技术领域technical field
本实用新型属于摄像头模组检测设备技术领域,尤其涉及一种自动检测设备。The utility model belongs to the technical field of camera module detection equipment, in particular to an automatic detection equipment.
背景技术Background technique
目前,随着科技的进步,手机越来越智能,功能也越来越多。几乎所有的智能手机都配备了摄像功能。At present, with the advancement of technology, mobile phones are becoming more and more intelligent and have more and more functions. Almost all smartphones are equipped with cameras.
摄像功能是通过摄像头模组实现的,摄像头模组一般包括线圈、镜头组、对焦马达、滤光片、影像传感器和线路连接基板。在摄像头的生产加工过程中,需要对摄像头模组进行聚焦性能检测,以排除不能够正常聚焦的摄像头。The camera function is realized by a camera module, which generally includes a coil, a lens group, a focus motor, a filter, an image sensor and a circuit connection substrate. During the production and processing of the camera, it is necessary to perform a focus performance test on the camera module to exclude cameras that cannot focus normally.
这个测试过程通常是通过人眼观察摄像头所摄入的测试图像的清晰度来完成的。也就是说,摄像头的聚焦性能是否符合要求,是工人通过判断显示设备中的测试图像的清晰度来确定,具有很大的人为因素。而且由于长时间持续用眼观察同一幅图像,工人容易出现头痛、恶心、易疲劳等症状,从而容易造成检测效率低、检测出差错率高以及人工浪费等问题。This test process is usually done by observing the sharpness of the test image captured by the camera with human eyes. That is to say, whether the focusing performance of the camera meets the requirements is determined by the worker by judging the clarity of the test image in the display device, which has a large human factor. Moreover, due to continuous observation of the same image with eyes for a long time, workers are prone to symptoms such as headaches, nausea, and fatigue, which may easily cause problems such as low detection efficiency, high detection error rate, and labor waste.
针对上述存在的问题,为适应工业化生产的需求,有必要开发一种全自动的摄像头模组检测设备。In view of the above problems, in order to meet the needs of industrial production, it is necessary to develop a fully automatic camera module testing equipment.
实用新型内容Utility model content
本实用新型的目的在于提供一种自动检测设备,旨在解决在摄像头模组的聚焦性能的检测过程中需要工人辅助,无法实现自动化检测的问题。The purpose of the utility model is to provide an automatic detection device, aiming at solving the problem that the detection process of the focusing performance of the camera module requires workers' assistance and cannot realize automatic detection.
本实用新型是这样实现的,一种自动检测设备,用以检测摄像头模组,所述摄像头模组包括线圈,所述自动检测设备包括用于传送所述摄像头模组的传送装置以及用于检测所述摄像头模组的检测装置;所述传送装置包括于载料工位处承载所述摄像头模组的载料传送机构、用于从所述载料传送机构传送所述摄像头模组至入料工位且从所述入料工位传送所述摄像头模组至所述载料传送机构的取料传送机构以及用于从入料工位接收所述摄像头模组并将所述摄像头模组从所述入料工位转动传送至检测工位的检测传送机构;所述检测装置包括设置在所述检测工位的检测模组以及设置在所述检测工位并用于对所述摄像头模组供电的通电模组,所述检测模组包括随所述线圈的电流变化而反射不同光信号的反射镜片以及用以接收所述光信号的信号接收器。The utility model is achieved in this way, an automatic detection device is used to detect the camera module, the camera module includes a coil, the automatic detection device includes a transmission device for transmitting the camera module and a device for detecting The detection device of the camera module; the transfer device includes a loading conveying mechanism that carries the camera module at the loading station, and is used to transfer the camera module from the loading conveying mechanism to the feeding station and transport the camera module from the feeding station to the loading conveyor mechanism, and for receiving the camera module from the feeding station and transferring the camera module from the feeding station The feeding station is rotated and transmitted to the detection transmission mechanism of the detection station; the detection device includes a detection module arranged at the detection station and a detection module arranged at the detection station and used to supply power to the camera module The energization module, the detection module includes reflective mirrors that reflect different optical signals as the current of the coil changes, and a signal receiver for receiving the optical signals.
进一步地,所述检测传送机构包括平铺布置的旋转盘、用于驱动所述旋转盘转动的旋转驱动部以及连接于所述旋转盘朝上设置的盘面并用于承载所述摄像头模组的模具板,所述模具板随所述旋转盘的转动而绕所述旋转盘的转动轴线转动,所述模具板在绕所述旋转盘的转动轴线转动的路径上经过所述入料工位和所述检测工位。Further, the detection transmission mechanism includes a rotating disk arranged flatly, a rotary driving part for driving the rotating disk to rotate, and a mold connected to the upward facing disk surface of the rotating disk and used for carrying the camera module. plate, the mold plate rotates around the rotation axis of the rotary plate with the rotation of the rotary plate, and the mold plate passes through the feeding station and the The detection station.
进一步地,所述旋转盘上对称设置两组所述模具板,每组所述模具板均包括两个间隔设置的所述模具板;所述模具板一端固定于所述旋转盘上,另一端探伸出所述旋转盘的盘边形成自由端;于所述模具板自由端的板面上开设供所述摄像头模组放置的容置腔,所述模具板背离所述旋转盘的侧面上开设有贯通所述容置腔且供所述通电模组电性连接所述摄像头模组的导电槽。Further, two sets of mold plates are arranged symmetrically on the rotating disk, and each set of mold plates includes two mold plates arranged at intervals; one end of the mold plate is fixed on the rotating disk, and the other end Protruding out from the edge of the rotating disk to form a free end; on the plate surface of the free end of the mold plate, an accommodating cavity for the placement of the camera module is opened, and the side of the mold plate facing away from the rotating disk is opened There is a conductive groove through the accommodating cavity and for the electrified module to be electrically connected to the camera module.
进一步地,所述取料传送机构包括设置在所述旋转盘一侧且于所述模具板的所述容置腔内取放所述摄像头模组的机械手以及用于驱动所述机械手往返于所述入料工位和所述载料工位的驱动部件。Further, the material fetching and conveying mechanism includes a manipulator arranged on one side of the rotating disk and picking and placing the camera module in the accommodating cavity of the mold plate, and is used to drive the manipulator to and from the The driving parts of the feeding station and the loading station are described.
进一步地,所述取料传送机构的所述驱动部件包括前后设置的两个支撑座以及设置在两个所述支撑座上且用以驱动所述机械手于所述模具板的所述容置腔内吸取所述摄像头模组的第一驱动部;所述机械手包括与所述第一驱动部滑动连接且可沿所述第一驱动部上下滑动的吸取本体,所述吸取本体吸取所述摄像头模组的端面开设有多个吸孔。Further, the driving part of the material fetching and conveying mechanism includes two supporting seats arranged one after the other and the accommodating cavity arranged on the two supporting seats and used to drive the manipulator on the mold plate suction the first driving part of the camera module; the manipulator includes a suction body that is slidably connected with the first driving part and can slide up and down along the first driving part, and the suction body sucks the camera module The end face of the group is provided with a plurality of suction holes.
进一步地,所述载料传送机构包括设置在所述第一驱动部下方的载料部以及设置于两个所述支撑座之间且用以驱动所述载料部从所述第一驱动部下方往返的第二驱动部;所述载料部包括与所述第二驱动部活动连接的料架台以及设置在所述料架台台面用以放置所述摄像头模组的料盘。Further, the loading conveying mechanism includes a loading section arranged under the first driving section, and a loading section arranged between two support seats and used to drive the loading section to get off from the first driving section. The second driving part reciprocating in the opposite direction; the loading part includes a shelf table movably connected with the second driving part and a tray arranged on the table top of the shelf table for placing the camera module.
进一步地,所述通电模组的数量为两个,两个所述通电模组分别同时对位于所述旋转盘同一侧的两块所述模具板的所述摄像头模组供电;所述通电模组包括位于所述旋转盘的且与所述取料传送机构相对的一侧的通电本体以及用于吸附所述反射镜片的吸附板;所述吸附板位于所述模具板的上方且一端滑动安装在所述通电本体上,另一端的板面上开设有供所述光信号通过所述吸附板的透光孔;所述通电模组还包括多根对所述摄像头模组的所述线圈供电的通电探针,所述通电探针一端电性连接所述通电本体,另一端穿过所述模具板的所述导电槽电性连接所述摄像头模组。Further, the number of the energization modules is two, and the two energization modules respectively supply power to the camera modules of the two mold plates located on the same side of the rotating disk at the same time; the energization modules The set includes an energized body located on the side of the rotating disk and opposite to the feeding and conveying mechanism, and an adsorption plate for absorbing the reflective lens; the adsorption plate is located above the mold plate and is slidably installed at one end On the energized body, a light-transmitting hole for the optical signal to pass through the adsorption plate is opened on the plate surface at the other end; the energized module also includes a plurality of coils that supply power to the coil One end of the electric probe is electrically connected to the electric body, and the other end is electrically connected to the camera module through the conductive groove of the mold plate.
进一步地,所述吸附板的所述透光孔位于所述模具板的所述容置腔的正上方;所述吸附板的所述透光孔的四周均匀开设多个用于吸取所述反射镜片至所述吸附板的吸孔,所述吸孔开设于所述吸附板朝向所述模具板的板面。所述吸附板的所述透光孔的四周还开设有多个下压孔,所述下压孔贯通所述吸附板两侧表面,所述通电模组还包括设置在所述下压孔内的下压探针,多个所述下压探针的一端位于所述反射镜片的四周且于同一水平面内压紧所述摄像头模组。Further, the light transmission hole of the adsorption plate is located directly above the accommodating cavity of the mold plate; a plurality of holes are evenly opened around the light transmission hole of the adsorption plate for absorbing the reflection The suction hole from the lens to the suction plate, the suction hole is opened on the surface of the suction plate facing the mold plate. There are also a plurality of pressure-down holes around the light-transmitting hole of the adsorption plate, and the pressure-down holes pass through the surfaces on both sides of the adsorption plate, and the electrification module also includes a One end of a plurality of pressing probes is located around the reflective lens and compresses the camera module in the same horizontal plane.
进一步地,所述检测模组的所述信号接收器包括设置在所述通电本体的与所述旋转盘相对的一侧的支撑部以及安装在所述支撑部上且用以接收所述光信号的接收部,所述接收部位于所述透光孔的正上方。Further, the signal receiver of the detection module includes a support part arranged on the side of the energized body opposite to the rotating disk and installed on the support part to receive the optical signal The receiving part is located directly above the light transmission hole.
进一步地,所述模具板的所述容置腔的四周开设有多个定位孔和多个定位槽,所述通电模组还包括设置在所述吸附板朝向所述模具板的表面且与所述定位孔相适配的定位销,所述定位销位于所述吸附板的所述透光孔的四周;所述模具板的所述定位槽于所述模具板的所述容置腔的腔壁处贯通所述容置腔,所述机械手还包括设置在所述吸取本体的吸取所述摄像头模组的端面的多个与所述定位卡槽相适配的定位卡脚。Further, a plurality of positioning holes and a plurality of positioning grooves are opened around the accommodating cavity of the mold plate, and the electrification module also includes a surface arranged on the surface of the adsorption plate facing the mold plate and connected to the The positioning pins that match the positioning holes, the positioning pins are located around the light-transmitting holes of the adsorption plate; the positioning grooves of the mold plate are located at the cavity wall of the accommodating cavity of the mold plate Passing through the accommodating cavity, the manipulator further includes a plurality of positioning clips that are arranged on the end surface of the suction body for suctioning the camera module and matched with the positioning slots.
本实用新型相对于现有技术的技术效果是:通过取料传送机构从载料工位的载料传送机构处抓取待检测的摄像头模组,然后把待检测的摄像头模组传送至入料工位处的检测传送机构,检测传送机构把待检测的摄像头模组传送至检测工位。通电模组对所述摄像头模组进行通电,设置在所述线圈上的反射镜片随所述线圈的电流变化而产生不同的光信号,检测模组的信号接收器接收并分析所述光信号,从而完成对摄像头模组的聚焦性能的检测。待所述摄像头模组被检测完之后,检测传送机构把已检测的摄像头模组由所述检测工位传送回入料工位,所述取料传送机构于入料工位处抓取已检测的所述摄像头模组至载料传送机构,从而完成摄像头模组自动检测过程。通过光电信号的转化来实现对摄像头模组的聚焦性能的全自动检测。避免了使用人眼观察图像的检测方法,检测过程效率高,准确率高,避免人工浪费,降低生产成本。Compared with the prior art, the technical effect of the utility model is: grab the camera module to be detected from the loading and transferring mechanism of the loading station through the feeding and conveying mechanism, and then transfer the camera module to be detected to the feeding The detection transmission mechanism at the station, the detection transmission mechanism transmits the camera module to be detected to the detection station. The energization module energizes the camera module, and the reflective mirror arranged on the coil generates different optical signals as the current of the coil changes, and the signal receiver of the detection module receives and analyzes the optical signals, In this way, the detection of the focusing performance of the camera module is completed. After the camera module is detected, the detection transmission mechanism transfers the detected camera module from the detection station back to the feeding station, and the retrieving and conveying mechanism grabs the detected camera module at the feeding station. The camera module is transferred to the loading and conveying mechanism, thereby completing the automatic detection process of the camera module. The fully automatic detection of the focus performance of the camera module is realized through the conversion of photoelectric signals. The detection method of using human eyes to observe images is avoided, the detection process has high efficiency and high accuracy, avoids manual waste, and reduces production costs.
附图说明Description of drawings
图1是本实用新型实施例提供的自动检测设备的结构示意图。Fig. 1 is a schematic structural diagram of the automatic detection equipment provided by the embodiment of the present invention.
图2是图1的自动检测设备的传送装置的结构示意图。Fig. 2 is a structural schematic diagram of the conveying device of the automatic detection equipment in Fig. 1 .
图3是图1的自动检测设备的检测装置的结构示意图。FIG. 3 is a schematic structural view of the detection device of the automatic detection equipment in FIG. 1 .
图4是图1的传送装置的检测传送机构的结构示意图。FIG. 4 is a schematic structural diagram of the detection and transmission mechanism of the transmission device in FIG. 1 .
图5是图1的传送装置的取料传送机构的结构示意图。FIG. 5 is a structural schematic diagram of the material picking and conveying mechanism of the conveying device in FIG. 1 .
图6是图1的传送装置的承料传送机构的结构示意图。Fig. 6 is a schematic structural view of the material receiving and conveying mechanism of the conveying device in Fig. 1 .
图7是图5的取料传送机构的C处的局部放大图。Fig. 7 is a partial enlarged view at point C of the feeding and conveying mechanism in Fig. 5 .
图8是图7的从下往上看的结构示意图。FIG. 8 is a schematic view of the structure of FIG. 7 viewed from bottom to top.
图9是图3的检测装置的A处的局部放大图。FIG. 9 is a partial enlarged view of A of the detection device in FIG. 3 .
图10是图4的检测传送机构的B处的局部放大图。FIG. 10 is a partial enlarged view of the detection transmission mechanism at B in FIG. 4 .
图11是图9的检测装置的吸附板从下往上看的结构示意图。FIG. 11 is a structural schematic view of the adsorption plate of the detection device in FIG. 9 viewed from bottom to top.
图12是图9的检测装置的通电探针的结构示意图。FIG. 12 is a schematic structural view of the electrified probe of the detection device in FIG. 9 .
图13是图12的通电探针的D处的局部放大图。FIG. 13 is a partially enlarged view at point D of the energized probe of FIG. 12 .
附图中标号与名称对应的关系如下所示:The relationship between the labels and names in the accompanying drawings is as follows:
具体实施方式Detailed ways
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the figures are exemplary and are intended to explain the present invention, but should not be construed as limiting the present invention.
在本实用新型的描述中,需要理解的是,术语“厚度”、“上”、“下”、“垂直”、“平行”、“底”、“角”等指示的方位或工位关系为基于附图所示的方位或工位关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be understood that the orientation or station relationship indicated by the terms "thickness", "upper", "lower", "vertical", "parallel", "bottom", "angle" etc. is Based on the orientation or position relationship shown in the drawings, it is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, therefore It should not be understood as a limitation of the present utility model.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“连接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。In this utility model, unless otherwise specified and limited, terms such as "installation" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral body; it can be A mechanical connection can also be an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be an internal communication between two components or an interaction relationship between two components.
请参阅图1至图3,本实用新型实施例所提供的一种自动检测设备100,用以检测摄像头模组40,所述摄像头模组40包括线圈(图中未画)。所述自动检测设备100包括多个用来承载所述摄像头模组40的模具板10、用于从载料工位传送所述摄像头模组40至所述模具板10且驱动所述模具板10至检测工位的传送装置101以及设置在所述传送装置101一侧且于所述检测工位检测所述模具板10上的所述摄像头模组40的检测装置102;所述传送装置101包括于所述载料工位处承载所述摄像头模组40的载料传送机构70、用于从所述载料传送机构70传送所述摄像头模组40至入料工位且从所述入料工位传送所述摄像头模组40至所述载料传送机构70的取料传送机构60以及用于从入料工位接收所述摄像头模组40并将所述摄像头模组40从所述入料工位转动传送至检测工位的检测传送机构50;所述模具板10设置在所述检测传送机构50上;所述检测装置102包括设置在所述检测传送机构50一侧的检测模组20以及设置在所述检测传送机构50与所述检测模组20之间且对所述摄像头模组40供电的通电模组30;所述检测模组20包括随所述线圈的电流变化而反射不同光信号(图中未画)的反射镜片22以及用以接收所述光信号的信号接收器21。Please refer to FIG. 1 to FIG. 3 , an automatic detection device 100 provided by the embodiment of the present invention is used to detect the camera module 40 , and the camera module 40 includes a coil (not shown in the figure). The automatic detection equipment 100 includes a plurality of mold plates 10 for carrying the camera module 40, for transferring the camera module 40 from the loading station to the mold plate 10 and driving the mold plate 10 The transmission device 101 to the detection station and the detection device 102 that is arranged on one side of the transmission device 101 and detects the camera module 40 on the mold plate 10 at the detection station; the transmission device 101 includes The loading and conveying mechanism 70 carrying the camera module 40 at the loading station is used to transfer the camera module 40 from the loading and conveying mechanism 70 to the feeding station and from the feeding The station transfers the camera module 40 to the loading transfer mechanism 70, and is used to receive the camera module 40 from the feeding station and transfer the camera module 40 from the feeding station. The material station rotates and transmits to the detection transmission mechanism 50 of the detection station; the mold plate 10 is arranged on the detection transmission mechanism 50; the detection device 102 includes a detection module arranged on one side of the detection transmission mechanism 50 20 and the energization module 30 which is arranged between the detection transmission mechanism 50 and the detection module 20 and supplies power to the camera module 40; the detection module 20 includes a reflection A reflector 22 for different optical signals (not shown in the figure) and a signal receiver 21 for receiving the optical signals.
所述自动检测设备100还包括基台80,所述传送装置101以及检测装置102均位于所述基台80上。具体地,所述检测传送机构50位于所述基台80的中心位置,所述取料传送机构60和所述检测装置102分别位于所述检测传送机构50的相对两侧,也就是说所述检测传送机构50位于所述取料传送机构60和所述检测装置102之间。所述载料传送机构70位于所述检测传送机构50的一侧且也位于所述取料传送机构60和所述检测装置102之间。The automatic detection equipment 100 also includes a base 80 on which the transfer device 101 and the detection device 102 are located. Specifically, the detection transmission mechanism 50 is located at the center of the base 80, and the retrieving transmission mechanism 60 and the detection device 102 are respectively located on opposite sides of the detection transmission mechanism 50, that is to say, the The testing and conveying mechanism 50 is located between the retrieving and conveying mechanism 60 and the detecting device 102 . The loading conveying mechanism 70 is located on one side of the detecting conveying mechanism 50 and is also located between the fetching conveying mechanism 60 and the detecting device 102 .
通过取料传送机构60从载料工位的载料传送机构70处抓取待检测的摄像头模组40,然后把待检测的摄像头模组40传送至入料工位处的检测传送机构50,检测传送机构50把待检测的摄像头模组40转动传送至检测工位。通电模组30对所述摄像头模组40进行通电,设置在所述线圈上的反射镜片22随所述线圈的电流变化而产生不同的光信号,检测模组20的信号接收器21接收并分析所述光信号,判断被检测的摄像头模组40聚焦性能的好坏。待所述摄像头模组40被检测完之后,检测传送机构50把已检测的摄像头模组40由所述检测工位传送回入料工位,所述取料传送机构60于入料工位处抓取已检测的所述摄像头模组40至载料传送机构70,这样完成摄像头模组40自动检测过程。通过光电信号的转化来实现对摄像头模组40聚焦性能的全自动检测。避免了使用人眼观察图像的检测方法,检测过程效率高,准确率高,避免人工浪费,降低生产成本。Grab the camera module 40 to be detected from the loading transfer mechanism 70 of the loading station through the feeding transfer mechanism 60, and then transfer the camera module 40 to be detected to the detection transfer mechanism 50 at the feeding station, The detection transmission mechanism 50 rotates and transmits the camera module 40 to be detected to the detection station. The energization module 30 energizes the camera module 40, and the reflector 22 arranged on the coil generates different optical signals as the current of the coil changes, and the signal receiver 21 of the detection module 20 receives and analyzes the The optical signal is used to judge whether the focus performance of the detected camera module 40 is good or not. After the camera module 40 is detected, the detection transmission mechanism 50 transfers the detected camera module 40 from the detection station back to the feeding station, and the retrieving and conveying mechanism 60 is at the feeding station. Catch the detected camera module 40 to the loading and conveying mechanism 70, thus completing the automatic detection process of the camera module 40. The fully automatic detection of the focus performance of the camera module 40 is realized through the conversion of photoelectric signals. The detection method of using human eyes to observe images is avoided, the detection process has high efficiency and high accuracy, avoids manual waste, and reduces production costs.
请同时参阅图4至图6,进一步地,所述检测传送机构50包括平铺布置的旋转盘51以及驱动所述旋转盘51转动的旋转驱动部52;多个所述模具板10连接于所述旋转盘51朝上设置的盘面;所述模具板10随所述旋转盘51的转动而绕所述旋转盘51的转动轴线转动,所述模具板10在绕所述旋转盘51的转动轴线转动的路径上经过所述入料工位和所述检测工位。具体地,所述旋转驱动部52安装于所述基台80的中心位置。所述旋转盘51朝下的盘面转接于所述旋转驱动部52的旋转轴,朝上的盘面上安装多个所述模具板10。Please refer to Fig. 4 to Fig. 6 at the same time, further, the detection transmission mechanism 50 includes a rotating disk 51 arranged in a flat manner and a rotating drive part 52 that drives the rotating disk 51 to rotate; a plurality of the mold plates 10 are connected to the The disk surface on which the rotating disk 51 is arranged upward; the mold plate 10 rotates around the axis of rotation of the rotating disk 51 with the rotation of the rotating disk 51, and the mold plate 10 rotates around the axis of rotation of the rotating disk 51 The rotating path passes through the feeding station and the testing station. Specifically, the rotation driving part 52 is installed at the center of the base 80 . The downward surface of the rotating disk 51 is connected to the rotating shaft of the rotary driving part 52 , and a plurality of mold plates 10 are mounted on the upward surface.
进一步地,所述旋转盘51上对称设置两组所述模具板10,每组所述模具板10均包括两个间隔设置的所述模具板10;所述模具板10一端固定于所述旋转盘51上,另一端探伸出所述旋转盘51的盘边形成自由端;于所述模具板10自由端的板面上开设供所述摄像头模组40放置的容置腔11。所述模具板10背离所述旋转盘51的侧面上开设有贯通所述容置腔11且供所述通电模组30电性连接所述摄像头模组40的导电槽111。四个所述模具板10在所述旋转盘51的盘面上对称设置,具体地,在旋转盘51进行180度旋转时,两组模具板10在空间上位置刚好对调,这样可以使自动检测设备100的检测过程持续进行,不会中断。Further, two groups of mold plates 10 are arranged symmetrically on the rotating disk 51, and each set of mold plates 10 includes two spaced apart mold plates 10; one end of the mold plate 10 is fixed on the rotating On the plate 51 , the other end protrudes from the edge of the rotating plate 51 to form a free end; on the plate surface of the free end of the mold plate 10 , an accommodating cavity 11 for placing the camera module 40 is opened. A conductive slot 111 penetrating through the accommodating cavity 11 and allowing the electrification module 30 to be electrically connected to the camera module 40 is defined on a side of the mold plate 10 away from the rotating disk 51 . The four mold plates 10 are arranged symmetrically on the disk surface of the rotating disk 51. Specifically, when the rotating disk 51 rotates 180 degrees, the positions of the two groups of mold plates 10 are just reversed in space, so that the automatic detection equipment can The detection process of 100 continues without interruption.
进一步地,所述取料传送机构60包括设置在所述旋转盘51一侧且于所述模具板10的所述容置腔11内取放所述摄像头模组40的机械手62以及用于驱动所述机械手62往返于所述入料工位和所述载料工位的驱动部件61。Further, the material fetching and conveying mechanism 60 includes a manipulator 62 arranged on one side of the rotating disk 51 and picking and placing the camera module 40 in the accommodating cavity 11 of the mold plate 10 and for driving The manipulator 62 travels back and forth between the feeding station and the driving part 61 of the loading station.
请同时参阅图7至图8,进一步地,所述取料传送机构60的所述驱动部件61包括前后设置的两个支撑座611以及设置在两个所述支撑座611上且用以驱动所述机械手62于所述模具板10的所述容置腔11内吸取所述摄像头模组40的第一驱动部612;所述机械手62包括与所述第一驱动部612滑动连接且可沿所述第一驱动部612上下滑动的吸取本体621,所述吸取本体621吸取所述摄像头模组40的端面开设有多个吸孔。具体地,吸取本体621上设置有真空泵(图未示)用来使吸取本体621的吸孔6212产生压差,从而吸取所述摄像头模组40。吸取本体621通过滑轨连接在所述第一驱动部612的水平移动部件(图未示)上,机械手62在第一驱动部612的驱动下水平移动时,吸取本体621还能沿滑轨上下滑动,从而在载料工位和入料工位之间,往返取放摄像头模组40。Please refer to Fig. 7 to Fig. 8 at the same time, further, the driving part 61 of the material fetching and conveying mechanism 60 includes two support bases 611 arranged front and rear and arranged on the two support bases 611 and used to drive the The manipulator 62 sucks the first driving part 612 of the camera module 40 in the accommodating cavity 11 of the mold plate 10; The suction body 621 that the first driving part 612 slides up and down, the end surface of the suction body 621 that sucks the camera module 40 is provided with a plurality of suction holes. Specifically, a vacuum pump (not shown) is provided on the suction body 621 to generate a pressure difference in the suction hole 6212 of the suction body 621 , thereby sucking the camera module 40 . The suction body 621 is connected to the horizontal moving part (not shown) of the first drive part 612 through a slide rail. When the manipulator 62 moves horizontally under the drive of the first drive part 612, the suction body 621 can also move up and down along the slide rail. Sliding, thereby pick and place the camera module 40 back and forth between the loading station and the feeding station.
进一步地,所述载料传送机构70包括第二驱动部71以及活动连接在所述第二驱动部71上的载料部72。第二驱动部71位于两个所述支撑座211之间且垂直于第一驱动部612。所述载料部72在所述第二驱动部71的驱动下可以从所述第一驱动部612的下方往返,从而有利于机械手62取放所述摄像头模组40。Further, the loading conveying mechanism 70 includes a second driving part 71 and a loading part 72 movably connected to the second driving part 71 . The second driving part 71 is located between the two supporting seats 211 and is perpendicular to the first driving part 612 . Driven by the second driving part 71 , the loading part 72 can go back and forth from under the first driving part 612 , so as to facilitate the manipulator 62 to pick and place the camera module 40 .
进一步地,所述载料部72包括与所述第二驱动部71活动连接的料架台721以及设置在所述料架台721台面用以放置所述摄像头模组40的料盘722。所述第二驱动部71通过驱动所述料架台721,使料盘722可以从所述第一驱动部612的下方往返,使得机械手62可以从所述料盘722内取放所述摄像头模组40。Further, the material loading part 72 includes a material rack platform 721 movably connected with the second driving part 71 and a material tray 722 arranged on the material rack platform 721 for placing the camera module 40 . The second driving part 71 drives the material holder platform 721, so that the material tray 722 can go back and forth from the bottom of the first driving part 612, so that the manipulator 62 can pick and place the camera module from the material tray 722 40.
进一步地,所述料盘722的数量为两个,两个所述料盘722并列设置在所述料架台721台面且四周设置有若干固定于所述料架台721的挡块723。设置在所述料盘722四周的挡块723可以使料盘722在移动过程中保持平稳,不会相对料架台721产生滑动。两个料盘722一个用来放置摄像头模组40的合格品,另一个用来放置摄像头模组40的不合格品Further, the number of the material trays 722 is two, and the two material trays 722 are arranged side by side on the table top of the material shelf platform 721 and are surrounded by several stoppers 723 fixed to the material shelf platform 721 . The stoppers 723 arranged around the material tray 722 can keep the material tray 722 stable during the moving process and will not slide relative to the material shelf platform 721 . One of the two trays 722 is used to place qualified products of the camera module 40, and the other is used to place unqualified products of the camera module 40
请同时参阅图9至图11,进一步地,所述通电模组30的数量为两个,两个所述通电模组30分别同时对位于所述旋转盘51同一侧的两块所述模具板10的所述摄像头模组40供电;所述通电模组30包括位于所述旋转盘51的且与所述取料传送机构60相对的一侧的通电本体31以及用于吸附所述反射镜片22的吸附板32;所述吸附板32位于所述模具板10的上方且一端滑动安装在所述通电本体31上,另一端的板面上开设有供所述光信号通过所述吸附板32的透光孔321。Please refer to FIGS. 9 to 11 at the same time. Further, the number of the energization modules 30 is two, and the two energization modules 30 respectively face the two mold plates on the same side of the rotating disk 51 at the same time. The camera module 40 of 10 is powered; the electrification module 30 includes an electrification body 31 located on the side of the rotating disk 51 and opposite to the feeding and conveying mechanism 60, and is used to absorb the reflector 22 The adsorption plate 32; the adsorption plate 32 is located above the mold plate 10 and one end is slidably mounted on the energized body 31, and the other end is provided with a hole for the optical signal to pass through the adsorption plate 32 light-transmitting hole 321 .
请同时参阅图12至图13,所述通电模组30还包括多根对所述摄像头模组40的所述线圈供电的通电探针33,所述通电探针33一端电性连接所述通电本体31,另一端穿过所述模具板10的所述导电槽111电性连接所述摄像头模组40。具体地,所述通电探针33的数量为三根,所述通电探针33电性连接所述摄像头模组40的一端开设有多个导电脚331。本实施例中每根探针33的导电脚331的个数为四个,四个导电脚331能使探针33与摄像头模组40保持良好的电性连接。Please refer to FIGS. 12 to 13 at the same time. The electrification module 30 also includes a plurality of electrification probes 33 that supply power to the coils of the camera module 40. One end of the electrification probes 33 is electrically connected to the electrification probe 33. The other end of the main body 31 is electrically connected to the camera module 40 through the conductive groove 111 of the mold plate 10 . Specifically, the number of the conduction probes 33 is three, and one end of the conduction probes 33 electrically connected to the camera module 40 is provided with a plurality of conductive pins 331 . In this embodiment, the number of conductive pins 331 of each probe 33 is four, and the four conductive pins 331 can maintain good electrical connection between the probe 33 and the camera module 40 .
进一步地,所述吸附板32的所述透光孔321位于所述模具板10的所述容置腔11的正上方;所述吸附板32的所述透光孔321的四周均匀开设多个用于吸取所述反射镜片22至所述吸附板32的吸孔323,所述吸孔323开设于所述吸附板32朝向所述模具板10的板面。所述吸附板32的所述透光孔321的四周还开设有多个下压孔322,所述下压孔322贯通所述吸附板32两侧表面,所述通电模组30还包括设置在所述下压孔322内的下压探针35,多个所述下压探针35的一端位于所述反射镜片22的四周且于同一水平面内压紧所述摄像头模组40。Further, the light transmission hole 321 of the adsorption plate 32 is located directly above the accommodating cavity 11 of the mold plate 10; a plurality of holes are evenly opened around the light transmission hole 321 of the adsorption plate 32. The suction hole 323 is used to suck the reflective lens 22 to the suction plate 32 , and the suction hole 323 is opened on the surface of the suction plate 32 facing the mold plate 10 . A plurality of pressure holes 322 are opened around the light transmission hole 321 of the adsorption plate 32, and the pressure holes 322 penetrate through the two sides of the adsorption plate 32. The power supply module 30 also includes a For the pressing probes 35 in the pressing holes 322 , one end of a plurality of pressing probes 35 is located around the reflective lens 22 and presses the camera module 40 in the same horizontal plane.
具体地,在开始检测时,吸附板32接到下压指令且吸附所述反射镜片22滑动下压至模具板10,反射镜片22位于所述摄像头模组40的所述线圈上,随着所述线圈电流的改变,反射镜片22反射出不同的光信号。在检测完成后,吸附板32吸附所述反射镜片22滑动上升,脱离所述被检测的摄像头模组40,等待下一个检测过程。通过在所述吸附板32的所述下压孔322内设置所述下压探针35,在所述吸附板32滑动下压时,所述下压探针35跟随所述吸附板32同时下压所述摄像头模组40,使得所述摄像头模组40在所述模具板10的所述容置腔11内保持水平,有利于反射镜片22反射所述光信号,提高检测精度和检测效率。位于所述反射镜片22四周的多根所述下压探针35,把所述反射镜片22合围在多根所述下压探针35之间。在吸附板32上的吸孔323产生压差吸附所述反射镜片22时,多根下压探针35能够起导向作用,使反射镜片22在所述下压探针35的导引下,被吸附至所述吸附板32的板面上。即,使所述反射镜片22保持在所述吸附板32的合适位置。Specifically, when the detection is started, the adsorption plate 32 receives the pressing command and absorbs the reflective lens 22 to slide and press down to the mold plate 10, the reflective lens 22 is located on the coil of the camera module 40, with the According to the change of the coil current, the reflector 22 reflects different optical signals. After the detection is completed, the adsorption plate 32 absorbs the reflective mirror 22 and slides up to separate from the detected camera module 40, waiting for the next detection process. By setting the pressure probe 35 in the pressure hole 322 of the adsorption plate 32, when the adsorption plate 32 slides and presses down, the pressure probe 35 follows the adsorption plate 32 and moves down simultaneously. Press the camera module 40 so that the camera module 40 remains horizontal in the accommodating cavity 11 of the mold plate 10 , which is beneficial for the reflective lens 22 to reflect the optical signal and improve detection accuracy and efficiency. The plurality of pressing probes 35 located around the reflecting mirror 22 encloses the reflecting mirror 22 between the plurality of pressing probes 35 . When the suction hole 323 on the adsorption plate 32 generates a pressure difference to adsorb the reflective mirror 22, a plurality of pressing probes 35 can play a guiding role, so that the reflective mirror 22 is guided by the pressing probe 35. Adsorbed onto the surface of the adsorption plate 32 . That is, the reflective sheet 22 is kept at a proper position of the adsorption plate 32 .
进一步地,所述检测模组20的所述信号接收器21包括设置在所述通电本体31的与所述旋转盘51相对的一侧的支撑部211以及安装在所述支撑部211上且用以接收所述光信号的接收部212,所述接收部212位于所述透光孔321的正上方。具体地,本实施例所提供的信号接收器21为激光干涉仪。反射镜片22反射出来的光信号,通过所述吸附板32的所述透光孔321后,被激光干涉仪21的接收部212接收。激光干涉仪21根据反射过来的光信号,判断所述摄像头模组40的聚焦性能的好坏,从而完成对摄像头模组40的线圈的聚焦性能的自动检测。Further, the signal receiver 21 of the detection module 20 includes a support part 211 arranged on the side of the electrified body 31 opposite to the rotating disk 51 and installed on the support part 211 and used to The receiving portion 212 for receiving the optical signal is located directly above the light transmission hole 321 . Specifically, the signal receiver 21 provided in this embodiment is a laser interferometer. The optical signal reflected by the reflective mirror 22 is received by the receiving unit 212 of the laser interferometer 21 after passing through the light transmission hole 321 of the adsorption plate 32 . The laser interferometer 21 judges whether the focus performance of the camera module 40 is good or not according to the reflected light signal, thereby completing the automatic detection of the focus performance of the coil of the camera module 40 .
进一步地,所述模具板10的所述容置腔11的四周开设有多个定位孔112和多个定位槽113,所述通电模组30还包括设置在所述吸附板32朝向所述模具板10的表面且与所述定位孔112相适配的定位销34,所述定位销34位于所述吸附板32的所述透光孔321的四周;所述模具板10的所述定位槽113于所述模具板10的所述容置腔11的腔壁处贯通所述容置腔11,所述机械手62还包括设置在所述吸取本体621的吸取所述摄像头模组40的端面的多个与所述定位卡槽113相适配的定位卡脚6211。Further, a plurality of positioning holes 112 and a plurality of positioning grooves 113 are opened around the accommodating cavity 11 of the mold plate 10, and the electrification module 30 also includes The surface of the plate 10 and the positioning pin 34 that is compatible with the positioning hole 112, the positioning pin 34 is located around the light-transmitting hole 321 of the adsorption plate 32; the positioning groove of the mold plate 10 113 penetrates through the accommodating cavity 11 at the cavity wall of the accommodating cavity 11 of the mold plate 10, and the manipulator 62 also includes a suction device arranged on the suction body 621 to absorb the end face of the camera module 40. A plurality of positioning pins 6211 adapted to the positioning slots 113 .
具体地,在机械手62吸取所述模具板10的所述容置腔11内的摄像头模组40时,定位卡脚6211位于所述定位卡槽113内,从而定位所述吸取本体621至所述容置腔11。在所述吸附板32滑动下压至预定位置时,所述定位销34位于所述定位孔112内。这样,使反射镜片22与容置腔11内的摄像头模组40的线圈准确连接,提高光信号的反射精度。Specifically, when the manipulator 62 sucks the camera module 40 in the accommodating cavity 11 of the mold plate 10, the positioning pin 6211 is located in the positioning slot 113, thereby positioning the suction body 621 to the Accommodating chamber 11. When the adsorption plate 32 slides down to a predetermined position, the positioning pin 34 is located in the positioning hole 112 . In this way, the reflective mirror 22 is accurately connected to the coil of the camera module 40 in the accommodating cavity 11 to improve the reflection accuracy of the optical signal.
进一步地,所述通电模组30还包括设置所述通电本体31上的光路检测器50,所述光路检测器50用来检测激光干涉仪20所接收的光信号的光路,所述光路检测器50位于所述模具板10的下方。Further, the electrification module 30 also includes an optical path detector 50 provided on the electrification body 31, the optical path detector 50 is used to detect the optical path of the optical signal received by the laser interferometer 20, and the optical path detector 50 is located below the mold plate 10 .
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721204860.2UCN207434545U (en) | 2017-09-19 | 2017-09-19 | an automatic detection device |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721204860.2UCN207434545U (en) | 2017-09-19 | 2017-09-19 | an automatic detection device |
| Publication Number | Publication Date |
|---|---|
| CN207434545Utrue CN207434545U (en) | 2018-06-01 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721204860.2UActiveCN207434545U (en) | 2017-09-19 | 2017-09-19 | an automatic detection device |
| Country | Link |
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| CN (1) | CN207434545U (en) |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | Effective date of registration:20191114 Address after:523718 1st floor, building B, No.12 Keyuan Avenue, Tangxia Town, Dongguan City, Guangdong Province Patentee after:Haoxing Intelligent Equipment (Dongguan) Co., Ltd. Address before:518000 Guangdong Province, Shenzhen New District of Longhua City, Dalang street, Huarong Road in Rui High-tech Industrial Park 4 Building 1 floor Patentee before:The Far East, Shenzhen Hao Xing Science and Technology Ltd. | |
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