技术领域technical field
本实用新型涉及衣服制造领域，特别是涉及一种衣服后整自动处理系统。The utility model relates to the field of clothes manufacturing, in particular to an automatic processing system for clothes finishing.
背景技术Background technique
在衣服的生产过程中，需要将衣服折叠，然后将同一规格的折后的衣服放进胶箱内，然后将装有衣服的胶箱搬运至某个指定的地方储存，随后再根据客户的要求，将不同规格的衣服按照预设的比例进行装箱处理，最后封箱。In the production process of clothes, the clothes need to be folded, and then the folded clothes of the same specification are put into the plastic box, and then the plastic box containing the clothes is transported to a designated place for storage, and then according to the customer's requirements , pack the clothes of different specifications according to the preset ratio, and finally seal the box.
传统的储存和装箱均是通过人工的方式进行，但是这种方式会产生一些问题，例如：折后的衣服放入胶箱时，易使胶箱内放入错误的衣服，储存的过程中，需要搬运胶箱，费时费力，在按照客户的需要将不同规格的衣服按照预设的比例人工装箱时，易出现操作失误。Traditional storage and boxing are carried out manually, but this method will cause some problems, for example: when the folded clothes are put into the plastic box, it is easy to put the wrong clothes in the plastic box, during the storage process , It is time-consuming and labor-intensive to move the plastic boxes. When the clothes of different specifications are manually packed according to the preset ratio according to the needs of customers, operational errors are prone to occur.
实用新型内容Utility model content
基于此，有必要针对现有技术问题，提供一种衣服后整自动处理系统，其能实现自动检测、自动储存和自动装箱，不仅省时省力，还降低了衣服生产过程中出现的错误率。Based on this, it is necessary to address the existing technical problems and provide an automatic processing system for clothing finishing, which can realize automatic detection, automatic storage and automatic packing, which not only saves time and effort, but also reduces the error rate in the clothing production process .
为了实现本实用新型的目的，本实用新型采用以下技术方案：In order to realize the purpose of the utility model, the utility model adopts the following technical solutions:
一种衣服后整自动处理系统，包括：中央控制台、AGV车、环形输送装置及依次设于环形输送装置周边的扫描防错设备、智能仓库、全自动智能包装设备和出箱输送装置；中央控制台分别连接扫描防错设备、智能仓库、全自动智能包装设备和出箱输送装置；所述扫描防错设备用于去除具有异品衣服的胶箱，将无异品衣服的胶箱供应给智能仓库；所述智能仓库用于储存扫描防错设备供应的无异品衣服的胶箱，以及向全自动智能包装设备供应放置有需装箱的衣服的胶箱；所述全自动智能包装设备用于将智能仓库供应的不同规格的衣服按照预设的比例混合装箱；所述出箱输送装置用于将被全自动智能包装设备取完衣服的空胶箱运送给AGV车；所述AGV车用于将放置有待储存衣服的胶箱搬运至扫描防错设备，及将取完衣服的空胶箱运走；所述环形输送装置用于将放置有无异品的胶箱从扫描防错设备运送至智能仓库，将放置有需装箱衣服的胶箱从智能仓库运送至全自动智能包装设备，以及将取完衣服的空胶箱从全自动智能包装设备搬运至出箱输出装置。An automatic processing system for clothes finishing, including: a central console, an AGV vehicle, a circular conveying device, and scanning and error-proofing equipment arranged around the circular conveying device in turn, an intelligent warehouse, a fully automatic intelligent packaging device, and a box-out conveying device; The console is respectively connected to the scanning error-proofing equipment, intelligent warehouse, fully automatic intelligent packaging equipment, and out-of-box conveying device; Intelligent warehouse; the intelligent warehouse is used to store plastic boxes of non-different clothes supplied by scanning and error-proofing equipment, and supply plastic boxes with clothes to be packed to automatic intelligent packaging equipment; said fully automatic intelligent packaging equipment It is used to mix and pack the clothes of different specifications supplied by the intelligent warehouse according to the preset ratio; the out-of-box conveying device is used to transport the empty plastic boxes that have been picked up by the fully automatic intelligent packaging equipment to the AGV; the AGV The car is used to transport the plastic boxes with clothes to be stored to the scanning error-proofing equipment, and transport away the empty plastic boxes that have been taken out of the clothes; the circular conveying device is used to transport the plastic boxes with or without foreign products The equipment is transported to the intelligent warehouse, the plastic boxes containing the clothes that need to be boxed are transported from the intelligent warehouse to the automatic intelligent packaging equipment, and the empty plastic boxes that have been taken out of the clothes are moved from the automatic intelligent packaging equipment to the out-of-box output device.
上述的衣服后整自动处理系统，通过设置环形输送装置，在通过在环形输送装置的周边设置扫描防错设备、智能仓库、全自动智能包装设备和出箱输送装置，实现了衣服的自动化检测、储存以及混合装箱，无须人工操作，提高的衣服的加工效率，且不易出现操作上的失误。The above-mentioned clothes finishing automatic processing system realizes automatic inspection of clothes, Storage and mixed packing, without manual operation, improves the processing efficiency of clothes, and is less prone to operational errors.
在其中一实施例中，所述环形输送装置包括环形轨道及设于所述环形轨道上的运送车，所述运送车上设有运送车输送机构，所述运送车输送机构的送料方向垂直于所述运送车的运动方向。In one of the embodiments, the circular conveying device includes a circular track and a transport vehicle arranged on the circular track, the transport vehicle is provided with a transport vehicle conveying mechanism, and the feeding direction of the transport vehicle conveying mechanism is perpendicular to The direction of movement of the transport vehicle.
在其中一实施例中，所述扫描防错设备包括主扫描输送机构、连通所述主扫描输送机构的异品运输机构以及设置于所述主扫描输送机构上的卸货机构、无线射频点数机和异品去除机构；所述货机构、无线射频点数机和异品去除机构沿所述主扫描输送机构的运送方向依次设置；所述无线射频点数机具有若干射频读头；所述异品去除机构对应所述异品运输机构设于所述主扫描输送机构远离异品运输机构的一侧。In one embodiment, the scanning error-proofing device includes a main scanning conveying mechanism, a foreign product conveying mechanism connected to the main scanning conveying mechanism, an unloading mechanism arranged on the main scanning conveying mechanism, a wireless radio frequency counting machine and Foreign product removal mechanism; the cargo mechanism, radio frequency counting machine and foreign product removal mechanism are arranged in sequence along the conveying direction of the main scanning conveying mechanism; the wireless radio frequency counting machine has several radio frequency reading heads; the foreign product removal mechanism Corresponding to the foreign product transport mechanism, it is arranged on the side of the main scanning transport mechanism away from the foreign product transport mechanism.
在其中一实施例中，所述无线射频点数机包括空心的屏蔽箱及设于所述屏蔽箱内的一光电感应器、一滚轴传送机构和所述若干射频读头；所述屏蔽箱为长方体结构；所述屏蔽箱的前表面和后表面均具有开口；屏蔽箱的前表面的开口处设有第一活动门；屏蔽箱的后表面的开口处设有第二活动门。In one of the embodiments, the wireless radio frequency counting machine includes a hollow shielding box and a photoelectric sensor, a roller transmission mechanism and the plurality of radio frequency reading heads arranged in the shielding box; the shielding box is Cuboid structure; both the front surface and the rear surface of the shielding box have openings; the opening of the front surface of the shielding box is provided with a first movable door; the opening of the rear surface of the shielding box is provided with a second movable door.
在其中一实施例中，所述智能仓库包括若干货架存储装置；各所述货架存储装置包括二货架、一升降机构、一穿梭车及一中间传送机构；所述货架之间具有穿梭通道，所述二货架均朝向所述穿梭通道的一侧对应设有若干排仓位，各所述货架的相邻的两排仓位之间设有安装于所述货架上的水平导轨；所述升降机构位于穿梭通道的入口处，所述穿梭车滑设于水平导轨上和升降机构上；所述穿梭车上设有穿梭车推拉抓手；所述中间传送机构位于升降机构的一侧，且位于环形输送装置和货架存储装置之间。In one of the embodiments, the intelligent warehouse includes several shelf storage devices; each of the shelf storage devices includes two shelves, a lifting mechanism, a shuttle car and an intermediate transmission mechanism; there is a shuttle channel between the shelves, and the The two shelves are respectively provided with several rows of storage positions on the side facing the shuttle channel, and horizontal guide rails installed on the shelves are arranged between the two adjacent rows of storage positions of each of the shelves; the lifting mechanism is located in the shuttle. At the entrance of the channel, the shuttle car is slid on the horizontal guide rail and on the lifting mechanism; the shuttle car is provided with a push-pull handle for the shuttle car; the intermediate transmission mechanism is located on one side of the lifting mechanism, and is located and shelf storage.
在其中一实施例中，所述全自动智能包装设备包括连接所述环形输送装置的自动汇流机构、连接所述自动汇流机构的验针机构、连接所述验针机构的自动抓取装箱机构、连接所述自动抓取装箱机构的扫描机以及连接所述扫描机的封箱机；所述自动汇流机构、所述验针机构、所述自动抓取装箱机构、所述扫描机以及所述封箱机均与中央控制台电连接；所述自动汇流机构将不同尺寸大小的衣服按预设的比例进行抓取汇合，通过传送带经过验针机构运送至自动抓取装箱机构；所述自动抓取装箱机构将衣服按预设的尺寸比例进行抓取装入纸箱里，纸箱由传送带经过所述扫描机运送至所述封箱机。In one embodiment, the fully automatic intelligent packaging equipment includes an automatic confluence mechanism connected to the circular conveying device, a needle detection mechanism connected to the automatic confluence mechanism, and an automatic grabbing and packing mechanism connected to the needle detection mechanism , the scanning machine connected to the automatic grabbing and packing mechanism and the sealing machine connected to the scanning machine; the automatic confluence mechanism, the needle detection mechanism, the automatic grabbing and packing mechanism, the scanning machine and The sealing machines are all electrically connected to the central console; the automatic converging mechanism grabs and merges clothes of different sizes according to a preset ratio, and transports them to the automatic grabbing and packing mechanism through the conveyor belt through the needle inspection mechanism; The automatic grabbing and boxing mechanism grabs the clothes according to the preset size ratio and puts them into cartons, and the cartons are transported to the box sealing machine by the conveyor belt through the scanning machine.
在其中一实施例中，所述自动汇流机构包括上料组件、安装在所述上料组件一侧的若干缓存工位、对应安装在所述缓存工位远离所述上料组件的一侧的若干取料工位、对应安装在所述取料工位远离所述缓存工位的一侧的的若干缓存传送组件、对应安装在所述取料工位和所述缓存传送组件上方的若干取料机构、垂直设置于所述缓存传送组件远离所述缓存传送组件的一侧的汇流传送组件；所述取料工位、缓存传送组件和取料机构的数量均相等，且彼此之间一一对应设置；所述上料组件的进料口连接所述环形输送装置。In one of the embodiments, the automatic confluence mechanism includes a feeding assembly, several buffer stations installed on one side of the feeding assembly, and correspondingly installed on the side of the buffer station away from the feeding assembly. Several retrieving stations, correspondingly installed on the side of the reclaiming station far away from the buffer station, several retrieving and conveying assemblies correspondingly installed above the reclaiming station and the buffer conveying assembly Material mechanism, the confluence conveying assembly vertically arranged on the side of the buffer conveying assembly away from the buffer conveying assembly; Corresponding setting; the feeding port of the feeding assembly is connected to the circular conveying device.
在其中一实施例中，还包括连接所述封箱机的称重台、连接在所述称重台的翻转机、分别安装在翻转机所述相对两端的喷码机构、以及码垛机。In one embodiment, it also includes a weighing platform connected to the case sealing machine, a turning machine connected to the weighing platform, a coding mechanism respectively installed at the opposite ends of the turning machine, and a palletizer.
在其中一实施例中，所述自动抓取装箱机构包括一机箱、贯穿所述机箱的抓取工位、架设于所述抓取工位上的暗箱以及安装在机箱顶部的抓取机械手；所述抓取工位靠近所述验针机构的一端的下方安装有发光体，发光体发光时，在所述抓取工位的表面形成一亮区；所述暗箱上设置有传感器及视觉系统。In one of the embodiments, the automatic grabbing and packing mechanism includes a case, a grabbing station penetrating through the cabinet, a dark box erected on the grabbing station, and a grabbing manipulator installed on the top of the cabinet; A luminous body is installed below the end of the grasping station close to the needle detection mechanism. When the luminous body emits light, a bright area is formed on the surface of the grasping station; a sensor and a visual system are arranged on the dark box .
在其中一实施例中，还包括沿所述环形输送装置的运输方向位于所述全自动智能包装设备的下游的空箱检测设备；所述空箱检测设备包括U型的空箱检测输送装置及设于所述空箱检测输送装置上的空箱检测机，所述空箱检测输送装置的两端均连接环形输送装置；所述空箱检测机用于检测空胶箱内是否还含有衣服。In one of the embodiments, it also includes empty case detection equipment located downstream of the fully automatic intelligent packaging equipment along the conveying direction of the circular conveying device; the empty case detection device includes a U-shaped empty case detection conveying device and The empty box detection machine installed on the empty box detection and conveying device, both ends of the empty box detection and conveying device are connected to the circular conveying device; the empty box detection machine is used to detect whether there are clothes in the empty plastic box.
附图说明Description of drawings
图1为本实用新型一较佳实施例所示的衣服后整自动处理系统的结构简图；Fig. 1 is the structural diagram of the automatic processing system for finishing clothes shown in a preferred embodiment of the utility model;
图2为图1所示的衣服后整自动处理系统的环形输送装置的结构简图；Fig. 2 is a schematic structural diagram of the circular conveying device of the clothes finishing automatic processing system shown in Fig. 1;
图3为图1所示的扫描防错设备的结构简图；Fig. 3 is a schematic structural diagram of the scanning error prevention device shown in Fig. 1;
图4为图3所示的无线射频点数机的结构详细图；Fig. 4 is the detailed structural diagram of wireless radio frequency counting machine shown in Fig. 3;
图5为图1所示的智能仓库的结构简图；Fig. 5 is a schematic structural diagram of the intelligent warehouse shown in Fig. 1;
图6为图5所示的货架存储装置的结构简图；Fig. 6 is a schematic structural diagram of the shelf storage device shown in Fig. 5;
图7为图1所示的全自动智能包装设备的结构简图；Fig. 7 is a schematic structural diagram of the fully automatic intelligent packaging equipment shown in Fig. 1;
图8为图7所示的自动汇流机构的结构简图；Fig. 8 is a schematic structural diagram of the automatic converging mechanism shown in Fig. 7;
图9为图7所示的衣服抓取装包装置的俯视结构详图；Fig. 9 is a detailed top view of the clothes grabbing and packaging device shown in Fig. 7;
图10为图9所示的衣服抓取装包装置去除纸箱传送工位的立体结构详图；Fig. 10 is a three-dimensional detailed view of the carton transfer station of the clothes grabbing and packing device shown in Fig. 9;
图11为图1所示的出箱输送装置的结构简图。Fig. 11 is a schematic structural diagram of the out-of-box conveying device shown in Fig. 1 .
图中：In the picture:
10、AGV车；20、环形输送装置；21、环形轨道；22、运送车；23、运送车输送机构；30、扫码防错设备；31、主扫描输送机构；32、卸货机构；33、无线射频点数机；331、屏蔽箱；332、第一活动门；333、第二活动门；334、滚轴传送机构；335、光电感应器；336、射频读头；34、异品运输机构；40、智能仓库；41、货架存储装置；42、货架；43、仓位；44、水平导轨；45、升降机构；46、穿梭车；47、穿梭车推拉抓手；48、中间传送机构；50、全自动智能包装设备；60、自动汇流机构；61、上料组件；62、缓存工位；63、取料工位；64、缓存传送组件；65、汇流传送组件；66、胶箱转移组件；67、取料机构；68、汇流转移组件；70、验针机构；71、验针传送组件；72、第一验针机；73、第二验针机；74、验针输出组件；80、自动抓取装箱机构；81、机箱； 82、抓取工位；821、亮区；83、暗箱；84、抓取机械手；85、纸箱传送工位； 91、扫描机；911、扫描输出组件；92、封箱机；93、称重台；94、翻转机；95、喷码机；96、封底机构；100、出箱输送装置；200、空箱检测设备；201、空箱检测输送装置；202、空箱检测机。10. AGV vehicle; 20. Ring conveying device; 21. Ring track; 22. Transport vehicle; 23. Transport vehicle conveying mechanism; 30. Code scanning error prevention equipment; 31. Main scanning conveying mechanism; 32. Unloading mechanism; 33. Radio frequency counting machine; 331, shielding box; 332, first movable door; 333, second movable door; 334, roller transmission mechanism; 335, photoelectric sensor; 336, radio frequency reading head; 34, foreign product transportation mechanism; 40. Intelligent warehouse; 41. Shelf storage device; 42. Shelf; 43. Position; 44. Horizontal guide rail; 45. Lifting mechanism; 46. Shuttle car; 47. Shuttle car push-pull handle; Fully automatic intelligent packaging equipment; 60. Automatic confluence mechanism; 61. Feeding component; 62. Buffer station; 63. Reclaiming station; 64. Buffer transfer component; 65. Confluence transfer component; 67. Material retrieving mechanism; 68. Confluence transfer assembly; 70. Needle inspection mechanism; 71. Needle inspection transmission assembly; 72. First needle inspection machine; 73. Second needle inspection machine; 74. Needle inspection output assembly; 80. Automatic grabbing and packing mechanism; 81, chassis; 82, grabbing station; 821, bright area; 83, dark box; 84, grabbing manipulator; 85, carton transfer station; 91, scanning machine; ;92, sealing machine; 93, weighing platform; 94, turning machine; 95, inkjet printer; 96, bottom sealing mechanism; 100, out of the box conveying device; 200, empty box detection equipment; 201, empty box detection conveying device ; 202. Empty case detection machine.
具体实施方式detailed description
为了便于理解本实用新型，下面将参照相关附图对本实用新型进行更全面的描述。附图中给出了本实用新型的较佳实施例。但是，本实用新型可以以许多不同的形式来实现，并不限于本文所描述的实施例。相反地，提供这些实施例的目的是使对本实用新型的公开内容的理解更加透彻全面。In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. Preferred embodiments of the utility model are provided in the accompanying drawings. However, the invention can be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present utility model more thorough and comprehensive.
需要说明的是，当元件被称为“固定于”另一个元件，它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件，它可以是直接连接到另一个元件或者可能同时存在居中元件。It should be noted that when an element is referred to as being “fixed” to another element, it can be directly on the other element or there can also be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present.
为了便于理解本实用新型，下面将对本实用新型进行更全面的描述。但是，本实用新型可以以许多不同的形式来实现，并不限于本文所描述的实施例。相反地，提供这些实施例的目的是使对本实用新型的公开内容的理解更加透彻全面。In order to facilitate understanding of the utility model, the utility model will be described more fully below. However, the invention can be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present utility model more thorough and comprehensive.
除非另有定义，本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的，不是旨在于限制本实用新型。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of this invention. The terminology used in the description of the utility model herein is only for the purpose of describing specific embodiments, and is not intended to limit the utility model.
请参阅图1至图11，为本实用新型一较佳实施例的一种衣服后整自动处理系统，该衣服后整自动处理系统包括：中央控制台、AGV(Automated Guided Vehicle，自动导引运输车)车10、环形输送装置20及依次设于环形输送装置20 周边的扫描防错设备30、智能仓库40、全自动智能包装设备50和出箱输送装置100；中央控制台分别连接扫描防错设备30、智能仓库40、全自动智能包装设备50和出箱输送装置100，智能仓库40具有若干仓位43。Please refer to Fig. 1 to Fig. 11, which are a kind of automatic processing system for finishing clothes according to a preferred embodiment of the present invention. Car) car 10, circular conveying device 20, and scanning error-proofing equipment 30, intelligent warehouse 40, fully automatic intelligent packaging equipment 50 and out-of-box conveying device 100 which are successively arranged around the circular conveying device 20; the central console is respectively connected to scanning error-proofing Equipment 30 , intelligent warehouse 40 , fully automatic intelligent packaging equipment 50 and out-of-box conveying device 100 , intelligent warehouse 40 has several positions 43 .
在上述的衣服后整自动处理系统中，AGV车用于将待存储的放置有衣服的胶箱运送至扫描防错设备30，以及将空胶箱运走，其中，衣服上设有记载有服装信息的衣RFID(RadioFrequencyIdentification，频识别标签)卡，胶箱上设有记载有箱子身份编号信息的箱RFID卡；扫描防错设备30用于扫描读取箱RFID 卡的箱子身份编号信息，以及读取胶箱内所有衣服的衣RFID卡的服装信息，并将扫描读取的信息发送至中央控制台；扫描时，中央控制台接收扫描防错设备 30扫描读取的服装信息，分析判断胶箱内的衣服是否有异品，根据分析所得结果控制扫描防错设备30去取掉具有异品衣服的胶箱及向智能仓库40供应无异品衣服的胶箱，并将扫描所得的服装信息存入至箱RFID卡中，存储胶箱时，中央控制台根据扫描防错设备30扫描读取的服装信息分析得到储存指令，并根据储存指令控制智能仓库40将无异品的胶箱放至指定的仓位43内存储，将衣服放入纸箱内装箱时，中央控制台根据外界输入的装箱信息控制全自动智能包装设备50将不同规格的衣服按照预设的比例混合装箱；取货时，中央控制台根据全自动智能包装设备50发送的装箱所缺衣服的服装信息分析获得取衣指令，中央控制台根据取衣指令控制智能仓库40从指定的仓位43内取出放置有需装箱所缺衣服的胶箱送至环形输送装置20；环形输送装置20用于将无异品衣服的胶箱从扫描防错设备30运送至智能仓库40，将智能仓库40供应的放置有需装箱衣服的胶箱运送至全自动智能包装设备50，以及将全自动智能包装设备50取完衣服的空胶箱运送至出箱输送装置100；出箱输送装置100用于将空胶箱运至 AGV车10所在的位置，以使AGV车10将空胶箱搬走。In the above-mentioned clothing finishing automatic processing system, the AGV vehicle is used to transport the plastic boxes with clothes to be stored to the scanning error prevention device 30, and transport the empty plastic boxes away. The clothing RFID (Radio Frequency Identification, frequency identification label) card of information, the plastic case is provided with the case RFID card that records case ID number information; Get the clothing information of the clothing RFID cards of all the clothes in the glue box, and send the scanned information to the central console; when scanning, the central console receives the clothing information scanned and read by the scanning error prevention device 30, analyzes and judges the glue box According to the results of the analysis, control the scanning and error-proofing device 30 to remove the plastic boxes with foreign clothes and supply the plastic boxes without foreign clothes to the intelligent warehouse 40, and store the scanned clothing information. When storing plastic boxes, the central console will analyze the clothing information scanned and read by the scanning error prevention device 30 to obtain storage instructions, and control the intelligent warehouse 40 according to the storage instructions to put the plastic boxes with no abnormal products in the designated place. Store in the warehouse 43, when putting the clothes into the cartons, the central console controls the fully automatic intelligent packaging equipment 50 according to the packing information input from the outside world to mix and pack the clothes of different specifications according to the preset ratio; when picking up the goods, The central console obtains the clothes picking instruction according to the clothing information analysis of the missing clothes sent by the fully automatic intelligent packaging equipment 50, and the central console controls the smart warehouse 40 to take out and place the clothes that need packing from the designated warehouse 43 according to the clothing picking instructions. The plastic boxes that lack clothes are sent to the circular conveyor 20; the circular conveyor 20 is used to transport the plastic boxes of non-extraordinary clothes from the scanning error prevention device 30 to the smart warehouse 40, and place the clothes that need to be boxed supplied by the smart warehouse 40. The plastic box is transported to the fully automatic intelligent packaging equipment 50, and the empty plastic box after the fully automatic intelligent packaging equipment 50 has taken the clothes is transported to the out-of-box conveying device 100; the out-of-box conveying device 100 is used to transport the empty plastic box to the AGV car 10 positions, so that the AGV car 10 will remove the empty glue box.
请参阅图2，环形输送装置20包括环形轨道21及设于环形轨道21上的运送车22，运送车22上设有运送车输送机构23，运送车输送机构23的送料方向垂直于运送车22的运动方向。Please refer to Fig. 2, the circular conveying device 20 comprises a circular track 21 and a transport vehicle 22 located on the circular track 21, the transport vehicle 22 is provided with a transport vehicle conveying mechanism 23, and the feeding direction of the transport vehicle conveying mechanism 23 is perpendicular to the transport vehicle 22 direction of movement.
请从参阅图3，扫描防错设备30包括主扫描输送机构31、连通主扫描输送机构31的异品运输机构34以及设置于主扫描输送机构31上的卸货机构32、无线射频点数机33和异品去除机构(图中未示出)；卸货机构32、无线射频点数机33和异品去除机构沿主扫描输送机构31的运送方向依次设置，异品去除机构对应异品运输机构34设于主扫描输送机构3远离异品运输机构34的一侧。卸货机构32用于将胶箱从AGV车10上搬运至主扫描输送机构31；无线射频点数机33用于扫描胶箱的箱ID卡读取箱子身份编号信息，同时一次性扫描胶箱内所有衣服的服装信息，并将扫描得到的信息发送给中央控制台，中央控制台根据扫描获取的服装信息判别胶箱内是否有异品；异品去除机构用于将具有异品衣服的胶箱从主扫描输送机构31上推至异品运输机构34上，以去除具有异品衣服的胶箱。工作时，若中央控制台根据无线射频点数机33发送的扫描信息判断出胶箱内的衣服具有异品，当具有异品衣服的胶箱运动至异品去除机构所在的位置时，中央控制台控制异品去除机构将具有异品衣服的胶箱推入异品运输机构34上，以将具有不合格衣服的胶箱运走；若中央控制台根据无线射频点数机33发送的信息判断出胶箱内的衣服均是合格品，异品去除机构不动作，主扫描输送机构31直接将胶箱运送至环形输送装置20上。Referring to Fig. 3, the scanning error prevention device 30 includes a main scanning conveying mechanism 31, a foreign product conveying mechanism 34 connected to the main scanning conveying mechanism 31, an unloading mechanism 32 arranged on the main scanning conveying mechanism 31, a wireless radio frequency counting machine 33 and The foreign product removal mechanism (not shown in the figure); the unloading mechanism 32, the radio frequency counting machine 33 and the foreign product removal mechanism are arranged successively along the conveying direction of the main scanning conveying mechanism 31, and the foreign product removal mechanism corresponds to the foreign product transport mechanism 34. The main scanning transport mechanism 3 is away from the side of the foreign product transport mechanism 34 . The unloading mechanism 32 is used to transport the plastic box from the AGV car 10 to the main scanning conveying mechanism 31; the radio frequency counting machine 33 is used to scan the box ID card of the plastic box to read the box ID number information, and simultaneously scan all the boxes in the plastic box. Garment information of the clothes, and send the scanned information to the central console, the central console judges whether there are foreign products in the plastic box according to the clothing information obtained by scanning; the foreign product removal mechanism is used to remove the plastic boxes with foreign clothes from the The main scanning transport mechanism 31 is pushed up onto the foreign product transport mechanism 34 to remove the glue box with foreign product clothes. During work, if the central console judges that the clothes in the plastic box have foreign products according to the scanning information sent by the radio frequency counting machine 33, when the plastic box with the foreign product clothes moves to the position where the foreign product removing mechanism is located, the central console will Control the foreign product removal mechanism to push the plastic box with foreign product clothes into the foreign product transport mechanism 34 to transport away the plastic box with unqualified clothes; The clothes in the box are all qualified products, and the foreign product removal mechanism does not operate, and the main scanning conveying mechanism 31 directly transports the plastic box to the circular conveying device 20 .
请参阅图4，无线射频点数机33包括空心的屏蔽箱331及设于屏蔽箱331 内的一光电感应器335、一滚轴传送机构334及若干射频读头336；屏蔽箱331 为长方体结构，屏蔽箱331的前表面和后表面均具有开口；屏蔽箱331前表面的开口处设有第一活动门332；屏蔽箱331后表面的开口处设有第二活动门333。若干射频读头336用于读取胶箱的箱RFID卡的存储位置信息和胶箱内所有衣服的衣RFID卡的服装信息，光电感应器335用于感应胶箱是否运动至屏蔽箱331 内。在扫描之前，第一活动门332打开，主扫描输送机构31将胶箱送内屏蔽箱 331内，光电感应器335感应到胶箱后，中央控制台控制第一活动门332关闭，若干射频读头336扫描箱体及箱体内的所有衣服，以读取箱RFID卡的存储位置信息和所有衣RFID卡的服装信息。当读取完毕后，中央控制台控制第二活动门 333打开，滚轴传送机构334运行，驱动扫描完毕的胶箱穿过屏蔽箱331后表面的开口重新运动至主扫描输送机构31上。通过高射频技术代替人手扫描取箱体的存储位置信息和取箱体内所有衣服的衣RFID卡的服装信息，可实现一次 10-500件衣服扫描，从而降低人工成本、提高生产效率和操作的安全性，并能够避免人为出错。Please refer to Fig. 4, wireless radio frequency counting machine 33 comprises hollow shielding case 331 and is located at a photoelectric sensor 335, a roller transmission mechanism 334 and some radio frequency read heads 336 in the shielding case 331; Shielding case 331 is cuboid structure, Both the front surface and the rear surface of the shielding box 331 have openings; the opening of the front surface of the shielding box 331 is provided with a first movable door 332 ; the opening of the rear surface of the shielding box 331 is provided with a second movable door 333 . Several radio frequency reading heads 336 are used to read the storage location information of the RFID card of the plastic box and the clothing information of the clothing RFID cards of all clothes in the plastic box. The photoelectric sensor 335 is used to sense whether the plastic box moves into the shielding box 331. Before scanning, the first movable door 332 is opened, and the main scanning conveying mechanism 31 sends the glue box into the inner shielding box 331. After the photoelectric sensor 335 senses the glue box, the central console controls the first movable door 332 to close, and several radio frequency readers Head 336 scans the casing and all clothes in the casing to read the storage location information of the casing RFID card and the clothing information of all clothing RFID cards. After the reading is finished, the central control console controls the second movable door 333 to open, and the roller conveying mechanism 334 runs to drive the scanned glue box to pass through the opening on the back surface of the shielding box 331 and move to the main scanning conveying mechanism 31 again. Using high radio frequency technology instead of manual scanning to get the storage location information of the box and the clothing information of the RFID card of all the clothes in the box, it is possible to scan 10-500 pieces of clothing at a time, thereby reducing labor costs, improving production efficiency and operating safety. performance and avoid human error.
请参阅图5，智能仓库40包括若干货架存储装置41，请参阅图6，各货架存储装置41包括二货架42、一升降机构45、一穿梭车46及一中间传送机构48；货架42之间具有穿梭通道，二货架42均朝向穿梭通道的一侧对应设有若干排仓位43，各货架42的相邻的两排仓位43之间设有安装于货架42上的水平导轨 4444；升降机构45位于穿梭通道的入口处，穿梭车46滑设于水平导轨44上和升降机构45上；穿梭车46上设有穿梭车推拉抓手47；中间传送机构48位于升降机构45的一侧，且位于环形输送装置20和货架存储装置41之间，用于将胶箱从环形输送装置20上的运送车22传送至放置于升降机构45上的穿梭车46 上。存储胶箱时，中央控制台根据扫描防错设备30扫描所得的服装信息分析得到储存指令，并根据储存指令控制环形输送装置20的运送车22将胶箱运送至指定的货架存储装置41，然后运送车22通过其运送车输送机构23将胶箱传送至该货架存储装置41的中间传送机构48上，中间传送机构48再将胶箱传送至穿梭车46上，中央控制台根据在根据储存指令控制升降机构45将穿梭车46升至所需的高度位置，然后控制穿梭车46在水平导轨44上移动，将胶箱运送至送至指定的仓位43所在的位置，然后穿梭车46通过穿梭车推拉抓手47将胶箱推至仓位43内存储；提货时，中央控制台根据全自动智能包装设备50发送的装箱所缺衣服的服装信息分析得到取衣指令，并根据取衣指令控制指定的货架存储装置41的穿梭车46在升降机构45和水平导轨44的协助下找到指定的仓位43，然后从指定的仓位43内取出放置有装箱所缺衣服的胶箱，然后穿梭车46将胶箱运送至穿梭通道的出口，随后穿梭车46通过其上的穿梭车推拉抓手47将胶箱推至中间传送机构48上，最后中间传送机构48将胶箱传送至环形输送装置20的运送车22上，运送车22将胶箱运送至全自动智能包装设备50。Please refer to Fig. 5, intelligent warehouse 40 comprises some shelf storage devices 41, please refer to Fig. 6, each shelf storage device 41 comprises two shelves 42, a lifting mechanism 45, a shuttle car 46 and an intermediate transmission mechanism 48; There is a shuttle channel, and the two shelves 42 are respectively provided with several rows of warehouse positions 43 on the side facing the shuttle channel, and the horizontal guide rails 4444 installed on the shelves 42 are arranged between the adjacent two rows of warehouse positions 43 of each shelf 42; the lifting mechanism 45 Located at the entrance of the shuttle channel, the shuttle car 46 is slidably installed on the horizontal guide rail 44 and the lifting mechanism 45; the shuttle car 46 is provided with a push-pull handle 47 for the shuttle car; the intermediate transmission mechanism 48 is located on one side of the lifting mechanism 45, and Between the circular conveying device 20 and the shelf storage device 41 , it is used to transfer the plastic boxes from the transport cart 22 on the circular conveying device 20 to the shuttle cart 46 placed on the lifting mechanism 45 . When storing plastic boxes, the central console analyzes the clothing information scanned by the scanning error-proofing device 30 to obtain storage instructions, and controls the transport vehicle 22 of the circular conveyor 20 to transport the plastic boxes to the designated shelf storage device 41 according to the storage instructions, and then The transport vehicle 22 transmits the plastic box to the intermediate transmission mechanism 48 of the shelf storage device 41 through its transport vehicle conveying mechanism 23, and the intermediate transmission mechanism 48 transmits the plastic box to the shuttle car 46, and the central console according to the storage instruction Control the lifting mechanism 45 to raise the shuttle car 46 to the required height position, then control the shuttle car 46 to move on the horizontal guide rail 44, and transport the rubber box to the position where the designated warehouse 43 is located, and then the shuttle car 46 passes through the shuttle car The push-pull handle 47 pushes the plastic box to the storage position 43 for storage; when picking up the goods, the central console analyzes the clothing information of the missing clothes sent by the fully automatic intelligent packaging device 50 to obtain the clothing pick-up instruction, and controls the specified order according to the clothing pickup instruction. The shuttle car 46 of the shelf storage device 41 finds the designated warehouse position 43 with the assistance of the lifting mechanism 45 and the horizontal guide rail 44, and then takes out the glue box that is placed with the missing clothes in the packing from the designated warehouse position 43, and then the shuttle car 46 will The rubber box is transported to the exit of the shuttle channel, and then the shuttle car 46 pushes the rubber box to the intermediate conveying mechanism 48 through the shuttle cart push-pull handle 47 on it, and finally the intermediate conveying mechanism 48 transmits the glue box to the delivery of the circular conveying device 20 On the car 22, the delivery car 22 transports the plastic box to the fully automatic intelligent packaging equipment 50.
请参阅图7，全自动智能包装设备50包括自动汇流机构60、连接自动汇流机构60的验针机构70、连接验针机构70的自动抓取装箱机构80、连接自动抓取装箱机构80的扫描机91、连接扫描机91构的封箱机92、连接封箱机92的称重台93、连接在称重台93的翻转机94、分别安装在翻转机94相对两端的喷码机构95以及码垛机；自动抓取装箱机构80还连接有封底机构96。自动汇流机构60、验针机构70、自动抓取装箱机构80、扫描机91、封箱机92、称重台 93、翻转机94、喷码机构95、封底机构96均与中央控制台电连接。Please refer to FIG. 7 , the fully automatic intelligent packaging equipment 50 includes an automatic confluence mechanism 60 , a needle detection mechanism 70 connected to the automatic confluence mechanism 60 , an automatic grasping and packing mechanism 80 connected to the needle detection mechanism 70 , and an automatic grasping and packing mechanism 80 connected to the needle detection mechanism 70 . The scanning machine 91, the sealing machine 92 connected to the scanning machine 91 mechanism, the weighing platform 93 connected to the sealing machine 92, the turning machine 94 connected to the weighing platform 93, the coding mechanism installed at the opposite ends of the turning machine 94 respectively 95 and palletizer; Automatic grabbing packing mechanism 80 is also connected with bottom sealing mechanism 96. Automatic converging mechanism 60, needle detection mechanism 70, automatic grabbing and packing mechanism 80, scanning machine 91, case sealing machine 92, weighing platform 93, turning machine 94, coding mechanism 95, and bottom sealing mechanism 96 are all electrically connected to the central console .
请参阅图8，自动汇流机构60用于将不同规格的衣服按预设的比例进行汇合。自动汇流机构60包括上料组件61、安装在上料组件61的一侧的若干缓存工位62、对应安装在缓存工位62远离所述上料组件61的一侧的若干取料工位 63、对应安装在取料工远离缓存工位的一侧的若干缓存传送组件64、对应安装在取料工位63和缓存传送组件64上方的若干取料机构67、垂直设置于缓存传送组件64远离取料工位63的一侧的若干汇流传送组件65；上料组件61与各缓存工位62垂直设置。放有衣服的胶箱从环形输送装置20进入上料组件61，然后由上料组件61传送到各缓存工位62上。缓存工位62可以将胶箱暂时缓存一下，以便需要时，能将放有衣服的胶箱及时传送给取料工位63，有利于提高工作效率。各取料工位63分别与各缓存工位62一一对应设置，取料工位63用于放置需要进行抓取衣服的胶箱，取料工位63上设置有卸货组件，对应取料工位 63下方还安装有胶箱转移组件66，胶箱转移组件66的出口端连接环形输送装置20，当取料工位63上的胶箱里的衣服被抓取完后，胶箱成为空胶箱，启动卸货组件，空胶箱转移至胶箱转移组件66，各胶箱转移组件66上的胶箱输送至汇流转移组件68，由汇流转移组件68传送至环形输送装置20。各缓存传送组件 64分别与取料工位63一一对应设置，用于将取料机构67从取料工位63上抓取的衣服传送至汇流传送组件65上。Please refer to FIG. 8 , the automatic merging mechanism 60 is used for merging clothes of different specifications according to a preset ratio. The automatic converging mechanism 60 includes a feeding assembly 61, a number of buffer stations 62 installed on one side of the feeding assembly 61, and a number of retrieving stations 63 correspondingly installed on the side of the buffer station 62 away from the feeding assembly 61 , correspondingly installed on the side of the reclaimer far away from the buffer station, several retrieving mechanisms 67 correspondingly installed on the reclaimer station 63 and above the buffer transfer assembly 64, vertically arranged on the side away from the buffer transfer assembly 64 A number of confluence conveying assemblies 65 on one side of the retrieving station 63; the feeding assembly 61 and each buffer station 62 are vertically arranged. The plastic box with clothes enters the feeding assembly 61 from the circular conveying device 20 , and is then delivered to each buffer station 62 by the feeding assembly 61 . The buffer station 62 can temporarily cache the glue box, so that when needed, the glue box with clothes can be sent to the retrieving station 63 in time, which is conducive to improving work efficiency. Each retrieving station 63 is set in one-to-one correspondence with each cache station 62 respectively. The retrieving station 63 is used to place the plastic box that needs to grab clothes. A glue box transfer assembly 66 is also installed below the position 63, and the outlet end of the glue box transfer assembly 66 is connected to the circular conveying device 20. After the clothes in the glue box on the retrieving station 63 are grabbed, the glue box becomes empty. box, start the unloading assembly, the empty glue box is transferred to the glue box transfer assembly 66, and the glue boxes on each glue box transfer assembly 66 are transported to the confluence transfer assembly 68, and then transferred to the circular conveying device 20 by the confluence transfer assembly 68. Each buffer transfer assembly 64 is provided in one-to-one correspondence with the retrieving station 63, and is used to transfer the clothes grabbed by the retrieving mechanism 67 from the retrieving station 63 to the confluence transfer assembly 65.
汇流传送组件65与取料工位63垂直设置，且与上料组件61平行设置，用于将缓存传送组件64传送过来不同尺寸比例的衣服汇流传送至下一个工序，即验针机构70上。The confluence conveying assembly 65 is arranged vertically to the retrieving station 63 and parallel to the feeding assembly 61 , and is used to concatenate and convey the clothes of different sizes and ratios transferred by the buffer conveying assembly 64 to the next process, that is, the needle inspection mechanism 70 .
验针机构70用于检测从汇流传送组件65传送过来的衣服里是否含有断针以及铁磁性碎片。验针机构70包括验针传送组件71、相对间隔设置在验针传送组件71上的第一验针机72及第二验针机73、以及设置于第一验针机72及第二验针机73之间的验针输出组件74。验针传送组件71与汇流传送组件65对应，验针传送组件71的一端与汇流传送组件65的一端连接。第一验针机72设置于验针传送组件71靠近汇流传送组件65的一端，衣服从第一验针机72处经过，若检测到有断针或铁磁性碎片，衣服从验针输出组件74流出；若衣服合格，进入第二验针机73；若衣服在第二验针机73处检测合格，则进入到下一个工序，即自动抓取装箱机构80上；若在第二验针机73处检测有断针或铁磁性碎片，整个系统停机。验针传送组件71相对验针输出组件74的一侧还安装有第一推料机构，用于将不合格的衣服从验针传送组件71推送至验针输出组件74上。The needle detection mechanism 70 is used to detect whether broken needles and ferromagnetic fragments are contained in the clothes conveyed from the confluence conveying assembly 65 . The needle detection mechanism 70 includes a needle detection transmission assembly 71, a first needle detection machine 72 and a second needle detection machine 73 arranged on the needle detection transmission assembly 71 at intervals, and a needle detection machine 72 and a second needle detection machine arranged on the first needle detection machine 72 and the second needle detection machine. The pin detection output assembly 74 between the machine 73. The detection needle transmission component 71 corresponds to the confluence transmission component 65 , and one end of the detection needle transmission component 71 is connected to one end of the confluence transmission component 65 . The first needle detection machine 72 is arranged at the end of the needle detection transmission assembly 71 close to the confluence transmission assembly 65. Clothes pass through the first needle detection machine 72. If broken needles or ferromagnetic fragments are detected, the clothing is sent from the needle detection output assembly 74. Outflow; if the clothes are qualified, enter the second needle inspection machine 73; if the clothes are qualified at the second needle inspection machine 73, then enter the next process, that is, automatically grab the packing mechanism 80; Broken needles or ferromagnetic fragments are detected at machine 73, and the entire system is shut down. A first pushing mechanism is installed on the side of the needle detection transmission assembly 71 opposite to the detection needle output assembly 74 , which is used to push unqualified clothes from the detection needle transmission assembly 71 to the detection needle output assembly 74 .
请参阅图9和图10，自动抓取装箱机构80用于将从验针机构70传送过来合格的衣服按预设的尺寸比例进行抓取放入纸箱内装箱。自动抓取装箱机构80 包括一机箱81、贯穿机箱81的一抓取工位82和二纸箱传送工位、架设于抓取工位82上的暗箱83、以及安装在机箱81顶部的抓取机械手84；所述抓取工位 82靠近验针机构70的一端的下方安装有发光体，该发光体为恒压横流的LED 灯，LED灯发光时，在抓取工位82的表面形成一亮区821，衣服在亮区821处时，从抓取工位82的上方看亮处的衣服，因为背光效果，衣服的表面与亮区821形成明显的明暗对比；二纸箱传送工位85分别位于抓取工位82的两侧。Please refer to FIG. 9 and FIG. 10 , the automatic grabbing and packing mechanism 80 is used to grab the qualified clothes delivered from the needle inspection mechanism 70 according to the preset size ratio and put them into cartons for packing. The automatic grabbing and packing mechanism 80 includes a cabinet 81, a grabbing station 82 passing through the cabinet 81 and two carton transfer stations, a dark box 83 erected on the grabbing station 82, and a grabbing station installed on the top of the cabinet 81. Manipulator 84; said grasping station 82 is equipped with a luminous body below one end near the needle detection mechanism 70, and the luminous body is an LED lamp with constant voltage and cross flow. Bright area 821, when the clothes are at the bright area 821, look at the clothes in the bright place from the top of the grabbing station 82, because of the backlight effect, the surface of the clothes and the bright area 821 form an obvious contrast of light and shade; the two carton transfer stations 85 respectively Located on both sides of the grabbing station 82.
暗箱83位于抓取工位82的上方，暗箱83的下端为开口设置，暗箱83的开口处与抓取工位82上的亮区821匹配对应；暗箱83的作用就是阻止外界的光线进入亮区821，影响衣服在亮区821处的背光效果。暗箱83上设置有传感器及视觉系统；衣服感应器位于暗箱83的下端且靠近验针机构70的一侧，当衣服从验针机构70进入抓取工位82上时，衣服感应器会检测到衣服的进入，然后将信号发送给视觉系统，同时计算衣服的厚度值，然后将厚度值信息发送给抓取机械手84。视觉系统安装在暗箱83内上端部，视觉系统接收到传感器发送过来的信号后，等到衣服完全进入亮区821，对衣服进行拍照，视觉系统会对衣服照片进行二值化处理，使得衣服的颜色变成黑色，亮区821为白色，视觉系统根据衣服黑色面积，确定黑色部分的区域，由白色区域到黑色区域查找，找到衣服的边侧，计算衣服的尺寸大小及衣服与抓取工位82传动方向的夹角，即确定衣服在抓取工位82上的坐标位置、以及衣服相对抓取工位82传动方向的偏差角；然后视觉系统将上述信息发送给抓取机械手84，抓取机械手84根据视觉系统发过来的信息，确定衣服的中心位置，然后进行准确的抓取；视觉系统上安置有视觉偏光镜，所以视觉偏光镜与暗箱83的配合使用解决了由于衣服胶带表面反光而导致视觉系统检测数据不准确的问题。背光效果使得视觉系统可以识别衣服轮廓；通过衣服传感器对衣服厚度的确定及视觉系统和背光效应的结合，无论衣服的外形、大小、厚度、颜色、印花、如何变化，系统都可以计算出衣服的厚度、中心位置、以及在抓取工位82上的角度等信息，以便抓取机械手84可以准确抓取衣服，减少由于抓取机械手84不能准确抓取衣服而使衣服掉落的现象，提高了工作效率。The dark box 83 is positioned above the grabbing station 82, and the lower end of the dark box 83 is provided with an opening. The opening of the dark box 83 matches and corresponds to the bright area 821 on the grabbing station 82; the function of the dark box 83 is to prevent external light from entering the bright area. 821. Affect the backlight effect of the clothes in the bright area 821. The dark box 83 is provided with a sensor and a visual system; the clothes sensor is located at the lower end of the dark box 83 and on the side close to the needle detection mechanism 70. When the clothes enter the grasping station 82 from the needle detection mechanism 70, the clothes sensor will detect The entry of the clothes, then send the signal to the vision system, and calculate the thickness value of the clothes at the same time, then send the thickness value information to the grasping manipulator 84. The vision system is installed on the upper end of the camera obscura 83. After the vision system receives the signal sent by the sensor, it waits until the clothes enter the bright area 821 completely, and takes pictures of the clothes. It becomes black, and the bright area 821 is white. The visual system determines the area of the black part according to the black area of the clothes, searches from the white area to the black area, finds the side of the clothes, and calculates the size of the clothes and the clothes and grabbing station 82 The included angle of the transmission direction is to determine the coordinate position of the clothes on the grab station 82 and the deviation angle of the clothes relative to the grab station 82 transmission direction; 84 determines the center position of the clothes according to the information sent by the vision system, and then accurately grasps; the vision system is equipped with a visual polarizer, so the use of the visual polarizer and the camera obscura 83 solves the problem of clothing tape surface reflections. The vision system detects the problem of inaccurate data. The backlight effect enables the vision system to recognize the outline of the clothes; through the determination of the thickness of the clothes by the clothes sensor and the combination of the vision system and the backlight effect, the system can calculate the shape, size, thickness, color, and printing of the clothes. Thickness, central position, and the information such as the angle on grabbing station 82, so that grabbing manipulator 84 can accurately grab clothes, reduce the phenomenon that clothes are dropped because grabbing manipulator 84 can't accurately grab clothes, improved work efficiency.
抓取机械手84与机箱81的顶部固定连接，悬挂于机箱81内；抓取机械手 84下端安置有若干第二吸盘，用于吸附衣服，将衣服装入纸箱中。当抓取机械手84收到衣服感应器发送过来的衣服厚度值信息和视觉系统的相关的信息时，中央控制台驱动抓取机械手84快速自动调节抓取高度和调整抓取角度，由第二吸盘对衣服进行准确的吸附抓取，将衣服装入纸箱传送工位85上的纸箱中，纸箱传送工位85将装有衣服的纸箱传送至下一个工序，即扫描机91上。Grab the top of manipulator 84 and cabinet 81 and be fixedly connected, hang in the cabinet 81; Grab manipulator 84 lower ends and be provided with some second suction cups, be used for absorbing clothes, clothes are packed in the carton. When the grasping manipulator 84 receives the clothing thickness value information sent by the clothes sensor and the relevant information of the vision system, the central console drives the grasping manipulator 84 to quickly and automatically adjust the grasping height and adjust the grasping angle, and the second sucker Clothes are accurately adsorbed and grabbed, and the clothes are loaded into the carton on the carton transfer station 85, and the carton transfer station 85 transfers the carton with the clothes to the next process, that is, the scanner 91.
扫描机91对纸箱内的衣服挂牌信息进行一次性扫码，检测纸箱内的衣服尺寸大小比例是否符合预设值。扫描机91的一端通过传送带与二纸箱传送工位85 相连接，将从纸箱传送工位85上传送过来的纸箱运送至扫描机91内，扫描机 91相对的另一端通过传送带与下一工序的封箱机92连接，将扫描后的纸箱运送至封箱机92上。扫描机91与封箱机92相连的传送带的一侧安装有扫描输出组件911，对应扫描输出组件911的一端安装有第二推料机构(图中未示出)，若检测到纸箱内的衣服尺寸配比值有误，第二推料机构将传送带上不合格的纸箱推入扫描输出组件911上，若检测合格，则将纸箱输送至下一个工序，即封箱机92上。The scanning machine 91 performs one-time scanning of the clothes listing information in the carton to detect whether the size ratio of the clothes in the carton meets the preset value. One end of the scanning machine 91 is connected with the second carton transfer station 85 through the conveyor belt, and the cartons transferred from the carton transfer station 85 are transported to the scanner 91, and the opposite end of the scanner 91 is connected to the next process through the conveyor belt. The case sealing machine 92 is connected, and the scanned carton is transported to the case sealing machine 92 . Scanner 91 is equipped with scanning output assembly 911 on one side of the conveyer belt that links to each other with case sealing machine 92, and a second pusher mechanism (not shown) is installed on the end corresponding to scanning output assembly 911, if detect the clothes in the carton If the size ratio value is wrong, the second pushing mechanism pushes the unqualified cartons on the conveyor belt into the scanning output assembly 911. If the detection is qualified, the cartons are transported to the next process, that is, the carton sealer 92.
封箱机92对装有尺寸大小比例合格的衣服的纸箱进行封箱处理。封箱机92 通过传送带与称重台93连接，将封箱完毕后的纸箱输送至称重台93上。The carton sealing machine 92 seals the cartons of clothes with qualified size ratios. The case sealing machine 92 is connected with the weighing platform 93 through a conveyor belt, and the cartons after sealing are delivered to the weighing platform 93 .
纸箱在称重台93上自动称重，然后中央控制台自动记录纸箱的称重信息，然后将称重信息发送给喷码机构95，称重台93通过传送带与翻转机94连接，称重后的纸箱进入下一个工序，即喷码。The carton is automatically weighed on the weighing platform 93, and then the central console automatically records the weighing information of the carton, and then sends the weighing information to the inkjet mechanism 95, and the weighing platform 93 is connected with the turning machine 94 through a conveyor belt. The cartons enter the next process, that is, inkjet coding.
各喷码机构95包括二相对设置的喷码机95，喷码机95安装在与翻转机94 相连的传送带的相对两侧，其中一喷码机构95对纸箱的相对两侧面进行喷码后，纸箱进入翻转机94，翻转机94对纸箱进行翻转，将纸箱相对空白的两侧面分别与另一喷码机构95的喷码机95对应，然后进行喷码处理，喷码完毕后，码垛机抓取纸箱进行码垛。Each inkjet mechanism 95 comprises two oppositely arranged inkjet printers 95, and the inkjet printers 95 are installed on the opposite sides of the conveyer belt that links to each other with the turning machine 94. After one inkjet mechanism 95 carries out inkjet codes to the opposite sides of the carton, The carton enters the turning machine 94, which turns the carton over, and corresponds the two sides of the carton to the inkjet printer 95 of the other coding mechanism 95 respectively, and then performs the coding process. After the coding is completed, the palletizer Grab cartons for palletizing.
封底机构96对纸箱的底面进行封胶处理。封底机构96通过传送带与二纸箱传送工位85相连，将封底后的纸箱运送至二纸箱传送工位85上。The bottom sealing mechanism 96 carries out glue sealing process to the bottom surface of the carton. The bottom cover mechanism 96 is connected with the second carton delivery station 85 through the conveyor belt, and the carton after the back cover is transported to the second carton delivery station 85.
请参阅图11，衣服后整自动处理系统还包括沿环形输送装置20的运输方向位于全自动智能包装设备50的下游的空箱检测设备200；空箱检测设备200包括U型的空箱检测输送装置201及设于空箱检测输送装置201上的空箱检测机 202，空箱检测输送装置201的两端均连接环形输送装置20。空箱检测机202用于检测空箱空胶箱内是否还含有衣服。当全自动智能包装设备50将空胶箱输出至环形输送装置20上后，中央控制台控制环形输送装置20将空胶箱输送至空箱检测输送装置201上，当空胶箱经过空箱检测机202时，空箱检测机202检测空胶箱内是否还有衣服，若有，空箱检测输送装置201将空胶箱输出至环形输送装置20上后，中央控制台控制环形输送装置20将还具有衣服的空胶箱重新送回至全自动智能包装设备，使空胶箱内的衣服能重新被用来装箱；若无，空箱检测输送装置201将空胶箱输出至环形输送装置20上后，中央控制台控制环形输送装置20将空胶箱输送至出箱输送装置100，出箱输送装置100用于将空胶箱输送至AGV车10上，以使AGV车10将空胶箱运走。Please refer to Fig. 11, the whole automatic processing system for clothes also includes an empty case detection device 200 located downstream of the fully automatic intelligent packaging device 50 along the transport direction of the circular conveyor 20; the empty case detection device 200 includes a U-shaped empty case detection conveying The device 201 and the empty case detection machine 202 arranged on the empty case detection conveying device 201 , both ends of the empty case detection conveying device 201 are connected to the circular conveying device 20 . The empty case detection machine 202 is used for detecting whether the empty case also contains clothes in the empty plastic case. After the fully automatic intelligent packaging equipment 50 outputs the empty plastic boxes to the circular conveying device 20, the central console controls the circular conveying device 20 to transport the empty plastic boxes to the empty box detection conveying device 201, when the empty plastic boxes pass through the empty box detector At 202, the empty case detection machine 202 detects whether there is still clothes in the empty plastic box, and if so, after the empty box detection conveying device 201 outputs the empty plastic case to the circular conveying device 20, the central console controls the circular conveying device 20 to return The empty plastic box with clothes is sent back to the automatic intelligent packaging equipment, so that the clothes in the empty plastic box can be used for packing again; After loading, the central console controls the circular conveying device 20 to convey the empty glue box to the out-of-box conveying device 100. shipped away.
上述的衣服后整自动处理系统，在环形输送装置20的周边设置扫描防错设备30、智能仓库40、全自动智能包装设备50和出箱输送装置100，实现了衣服的自动化检测、储存以及混合装箱，无须人工操作，提高了衣服的加工效率，且不易出现操作上的失误。In the above-mentioned automatic clothing processing system, a scanning error prevention device 30, an intelligent warehouse 40, a fully automatic intelligent packaging equipment 50 and a box-out conveying device 100 are installed around the circular conveying device 20 to realize automatic detection, storage and mixing of clothes. Packing, without manual operation, improves the processing efficiency of clothes, and is less prone to operational errors.
本实用新型还公开了一种用于衣服后整自动处理系统的使用方法，该方法包括以下步骤：The utility model also discloses a method for using the automatic processing system for clothes finishing, the method includes the following steps:
a、提供一种衣服后整自动处理系统，该衣服后整自动处理系统包括中央控制台、AGV车10、环形输送装置20及依次设于环形输送装置20周边的扫描防错设备30、智能仓库40、全自动智能包装设备50和出箱输送装置90；中央控制台分别连接扫描防错设备30、智能仓库40、全自动智能包装设备50和出箱输送装置90；所述智能仓库40具有若干仓位43；a. Provide an automatic processing system for post-finishing of clothes, which includes a central console, an AGV vehicle 10, a circular conveying device 20, and scanning and error-proofing equipment 30 arranged around the circular conveying device 20 in sequence, and an intelligent warehouse 40. Fully automatic intelligent packaging equipment 50 and out-of-box conveying device 90; the central console is respectively connected to scanning error-proof equipment 30, intelligent warehouse 40, fully automatic intelligent packaging equipment 50 and out-of-box conveying device 90; the intelligent warehouse 40 has several Position 43;
b、送货：AGV车10自动将待储存的放置有同一规格的衣服的胶箱搬运至扫描防错设备30，其中，胶箱上设有具有箱子身份编号信息的箱RFID卡，衣服上设有具有服装信息的衣RFID卡；b, delivery: the AGV car 10 automatically transports the plastic box to be stored with clothes of the same specification to the scanning error prevention device 30, wherein the plastic box is provided with a box RFID card with box identity number information, and the clothes are provided with a box RFID card. There is a clothing RFID card with clothing information;
c、检测：扫描防错设备30扫描胶箱的箱RFID卡读取箱子身份编号信息，同时扫描胶箱内所有衣服的衣RFID卡的服装信息，并发送至中央控制台，中央控制台将从胶箱的箱RFID卡上扫描到的箱子身份编号信息与从胶箱内的所有衣服的衣RFID卡扫描到的服装信息绑定，并记录在中央控制台，中央控制台根据扫描获取的服装信息，分析胶箱内的衣服是否有异品，若有，中央控制台控制扫描防错设备30去除掉具有异品衣服的胶箱，若无，中央控制台控制扫描防错设备30将不具有异品衣服的胶箱通过环形输送装置20运送至智能仓库40；c. Detection: scanning error prevention device 30 scans the box RFID card of the plastic box to read the box identity number information, and simultaneously scans the clothing information of the clothing RFID card of all clothes in the plastic box, and sends it to the central console, and the central console will start from The case ID number information scanned on the case RFID card of the plastic case is bound to the clothing information scanned from the clothing RFID cards of all the clothes in the plastic case, and recorded in the central console. The central console obtains the clothing information according to the scanning , analyze whether there are foreign products in the clothes in the plastic box, if there is, the central console controls the scanning error-proofing device 30 to remove the plastic box with foreign clothes, if not, the central console controls the scanning and error-proofing device 30 to have no foreign products The plastic box of finished clothes is transported to the intelligent warehouse 40 through the circular conveying device 20;
d、储存：中央控制台根据扫描防错设备30扫描所得的服装信息分析得到储存指令，并根据储存指令控制智能仓库40将胶箱放至指定的仓位43内储存；d. Storage: The central console obtains a storage instruction according to the analysis of the clothing information scanned by the scanning error-proofing device 30, and controls the intelligent warehouse 40 to store the plastic box in the designated warehouse 43 according to the storage instruction;
e、取货：全自动智能包装设备50向中央控制台发送装箱所缺衣服的服装信息，中央控制台根据装箱所缺衣服的服装信息分析得到取衣指令，并根据取衣指令控制智能仓库40从指定的仓位43内取出放置有需装箱所缺衣服的胶箱送至环形输送装置20，环形输送装置20再将装有需装箱所缺衣服的胶箱运送至全自动智能包装设备50；e. Pick-up: The fully automatic intelligent packaging device 50 sends the clothing information of the missing clothes to the central console. The warehouse 40 takes out the plastic boxes containing the missing clothes to be packed from the designated warehouse 43 and sends them to the circular conveyor 20, and the circular conveyor 20 transports the plastic boxes with the missing clothes to be packed to the fully automatic intelligent packaging device 50;
f、装箱：中央控制台根据外部输入的装箱信息，控制全自动智能包装设备 50将不同规格的衣服按照预设的比例混合放入纸箱内装箱；f. Packing: The central console controls the fully automatic intelligent packaging equipment 50 to mix clothes of different specifications into cartons according to the preset ratio according to the packing information input from the outside;
g、送走空胶箱：在全自动智能包装设备50将衣服装箱的过程中，当由智能仓库40供应给全自动智能包装设备50的胶箱内的衣服取完成为空胶箱时，中央控制台控制全自动智能包装设备50将空胶箱依次通过环形输送装置20、出箱输送装置100运送给AGV车10，AGV车10将空胶箱搬走。g. Send away the empty plastic box: in the process of packing the clothes by the fully automatic intelligent packaging equipment 50, when the clothes in the plastic box supplied by the intelligent warehouse 40 to the fully automatic intelligent packaging equipment 50 are taken out and become empty plastic boxes, The central console controls the fully automatic intelligent packaging equipment 50 to transport the empty plastic boxes to the AGV vehicle 10 through the circular conveying device 20 and the out-of-box conveying device 100 in sequence, and the AGV vehicle 10 removes the empty plastic boxes.
以上所述实施例的各技术特征可以进行任意的组合，为使描述简洁，未对上述实施例中的各个技术特征所有可能的组合都进行描述，然而，只要这些技术特征的组合不存在矛盾，都应当认为是本说明书记载的范围。The various technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the various technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本实用新型的几种实施方式，其描述较为具体和详细，但并不能因此而理解为对实用新型专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本实用新型构思的前提下，还可以做出若干变形和改进，这些都属于本实用新型的保护范围。因此，本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the utility model, and the description thereof is relatively specific and detailed, but it should not be understood as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720710361.4UCN207000992U (en) | 2017-06-16 | 2017-06-16 | Clothes finishing automatic processing system |
| PCT/CN2018/090039WO2018228245A1 (en) | 2017-06-16 | 2018-06-06 | Automatic processing system for clothes finishing and use method therefor |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720710361.4UCN207000992U (en) | 2017-06-16 | 2017-06-16 | Clothes finishing automatic processing system |
| Publication Number | Publication Date |
|---|---|
| CN207000992Utrue CN207000992U (en) | 2018-02-13 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720710361.4UActiveCN207000992U (en) | 2017-06-16 | 2017-06-16 | Clothes finishing automatic processing system |
| Country | Link |
|---|---|
| CN (1) | CN207000992U (en) |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107161445A (en)* | 2017-06-16 | 2017-09-15 | 东莞晶苑毛织制衣有限公司 | Clothes finishing automatic processing system and using method thereof |
| WO2018228245A1 (en)* | 2017-06-16 | 2018-12-20 | 东莞晶苑毛织制衣有限公司 | Automatic processing system for clothes finishing and use method therefor |
| CN113877847A (en)* | 2021-09-29 | 2022-01-04 | 浙江科技学院 | A multifunctional detection device for finished clothing |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107161445A (en)* | 2017-06-16 | 2017-09-15 | 东莞晶苑毛织制衣有限公司 | Clothes finishing automatic processing system and using method thereof |
| WO2018228245A1 (en)* | 2017-06-16 | 2018-12-20 | 东莞晶苑毛织制衣有限公司 | Automatic processing system for clothes finishing and use method therefor |
| CN113877847A (en)* | 2021-09-29 | 2022-01-04 | 浙江科技学院 | A multifunctional detection device for finished clothing |
| CN113877847B (en)* | 2021-09-29 | 2023-11-03 | 浙江科技学院 | Multifunctional detection device for finished clothing |
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