技术领域technical field
本实用新型涉及管子生产加工领域，特别涉及到一种管口打磨设备。The utility model relates to the field of pipe production and processing, in particular to a pipe mouth grinding device.
背景技术Background technique
管子是机械领域的重要的零部件之一，广泛运用在生产生活的各个领域。在管子的生产制造过程中，需对管料进行切割形成管段，一般会在其端面产生毛刺，对管子的精度、使用、再加工定位、操作安全和外观质量等许多方面都产生不良影响，不利于管子的套装或焊接。因此，制管企业需要对管段进行去毛刺处理，多数企业采用手工打磨的方式，即工人手拿电动或者气动的打磨机进行打磨，效率低且劳动强度大，工作环境恶劣。Tubes are one of the important parts in the mechanical field and are widely used in various fields of production and life. During the production and manufacturing process of the pipe, the pipe material needs to be cut to form a pipe section, which generally produces burrs on the end surface, which will have adverse effects on the accuracy, use, reprocessing positioning, operation safety and appearance quality of the pipe. Conducive to the fitting or welding of pipes. Therefore, pipe manufacturing companies need to deburr the pipe sections. Most companies use manual grinding, that is, workers use electric or pneumatic grinding machines for grinding, which is inefficient and labor-intensive, and the working environment is harsh.
在公告号为CN104875085B的中国实用新型专利中，公开了一种“型材端面去毛刺装置”，包括支架和设于其上的型材定位夹具和型材打磨机构，所述型材打磨机构包括打磨头驱动机构、打磨头和打磨头圆周驱动机构。该技术方案的改进点在于可以使打磨头进行圆周打磨作业，可以替代人工进行型材端面去毛刺作业，针对性强、自动化程度高。但是，在该技术方案中，采用气动夹头夹持型材进行定位打磨，不便于根据型材的长短、粗细进行调整，不能够进行批量打磨，也不适用于打磨细小的管子。In the Chinese utility model patent with the notification number CN104875085B, a "profile end face deburring device" is disclosed, including a bracket, a profile positioning fixture and a profile grinding mechanism arranged on it, and the profile grinding mechanism includes a grinding head drive mechanism , Grinding head and grinding head circular drive mechanism. The improvement point of this technical scheme is that the grinding head can be used for circumferential grinding operation, which can replace the manual deburring operation of the end face of the profile, and has strong pertinence and high degree of automation. However, in this technical solution, the pneumatic chuck is used to clamp the profile for positioning grinding, which is inconvenient to adjust according to the length and thickness of the profile, cannot perform batch grinding, and is not suitable for grinding small pipes.
在公告号为CN103481136B的中国实用新型专利中，公开了一种“管子打磨机”，包括移动调节台、固定平台、打磨系统和传动系统，移动调节台和传动系统并列安装在固定平台上，移动调节台和传动系统间设有夹管卡盘，打磨系统安装在移动调节台上。该实用新型通过将管子放到夹管定心卡盘中心夹紧并在另一端露出一段距离供打磨，并推进移动调节台使打磨机构对准管子，夹管定心卡盘在电机驱动下带动管子自转，打磨机构也在电机驱动下转动开始打磨。该技术方案虽然用自动打磨取代传统过程手工操作，但一次只能打磨一根管子的一端，效率较为低下。此外，该技术方案只适用于管径较大的管子，也不能根据型材的长短、粗细进行调整，不适用于打磨细小的管子。In the Chinese utility model patent with the notification number CN103481136B, a "pipe grinding machine" is disclosed, which includes a mobile adjustment table, a fixed platform, a grinding system and a transmission system. The mobile adjustment table and the transmission system are installed side by side on the fixed platform. There is a pinch chuck between the adjustment table and the transmission system, and the grinding system is installed on the mobile adjustment table. The utility model clamps the pipe in the center of the pinch centering chuck and exposes a certain distance at the other end for grinding, and pushes the mobile adjustment table so that the grinding mechanism is aligned with the pipe, and the pinch centering chuck is driven by the motor. The pipe rotates by itself, and the grinding mechanism also rotates under the drive of the motor to start grinding. Although this technical scheme replaces the manual operation of the traditional process with automatic grinding, it can only grind one end of a pipe at a time, and the efficiency is relatively low. In addition, this technical solution is only applicable to pipes with larger diameters, and cannot be adjusted according to the length and thickness of profiles, and is not suitable for grinding small pipes.
实用新型内容Utility model content
本实用新型的主要目的是提供一种管口打磨设备，以解决现有技术中去除管口端面毛刺效率低下的问题。The main purpose of the utility model is to provide a nozzle grinding device to solve the problem of low efficiency in removing the burr on the end surface of the nozzle in the prior art.
本实用新型解决其技术问题所采用的技术方案为：一种管口打磨设备，包括：The technical solution adopted by the utility model to solve the technical problem is: a nozzle grinding equipment, comprising:
机架，用于固定和支撑所述打磨设备，机架上设置有固定工作台和移动工作台，固定工作台和移动工作台上均设置有打磨机构；The frame is used to fix and support the grinding equipment, the frame is provided with a fixed workbench and a mobile workbench, and both the fixed workbench and the mobile workbench are provided with a grinding mechanism;
导料机构，设置在固定工作台和移动工作台之间，用于上料、送料打磨及卸料。The material guide mechanism is set between the fixed worktable and the mobile worktable, and is used for feeding, feeding, grinding and unloading.
优选地，上述打磨机构包括分别固定在固定工作台和移动工作台上的滑板轨道，滑板轨道上固定有压板，压板和所述滑板轨道形成滑槽，所述滑槽内安装有滑板，滑板上设置有砂轮电机和砂轮，砂轮电机带动砂轮对管口进行打磨。Preferably, the above-mentioned grinding mechanism includes slide rails respectively fixed on the fixed workbench and the mobile workbench, a pressing plate is fixed on the slide rail, and the pressing plate and the slide rail form a chute, and a slide is installed in the chute, and on the slide A grinding wheel motor and a grinding wheel are provided, and the grinding wheel motor drives the grinding wheel to grind the nozzle.
进一步地，滑板侧边设置有可旋转的滑动轴，固定工作台和移动工作台的同侧边缘设置有滑动轴座，滑动轴座上设置有通孔，滑动轴贯穿滑动轴座，滑动轴表面及所述通孔内表面设置有相互配合的螺纹。Further, a rotatable sliding shaft is provided on the side of the slide plate, and a sliding shaft seat is provided on the edge of the same side of the fixed workbench and the mobile workbench, and a through hole is provided on the sliding shaft seat, and the sliding shaft runs through the sliding shaft seat, and the surface of the sliding shaft is And the inner surface of the through hole is provided with mutually matching threads.
优选地，上述导料机构包括对称设置的挡板一和挡板二，挡板一和挡板二上安装有上斜导料板和下斜导料板，上斜导料板和下斜导料板之间形成斜导料槽，待打磨的管子从斜导料槽的入口处上料；Preferably, the above-mentioned material guide mechanism includes a baffle plate 1 and a baffle plate 2 arranged symmetrically, and an upwardly inclined material guide plate and a downwardly inclined material guide plate are installed on the baffle plate 1 and the baffle plate 2, and the upwardly inclined material guide plate and the downwardly inclined material guide plate An inclined material guide groove is formed between the material plates, and the pipe to be polished is fed from the entrance of the inclined material guide groove;
下斜导料板下端拼接有平导料板，拼接位置为圆弧过渡段；平导料板的尾部设置有倾斜的切面充当下料面，管子打磨结束后从这个下料面自动滚落实现下料。The lower end of the inclined material guide plate is spliced with a flat material guide plate, and the splicing position is a circular arc transition section; the tail of the flat material guide plate is provided with an inclined cut surface as a cutting surface, and the pipe will automatically roll down from this material cutting surface after grinding material.
进一步地，挡板一和挡板二上设置有方形口，方形口与所述打磨机构配合。Further, the baffle plate 1 and the baffle plate 2 are provided with square openings, and the square openings cooperate with the grinding mechanism.
进一步地，圆弧过渡段上方设置有与之相配的主动轮，主动轮安装在安装板上，安装板上还安装有至少两个的被动轮，主动轮和被动轮上设置有传送带，所述传送带上均匀分布有卡槽。其中，斜导料槽与所述传送带的夹角为90±30°。Further, a matching driving wheel is arranged above the arc transition section, and the driving wheel is installed on the mounting plate, and at least two driven wheels are also installed on the mounting plate, and a conveyor belt is arranged on the driving wheel and the driven wheel. Card slots are evenly distributed on the conveyor belt. Wherein, the included angle between the inclined trough and the conveyor belt is 90±30°.
更进一步地，挡板一和挡板二的上侧边设置有可旋转的传送带升降轴，安装板相应位置设置升降轴座，升降轴座上设置有通孔，升降轴贯穿所述升降轴座，所述升降轴表面及通孔内表面设置有螺纹；Furthermore, the upper sides of the baffle plate 1 and the baffle plate 2 are provided with a rotatable conveyor belt lifting shaft, and the corresponding position of the mounting plate is provided with a lifting shaft seat, and a through hole is provided on the lifting shaft seat, and the lifting shaft runs through the lifting shaft seat , the surface of the lifting shaft and the inner surface of the through hole are provided with threads;
安装板背面设置有L型滑块，且在挡板一和挡板二的相应位置分别设有L型滑槽，L型滑块和L型滑槽相互配合，使安装板能够保持在既定轨道上上下移动。There is an L-shaped slider on the back of the mounting plate, and an L-shaped chute is provided at the corresponding positions of the first baffle and the second baffle. The L-shaped slider and the L-shaped chute cooperate with each other to keep the mounting plate on a predetermined track Move up and down.
更进一步地，主动轮通过主动轮轴连接驱动装置，驱动装置包括梅花轴，梅花轴贯穿梅花轴承，梅花轴承和主动轮轴通过主动轮传动带实现传动，梅花轴连接梅花轴电机。Furthermore, the driving wheel is connected to the driving device through the driving wheel shaft. The driving device includes a plum blossom shaft, and the plum blossom shaft runs through the plum blossom bearing.
在上述所有技术方案的基础上，更进一步的是，机架一边固定安装有固定工作台，另一边固定设置有至少两条滑轨，滑轨上设置有滑块，移动工作台固定安装滑块上；On the basis of all the above-mentioned technical solutions, it is further that a fixed workbench is fixedly installed on one side of the frame, and at least two slide rails are fixedly installed on the other side, and slide blocks are arranged on the slide rails, and slide blocks are fixedly installed on the mobile workbench. superior;
移动工作台底部固定设置有齿条和轴承座，齿条平行于所述滑轨，齿条下设置有与之配合的齿轮，齿轮通过齿条轴连动，齿条轴贯穿轴承座；The bottom of the mobile workbench is fixed with a rack and a bearing seat, the rack is parallel to the slide rail, and a gear is arranged under the rack to cooperate with it, the gear is linked by the rack shaft, and the rack shaft runs through the bearing seat;
齿条轴的一端安装有旋转把手，通过旋转把手带动所述齿轮在所述齿条上移动。A rotary handle is installed on one end of the rack shaft, and the gear is driven to move on the rack by the rotary handle.
上述技术方案能够与切割装置、吹气通孔装置配合使用，形成一种管子加工一体化设备。The above technical solution can be used in conjunction with the cutting device and the air blowing through hole device to form an integrated pipe processing equipment.
本实用新型有益效果如下：The beneficial effects of the utility model are as follows:
(1)本实用新型采用上述导料机构对管子进行上料、送料打磨及卸料，简单高效，不需要另外设计和安装夹持工装，适用于打磨管径较小的管子。此外，通过传送带上的卡槽对管子进行定位，并通过梅花轴进行驱动，梅花轴转动一个角度时，可以带动主动轮上的传送带向前运送一段距离，以达到有序导料、送料的目的。(1) The utility model adopts the above-mentioned material guide mechanism to load, feed, grind and unload the pipe, which is simple and efficient, does not require additional design and installation of clamping equipment, and is suitable for grinding pipes with small diameters. In addition, the pipe is positioned through the slot on the conveyor belt and driven by the plum blossom shaft. When the plum blossom shaft rotates at an angle, it can drive the conveyor belt on the driving wheel to move forward for a certain distance, so as to achieve the purpose of orderly guiding and feeding. .
(2)本实用新型通过打磨机构和导料机构的相互配合进行磨削，实现了对管口端部毛刺的去除，代替了人工手持电动或者气动的打磨机进行打磨，且可同时对管口两端进行打磨，一个小时能够打磨3000-5000件管段，效率是人工打磨的10倍，从而解决了现有技术中打磨效率低下的问题。(2) The utility model realizes the removal of burrs at the end of the nozzle through the mutual cooperation of the grinding mechanism and the material guide mechanism, and replaces manual hand-held electric or pneumatic grinding machines for grinding, and can simultaneously polish the nozzle Grinding at both ends can grind 3000-5000 pipe sections in one hour, and the efficiency is 10 times that of manual grinding, thus solving the problem of low grinding efficiency in the prior art.
(3)本实用新型通过设置移动工作台、滑板装置、升降装置，使移动工作台和固定工作台之间的距离、左右砂轮之间的距离以及安装板的相对于平导流板的高度均可调节，方便各部件的安装和拆卸，可以根据管子的长度和直径调整导料机构的宽度和高度，适用性良好。(3) The utility model makes the distance between the mobile workbench and the fixed workbench, the distance between the left and right grinding wheels, and the height of the mounting plate relative to the flat flow deflector even It can be adjusted to facilitate the installation and disassembly of various parts. The width and height of the material guide mechanism can be adjusted according to the length and diameter of the pipe, and the applicability is good.
(4)本实用新型还方便进行维修和微调，如当砂轮出现磨损时，可以通过滑板滑动轴来推进砂轮之间的距离，增加本实用新型的使用寿命。(4) The utility model is also convenient for maintenance and fine-tuning, such as when the grinding wheel is worn out, the distance between the grinding wheels can be advanced through the sliding shaft of the slide plate, so as to increase the service life of the utility model.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型一种管口打磨设备的结构示意图。Fig. 1 is a schematic structural view of a nozzle grinding device of the present invention.
图2是本实用新型中打磨机构的结构示意图。Fig. 2 is a schematic structural view of the grinding mechanism in the present invention.
图3是本实用新型中导料机构的结构示意图。Fig. 3 is a structural schematic diagram of the material guiding mechanism in the utility model.
图4是导料机构支撑板背面结构示意图。Fig. 4 is a schematic diagram of the back structure of the support plate of the material guide mechanism.
图5是本实用新型中主动轴驱动装置的结构示意图。Fig. 5 is a structural schematic diagram of the drive shaft drive device in the present invention.
图6是本实用新型中移动工作台的滑动装置的结构示意图。Fig. 6 is a structural schematic diagram of the sliding device of the mobile workbench in the utility model.
附图中In the attached picture
10、机架 101、固定工作台 102、移动工作台10. Rack 101, fixed workbench 102, mobile workbench
103、支撑立柱 104、横梁 105、纵梁103, support column 104, beam 105, longitudinal beam
106、滑轨 107、滑块 108、齿条106, slide rail 107, slider 108, rack
109、轴承座 110、齿轮 111、齿条轴109, bearing seat 110, gear 111, rack shaft
112、旋转把手 113、支撑板 114、梅花轴基座112. Rotary handle 113. Support plate 114. Torx shaft base
115、梅花轴电机底座 116、梅花轴保护罩 117、控制箱115. Torx shaft motor base 116. Torx shaft protection cover 117. Control box
118、控制箱支架118. Control box bracket
20、打磨机构 201、滑板轨道 202、压板20. Grinding mechanism 201, slide track 202, pressure plate
203、滑槽 204、滑板 205、砂轮电机203, chute 204, slide plate 205, grinding wheel motor
206、砂轮基座 207、砂轮 208、砂轮轴206, grinding wheel base 207, grinding wheel 208, grinding wheel shaft
209、砂轮传动带 210、砂轮保护罩 2041、滑动轴209, grinding wheel transmission belt 210, grinding wheel protective cover 2041, sliding shaft
2042、滑板操作转盘 2043、滑动轴座2042, skateboard operation turntable 2043, sliding shaft seat
30、导料机构 301、挡板一 302、挡板二30. Material guide mechanism 301, baffle plate 1 302, baffle plate 2
303、竖直方形板 304、上斜方形板 305、上斜导料板303, vertical square plate 304, upward inclined square plate 305, upward inclined material guide plate
306、下斜导料板 307、斜导料槽 308、垫块306, downward inclined material guide plate 307, inclined material guide groove 308, spacer
309、平导料板 310、圆弧过渡段 311、主动轮309. Flat guide plate 310. Arc transition section 311. Driving wheel
312、被动轮 313、传送带 314、卡槽312, driven wheel 313, conveyor belt 314, card slot
315、升降轴 316、升降操作转盘 317、安装板315, lifting shaft 316, lifting operation turntable 317, mounting plate
318、升降轴座 319、下料面 320、L型滑块318, lifting shaft seat 319, blanking surface 320, L-shaped slide block
321、L型滑槽 3031、方形口 3111、主动轮轴321. L-shaped chute 3031. Square opening 3111. Driving wheel shaft
3112、梅花轴 3113、梅花轴承 3114、主动轮传动带3112, plum blossom shaft 3113, plum blossom bearing 3114, driving wheel drive belt
3115、梅花轴齿轮 3116、齿轮链 3117、梅花轴电机齿轮3115, plum blossom shaft gear 3116, gear chain 3117, plum blossom shaft motor gear
3118、梅花轴电机3118, Torx shaft motor
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白，以下结合实施例，对本实用新型进行进一步详细说明。应当理解，此处所描述的具体实施例仅仅用以解释本实用新型，并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图1所示，本实施例公开了一种管口打磨设备，包括机架10，机架10上设置有固定工作台101和移动工作台102，固定工作台101和移动工作台102上均设置有打磨机构20，在固定工作台101和移动工作台102之间设置有导料机构30。As shown in Figure 1, the present embodiment discloses a nozzle grinding device, which includes a frame 10, on which a fixed workbench 101 and a mobile workbench 102 are arranged, and both the fixed workbench 101 and the mobile workbench 102 are A grinding mechanism 20 is provided, and a material guide mechanism 30 is provided between the fixed workbench 101 and the movable workbench 102 .
如图1、2所示，固定工作台101和移动工作台102上的打磨机构20以导料机构30为中心轴，呈轴对称设置，包括分别固定在固定工作台101和移动工作台102上的滑板轨道201。滑板轨道201的横截面为L型，其上端固定安装有压板202。压板202和滑板轨道201形成滑槽203，滑槽203内滑动安装有滑板204，滑板204上由外向内依次设置有砂轮电机205和砂轮基座206。砂轮基座206上设置有砂轮207，砂轮207为环形结构，其内环内设置有砂轮轴208，砂轮207通过砂轮轴208固定安装在砂轮基座206上。砂轮轴208和砂轮电机205之间设置有砂轮传动带209，砂轮电机205通过砂轮传动带209带动砂轮轴208及砂轮207转动。砂轮207外罩设有方形的砂轮保护罩210，砂轮保护罩210内侧设置有开口，使砂轮207的侧面外露，形成打磨区。上述滑板204外侧边设置有滑动轴2041，固定工作台101和移动工作台102的同侧边缘设置有方形的滑动轴座2043，滑动轴座2043上设置有通孔，滑动轴2041贯穿滑动轴座2043，滑动轴2041表面及通孔内表面均设置有螺纹。滑动轴2041外端固定设置有滑板操作转盘2042，滑动轴2041的内端设置有圆盘型卡位件，与滑板204上设置的滑板卡槽相配合，圆盘型卡位件能够在滑板卡槽内自由转动。在需要调整滑板204的位置时，通过旋转滑板操作转盘2042，滑动轴2041相对于滑动轴座2043产生位移，带动滑板左右滑动。As shown in Figures 1 and 2, the grinding mechanism 20 on the fixed workbench 101 and the mobile workbench 102 is arranged axisymmetrically with the material guide mechanism 30 as the central axis, including being fixed on the fixed workbench 101 and the mobile workbench 102 respectively. 201 of skateboard tracks. The cross section of the skateboard track 201 is L-shaped, and a pressing plate 202 is fixedly installed on the upper end thereof. The pressing plate 202 and the sliding track 201 form a chute 203 , and a sliding plate 204 is slidably installed in the chute 203 , and a grinding wheel motor 205 and a grinding wheel base 206 are sequentially arranged on the sliding plate 204 from outside to inside. A grinding wheel 207 is arranged on the grinding wheel base 206 . The grinding wheel 207 has a ring structure, and a grinding wheel shaft 208 is arranged in its inner ring. The grinding wheel 207 is fixedly mounted on the grinding wheel base 206 through the grinding wheel shaft 208 . A grinding wheel drive belt 209 is arranged between the grinding wheel shaft 208 and the grinding wheel motor 205 , and the grinding wheel motor 205 drives the grinding wheel shaft 208 and the grinding wheel 207 to rotate through the grinding wheel driving belt 209 . The grinding wheel 207 is covered with a square grinding wheel protection cover 210, and the inside of the grinding wheel protection cover 210 is provided with an opening, so that the side of the grinding wheel 207 is exposed to form a grinding area. The outer side of the above-mentioned slide plate 204 is provided with a sliding shaft 2041, and the edge of the same side of the fixed worktable 101 and the mobile worktable 102 is provided with a square sliding shaft seat 2043, and a through hole is provided on the sliding shaft seat 2043, and the sliding shaft 2041 runs through the sliding shaft The seat 2043, the surface of the sliding shaft 2041 and the inner surface of the through hole are all provided with threads. The outer end of the sliding shaft 2041 is fixedly provided with a slide plate operation dial 2042, and the inner end of the sliding shaft 2041 is provided with a disc-shaped clamping part, which matches with the slide plate slot provided on the slide plate 204, and the disc-shaped clamping part can be locked on the slide plate. Free rotation in the slot. When the position of the slide plate 204 needs to be adjusted, the slide shaft 2041 is displaced relative to the slide shaft seat 2043 by rotating the slide plate to operate the turntable 2042 , driving the slide plate to slide left and right.
如图1、3、4所示，导料机构30包括对称设置的挡板一301和挡板二302，分别固定安装在滑板204的内侧边缘。挡板一301和挡板二302均由竖直方形板303和上斜方形板304拼接而成，竖直方形版303中间设置有与砂轮207相配的方形口3031。上斜方形板304上固定有上斜导料板305，之间设置有垫块308。上斜导料板305下方设置有下斜导料板306，之间形成了斜导料槽307。特别的是，在斜导料槽307入料口处，下斜导料板306略长与上斜导料板305，使入料更方便。下斜导料板306下端拼接有平导料板309，平导料板309不高于方形口3031的下边框，使砂轮207向内凸进，形成打磨区域。在平导料板309的尾部设置有倾斜的切面，形成下料面319，管子打磨结束后从这个下料面319自动滚落，实现卸料。下斜导料板306和平导料板309拼接位置设置有圆弧过渡段310，其上方设置有与之相配的主动轮311。主动轮311及被动轮312共同安装在一块安装板317上，主动轮311和被动轮312上设置有传送带313，传送带313上均匀分布有卡槽314，卡槽314与平导流板309相配合，用于固定和传送管子。主动轮311中心设置有主动轮轴3111，主动轮轴3111穿过安装板317及方形口3031向外延伸连接驱动装置。此外，挡板一301和挡板二302的上侧边设置有传送带升降轴315，安装板317相应位置也设置有方形的升降轴座318，升降轴座318上设置有通孔，升降轴315贯穿升降轴座318，升降轴315表面及通孔内表面设置有螺纹。升降轴315上端固定设置有升降操作转盘316，升降轴315的下端设置圆盘型卡位件，与挡板一301和挡板二302上设置有挡板卡槽向配合。当需要调整传送带313位置以适应管子的直径时，通过旋转升降操作转盘316，升降轴座318相对于升降轴315产生位移，带动安装板317上下移动。在安装板317背面设置有L型滑块320，且在挡板一301和挡板二302的相应位置分别设有L型滑槽321，L型滑块320和L型滑槽321相互配合，使安装板317能够保持在既定轨道上上下移动。As shown in FIGS. 1 , 3 , and 4 , the material guide mechanism 30 includes symmetrically arranged baffle plate 1 301 and baffle plate 2 302 , which are respectively fixedly installed on the inner edge of the slide plate 204 . Both the first baffle 301 and the second baffle 302 are spliced by a vertical square plate 303 and an upwardly inclined square plate 304 , and a square opening 3031 matching the grinding wheel 207 is arranged in the middle of the vertical square plate 303 . An upwardly inclined material guide plate 305 is fixed on the upwardly inclined square plate 304 , and spacers 308 are arranged between them. A downward inclined material guide plate 306 is arranged below the upward inclined material guide plate 305, and an inclined material guide groove 307 is formed between them. Especially, at the material inlet of the inclined material guide groove 307, the downward inclined material guide plate 306 is slightly longer than the upward inclined material guide plate 305, which makes feeding more convenient. The lower end of the inclined material guide plate 306 is spliced with a flat material guide plate 309. The flat material guide plate 309 is not higher than the lower frame of the square opening 3031, so that the emery wheel 207 protrudes inward to form a grinding area. An inclined cut surface is provided at the tail of the flat material guide plate 309 to form a blanking surface 319. After the pipe is polished, it will automatically roll down from this blanking surface 319 to realize unloading. A circular arc transition section 310 is provided at the splicing position of the downward inclined material guide plate 306 and the flat material guide plate 309 , and a matching driving wheel 311 is provided above it. The driving wheel 311 and the driven wheel 312 are installed together on a mounting plate 317, the driving wheel 311 and the driven wheel 312 are provided with a conveyor belt 313, the conveyor belt 313 is evenly distributed with card slots 314, and the card slots 314 cooperate with the flat deflector 309 , for holding and conveying pipes. The center of the driving wheel 311 is provided with a driving wheel shaft 3111, and the driving wheel shaft 3111 passes through the mounting plate 317 and the square opening 3031 and extends outward to connect with the driving device. In addition, the upper side of the baffle plate 1 301 and the baffle plate 2 302 is provided with a conveyor belt lifting shaft 315, and the corresponding position of the mounting plate 317 is also provided with a square lifting shaft seat 318. The lifting shaft seat 318 is provided with a through hole, and the lifting shaft 315 Through the lifting shaft seat 318, the surface of the lifting shaft 315 and the inner surface of the through hole are provided with threads. The upper end of the lifting shaft 315 is fixedly provided with a lifting operation dial 316, and the lower end of the lifting shaft 315 is provided with a disc-shaped clamping part, which is provided with a baffle plate slot to cooperate with the baffle plate one 301 and the baffle plate two 302. When it is necessary to adjust the position of the conveyor belt 313 to adapt to the diameter of the pipe, the lifting shaft seat 318 is displaced relative to the lifting shaft 315 by rotating the lifting operation dial 316, which drives the mounting plate 317 to move up and down. An L-shaped slider 320 is arranged on the back of the mounting plate 317, and an L-shaped chute 321 is respectively provided at the corresponding positions of the baffle plate 1 301 and the baffle plate 2 302, and the L-shaped slider 320 and the L-shaped chute 321 cooperate with each other. The mounting plate 317 can keep moving up and down on a predetermined track.
值得一提的是，当斜导料槽307与传送带313的夹角成80-90°时，可以保证卡槽314正好卡住一根管子，为最优实施例。It is worth mentioning that when the angle between the inclined material guide groove 307 and the conveyor belt 313 is 80-90°, it can ensure that the clamping groove 314 just clamps a pipe, which is the optimal embodiment.
如图1、5所示，主动轮311驱动装置包括梅花轴3112，梅花轴3112贯穿梅花轴承3113，梅花轴承3113和主动轮轴3111通过主动轮传动带3114实现传动。梅花轴3112一端设置有梅花轴齿轮3115，梅花轴齿轮3115通过齿轮链3116连接梅花轴电机齿轮3117，梅花轴电机齿轮3117安装在梅花轴电机3118上。其工作原理为，梅花轴电机3118带动梅花轴3112转动一个角度，同时带动主动轮311上的传送带313向前运送一段距离，达到有序导料、送料的目的。As shown in Figures 1 and 5, the driving device of the driving wheel 311 includes a plum blossom shaft 3112, the plum blossom shaft 3112 runs through the plum blossom bearing 3113, and the plum blossom bearing 3113 and the driving wheel shaft 3111 are driven through the driving wheel transmission belt 3114. One end of the quincunx shaft 3112 is provided with a quincunx shaft gear 3115, and the quincunx shaft gear 3115 is connected to the quincunx motor gear 3117 through a gear chain 3116, and the quincunx motor gear 3117 is installed on the quincunx motor 3118. Its working principle is that the plum blossom shaft motor 3118 drives the plum blossom shaft 3112 to rotate an angle, and at the same time drives the conveyor belt 313 on the driving wheel 311 to move forward for a certain distance, so as to achieve the purpose of orderly guiding and feeding materials.
如图1、6所示，机架10包括四根支撑立柱103，支撑立柱103之间焊接有两条横梁104、两条纵梁105。机架10一边固定安装有固定工作台101，另一边的横梁104上分别固定设置有两条滑轨106，两条滑轨106上设置有四个滑块107，移动工作台102的四角固定安装这四个滑块107上。移动工作台102底部固定设置有两条齿条108和轴承座109，齿条108平行于滑轨106，轴承座109设置在齿条108之间。齿条108下设置有与之配合的齿轮110，齿轮110之间通过齿条轴111连动，齿条轴111贯穿轴承座109。齿条轴111的一端安装有旋转把手112，通过旋转把手112带动齿轮110在齿条108上移动，使移动工作台102能够在滑轨上实现左右滑动，从而对固定工作台101和移动工作台102之间的距离进行调节。此外，纵梁105向外延伸并设置有支撑板113，支撑板113上安装有梅花轴基座114和梅花轴电机底座115，梅花轴3112安装在两个梅花轴基座114之间，梅花轴3112上设置有梅花轴保护罩116。最后，机架10上还安装有控制箱117及控制箱支架118，控制箱117与砂轮电机205及梅花轴电机3118电性连接，控制砂轮电机208及梅花轴电机3118的启动和关闭。As shown in FIGS. 1 and 6 , the frame 10 includes four support columns 103 , and two beams 104 and two longitudinal beams 105 are welded between the support columns 103 . One side of the frame 10 is fixedly equipped with a fixed workbench 101, and two slide rails 106 are respectively fixedly arranged on the beam 104 on the other side, and four slide blocks 107 are arranged on the two slide rails 106, and the four corners of the mobile workbench 102 are fixedly installed. 107 on these four sliders. Two racks 108 and bearing seats 109 are fixedly arranged on the bottom of the mobile workbench 102 , the racks 108 are parallel to the slide rails 106 , and the bearing seats 109 are arranged between the racks 108 . A cooperating gear 110 is arranged under the rack 108 , and the gears 110 are linked by a rack shaft 111 , and the rack shaft 111 runs through the bearing seat 109 . One end of the rack shaft 111 is equipped with a rotary handle 112, which drives the gear 110 to move on the rack 108 through the rotary handle 112, so that the mobile workbench 102 can slide left and right on the slide rails, so that the fixed workbench 101 and the movable workbench 102 to adjust the distance. In addition, the longitudinal beam 105 extends outwards and is provided with a supporting plate 113, on which a plum blossom shaft base 114 and a plum blossom shaft motor base 115 are installed, and the plum blossom shaft 3112 is installed between the two plum blossom shaft bases 114, and the plum blossom shaft 3112 is provided with a plum blossom shaft protective cover 116 . Finally, a control box 117 and a control box support 118 are also installed on the frame 10. The control box 117 is electrically connected with the grinding wheel motor 205 and the plum blossom shaft motor 3118 to control the start and stop of the grinding wheel motor 208 and the plum blossom shaft motor 3118.
使用本实施例所述的一种管口打磨装置，对管径为4mm、长80mm的管子进行打磨时，其工作流程为：When using a kind of nozzle polishing device described in this embodiment, when the pipe diameter is 4mm and the length is 80mm, the pipe is polished, and its working process is as follows:
(1)在挡板一301和挡板二302上安装或更换上斜导料板305，使斜导料槽307的宽度符合管子直径的要求；再安装规定尺寸的传送带313，传送带313上的卡槽314和管子的管径相配合，并调整安装板317与平导料板309之间的距离。(1) Install or replace the upper inclined material guide plate 305 on the baffle plate one 301 and the second baffle plate 302, so that the width of the inclined material guide groove 307 meets the requirements of the pipe diameter; then install the conveyor belt 313 of the specified size, and the conveyor belt 313 The slot 314 matches the diameter of the pipe, and adjusts the distance between the mounting plate 317 and the flat material guide plate 309 .
(2)通过转动旋转把手112带动齿轮110在齿条108上移动，调整移动工作台102和固定工作台101之间的距离，使左右两侧的砂轮207之间的距离大致符合管子的长度要求，再通过滑板204上的滑动轴2041进行进一步的微调。(2) By turning the rotary handle 112 to drive the gear 110 to move on the rack 108, adjust the distance between the mobile workbench 102 and the fixed workbench 101, so that the distance between the grinding wheels 207 on the left and right sides roughly meets the length requirements of the pipe , and then further fine-tuning is carried out through the slide shaft 2041 on the slide plate 204 .
(3)启动控制箱117上的开关，使砂轮电机205和梅花轴电机3118开始运作。(3) Start the switch on the control box 117 to make the grinding wheel motor 205 and the quincunx shaft motor 3118 start to operate.
(4)操作人员在斜导料槽307入口处放料，使待打磨的管子从斜导料槽307滑落至位于斜导料槽307出口处的卡槽314内，并由卡槽314带动至平导料板309，使管子的端部与两侧的砂轮207接触进行磨削，实现去毛刺的目的。(4) The operator discharges the material at the entrance of the inclined guide groove 307, so that the pipe to be polished slides from the inclined guide groove 307 into the draw-in groove 314 at the outlet of the inclined guide groove 307, and is driven by the draw-in groove 314 to The flat material guide plate 309 makes the end of the pipe contact with the grinding wheels 207 on both sides for grinding, so as to realize the purpose of deburring.
(5)打磨结束后，传送带313带动管子至下料面319上方，管子沿下料面319自动滚落，实现卸料；下料面319出口下方可以放置一个放料箱。(5) After grinding, the conveyor belt 313 drives the pipe to the top of the blanking surface 319, and the pipe rolls down automatically along the blanking surface 319 to realize unloading; a discharge box can be placed below the outlet of the blanking surface 319.
最后，实施例所述的一种管口打磨装置，能够与切割装置、吹气通孔装置配合使用，形成一种管子加工一体化设备。Finally, the nozzle grinding device described in the embodiment can be used in conjunction with the cutting device and the blowing hole device to form an integrated pipe processing equipment.
尽管上面对本实用新型说明性的具体实施方式进行了描述，以便于本技术领域的技术人员能够理解本实用新型，但是本实用新型不仅限于具体实施方式的范围，对本技术领域的普通技术人员而言，只要各种变化只要在所附的权利要求限定和确定的本实用新型精神和范围内，一切利用本实用新型构思的实用新型创造均在保护之列。Although the specific embodiment of the utility model has been described above, so that those skilled in the art can understand the utility model, the utility model is not limited to the scope of the specific embodiment, for those of ordinary skill in the art , as long as the various changes are within the spirit and scope of the utility model defined and determined by the appended claims, all utility model creations utilizing the concepts of the utility model are included in the protection list.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820418170.5UCN207971777U (en) | 2018-03-27 | 2018-03-27 | A kind of nozzle grinding equipment and pipe processing equipment |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820418170.5UCN207971777U (en) | 2018-03-27 | 2018-03-27 | A kind of nozzle grinding equipment and pipe processing equipment |
| Publication Number | Publication Date |
|---|---|
| CN207971777Utrue CN207971777U (en) | 2018-10-16 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820418170.5UActiveCN207971777U (en) | 2018-03-27 | 2018-03-27 | A kind of nozzle grinding equipment and pipe processing equipment |
| Country | Link |
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| CN (1) | CN207971777U (en) |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108247459A (en)* | 2018-03-27 | 2018-07-06 | 宋瑞灵 | A kind of nozzle grinding equipment and pipe processing equipment |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108247459A (en)* | 2018-03-27 | 2018-07-06 | 宋瑞灵 | A kind of nozzle grinding equipment and pipe processing equipment |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right | Effective date of registration:20210907 Address after:215600 Jin Gang Zhen Hou Cheng San Jiao Tan Cun, Zhangjiagang City, Suzhou City, Jiangsu Province Patentee after:Zhangjiagang Rongkang Pipe Industry Co.,Ltd. Address before:215600 Chengyang Road, Houcheng, Jingang town, Zhangjiagang City, Suzhou City, Jiangsu Province (song Ruiling) Patentee before:Song Ruiling |