27和转阀叶片Ⅱ28:每组转阀叶片均由6张独立叶片和叶片安装环组成,叶片安装环上加工有凹槽,用于安装叶片;转阀叶片Ⅰ27中心安装有滚动轴承Ⅳ43,转阀叶片Ⅱ28中心安装在主轴16右端第二轴颈处,用平键做周向定位。As shown in Figure 3 and Figure 4, the rotary valve blade I27 and the rotary valve blade II28: each group of rotary valve blades is composed of 6 independent blades and a blade installation ring, and grooves are processed on the blade installation ring for installing blades; Rolling bearing IV 43 is installed in the center of I 27, and the center of rotary valve blade II 28 is installed in the second journal of the right end of the main shaft 16, and the circumferential positioning is done with a flat key.

如图3-图5主轴16:主轴16是控速转阀的主要传动件,主轴16前端、中部和后端均安装有滚动轴承,由各自的轴肩和轴承端盖定位,前端的滚动轴承Ⅱ31的外圈与摩擦轮机构支架22中心的内孔形成过盈配合,后端的滚动轴承Ⅰ29的外圈与转阀支架Ⅰ4中心的内孔形成过盈配合,中部的两个滚动轴承的外圈分别与转阀叶片Ⅰ27和轴套41中心的内孔形成过盈配合,主轴16前端中部加工有环形槽,中心加工有深孔,用于安装电磁线圈45及其导线。As shown in Figure 3-Figure 5, the main shaft 16: the main shaft 16 is the main transmission part of the speed control rotary valve. The front, middle and rear ends of the main shaft 16 are equipped with rolling bearings, which are positioned by their respective shaft shoulders and bearing end covers. The front end of the rolling bearing Ⅱ31 The outer ring forms an interference fit with the inner hole at the center of the friction wheel mechanism bracket 22, the outer ring of the rolling bearing I29 at the rear end forms an interference fit with the inner hole at the center of the rotary valve bracket I4, and the outer rings of the two rolling bearings in the middle are respectively in contact with the rotary valve The inner hole in the center of the blade I27 and the shaft sleeve 41 forms an interference fit, and the middle part of the front end of the main shaft 16 is processed with an annular groove, and the center is processed with a deep hole for installing the electromagnetic coil 45 and its wires.

如图4和图6棘轮机构18:棘轮机构18由轴承端盖Ⅱ19、轴套41、棘齿42、弹簧 46和千斤齿47组成,轴承端盖Ⅱ19圆周法兰上加工有6个φ9mm通孔用螺栓固定到转阀叶片Ⅰ27上,其前端加工有圆环,圆环内圈加工有内螺纹,用于与轴套41后端加工的外螺纹配合,轴承端盖Ⅱ19前端外圆周上加工有凹槽,用于弹簧46和千斤齿47的安装,千斤齿47 在弹簧46的作用下弹起并与棘齿42内圈加工的齿槽配合,使得转阀叶片Ⅰ27只能做顺时针转动。As shown in Figure 4 and Figure 6, the ratchet mechanism 18: the ratchet mechanism 18 is composed of a bearing cover II19, a shaft sleeve 41, a ratchet 42, a spring 46 and a jack tooth 47, and six φ9mm through holes are processed on the circumferential flange of the bearing end cover II19. It is fixed to the rotary valve blade Ⅰ27 with bolts, its front end is processed with a circular ring, and the inner ring of the circular ring is processed with an internal thread, which is used to cooperate with the external thread processed at the rear end of the shaft sleeve 41, and the outer circumference of the front end of the bearing end cover Ⅱ19 is processed with a The groove is used for the installation of the spring 46 and the jack tooth 47. The jack tooth 47 bounces up under the action of the spring 46 and cooperates with the tooth groove processed by the inner ring of the ratchet 42, so that the rotary valve blade I27 can only rotate clockwise.

如图4和图5电磁离合器17,电磁离合器17由离合器总成和电磁滑块机构组成,离合器总成位于控速转阀与周向控制机构之间的安装壳36内,由压盘Ⅰ34,压盘Ⅱ38、从动盘Ⅰ33、从动盘Ⅱ39、膜片弹簧Ⅰ35、膜片弹簧Ⅱ37、从动盘支架32、轴套41以及安装壳36 构成,两个压盘分别固定到对应的膜片弹簧上,两组膜片弹簧由铆钉定位到安装壳36的两端,从动盘Ⅰ33安装到从动盘支架32上,从动盘Ⅱ39安装到轴套41上,轴套41后端加工有外螺纹,其内圈装配有滚动轴承Ⅲ40,离合器总成由螺钉固定在摩擦轮机构支架22上,离合器的输出轴就是控速转阀的输入轴。As shown in Figure 4 and Figure 5, the electromagnetic clutch 17, the electromagnetic clutch 17 is composed of a clutch assembly and an electromagnetic slider mechanism, the clutch assembly is located in the installation shell 36 between the speed control rotary valve and the circumferential control mechanism, and the pressure plate I34, The pressure plate II38, the driven plate I33, the driven plate II39, the diaphragm spring I35, the diaphragm spring II37, the driven plate bracket 32, the bushing 41 and the installation shell 36, and the two pressure plates are respectively fixed to the corresponding diaphragms On the spring, two sets of diaphragm springs are positioned to the two ends of the installation shell 36 by rivets, the driven disk I33 is installed on the driven disk bracket 32, the driven disk II39 is installed on the shaft sleeve 41, and the rear end of the shaft sleeve 41 is processed with External thread, its inner ring is equipped with rolling bearing III40, the clutch assembly is fixed on the friction wheel mechanism support 22 by screws, and the output shaft of the clutch is exactly the input shaft of the speed control rotary valve.

如图4和图5电磁滑块机构,电磁滑块机构安装在主轴16上,由电磁线圈45和动铁圆环44构成,电磁线圈45缠绕在主轴16前端的环形槽内,动铁圆环44嵌套在电磁线圈45上,外圈开有环形槽,用于限定两组膜片弹簧的位置,动铁圆环44自身可以在电磁线圈45的作用下沿主轴16前后滑动,带动膜片弹簧上的压盘与从动盘接合或分离;当电磁离合器17运行时,控制系统可根据需要控制电磁线圈45的通电方向,当电磁线圈45正向通电时,动铁圆环44向左滑动,使得压盘Ⅰ34与从动盘Ⅰ33分离,同时压盘Ⅱ38与从动盘Ⅱ39接触,从而传递周向控速机构向轴套41输入动力,使转阀叶片Ⅱ28顺时针转动,当电磁线圈45反向通电时,动铁圆环44向右滑动,使得压盘Ⅰ34与从动盘Ⅰ33接触,同时压盘Ⅱ38与从动盘Ⅱ39分离,从而传递周向控速机构向主轴16输入动力,使转阀叶片Ⅰ27顺时针转动,通过调节转阀叶片Ⅰ27与转阀叶片Ⅱ28的相对角度即可调整控速转阀的开度,实现控制清管器运行速度的目的。As shown in Figure 4 and Figure 5, the electromagnetic slider mechanism is installed on the main shaft 16 and consists of an electromagnetic coil 45 and a moving iron ring 44. The electromagnetic coil 45 is wound in the annular groove at the front end of the main shaft 16, and the moving iron ring 44 is nested on the electromagnetic coil 45, and the outer ring has an annular groove, which is used to limit the positions of two sets of diaphragm springs. The moving iron ring 44 itself can slide back and forth along the main shaft 16 under the action of the electromagnetic coil 45, driving the diaphragm The pressure plate on the spring is engaged or separated from the driven plate; when the electromagnetic clutch 17 is in operation, the control system can control the electrification direction of the electromagnetic coil 45 as required, and when the electromagnetic coil 45 is electrified forward, the moving iron ring 44 slides to the left , so that the pressure plate I34 is separated from the driven plate I33, and at the same time the pressure plate II38 is in contact with the driven plate II39, thereby transmitting the circumferential speed control mechanism to input power to the shaft sleeve 41, so that the rotary valve blade II28 rotates clockwise, when the electromagnetic coil 45 When the power is reversed, the moving iron ring 44 slides to the right, so that the pressure plate I34 is in contact with the driven plate I33, and at the same time the pressure plate II38 is separated from the driven plate II39, thereby transmitting the circumferential speed control mechanism to input power to the main shaft 16, so that The rotary valve blade I27 rotates clockwise, and the opening of the speed control rotary valve can be adjusted by adjusting the relative angle between the rotary valve blade I27 and the rotary valve blade II28, so as to realize the purpose of controlling the running speed of the pig.

如图1-图4周向控制机构,周向控制机构由摩擦轮机构支架22、导向环24和摩擦轮机构2组成,摩擦轮机构支架22沿圆周方向均匀开有六个安装接口,用于安装摩擦轮机构2,由螺栓进行固定,摩擦轮机构支架22前端和后端焊接有法兰,法兰上加工有螺纹孔,前端法兰用于安装防撞支架1,用螺栓进行固定,后端法兰用于安装导向环24,也由螺栓进行固定;导向环24采用分瓣结构,由三个分瓣的导向环24一起组成一个圆环,圆环内部加工有导向槽,用于与转阀支架Ⅱ26前端的导轨配合,使装配后的周向控制机构可以沿转阀支架Ⅱ26的导轨做圆周运动。As shown in Figures 1-4, the circumferential control mechanism is composed of a friction wheel mechanism bracket 22, a guide ring 24 and a friction wheel mechanism 2, and the friction wheel mechanism bracket 22 is evenly opened with six installation interfaces along the circumferential direction for The friction wheel mechanism 2 is installed and fixed by bolts. The front and rear ends of the friction wheel mechanism support 22 are welded with flanges, and the flanges are processed with threaded holes. The front flange is used to install the anti-collision bracket 1 and is fixed by bolts. The end flange is used to install the guide ring 24, which is also fixed by bolts; the guide ring 24 adopts a split structure, and is composed of three split guide rings 24 to form a ring, and the inside of the ring is processed with guide grooves for use with The guide rail at the front end of the rotary valve support II 26 cooperates so that the assembled circumferential control mechanism can move in a circle along the guide rail of the rotary valve support II 26 .

如图7摩擦轮机构2,摩擦轮机构2由支架Ⅰ48、支架Ⅱ52、支架Ⅲ53、减震弹簧51、弹簧轴50、摩擦轮23等组成,支架Ⅰ48上端连接到摩擦轮机构支架22上,由螺栓锁定,下端通过螺栓49与支架Ⅲ53固定,同时,支架Ⅰ48与支架Ⅲ53之间存在一定夹角,使得清管器沿管道壁做直线运动时,摩擦轮机构2可以沿管道壁做顺时针方向的螺旋运动,支架Ⅲ53 上安装有带减震弹簧51的摩擦轮23;当清管器运行时,减震弹簧51可以吸收一部分清管器运行中的震动,同时摩擦轮23将清管器的一部分动能转换为圆周方向的力矩带动周向控制机构沿转阀支架Ⅱ26的导轨运动,在电磁离合器17作用下使控速转阀打开或者关闭。As shown in Fig. 7, the friction wheel mechanism 2, the friction wheel mechanism 2 is composed of bracket I48, bracket II52, bracket III53, damping spring 51, spring shaft 50, friction wheel 23, etc., the upper end of bracket I48 is connected to the friction wheel mechanism bracket 22, by The bolt is locked, and the lower end is fixed with the bracket III53 by the bolt 49. At the same time, there is a certain angle between the bracket I48 and the bracket III53, so that when the pig moves linearly along the pipeline wall, the friction wheel mechanism 2 can move clockwise along the pipeline wall. The friction wheel 23 with damping spring 51 is installed on the support III 53; when the pig is running, the damping spring 51 can absorb part of the vibration during the operation of the pig, and the friction wheel 23 will move the pig A part of the kinetic energy is transformed into torque in the circumferential direction to drive the circumferential control mechanism to move along the guide rail of the rotary valve support II 26 , and the speed control rotary valve is opened or closed under the action of the electromagnetic clutch 17 .

当清管器需要调节运行速度时,控制系统发出指令使电磁离合器17调节相应压盘与从动盘接触,最终使转阀叶片Ⅰ27和转阀叶片Ⅱ28合拢或打开,从而调节转阀的泄流量,达到清管器控速的目的。When the pig needs to adjust the running speed, the control system sends an instruction to make the electromagnetic clutch 17 adjust the corresponding pressure plate to contact the driven plate, and finally make the rotary valve blade I27 and the rotary valve blade II28 close or open, thereby adjusting the discharge flow of the rotary valve , to achieve the purpose of pig speed control.

上述实施例证明,一种电磁离合器控制可调速清管器提供的控速转阀能减小转阀控制机构的体积,使清管器在大口径、高压长输天然气管道中的速度可控性大大提高;全开状态下,转阀叶片后端流体通道的直线性更好,清管器局部绕流损失减小,抑制了清管器的整体振动,使清管器的运行过程更加平稳。The above embodiment proves that the speed control rotary valve provided by an electromagnetic clutch controlled adjustable speed pig can reduce the volume of the rotary valve control mechanism and make the speed of the pig in the large-diameter, high-pressure long-distance natural gas pipeline controllable The performance is greatly improved; in the fully open state, the linearity of the fluid channel at the rear end of the rotary valve blade is better, the local flow loss of the pig is reduced, the overall vibration of the pig is suppressed, and the operation of the pig is more stable .

Claims (7)

Translated fromChinese
1.一种电磁离合器控制可调速清管器,由骨架、驱动皮碗、支撑皮碗、控速转阀、电磁离合器(17)、周向控制机构、摩擦轮机构(2)、里程轮系统(14)组成;所述一种电磁离合器控制可调速清管器的前端安装有防撞支架(1)、摩擦轮机构(2)和控速转阀,尾部安装有内骨架(13),内骨架(13)后端周向安装有三组里程轮系统(14),其特征是:控速转阀有两组转动叶片,使用摩擦轮机构(2)驱动运转,由电磁离合器(17)进行控制。1. An electromagnetic clutch controlled speed-adjustable pig, which consists of a skeleton, a driving cup, a supporting cup, a speed control rotary valve, an electromagnetic clutch (17), a circumferential control mechanism, a friction wheel mechanism (2), and a mileage wheel system (14); the front end of the adjustable-speed pig controlled by an electromagnetic clutch is equipped with an anti-collision bracket (1), a friction wheel mechanism (2) and a speed-controlling rotary valve, and an inner frame (13) is installed at the tail , three groups of mileage wheel systems (14) are installed circumferentially on the rear end of the inner frame (13), and are characterized in that: the speed control rotary valve has two groups of rotating blades, which are driven by a friction wheel mechanism (2) and driven by an electromagnetic clutch (17) Take control.2.根据权利要求1所述的一种电磁离合器控制可调速清管器,其特征是:骨架由外骨架(8)和内骨架(13)组成,外骨架(8)前端和后端焊接有法兰,用于安装驱动皮碗、支撑皮碗、控速转阀和防撞支架(1)等结构,内骨架(13)是一种电磁离合器控制可调速清管器的内结构件,由加强筋支撑固定在清管器内部,形成悬空的支架,用于安装电器密封仓,内骨架整体处于清管器泄流通道内部,减小了清管器的长度。2. An electromagnetic clutch controlled speed-adjustable pig according to claim 1, characterized in that: the skeleton is composed of an outer skeleton (8) and an inner skeleton (13), and the front and rear ends of the outer skeleton (8) are welded There are flanges, which are used to install driving cups, supporting cups, speed control rotary valves and anti-collision brackets (1) and other structures. The inner frame (13) is an inner structural part of an electromagnetic clutch controlled speed-adjustable pig , which is supported and fixed inside the pig by reinforcing ribs to form a suspended bracket for installing the electrical seal compartment. The inner frame is placed inside the pig discharge channel as a whole, reducing the length of the pig.3.根据权利要求1所述的一种电磁离合器控制可调速清管器,其特征是:控速转阀安装在外骨架(8)前端,由转阀支架、两组转阀叶片、主轴(16)、棘轮机构(18)等组成;3. A speed-adjustable pipe pig controlled by electromagnetic clutch according to claim 1, characterized in that: the speed-controlled rotary valve is installed on the front end of the outer frame (8), and consists of a rotary valve bracket, two sets of rotary valve blades, a main shaft ( 16), ratchet mechanism (18), etc.;所述转阀支架由转阀支架Ⅰ(4)和转阀支架Ⅱ(26)组成,转阀支架Ⅱ(26)固定到转阀支架Ⅰ(4)上,转阀支架Ⅰ(4)固定到外骨架(8)上,两个转阀支架中间都由加强筋支撑起圆环结构,转阀支架Ⅰ(4)的圆环结构中心安装有滚动轴承Ⅰ(29),转阀支架Ⅱ(26)的圆环结构中心安装有棘齿(42),转阀支架Ⅱ(26)前端外缘加工有导轨,用于安装周向控制机构;The rotary valve bracket is composed of rotary valve bracket I (4) and rotary valve bracket II (26), the rotary valve bracket II (26) is fixed on the rotary valve bracket I (4), and the rotary valve bracket I (4) is fixed on the On the outer frame (8), the ring structure is supported by reinforcing ribs in the middle of the two rotary valve brackets. The center of the circular structure of the rotary valve bracket I (4) is equipped with a rolling bearing I (29), and the rotary valve bracket II (26) A ratchet (42) is installed in the center of the ring structure, and a guide rail is processed on the outer edge of the front end of the rotary valve support II (26), which is used to install the circumferential control mechanism;所述两组转阀叶片是控速转阀的主要部件,包括转阀叶片Ⅰ(27)和转阀叶片Ⅱ(28),每组转阀叶片均由6张独立叶片和叶片安装环组成;所述转阀叶片Ⅰ(27)中心安装有滚动轴承Ⅳ(43);所述转阀叶片Ⅱ(28)中心安装在主轴(16)右端第二轴颈处,用平键做周向定位;所述主轴(16)是控速转阀的主要传动件,主轴(16)前端、中部和后端均安装有滚动轴承,由各自的轴承端盖定位,前端的滚动轴承Ⅱ(31)安装到摩擦轮机构支架(22)中心孔内,后端的滚动轴承Ⅰ(29)安装到转阀支架Ⅰ(4)中心孔内,中部的两个滚动轴承分别安装到转阀叶片Ⅰ(27)和轴套(41)中心孔内;The two sets of rotary valve blades are the main components of the speed control rotary valve, including rotary valve blade I (27) and rotary valve blade II (28), and each set of rotary valve blades is composed of 6 independent blades and a blade mounting ring; The center of the rotary valve blade I (27) is equipped with a rolling bearing IV (43); the center of the rotary valve blade II (28) is installed at the second journal at the right end of the main shaft (16), and is positioned circumferentially with a flat key; The main shaft (16) is the main transmission part of the speed control rotary valve. Rolling bearings are installed at the front, middle and rear ends of the main shaft (16), which are positioned by their respective bearing end covers. The rolling bearing II (31) at the front end is installed on the friction wheel mechanism In the center hole of the bracket (22), the rolling bearing I (29) at the rear end is installed in the center hole of the rotary valve bracket I (4), and the two rolling bearings in the middle are respectively installed in the center of the rotary valve blade I (27) and the shaft sleeve (41). inside the hole;所述棘轮机构(18)由轴承端盖Ⅱ(19)、轴套(41)、棘齿(42)、弹簧(46)和千斤齿(47)组成;所述轴承端盖Ⅱ(19)用螺栓固定到转阀叶片Ⅰ(27)上,轴承端盖Ⅱ(19)前端外圆周上加工有凹槽,用于弹簧(46)和千斤齿(47)的安装;所述棘齿(42)固定到转阀支架Ⅱ(26)中心孔内,棘齿(42)与轴承端盖Ⅱ(19)的千斤齿(47)作用,使得转阀叶片Ⅰ(27)只能做顺时针转动;所述轴套(41)后端加工有外螺纹,与轴承端盖Ⅱ(19)的内螺纹连接固定;The ratchet mechanism (18) is composed of a bearing end cover II (19), a shaft sleeve (41), a ratchet (42), a spring (46) and a jack tooth (47); the bearing end cover II (19) is used Bolts are fixed to the rotary valve blade I (27), and grooves are processed on the outer circumference of the front end of the bearing end cover II (19), which are used for the installation of the spring (46) and the jack tooth (47); the ratchet (42) Fixed in the center hole of the rotary valve bracket II (26), the ratchet (42) interacts with the jack tooth (47) of the bearing end cover II (19), so that the rotary valve blade I (27) can only rotate clockwise; The rear end of the shaft sleeve (41) is processed with an external thread, which is connected and fixed with the internal thread of the bearing end cover II (19);所述控速转阀采用了两组转动叶片,两组转动叶片都可以实现圆周转动,通过调节两组转动叶片的相对位置可以实现阀门的合拢或打开,从而调节清管器泄流通道的泄流面积,实现清管器控速的目的。The speed control rotary valve adopts two sets of rotating blades, both of which can realize circular rotation, and the closing or opening of the valve can be realized by adjusting the relative positions of the two sets of rotating blades, thereby adjusting the discharge of the pig discharge channel. Flow area, to achieve the purpose of pig speed control.4.根据权利要求1所述的一种电磁离合器控制可调速清管器,其特征是:电磁离合器(17)由离合器总成和电磁滑块机构组成;4. A speed-adjustable pig controlled by an electromagnetic clutch according to claim 1, characterized in that: the electromagnetic clutch (17) is composed of a clutch assembly and an electromagnetic slider mechanism;所述离合器总成位于控速转阀与周向控制机构之间的安装壳(36)内,由两组压盘、两组从动盘、两组膜片弹簧、从动盘支架(32)、轴套(41)以及安装壳(36)组成;所述两组压盘包括压盘Ⅰ(34)和压盘Ⅱ(38),压盘Ⅰ(34)固定到膜片弹簧Ⅰ(35)上,压盘Ⅱ(38)固定到膜片弹簧Ⅱ(37)上;所述两组膜片弹簧包括膜片弹簧Ⅰ(35)和膜片弹簧Ⅱ(37),由铆钉定位到安装壳(36)的两端;所述两组从动盘包括从动盘Ⅰ(33)和从动盘Ⅱ(39),从动盘Ⅰ(33)安装到从动盘支架(32)上,从动盘Ⅱ(39)安装到轴套(41)上;所述离合器总成由螺钉固定在摩擦轮机构支架(22)上,离合器的输出轴就是控速转阀的输入轴;所述电磁滑块机构安装在主轴(16)上,由电磁线圈(45)和动铁圆环(44)组成;所述电磁线圈(45)缠绕在主轴(16)前端的环形槽内,其导线由主轴(16)中心孔引出;所述动铁圆环(44)的外圈开有圆槽,用于限定膜片弹簧Ⅰ(35)和膜片弹簧Ⅱ(37)的位置,动铁圆环(44)自身可以在通电的电磁线圈(45)的作用下沿主轴(16)做前后运动,带动膜片弹簧上的压盘与对应从动盘接合与分离。The clutch assembly is located in the installation shell (36) between the speed control rotary valve and the circumferential control mechanism, and consists of two sets of pressure plates, two sets of driven plates, two sets of diaphragm springs, and driven plate brackets (32) , a shaft sleeve (41) and a mounting shell (36); the two sets of pressure plates include a pressure plate I (34) and a pressure plate II (38), and the pressure plate I (34) is fixed to the diaphragm spring I (35) On the top, the pressure plate II (38) is fixed to the diaphragm spring II (37); the two sets of diaphragm springs include the diaphragm spring I (35) and the diaphragm spring II (37), which are positioned to the mounting shell by rivets ( 36) at both ends; the two groups of driven discs include driven disc I (33) and driven disc II (39), driven disc I (33) is installed on the driven disc bracket (32), driven Disk II (39) is installed on the shaft sleeve (41); the clutch assembly is fixed on the friction wheel mechanism support (22) by screws, and the output shaft of the clutch is the input shaft of the speed control rotary valve; the electromagnetic slider The mechanism is installed on the main shaft (16) and consists of an electromagnetic coil (45) and a moving iron ring (44); ) center hole; the outer ring of the moving iron ring (44) has a circular groove for limiting the positions of the diaphragm spring I (35) and diaphragm spring II (37), and the moving iron ring (44) It can move back and forth along the main shaft (16) under the action of the energized electromagnetic coil (45), driving the pressure plate on the diaphragm spring to engage and separate from the corresponding driven plate.5.根据权利要求1所述的一种电磁离合器控制可调速清管器,其特征是:周向控制机构由摩擦轮机构支架(22)、导向环(24)和摩擦轮机构(2)组成;5. An electromagnetic clutch controlled speed-adjustable pig according to claim 1, characterized in that: the circumferential control mechanism consists of a friction wheel mechanism bracket (22), a guide ring (24) and a friction wheel mechanism (2) composition;所述摩擦轮机构支架(22)沿圆周方向开有安装接口,用于安装摩擦轮机构(2),摩擦轮机构支架(22)前端和后端焊接有法兰,前端法兰用于安装防撞支架(1),用螺栓进行固定,后端法兰用于安装导向环(24),也由螺栓进行固定;The friction wheel mechanism bracket (22) has an installation interface along the circumferential direction for installing the friction wheel mechanism (2). The front and rear ends of the friction wheel mechanism bracket (22) are welded with flanges, and the front flange is used for installing Hit the bracket (1) and fix it with bolts, and the rear end flange is used to install the guide ring (24) and also fix it with bolts;所述导向环(24)采用分瓣结构,由三个分瓣的导向环(24)一起组成一个圆环,圆环内部加工有导向槽,用于与转阀支架Ⅱ(26)前端的导轨配合,使装配后的周向控制机构可以沿转阀支架Ⅱ(26)的导轨做圆周运动;The guide ring (24) adopts a split structure, and consists of three split guide rings (24) to form a circular ring, and a guide groove is processed inside the circular ring, which is used to connect with the guide rail at the front end of the rotary valve bracket II (26). Cooperate so that the assembled circumferential control mechanism can move circularly along the guide rail of the rotary valve bracket II (26);所述摩擦轮机构(2)由支架Ⅰ(48)、支架Ⅱ(52)、支架Ⅲ(53)、减震弹簧(51)、弹簧轴(50)、摩擦轮(23)组成;所述支架Ⅰ(48)上端连接到摩擦轮机构支架(22)上,下端通过螺栓(49)与支架Ⅲ(53)固定,同时,支架Ⅰ(48)与支架Ⅲ(53)之间存在夹角,支架Ⅲ(53)上安装有带减震弹簧(51)的摩擦轮(23);The friction wheel mechanism (2) is composed of support I (48), support II (52), support III (53), damping spring (51), spring shaft (50), and friction wheel (23); the support The upper end of I (48) is connected to the bracket (22) of the friction wheel mechanism, and the lower end is fixed to the bracket III (53) by bolts (49). At the same time, there is an angle between the bracket I (48) and the bracket III (53). A friction wheel (23) with a damping spring (51) is installed on the III (53);当清管器运行时,摩擦轮(23)可以将清管器的一部分动能转换为圆周方向的力矩带动周向控制机构沿转阀支架Ⅱ(26)的导轨运动,在电磁离合器(17)作用下使控速转阀打开或者关闭。When the pig is running, the friction wheel (23) can convert a part of the kinetic energy of the pig into a torque in the circumferential direction to drive the circumferential control mechanism to move along the guide rail of the rotary valve bracket II (26), and the electromagnetic clutch (17) acts Down to open or close the speed control rotary valve.6.根据权利要求1或4所述的一种电磁离合器控制可调速清管器,其特征是:所述电磁离合器(17)运行时,控制系统可根据需要控制电磁线圈(45)的通电方向,当电磁线圈(45)正向通电时,动铁圆环(44)向左滑动,使得压盘Ⅰ(34)与从动盘Ⅰ(33)分离,同时压盘Ⅱ(38)与从动盘Ⅱ(39)接触,从而传递周向控速机构向轴套(41)输入动力,使转阀叶片Ⅱ(28)顺时针转动,当电磁线圈(45)反向通电时,动铁圆环(44)向右滑动,使得压盘Ⅰ(34)与从动盘Ⅰ(33)接触,同时压盘Ⅱ(38)与从动盘Ⅱ(39)分离,从而传递周向控速机构向主轴(16)输入动力,使转阀叶片Ⅰ(27)顺时针转动,清管器控速过程中,转阀叶片Ⅰ(27)与转阀叶片Ⅱ(28)均可同向转动,但两组转阀叶片始终保持角度差,通过调整相对角度的大小,来控制控速转阀的不同开度,从而调节清管器泄流通道的泄流面积,实现清管器控速的目的。6. An electromagnetic clutch controlled speed-adjustable pig according to claim 1 or 4, characterized in that: when the electromagnetic clutch (17) is running, the control system can control the power supply of the electromagnetic coil (45) as required direction, when the electromagnetic coil (45) is energized in the forward direction, the moving iron ring (44) slides to the left, so that the pressure plate I (34) is separated from the driven plate I (33), and the pressure plate II (38) is separated from the driven plate I (33). The moving disc II (39) contacts, thereby transmitting the circumferential speed control mechanism to input power to the shaft sleeve (41), so that the rotary valve blade II (28) rotates clockwise. When the electromagnetic coil (45) is energized in reverse, the moving iron circle The ring (44) slides to the right, so that the pressure plate I (34) is in contact with the driven plate I (33), and at the same time the pressure plate II (38) is separated from the driven plate II (39), thereby transmitting the direction of the circumferential speed control mechanism to The main shaft (16) inputs power to make the rotary valve blade I (27) rotate clockwise. During the speed control process of the pig, the rotary valve blade I (27) and the rotary valve blade II (28) can both rotate in the same direction, but both The blades of the group rotary valve always maintain an angle difference. By adjusting the size of the relative angle, different openings of the speed control rotary valve are controlled, so as to adjust the discharge area of the pig discharge channel and realize the purpose of pig speed control.7.根据权利要求1所述的一种电磁离合器控制可调速清管器,其特征是:棘轮机构(18)和摩擦轮机构(2)具有关联性,当棘轮机构(18)被限定只能做顺时针方向转动时,摩擦轮机构(2)也需要调整支架Ⅰ(48)与支架Ⅲ(53)之间的相对夹角,使摩擦轮机构(2)带动周向控制机构做顺时针运动;当棘轮机构(18)限定只能做逆时针方向转动时,摩擦轮机构(2)也需要调整支架Ⅰ(48)与支架Ⅲ(53)之间的相对夹角与,使摩擦轮机构(2)带动周向控制机构做逆时针运动。7. An electromagnetic clutch controlled speed-adjustable pig according to claim 1, characterized in that: the ratchet mechanism (18) and the friction wheel mechanism (2) are associated, when the ratchet mechanism (18) is limited to When it can rotate clockwise, the friction wheel mechanism (2) also needs to adjust the relative angle between bracket I (48) and bracket III (53), so that the friction wheel mechanism (2) drives the circumferential control mechanism to rotate clockwise. movement; when the ratchet mechanism (18) can only rotate counterclockwise, the friction wheel mechanism (2) also needs to adjust the relative angle between the bracket I (48) and the bracket III (53), so that the friction wheel mechanism (2) Drive the circumferential control mechanism to move counterclockwise.
CN201720584368.6U2017-05-242017-05-24A kind of electromagnetic clutch control adjustable speed wiperExpired - Fee RelatedCN208066888U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
CN109967466A (en)*2019-04-092019-07-05哈尔滨工业大学 An inner cylindrical robot using piezoelectric vibrator and its excitation method
CN112570396A (en)*2020-10-282021-03-30中国民用航空飞行学院Natural gas line pigging robot
CN115076393A (en)*2022-06-272022-09-20北华航天工业学院 Spiral double fan blade discharge device
CN115254829A (en)*2021-04-302022-11-01中石化石油工程技术服务有限公司Jet flow pipe cleaner with rotary steel brush
CN115318770A (en)*2021-05-102022-11-11中石化石油工程技术服务有限公司Self-rotating propelling jet flow pipe cleaner

Cited By (8)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
CN109967466A (en)*2019-04-092019-07-05哈尔滨工业大学 An inner cylindrical robot using piezoelectric vibrator and its excitation method
CN109967466B (en)*2019-04-092021-08-17哈尔滨工业大学 An inner cylindrical robot using piezoelectric vibrator and its excitation method
CN112570396A (en)*2020-10-282021-03-30中国民用航空飞行学院Natural gas line pigging robot
CN115254829A (en)*2021-04-302022-11-01中石化石油工程技术服务有限公司Jet flow pipe cleaner with rotary steel brush
CN115254829B (en)*2021-04-302025-05-02中国石油化工集团有限公司 Jet pig with rotating brushes
CN115318770A (en)*2021-05-102022-11-11中石化石油工程技术服务有限公司Self-rotating propelling jet flow pipe cleaner
CN115318770B (en)*2021-05-102025-01-10中国石油化工集团有限公司Self-propelling jet pipe cleaner
CN115076393A (en)*2022-06-272022-09-20北华航天工业学院 Spiral double fan blade discharge device

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