技术领域technical field
本实用新型涉及对接接头技术领域,尤指一种分体式对接接头及其公接头和母接头。The utility model relates to the technical field of butt joints, in particular to a split type butt joint and its male and female joints.
背景技术Background technique
对接接头是广泛应用于管路间,具有快速扣接和快速拆卸的性能,对于一些与气体或液体相关的行业而言具有密不可分的关系。市场上的快速接头存在两类特点,第一类特点是结构简单、操作便捷,自动扣固及弹脱,但气密效果不太理想,尤其是压力越高的情况下,密封效果越差,并且动作不准确;第二类特点是结构复杂,组装慢,但气密性好,动作准确,可自动扣固及弹脱。Butt joints are widely used in pipelines, with quick buckle and quick disassembly performances, and have an inseparable relationship with some industries related to gas or liquid. There are two types of quick connectors on the market. The first type is characterized by simple structure, convenient operation, automatic buckle and spring release, but the airtight effect is not ideal, especially when the pressure is higher, the sealing effect is worse. And the action is not accurate; the second type is characterized by complex structure, slow assembly, but good air tightness, accurate action, and automatic fastening and springing.
目前,上述第二类的对接接头阀芯一般均采用一体式阀芯,即通过在公接头内的公阀芯和母接头的母阀芯上均设置用于放置密封圈的槽,以保证未对接时,公接头和母接头自身的气密性,进而保证对接接头的动作准确,可自动扣固及弹脱等功能。但是由于阀芯(即公阀芯和母阀芯)的尺寸较小,这样密封圈的尺寸也必须小,在较小尺寸的阀芯上加工用于容置较小尺寸密封圈的槽更是难上加难,不仅槽的加工困难;由于加工槽时,是有加工误差的,因此槽与密封圈之间的适配性差,导致密封圈无法安装,这样就导致整个对接接头的无法组装,浪费安装时间以及加工原料,增加了对接接头的生产成本和组装成本,导致其加工效率低;或密封圈可在槽内移动,这样导致在安装或使用过程中,密封圈在槽内存在移动,长时间使用中,更加会加剧移动现象,从而导致对接接头密封性降低,使得接头内的流体(即气体或液体)泄露,严重影响了对接接头的使用寿命和工作效率。At present, the spools of the above-mentioned second type of butt joints generally adopt integral spools, that is, grooves for placing sealing rings are arranged on the male spool in the male joint and the female spool of the female joint to ensure that no When docking, the airtightness of the male joint and the female joint itself ensures the accurate movement of the butt joint, and can automatically buckle and pop off functions. However, due to the small size of the spool (that is, the male spool and the female spool), the size of the sealing ring must also be small. The difficulty is even more difficult, not only the processing of the groove is difficult; because there are processing errors in the processing of the groove, the adaptability between the groove and the sealing ring is poor, resulting in the failure of the sealing ring to be installed, which leads to the inability to assemble the entire butt joint. Waste of installation time and processing raw materials, increase the production cost and assembly cost of the butt joint, resulting in low processing efficiency; or the sealing ring can move in the groove, which leads to the movement of the sealing ring in the groove during installation or use, During long-term use, the phenomenon of movement will be aggravated, thereby reducing the sealing performance of the butt joint, causing the fluid (ie gas or liquid) in the joint to leak, seriously affecting the service life and work efficiency of the butt joint.
因此,本申请致力于研究一种易加工的分体式对接接头及其公接头和母接头。Therefore, the present application is dedicated to researching an easy-to-process split butt joint and its male and female joints.
发明内容Contents of the invention
本实用新型的目的是提供一种分体式对接接头及其公接头和母接头,具有加工方便,成品率高,组装方便,密封性能好,使用寿命长,实用性强,适用范围广,具有良好的市场前景。The purpose of this utility model is to provide a split-type butt joint and its male joint and female joint, which have the advantages of convenient processing, high yield, convenient assembly, good sealing performance, long service life, strong practicability, wide application range, and good performance. market prospects.
本实用新型提供的技术方案如下:The technical scheme provided by the utility model is as follows:
一种分体式公接头,包括:A split male connector comprising:
公阀体,所述公阀体沿轴向开设有第一流体通道;A male valve body, the male valve body is provided with a first fluid channel along the axial direction;
活塞,所述活塞滑动设于所述公阀体的第一流体通道内;a piston, the piston is slidably arranged in the first fluid channel of the male valve body;
公阀芯体,所述公阀芯体套设于所述活塞;A male valve core body, the male valve core body is sleeved on the piston;
所述公阀芯体在其与所述活塞接触的位置开有用于容置第一密封件和配套公阀芯的第一沟槽。A first groove for accommodating a first sealing member and a matching male valve core is formed on the position where the male valve core body contacts the piston.
本技术方案中,创造性的将分体式公接头中的阀芯进行分体式设计和加工(分为阀芯体和配套阀芯),且阀芯体上用于放置密封件的沟槽与放置配套阀芯的沟槽一体化设置(即用于密封件和配套阀芯的为同一沟槽),这样加大了沟槽在阀芯体上的加工尺寸,使得沟槽更易于加工,且沟槽可一次性加工成型,非常简单,且易于操作,提高了产品的生产效率;且加工过程中因为沟槽尺寸大,加工完成且退刀时,不易出现加工毛刺或刺边,进而避免了密封件的无法安装或被割裂的现象。由于沟槽尺寸加大,密封件与沟槽的适配性大大提高,大大降低了密封件的安装难度。且由于配套阀芯抵设于密封件的一侧,使得密封件在沟槽内的位置固定,不易移动,从而保证了分体式公接头的气密性,进而延长了分体式公接头的使用寿命,节约了分体式公接头的加工成本、使用成本和维护成本。本实用新型的产品实用性强,实用范围广,具有良好的市场前景。由于本分体式公接头是通过各个部件组合形成的,因此,当分体式公接头的某一部件损坏时,可通过更换、维修该损坏的部件即可,而无需整体替换,大大节约了本分体式公接头的生产成本、使用成本、维护成本,符合我国优良的勤俭节约的传统美德。In this technical solution, the spool in the split-type male joint is creatively designed and processed in a split type (divided into a spool body and a matching spool), and the groove on the spool body for placing the seal is matched with the placement The groove of the valve core is integrated (that is, the same groove is used for the seal and the matching valve core), which increases the processing size of the groove on the valve core body, making the groove easier to process, and the groove It can be processed and formed at one time, which is very simple and easy to operate, which improves the production efficiency of the product; and because the groove size is large during the processing, when the processing is completed and the knife is withdrawn, it is not easy to appear processing burrs or burrs, thus avoiding the sealing parts The phenomenon that it cannot be installed or is split. Due to the increased size of the groove, the compatibility between the seal and the groove is greatly improved, and the difficulty of installing the seal is greatly reduced. And because the matching valve core is set on one side of the seal, the position of the seal in the groove is fixed and it is not easy to move, thus ensuring the airtightness of the split male connector and prolonging the service life of the split male connector , which saves the processing cost, use cost and maintenance cost of the split male connector. The product of the utility model has strong practicability, wide application range and good market prospect. Since the split-type male joint is formed by combining various parts, when a part of the split-type male joint is damaged, the damaged part can be replaced and repaired without the need for overall replacement, which greatly saves the cost of the split-type male joint. The production cost, use cost, and maintenance cost of the male joint are in line with my country's excellent traditional virtues of diligence and thrift.
进一步优选地,所述第一沟槽包括第一子沟槽和第二子沟槽;所述第一子沟槽的底面与所述公阀芯体的轴线之间的距离不小于所述第二子沟槽的底面与所述公阀芯体的轴线之间的距离。Further preferably, the first groove includes a first sub-groove and a second sub-groove; the distance between the bottom surface of the first sub-groove and the axis of the male valve core is not less than the first sub-groove. The distance between the bottom surface of the second sub-groove and the axis of the male valve core.
本技术方案中,通过将第一沟槽的底面设置成阶梯状的底面,使得第一密封件和配套公阀芯可分别设置在的子沟槽内,且第一沟槽的大小可根据第一密封件和配套公阀芯的尺寸进行设计和加工,由于上述两者的尺寸不一样,因此子沟槽的大小也会对应不一样,这样在装配分体式公接头时,易于辨别两者的安装位置,不会出现装配失误的现象,从而提高工作效率和产品的合格率。In this technical solution, by setting the bottom surface of the first groove as a stepped bottom surface, the first sealing member and the matching male valve core can be respectively arranged in the sub-grooves, and the size of the first groove can be adjusted according to the first groove. 1. Design and process the size of the seal and the matching male valve core. Since the sizes of the above two are different, the size of the sub-groove will also be different. In this way, it is easy to distinguish between the two when assembling the split male connector. In the installation position, there will be no assembly errors, thereby improving work efficiency and product qualification rate.
进一步优选地,所述第一子沟槽远离所述第一流体通道设置,其用于容置所述第一密封件;所述第二子沟槽用于容置所述配套公阀芯;所述配套公阀芯抵设于所述第一密封件靠近所述第一流体通道的一侧。Further preferably, the first sub-groove is set away from the first fluid passage, and is used to accommodate the first sealing member; the second sub-groove is used to accommodate the matching male valve core; The mating male valve core is arranged against a side of the first sealing member close to the first fluid passage.
本技术方案中,通过配套公阀芯将第一密封件抵设在远离第一流体通道的一侧,由于配套公阀芯为硬质材质,因此第一密封件被第一子沟槽的侧壁和配套公阀芯这两个较硬材质的部件夹设在固定的空间内,使得第一密封件被限制在预设空间内而不得移动,因此,随着分体式公接头使用时间的延长,第一密封件也不会出现移动的现象,从而保证了分体式公接头长时间的密封性能,延长了分体式公接头的使用时效。In this technical solution, the first sealing member is arranged on the side away from the first fluid channel through the matching male valve core. Since the matching male valve core is made of hard material, the first sealing member is pressed by the side of the first sub-groove. The wall and the matching male spool, which are two relatively hard parts, are sandwiched in a fixed space, so that the first seal is restricted in the preset space and cannot move. Therefore, with the extension of the split male joint , the first seal will not move, thereby ensuring the long-term sealing performance of the split male connector and prolonging the service life of the split male connector.
进一步优选地,所述配套公阀芯远离所述第一密封件的一侧设有第一阻挡件;或,所述配套公阀芯远离所述第一密封件的一侧设有第一阻挡件;所述公阀芯体开有用于容置所述第一阻挡件的第二沟槽;或,所述公阀芯体和所述配套公阀芯均沿垂直于所述公阀体轴线方向开有同轴的第一通孔;所述第一通孔用于放置第一固定件;和/或,所述公阀芯体靠近所述活塞一侧为第一圆台结构,其底面远离所述第一流体通道设置;所述活塞靠近所述公阀芯体一侧的内壁与所述第一圆台结构相适配。Further preferably, a first blocking member is provided on the side of the matching male valve core away from the first sealing member; or, a first blocking member is provided on the side of the matching male valve core away from the first sealing member parts; the male valve core body is provided with a second groove for accommodating the first blocking member; or, the male valve core body and the matching male valve core are all along the axis perpendicular to the male valve body axis There is a coaxial first through hole in the direction; the first through hole is used to place the first fixing piece; and/or, the side of the male valve core close to the piston is a first circular platform structure, and its bottom surface is away from The first fluid channel is provided; the inner wall of the piston close to the male valve core is adapted to the first circular frustum structure.
本技术方案中,阻挡件的设置可以防止配套公阀芯和第一密封件在使用过程中出现滑移的现象。且阻挡件的设置方式以及阻挡件的固定方式多样,可根据实际使用需要来设置阻挡件的位置以及固定方式,以适用不同的工况,提高分体式公接头的适用范围和实用性。In the technical solution, the arrangement of the blocking member can prevent the matching male valve core and the first sealing member from slipping during use. Moreover, there are various ways to set up and fix the stopper, and the position and fixation of the stopper can be set according to actual needs, so as to be suitable for different working conditions and improve the applicable range and practicability of the split male connector.
本技术方案中,公阀芯体为圆台状结构,使得分体式公接头的配套公阀芯和活塞为锥面接触式连接;从而增大了配套公阀芯和活塞之间的密封面积,且分体式公接头的张紧方向为单向,进而大大了增强了分体式公接头的密封性能。In this technical solution, the male valve core body is a conical structure, so that the matching male valve core and the piston of the split type male joint are connected by conical surface contact; thereby increasing the sealing area between the matching male valve core and the piston, and The tensioning direction of the split male joint is unidirectional, which greatly enhances the sealing performance of the split male joint.
本实用新型还提供了一种分体式母接头,其包括:The utility model also provides a split type female joint, which includes:
母阀体,所述母阀体沿轴向开设有第二流体通道;A female valve body, the female valve body is provided with a second fluid channel along the axial direction;
母阀芯体,所述母阀芯体设于所述母阀体的第二流体通道内;A mother valve body, said mother valve body is arranged in the second fluid channel of said mother valve body;
所述母阀芯体在其与所述母阀体接触的位置开有用于容置第二密封件和配套母阀芯的第三沟槽。The female valve core body has a third groove for accommodating the second sealing member and the matching female valve core at the position where it contacts the female valve body.
本技术方案中,创造性的将分体式母接头中的阀芯进行分体式设计和加工(分为阀芯体和配套阀芯),且阀芯体上用于放置密封件的沟槽与放置配套阀芯的沟槽一体化设置(即用于密封件和配套阀芯的为同一沟槽),这样加大了沟槽在阀芯体上的加工尺寸,使得沟槽更易于加工,且沟槽可一次性加工成型,非常简单,且易于操作,提高了产品的生产效率;且加工过程中因为沟槽尺寸大,加工完成且退刀时,不易出现加工毛刺或刺边,进而避免了密封件的无法安装或被割裂的现象。由于沟槽尺寸加大,密封件与沟槽的适配性大大提高,大大降低了密封件的安装难度。且由于配套阀芯抵设于密封件的一侧,使得密封件在沟槽内的位置固定,不易移动,从而保证了分体式母接头的气密性,进而延长了分体式母接头的使用寿命,节约了分体式母接头的加工成本、使用成本和维护成本。本实用新型的产品实用性强,实用范围广,具有良好的市场前景。由于本分体式母接头是通过各个部件组合形成,每个部件可单独加工和生产,因此,当分体式母接头的某一部件损坏时,可通过更换、维修该损坏的部件即可,而无需整体替换,大大节约了本分体式母接头的生产成本、使用成本、维护成本,符合我国优良的勤俭节约的传统美德。In this technical solution, the spool in the split female joint is creatively designed and processed in a split type (divided into a spool body and a matching spool), and the groove on the spool body for placing the seal is matched with the placement The groove of the valve core is integrated (that is, the same groove is used for the seal and the matching valve core), which increases the processing size of the groove on the valve core body, making the groove easier to process, and the groove It can be processed and formed at one time, which is very simple and easy to operate, which improves the production efficiency of the product; and because the groove size is large during the processing, when the processing is completed and the knife is withdrawn, it is not easy to appear processing burrs or burrs, thus avoiding the sealing parts The phenomenon that it cannot be installed or is split. Due to the increased size of the groove, the compatibility between the seal and the groove is greatly improved, and the difficulty of installing the seal is greatly reduced. And because the supporting valve core is set on one side of the seal, the position of the seal in the groove is fixed and it is not easy to move, thus ensuring the airtightness of the split female connector and prolonging the service life of the split female connector , which saves the processing cost, use cost and maintenance cost of the split female connector. The product of the utility model has strong practicability, wide application range and good market prospect. Since the split female connector is formed by combining various parts, each part can be processed and produced separately. Therefore, when a part of the split female connector is damaged, the damaged part can be replaced and repaired without the need for a whole Replacement greatly saves the production cost, use cost and maintenance cost of the split female connector, which is in line with my country's excellent traditional virtues of diligence and thrift.
进一步优选地,所述第三沟槽包括第三子沟槽和第四子沟槽;所述第三子沟槽的底面与所述母阀芯体的轴线之间的距离不小于所述第四子沟槽的底面与所述母阀芯体的轴线之间的距离。Further preferably, the third groove includes a third sub-groove and a fourth sub-groove; the distance between the bottom surface of the third sub-groove and the axis of the female valve core body is not less than that of the first sub-groove. The distance between the bottom surface of the four sub-grooves and the axis of the main valve core body.
本技术方案中,通过将第三沟槽的底面设置成阶梯状的底面,使得第二密封件和配套母阀芯可分别设置在的子沟槽内,且第三沟槽的大小可根据第二密封件和配套母阀芯的尺寸进行设计和加工,由于上述两者的尺寸不一样,因此子沟槽的大小也会对应不一样,这样在装配分体式母接头时,易于辨别两者的安装位置,不会出现装配失误的现象,从而提高工作效率和产品的合格率。In this technical solution, by setting the bottom surface of the third groove as a stepped bottom surface, the second seal and the matching female valve core can be respectively arranged in the sub-grooves, and the size of the third groove can be adjusted according to the first The size of the seal and the supporting female valve core are designed and processed. Since the sizes of the above two are different, the size of the sub-groove will also be different. In this way, it is easy to distinguish between the two when assembling the split female connector. In the installation position, there will be no assembly errors, thereby improving work efficiency and product qualification rate.
进一步优选地,所述分体式母接头包括第一端和用于对接的第二端;所述第三子沟槽靠近所述第二端的端面设置,其用于容置所述第二密封件;所述第四子沟槽用于容置所述配套母阀芯。Further preferably, the split female connector includes a first end and a second end for docking; the third sub-groove is provided close to the end surface of the second end, and is used for accommodating the second sealing element ; The fourth sub-groove is used to accommodate the matching female valve core.
本技术方案中,由于配套母阀芯为硬质材质,因此第二密封件被第三子沟槽的侧壁和配套母阀芯这两个较硬材质的部件夹设在固定的空间内,使得第二密封件被限制在预设空间内而不得移动,因此,随着分体式母接头使用时间的延长,第二密封件也不会出现移动的现象,从而保证了分体式母接头长时间的密封性能,延长了分体式母接头的使用时效。In this technical solution, since the supporting female spool is made of hard material, the second sealing member is sandwiched in a fixed space by the side wall of the third sub-groove and the supporting female spool, which are two relatively hard materials. The second seal is restricted in the preset space and cannot move. Therefore, with the extension of the use time of the split female connector, the second seal will not move, thus ensuring the long-term maintenance of the split female connector. The excellent sealing performance prolongs the service life of the split female connector.
进一步优选地,所述配套母阀芯远离所述第二密封件的一侧设有第二阻挡件;或,所述配套母阀芯远离所述第二密封件的一侧设有第二阻挡件;所述母阀芯体开有用于容置所述第二阻挡件的第四沟槽;或,所述母阀芯体和所述配套母阀芯均沿垂直于所述母阀体轴线方向开有同轴的第二通孔;所述第二通孔用于放置第二固定件;和/或,所述母阀芯体与所述母阀体接触处为第二圆台结构,其底面远离所述第二流体通道设置;所述母阀体靠近所述母阀芯体一侧的内壁与所述第二圆台结构相适配。Further preferably, a second blocking member is provided on the side of the supporting female valve core away from the second sealing member; or, a second blocking member is provided on the side of the supporting female valve core away from the second sealing member parts; the female valve core body is provided with a fourth groove for accommodating the second blocking member; or, the female valve core body and the supporting female valve core are both along the axis perpendicular to the female valve body axis There is a coaxial second through hole in the direction; the second through hole is used to place the second fixing piece; and/or, the contact between the female valve core body and the female valve body is a second circular truncated structure, which The bottom surface is set away from the second fluid channel; the inner wall of the female valve body close to the female valve core body is adapted to the second circular frustum structure.
本技术方案中,阻挡件的设置可以防止配套母阀芯和第二密封件在使用过程中出现滑移的现象。且阻挡件的设置方式以及阻挡件的固定方式多样,可根据实际使用需要来设置阻挡件的位置以及固定方式,以适用不同的工况,提高分体式母接头的适用范围和实用性。In the technical solution, the arrangement of the blocking member can prevent the matching female valve core and the second sealing member from slipping during use. Moreover, there are various ways to set up and fix the stopper, and the position and fixation of the stopper can be set according to actual needs, so as to be suitable for different working conditions and improve the scope of application and practicability of the split female connector.
本技术方案中,母阀芯体为圆台状结构,使得分体式母接头的配套母阀芯和母阀体之间为锥面接触式连接;从而增大了配套公阀芯和母阀体之间的密封面积,且分体式母接头的张紧方向为单向,进而大大了增强了分体式母接头的密封性能。In this technical solution, the female valve core body is a conical structure, so that the matching female valve core of the split female joint and the female valve body are connected by conical surface contact; thus increasing the distance between the matching male valve core and the female valve body. The sealing area between them, and the tensioning direction of the split female joint is unidirectional, which greatly enhances the sealing performance of the split female joint.
本实用新型还提供了一种分体式对接接头,其包括:The utility model also provides a split type butt joint, which includes:
上述任意所述的分体式公接头;Any of the split male connectors described above;
上述任意所述的分体式母接头;Any of the split female connectors described above;
所述分体式公接头与所述分体式母接头相适配;The split male connector is compatible with the split female connector;
所述分体式公接头的公阀体的第一流体通道与所述分体式母接头的母阀体的第二流体通道相对设置;The first fluid channel of the male valve body of the split type male joint is opposite to the second fluid channel of the female valve body of the split type female joint;
所述分体式公接头的公阀芯体与所述分体式母接头的母阀芯体正对设置。The male valve core body of the split type male joint is arranged opposite to the female valve core body of the split type female joint.
本技术方案中,基于上述分体式公接头和分体式母接头加工方便,成品率高,组装方便,密封性能好,使用寿命长,实用性强,适用范围广,具有良好的市场前景,因此,由上述分体式公接头和分体式母接头组装而成的本分体式对接接头同样具有上述优点。且由于本分体式对接接头的分体式公接头和分体式母接头是单独存在、且分体式公接头和分体式母接头的各部分是组装而成,每个部件可单独加工和生产,因此在本本分体式对接接头的某一部件或某一个分体式接头损坏时,可通过更换、维修该损坏的部件即可,而无需整体替换,大大节约了本分体式对接接头的生产成本、使用成本、维护成本,符合我国优良的勤俭节约的传统美德。In this technical solution, based on the above-mentioned split male connector and split female connector, it is easy to process, high yield, convenient assembly, good sealing performance, long service life, strong practicability, wide application range, and good market prospects. Therefore, The split-type butt joint assembled from the above-mentioned split-type male joint and split-type female joint also has the above-mentioned advantages. And because the split-type male joint and the split-type female joint of the split-type butt joint exist separately, and each part of the split-type male joint and the split-type female joint is assembled, each part can be processed and produced separately, so in When a certain part of the split butt joint or a certain split joint is damaged, the damaged part can be replaced and repaired without the need for overall replacement, which greatly saves the production cost, use cost, and cost of the split butt joint. The maintenance cost is in line with my country's excellent traditional virtues of diligence and thrift.
进一步优选地,所述公阀体的第一流体通道内的活塞与所述母阀体正对设置,且所述活塞靠近所述分体式母接头一侧的端面上设有用于容置第三密封件的第五沟槽;和/或,所述公阀体的第一流体通道内的活塞在其与所述公阀体接触的位置设有若干个用于容置第四密封件的第六沟槽。Further preferably, the piston in the first fluid channel of the male valve body is arranged opposite to the female valve body, and the end surface of the piston close to the side of the split female connector is provided with a third The fifth groove of the seal; and/or, the piston in the first fluid passage of the male valve body is provided with several first grooves for accommodating the fourth seal at the position where it contacts the male valve body. Six grooves.
本技术方案中,公接头通过设置多个用于容置密封件的沟槽,且沟槽的位置均设置在不同部件之间的连接接触面上,从而保证了整个接头的气密性能,以及各部件组装后的紧固性、牢固性以及密封性,进而保证了公接头不会流体出现泄露的现象,进而保证了本分体式对接接头无论是处于对接状态还是处于未对接状态时的良好气密性。In this technical solution, the male joint is provided with a plurality of grooves for accommodating the seal, and the positions of the grooves are all arranged on the connection contact surfaces between different components, thereby ensuring the airtight performance of the entire joint, and The tightness, firmness and sealing performance of each component after assembly ensures that the male joint will not leak fluid, and thus ensures that the split butt joint is in a docked state or in an undocked state. Good air Tightness.
本实用新型提供的一种分体式对接接头及其公接头和母接头,能够带来以下至少一种有益效果:The utility model provides a split type butt joint and its male joint and female joint, which can bring at least one of the following beneficial effects:
1、本发明中,创造性的将分体式公接头和分体式母接头中的阀芯进行分体式设计和加工(分为阀芯体和配套阀芯),且阀芯体上用于放置密封件的沟槽与放置配套阀芯的沟槽一体化设置(即用于密封件和配套阀芯的为同一沟槽),这样加大了沟槽在阀芯体上的加工尺寸,使得沟槽更易于加工,且沟槽可一次性加工成型,非常简单,且易于操作,提高了产品的生产效率;且加工过程中因为沟槽尺寸大,加工完成且退刀时,不易出现加工毛刺或刺边,进而避免了密封件的无法安装或被割裂的现象。由于沟槽尺寸加大,密封件与沟槽的适配性大大提高,大大降低了密封件的安装难度。且由于配套阀芯抵设于密封件的一侧,使得密封件在沟槽内的位置固定,不易移动,从而保证了分体式公接头和分体式母接头的气密性,进而延长了分体式公接头和分体式母接头的使用寿命,节约了对接接头、分体式公接头和分体式母接头的加工成本、使用成本和维护成本。本发明的产品实用性强,实用范围广,具有良好的市场前景。1. In the present invention, the valve core in the split male joint and the split female joint is creatively designed and processed in a split type (divided into a valve core body and a matching valve core), and the valve core body is used to place seals The groove of the groove and the groove for placing the matching valve core are integrated (that is, the same groove is used for the seal and the matching valve core), which increases the processing size of the groove on the valve core body and makes the groove more compact. It is easy to process, and the groove can be processed and formed at one time, which is very simple and easy to operate, which improves the production efficiency of the product; and because of the large size of the groove during processing, it is not easy to appear processing burrs or burrs when the tool is retracted after processing , thereby avoiding the phenomenon that the seal cannot be installed or is cut. Due to the increased size of the groove, the compatibility between the seal and the groove is greatly improved, and the difficulty of installing the seal is greatly reduced. And because the supporting valve core is set on one side of the seal, the position of the seal in the groove is fixed and it is not easy to move, thus ensuring the airtightness of the split male joint and the split female joint, thereby prolonging the split type. The service life of the male joint and the split female joint saves the processing cost, use cost and maintenance cost of the butt joint, the split male joint and the split female joint. The product of the invention has strong practicability, wide application range and good market prospect.
2、本发明中,分体式公接头和分体式母接头的阀芯体均为圆台状结构,使得分体式公接头的配套公阀芯和活塞为锥面接触式连接,分体式母接头的配套母阀芯与母阀体为锥面接触式连接;从而增大了阀芯的密封面积,且分体式公接头和分体式母接头的阀芯的张紧方向均为单向,进而大大的增强了对接接头、分体式公接头和分体式母接头的密封性能。2. In the present invention, the spool bodies of the split-type male joint and the split-type female joint are both conical structures, so that the matching male valve core and piston of the split-type male joint are connected by conical surface contact, and the matching of the split-type female joint The female valve core and the female valve body are connected by conical surface contact; thus the sealing area of the valve core is increased, and the tensioning direction of the valve core of the split male joint and the split female joint is unidirectional, which greatly enhances the The sealing performance of butt joints, split male joints and split female joints is guaranteed.
3、本发明中,分体式公接头和分体式母接头的密封件的固定方式多种多样,可根据实际需要进行设置,实用性强,适用范围广。3. In the present invention, the fixing methods of the seals of the split-type male joint and the split-type female joint are various, and can be set according to actual needs, with strong practicability and wide application range.
4、本实用新型中,分体式公接头通过设置多个用于容置密封件的沟槽,且沟槽的位置均设置在不同部件之间的连接接触面上,从而保证了整个接头的气密性能,以及各部件组装后的紧固性、牢固性以及密封性,进而保证了公接头不会流体出现泄露的现象,进而保证了本分体式对接接头无论是处于对接状态还是处于未对接状态时的良好气密性。4. In the utility model, the split-type male joint is provided with a plurality of grooves for accommodating the seals, and the positions of the grooves are all set on the connecting contact surfaces between different parts, thereby ensuring the air tightness of the entire joint. The tightness, as well as the tightness, firmness and sealing performance of each component after assembly, thereby ensuring that the male joint will not leak fluid, and thus ensuring that the split butt joint is in the docking state or in the undocking state good airtightness.
附图说明Description of drawings
下面将以明确易懂的方式,结合附图说明优选实施方式,对分体式对接接头及其公接头和母接头的上述特性、技术特征、优点及其实现方式予以进一步说明。In the following, preferred embodiments will be described in a clear and understandable manner with reference to the accompanying drawings, and the above-mentioned characteristics, technical features, advantages and implementation methods of the split butt joint and its male and female joints will be further described.
图1是本发明分体式对接接头处于未对接状态时的剖面结构示意图;Fig. 1 is a schematic cross-sectional structure diagram of the split butt joint of the present invention when it is in an undocked state;
图2是本发明分体式对接接头处于对接状态时的剖面结构示意图。Fig. 2 is a schematic cross-sectional structure diagram of the split butt joint of the present invention in a butt joint state.
附图标号说明:Explanation of reference numbers:
1.分体式公接头,11.公阀体,111.第一流体通道,12.公阀芯体,121.第一沟槽,13.第一密封件,14.配套公阀芯,15.第一阻挡件,16.活塞,161.活塞密封面,17.第一压簧,18.第一安装板,19.第三密封件,2.分体式母接头,21.母阀体,211.母阀体密封面,212.第二流体通道,213.母阀体端面,22.母阀芯体,23.第二密封件,24.配套母阀芯,241.第三沟槽,25.第二固定件,26.第二压簧,27.阀座,271.滑动孔,28.挡圈,29.第二安装板。1. Split type male joint, 11. Male valve body, 111. First fluid channel, 12. Male valve core body, 121. First groove, 13. First seal, 14. Matching male valve core, 15. First stopper, 16. Piston, 161. Piston sealing surface, 17. First compression spring, 18. First mounting plate, 19. Third seal, 2. Split female connector, 21. Female valve body, 211 .Female valve body sealing surface, 212. Second fluid channel, 213. Female valve body end face, 22. Female valve core body, 23. Second seal, 24. Matching female valve core, 241. Third groove, 25 . The second fixed piece, 26. The second compression spring, 27. The valve seat, 271. The sliding hole, 28. The retaining ring, 29. The second mounting plate.
具体实施方式detailed description
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对照附图说明本实用新型的具体实施方式。显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图,并获得其他的实施方式。In order to more clearly illustrate the embodiment of the utility model or the technical solutions in the prior art, the specific implementation of the utility model will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings in the following description are only some embodiments of the present utility model, and those skilled in the art can also obtain other accompanying drawings according to these drawings without creative work, and Get other implementations.
为使图面简洁,各图中的只示意性地表示出了与本实用新型相关的部分,它们并不代表其作为产品的实际结构。另外,以使图面简洁便于理解,在有些图中具有相同结构或功能的部件,仅示意性地绘示了其中的一个,或仅标出了其中的一个。在本文中,“一个”不仅表示“仅此一个”,也可以表示“多于一个”的情形。在本文中,上、下、左、右、前和后的描述是针对所描述的附图而言的,并不完全代表实际情况。In order to make the drawings concise, the parts related to the utility model are only schematically shown in each drawing, and they do not represent the actual structure of the product. In addition, to make the drawings concise and easy to understand, in some drawings, only one of the components having the same structure or function is schematically shown, or only one of them is marked. Herein, "a" not only means "only one", but also means "more than one". In this article, the descriptions of up, down, left, right, front and back are for the drawings described and do not fully represent the actual situation.
在实施例一中,如图1和2所示,一种分体式公接头,包括:公阀体11,公阀体11沿轴向开设有第一流体通道111;活塞16,活塞16滑动设于公阀体11的第一流体通道111内;公阀芯体12,公阀芯体12套设于活塞16;公阀芯体12在其与活塞16接触的位置开有用于容置第一密封件13和配套公阀芯14的第一沟槽121。本分体式公接头1主要由公阀体11、活塞16、公阀芯体12以及设置在其上的第一密封件13和配套公阀芯14组成,上述各个部件均可根据实际需要的尺寸单独进行设计和加工,然后进行组装,单独加工各个部件的步骤较少且易于加工,更优的,由于第一密封件13和配套公阀芯14共同设置在第一沟槽121内,使得第一沟槽121的尺寸变大,使得沟槽更易于加工,且沟槽可一次性加工成型,非常简单,且易于操作,提高了产品的生产效率;且加工过程中因为沟槽尺寸大,加工完成且退刀时,不易出现加工毛刺或刺边,进而避免了密封件的无法安装或被割裂的现象。由于沟槽尺寸加大,密封件与沟槽的适配性大大提高,大大降低了密封件的安装难度。且由于配套阀芯抵设于密封件的一侧,使得密封件在沟槽内的位置固定,不易移动,从而保证了分体式公接头1的气密性,进而延长了分体式公接头1的使用寿命,节约了分体式公接头1的加工成本、使用成本和维护成本。本发明的产品实用性强,实用范围广,具有良好的市场前景。由于本分体式公接头1是通过各个部件组合形成的,因此,当分体式公接头1的某一部件损坏时,可通过更换、维修该损坏的部件即可,而无需整体替换,大大节约了本分体式公接头1的生产成本、使用成本、维护成本,符合我国优良的勤俭节约的传统美德。In Embodiment 1, as shown in Figures 1 and 2, a split-type male joint includes: a male valve body 11, the male valve body 11 is provided with a first fluid passage 111 along the axial direction; In the first fluid channel 111 of the male valve body 11; the male valve core body 12, the male valve core body 12 is sleeved on the piston 16; The sealing member 13 and the first groove 121 of the matching male valve core 14 . The split type male joint 1 is mainly composed of a male valve body 11, a piston 16, a male valve core body 12, a first sealing member 13 and a supporting male valve core 14 arranged on it, and each of the above components can be adjusted according to the actual size Designing and processing separately, and then assembling, the steps of separately processing each part are less and easy to process, and more preferably, because the first sealing member 13 and the matching male valve core 14 are jointly arranged in the first groove 121, so that the second The size of a groove 121 becomes larger, which makes the groove easier to process, and the groove can be processed and formed at one time, which is very simple and easy to operate, which improves the production efficiency of the product; and because the groove size is large during processing, the processing When the tool is completed and withdrawn, it is not easy to have processing burrs or burrs, thereby avoiding the phenomenon that the seal cannot be installed or is cut. Due to the increased size of the groove, the compatibility between the seal and the groove is greatly improved, and the difficulty of installing the seal is greatly reduced. And because the supporting valve core is set against one side of the seal, the position of the seal in the groove is fixed and not easy to move, thereby ensuring the airtightness of the split male connector 1 and extending the life of the split male connector 1. The service life saves the processing cost, use cost and maintenance cost of the split male connector 1. The product of the invention has strong practicability, wide application range and good market prospect. Since the split-type male connector 1 is formed by combining various parts, when a certain part of the split-type male connector 1 is damaged, the damaged part can be replaced and repaired instead of the whole replacement, which greatly saves costs. The production cost, use cost and maintenance cost of the split-type male connector 1 are in line with the excellent traditional virtues of diligence and thrift in our country.
在实施例二中,如图1和2所示,在实施例一的基础上,第一沟槽121包括第一子沟槽(图中未标示)和第二子沟槽(图中未标示);第一子沟槽的底面与公阀芯体12的轴线之间的距离不小于第二子沟槽的底面与公阀芯体12的轴线之间的距离。且第一子沟槽远离第一流体通道111设置,其用于容置第一密封件13;第二子沟槽用于容置配套公阀芯14;配套公阀芯14抵设于第一密封件13靠近第一流体通道111的一侧(即远离分体式母接头2的一侧)。本实施例中,通过配套公阀芯14将第一密封件13抵设在远离第一流体通道111的一侧,由于配套公阀芯14为硬质材质,因此弹性材质第一密封件13被第一子沟槽的侧壁和配套公阀芯14这两个较硬材质的部件夹设在固定的空间内,使得第一密封件13被限制在预设空间内而不得移动,因此,随着分体式公接头1使用时间的延长,第一密封件13也不会出现移动的现象,从而保证了分体式公接头1长时间的密封性能,延长了分体式公接头1的使用时效。更优的是,用于容置第一密封件13的第一子沟槽的底面和用于容置配套公阀芯14的第二子沟槽的底面为阶梯状,即第一子沟槽的底面与公阀芯体12的轴线之间的距离大于第二子沟槽的底面与公阀芯体12的轴线之间的距离,这样配套公阀芯14在安装时,无法越过两个底面之间形成的肩部(图中未标示),就不会出现在安装配套公阀芯14时出现配套公阀芯14挤压第一密封件13而导致第一密封件13变形而降低其与活塞16的活塞密封面161的适配性,受挤压的第一密封件13的径向尺寸变大而导致配套公阀芯14的密封面无法与活塞密封面161紧密贴合,进而可能导致分体式公接头1组装失败,且即使组装成功,本产品的密封性能仅仅只能依靠第一密封件13来实现,而第一密封件13是易耗产品,耐磨性能差且易变形,使用寿命短,进而影响本产品的使用寿命。进一步优选地,第一密封件13与第一子沟槽适当过盈配合,这样第一密封件13还可以缓冲配套公阀芯14安装或使用过程中与公阀芯体12之间的硬性接触,降低配套公阀芯14与公阀芯体12之间的机械磨损,进而延长其使用寿命,还避免机械碎屑进入本产品的第一流体通道111内流动的流体内,污染流体而带来的不良后果。In the second embodiment, as shown in Figures 1 and 2, on the basis of the first embodiment, the first groove 121 includes a first sub-groove (not marked in the figure) and a second sub-groove (not marked in the figure). ); the distance between the bottom surface of the first sub-groove and the axis of the male valve core body 12 is not less than the distance between the bottom surface of the second sub-groove and the axis of the male valve core body 12 . And the first sub-groove is set away from the first fluid channel 111, which is used to accommodate the first sealing member 13; the second sub-groove is used to accommodate the matching male valve core 14; the matching male valve core 14 is arranged on the first The side of the seal 13 close to the first fluid channel 111 (ie the side away from the split female connector 2 ). In this embodiment, the first sealing member 13 is arranged on the side away from the first fluid passage 111 through the matching male valve core 14. Since the matching male valve core 14 is made of hard material, the first sealing member 13 made of elastic material is The side wall of the first sub-groove and the matching male spool 14 are sandwiched in a fixed space by the two relatively hard parts, so that the first sealing member 13 is restricted in the preset space and cannot move. As the use time of the split male connector 1 is extended, the first sealing member 13 will not move, thereby ensuring the long-term sealing performance of the split male connector 1 and prolonging the service life of the split male connector 1 . More preferably, the bottom surface of the first sub-groove for accommodating the first seal 13 and the bottom surface of the second sub-groove for accommodating the matching male valve core 14 are stepped, that is, the first sub-groove The distance between the bottom surface of the groove and the axis of the male valve core body 12 is greater than the distance between the bottom surface of the second sub-groove and the axis of the male valve core body 12, so that the matching male valve core 14 cannot cross the two bottom surfaces when installed. The shoulders (not shown in the figure) formed between them will not appear when the matching male valve core 14 is installed, and the matching male valve core 14 will squeeze the first sealing member 13 and cause the deformation of the first sealing member 13 and reduce its compatibility with the first sealing member 13. The adaptability of the piston sealing surface 161 of the piston 16, the radial dimension of the extruded first sealing member 13 becomes larger, so that the sealing surface of the matching male valve core 14 cannot be closely attached to the piston sealing surface 161, which may cause The assembly of the split type male joint 1 fails, and even if the assembly is successful, the sealing performance of this product can only be realized by the first seal 13, and the first seal 13 is a consumable product with poor wear resistance and easy deformation. The service life is short, which in turn affects the service life of this product. Further preferably, the first sealing member 13 is appropriately interference-fitted with the first sub-groove, so that the first sealing member 13 can also buffer the hard contact between the matching male valve core 14 and the male valve core body 12 during installation or use. , reduce the mechanical wear between the matching male valve core 14 and the male valve core body 12, thereby prolonging its service life, and avoiding mechanical debris entering the fluid flowing in the first fluid passage 111 of the product, contaminating the fluid and causing adverse consequences.
在实施例三中,如图1和2所示,在实施例一或二的基础上,配套公阀芯14远离第一密封件13的一侧设有第一阻挡件15;且公阀芯体12上开有用于容置第一阻挡件15的第二沟槽;且第一阻挡件15优选为钢丝圈。在本产品对接过程或退出对接过程时,第一阻挡件15可以有效的阻止公阀芯体12和第一密封件13在与活塞16发生滑动摩擦时因摩擦力而朝向右侧滑移的现象,进而保证了公阀芯体12和第一密封件13在第一沟槽121内的稳定性和牢固性,从而进一步保证了本产品的良好密封性能和使用时效。当然,公阀芯体12和配套公阀芯14均沿垂直于公阀体11轴线方向开有同轴的第一通孔;第一通孔用于放置第一固定件(图中未标示,优选为销轴);通过第一固定件同时贯穿公阀芯体12和配套公阀芯14上的第一通孔,从而实现将配套公阀芯14固设在公阀芯体12上,同时实现阻止公阀芯体12和第一密封件13在与活塞16发生滑动摩擦时因摩擦力而朝向右侧滑移。In Embodiment 3, as shown in Figures 1 and 2, on the basis of Embodiment 1 or 2, the side of the supporting male valve core 14 away from the first sealing member 13 is provided with a first stopper 15; and the male valve core The body 12 is provided with a second groove for accommodating the first stopper 15; and the first stopper 15 is preferably a steel traveler. When the product is docked or withdrawn from the docking process, the first stopper 15 can effectively prevent the phenomenon that the male valve core 12 and the first seal 13 slide towards the right due to friction when sliding friction with the piston 16 , thereby ensuring the stability and firmness of the male valve core body 12 and the first sealing member 13 in the first groove 121, thus further ensuring the good sealing performance and service life of the product. Of course, both the male valve core body 12 and the supporting male valve core 14 have a coaxial first through hole along the direction perpendicular to the axis of the male valve body 11; the first through hole is used to place the first fixing part (not marked in the figure, It is preferably pin shaft); through the first through hole on the male valve core body 12 and the matching male valve core 14 simultaneously through the first fixing piece, thereby realizing that the supporting male valve core 14 is fixedly arranged on the male valve core body 12, and at the same time This prevents the male valve core body 12 and the first sealing member 13 from slipping toward the right side due to frictional force when sliding friction occurs with the piston 16 .
在实施例四中,如图1和2所示,在实施例一、二或三的基础上,公阀芯体12靠近活塞16一侧为第一圆台结构,其底面远离第一流体通道111设置;活塞16靠近公阀芯体12一侧的内壁与第一圆台结构相适配;配套公阀芯14也为圆台结构,并与锥面形状的活塞密封面161相适配。公阀体11为U形结构,其开口端朝向分体式母接头2设置,公阀体11包括形成第一流体通道111的筒壁(图中未标示)和端座(图中未标示);活塞16滑动设于筒壁远离端座一侧的内部;活塞16远离分体式母接头2一侧的端面与端座之间设有第一压簧17;当分体式公接头1与分体式母接头2未处于对接状态时,第一压簧17处于第一压缩状态;当分体式公接头1与分体式母接头2处于对接状态时,第一压簧17处于第二压缩状态;且第一压簧17处于第一压缩状态时的压缩量比其处于第二压缩状态时的压缩量要小,即第一压簧17处于第一压缩状态时的长度比其处于第二压缩状态时的长度要长。In Embodiment 4, as shown in Figures 1 and 2, on the basis of Embodiment 1, 2 or 3, the side of the male valve core body 12 close to the piston 16 is a first conical structure, and its bottom surface is far away from the first fluid passage 111. Setting; the inner wall of the piston 16 close to the side of the male valve core body 12 is adapted to the first circular platform structure; the matching male valve core 14 is also a circular platform structure, and is adapted to the conical piston sealing surface 161. The male valve body 11 is a U-shaped structure, and its open end is set towards the split female connector 2. The male valve body 11 includes a cylinder wall (not shown in the figure) and an end seat (not shown in the figure) forming the first fluid passage 111; The piston 16 is slidably arranged inside the side of the cylinder wall away from the end seat; the end face of the piston 16 away from the split female connector 2 and the end seat are provided with a first pressure spring 17; when the split male connector 1 and the split female connector 2 When not in the docking state, the first compression spring 17 is in the first compressed state; when the split type male connector 1 and the split type female connector 2 are in the docking state, the first compression spring 17 is in the second compression state; and the first compression spring The amount of compression when 17 is in the first compressed state is smaller than that when it is in the second compressed state, that is, the length of the first compression spring 17 when it is in the first compressed state is longer than that when it is in the second compressed state .
在实施例五中,如图1和2所示,在实施例一、二、三或四的基础上,活塞16与母阀体21正对设置,且活塞16靠近分体式母接头2一侧的端面上设有用于容置第三密封件19的第五沟槽(图中未标示)。公阀体11的端座上设有通孔(图中未标示);该通孔与公阀体11的第一流体通道111连通;公阀芯体12远离分体式母接头2一侧的一端固设于公阀体11的端座上;公阀体11的端座的外壁上设有用于容置密封件的沟槽(图中未标示);公阀体11在其与活塞16接触的位置设有若干个用于容置第四密封件(图中未标示)的第六沟槽(图中未标示);且公阀体11的外侧设有与其相适配的第一安装板18;通过分别在分体式公接头1自身相互连接的部件之间以及与其连接的机构之间均设置密封件,从而保证了本产品的气密性,以及本产品在对接或未对接时的气密性。值得说明的是,设置在其中一部件上的沟槽,亦可设置在与其对应的另一部件上,将设置在活塞16上的沟槽设置在公阀体11与其接触的接触面上,且密封件的数量可根据实际需要设置一个或多个,第一密封件13、第三密封件19和密封件的数量可相同或不同,且均优选为密封圈,这里就不一一赘述了。In Embodiment 5, as shown in Figures 1 and 2, on the basis of Embodiments 1, 2, 3 or 4, the piston 16 is arranged opposite to the female valve body 21, and the piston 16 is close to the side of the split female connector 2 A fifth groove (not shown in the figure) for accommodating the third sealing member 19 is provided on the end surface of the . The end seat of the male valve body 11 is provided with a through hole (not marked in the figure); the through hole communicates with the first fluid channel 111 of the male valve body 11; Fixed on the end seat of the male valve body 11; the outer wall of the end seat of the male valve body 11 is provided with a groove for accommodating the seal (not marked in the figure); the male valve body 11 is in contact with the piston 16 There are several sixth grooves (not shown) for accommodating the fourth seal (not shown); and the outside of the male valve body 11 is provided with a first mounting plate 18 that matches it ;The airtightness of the product and the airtightness of the product when docked or undocked are ensured by providing seals between the interconnected parts of the split-type male connector 1 itself and between the mechanisms connected with it. sex. It is worth noting that the groove provided on one of the parts can also be provided on the other corresponding part, the groove provided on the piston 16 is provided on the contact surface where the male valve body 11 is in contact with it, and The number of seals can be one or more according to actual needs. The number of the first seal 13, the third seal 19 and the seals can be the same or different, and they are all preferably sealing rings, so we won't repeat them here.
在实施例六中,如图1和2所示,一种分体式母接头,包括:母阀体21,母阀体21沿轴向开设有第二流体通道212;母阀芯体22,母阀芯体22设于母阀体21的第二流体通道212内;母阀芯体22在其与母阀体21接触的位置开有用于容置第二密封件23和配套母阀芯24的第三沟槽241。本产品与上述分体式公接头1一样,由相互配合的母阀体21、母阀芯体22以及设置在其上的第二密封件23和配套母阀芯24组成,这些部件均可根据实际需要的尺寸单独进行设计和加工,然后进行组装,单独加工各个部件的步骤较少且易于加工。与上述实施例一中的分体式公接头1的优点相同。In Embodiment 6, as shown in Figures 1 and 2, a split-type female joint includes: a female valve body 21, which is provided with a second fluid passage 212 in the axial direction; The valve core body 22 is arranged in the second fluid channel 212 of the female valve body 21; the female valve core body 22 has a hole for accommodating the second sealing member 23 and the matching female valve core 24 at the position where it contacts the female valve body 21 the third groove 241 . This product is the same as the above-mentioned split type male joint 1. It is composed of a female valve body 21, a female valve core body 22, a second seal 23 and a matching female valve core 24 arranged on it. The required size is designed and processed separately, and then assembled, and the steps of processing each part separately are less and easy to process. The advantages are the same as those of the split male connector 1 in the first embodiment above.
在实施例七中,如图1和2所示,在实施例六的基础上,第三沟槽241包括第三子沟槽(图中未标示)和第四子沟槽(图中未标示);第三子沟槽的底面与母阀芯体22的轴线之间的距离不小于第四子沟槽的底面与母阀芯体22的轴线之间的距离;分体式母接头2包括第一端和用于对接的第二端;第三子沟槽靠近第二端的端面(即母阀体端面213)设置,其用于容置第二密封件23;第四子沟槽用于容置配套母阀芯24。同样的,本产品的配套母阀芯24为硬质材质,因此第二密封件23被第三子沟槽的侧壁和配套母阀芯24这两个较硬材质的部件夹设在固定的空间内,使得第二密封件23被限制在预设空间内而不得移动;且由于第三子沟槽的底面与第四子沟槽的底面为阶梯状,使得配套母阀芯24在安装时,无法越过两个底面之间形成的肩部,就不会出现在安装配套母阀芯24时出现配套母阀芯24挤压第二密封件23而导致第二密封件23变形而降低其与母阀体21的母阀体密封面211的适配性,受挤压的第二密封件23的径向尺寸变大而导致配套母阀芯24的密封面无法与母阀体密封面211紧密贴合,进而可能导致本产品组装失败,且即使组装成功,本产品的密封性能仅仅只能依靠第二密封件23来实现,而第二密封件23是易耗产品,耐磨性能差且易变形,使用寿命短,进而影响本产品的使用寿命。进一步优选地,第二密封件23与第三子沟槽适当过盈配合,这样第二密封件23还可以缓冲配套母阀芯24安装或使用过程中与母阀芯体22之间的硬性接触,降低配套母阀芯24与母阀芯体22之间的机械磨损,进而延长其使用寿命,还避免机械碎屑进入本产品的第二流体通道212内流动的流体内,污染流体而带来不良后果。In the seventh embodiment, as shown in Figures 1 and 2, on the basis of the sixth embodiment, the third groove 241 includes a third sub-groove (not marked in the figure) and a fourth sub-groove (not marked in the figure). ); the distance between the bottom surface of the third sub-groove and the axis of the female valve core body 22 is not less than the distance between the bottom surface of the fourth sub-groove and the axis of the female valve core body 22; the split female joint 2 includes the first One end and the second end for docking; the third sub-groove is set near the end face of the second end (ie, the end face 213 of the female valve body), which is used to accommodate the second seal 23; the fourth sub-groove is used to accommodate Set supporting mother spool 24. Similarly, the supporting female spool 24 of this product is made of hard material, so the second seal 23 is sandwiched between the side wall of the third sub-groove and the supporting female spool 24, which are two relatively hard materials. space, so that the second sealing member 23 is restricted in the preset space and cannot move; and because the bottom surface of the third sub-groove and the bottom surface of the fourth sub-groove are stepped, so that the supporting female valve core 24 is installed , unable to cross the shoulder formed between the two bottom surfaces, it will not occur when the supporting female spool 24 is installed that the matching female spool 24 squeezes the second sealing member 23 and causes the second sealing member 23 to deform and reduce its compatibility with the second sealing member 23. Adaptability of the mother valve body sealing surface 211 of the mother valve body 21, the radial dimension of the extruded second seal 23 becomes larger, so that the sealing surface of the matching mother valve core 24 cannot be tightly sealed with the mother valve body sealing surface 211 If the assembly is successful, the sealing performance of this product can only be realized by the second seal 23, and the second seal 23 is a consumable product, which has poor wear resistance and is easy to wear. Deformation, short service life, and then affect the service life of this product. Further preferably, the second sealing member 23 is appropriately interference-fitted with the third sub-groove, so that the second sealing member 23 can also buffer the hard contact between the matching female valve core 24 and the female valve core body 22 during installation or use. , reduce the mechanical wear between the matching female valve core 24 and the female valve core body 22, thereby prolonging its service life, and avoiding mechanical debris entering the fluid flowing in the second fluid passage 212 of the product, polluting the fluid and causing Adverse consequences.
在实施例八中,如图1和2所示,在实施例六或七的基础上,配套母阀芯24远离第二密封件23的一侧设有第二阻挡件(图中未标示);且母阀芯体22上开有用于容置第二阻挡件的第四沟槽(图中未标示);且第二阻挡件优选为钢丝圈。在本产品对接过程或退出对接过程时,第二阻挡件可以有效的阻止配套母阀芯24和第二密封件23在与母阀体21发生滑动摩擦时因摩擦力而朝向左侧滑移的现象,进而保证了配套母阀芯24和第二密封件23在第三沟槽241内的稳定性和牢固性,从而进一步保证了本产品的良好密封性能和使用时效。当然,母阀芯体22和配套母阀芯24均沿垂直于母阀体21轴线方向开有同轴的第二通孔;第二通孔用于放置第二固定件25(优选为销轴);通过第二固定件25同时贯穿母阀芯体22和配套母阀芯24上的第二通孔,从而实现将配套母阀芯24固设在母阀芯体22上,同时实现阻止母阀芯体22和第二密封件23在与母阀体21发生滑动摩擦时因摩擦力而朝向左侧滑移。In the eighth embodiment, as shown in Figures 1 and 2, on the basis of the sixth or seventh embodiment, the supporting female valve core 24 is provided with a second blocking member (not shown in the figure) on the side away from the second sealing member 23 ; And the female valve core body 22 is provided with a fourth groove (not shown in the figure) for accommodating the second blocking member; and the second blocking member is preferably a traveler. During the docking process of this product or when exiting the docking process, the second blocking member can effectively prevent the mating female valve core 24 and the second sealing member 23 from sliding towards the left due to friction when sliding friction with the female valve body 21 phenomenon, thereby ensuring the stability and firmness of the matching female valve core 24 and the second sealing member 23 in the third groove 241, thus further ensuring the good sealing performance and service life of this product. Of course, both the mother valve core body 22 and the supporting mother valve core 24 have a coaxial second through hole along the direction perpendicular to the axis of the mother valve body 21; the second through hole is used to place the second fixing member 25 (preferably a pin shaft ); pass through the second through hole on the female spool body 22 and the matching female spool body 24 through the second fixing piece 25 at the same time, thereby realizing that the supporting female spool 24 is fixed on the female spool body 22, and simultaneously realizing preventing the female spool body from When the valve core body 22 and the second sealing member 23 have sliding friction with the main valve body 21 , they slide towards the left side due to the friction force.
在实施例九中,如图1和2所示,在实施例六、七或八的基础上,母阀芯体22与母阀体21接触处为第二圆台结构,其底面远离第二流体通道212设置;母阀体21靠近母阀芯体22一侧的内壁与第二圆台结构相适配;配套母阀芯24也为圆台结构,并与锥面形状的母阀体密封面211相适配。母阀体21的第二端的端面(即母阀体端面213)设有凹槽(图中未标示),其围设第二流体通道212设置;母阀体21第一端的外壁上设有用于容置密封件的沟槽(图中未标示),且母阀体21第一端的第二流体通道212内设有阀座27,阀座27通过挡圈28固设于母阀体21上;阀座27轴向设有滑动孔271,母阀芯体22左侧的端部滑动设于滑动孔271内;配套母阀芯24和阀座27之间设有第二压簧26;当分体式公接头1与分体式母接头2未处于对接状态时,第二压簧26处于第三压缩状态;当分体式公接头1与分体式母接头2处于对接状态时,第二压簧26处于第四压缩状态;且第二压簧26处于第三压缩状态时的压缩量比其处于第四压缩状态时的压缩量要小,即第二压簧26处于第三压缩状态时的长度比其处于第四压缩状态时的长度要长。母阀体21的外壁还套设有第二安装板29。In the ninth embodiment, as shown in Figures 1 and 2, on the basis of the sixth, seventh or eighth embodiment, the contact between the female valve core body 22 and the female valve body 21 is a second circular frustum structure, and its bottom surface is far away from the second fluid. The channel 212 is set; the inner wall of the mother valve body 21 near the side of the mother valve core body 22 is adapted to the second circular platform structure; the matching female valve core 24 is also a circular platform structure, and is in contact with the conical-shaped female valve body sealing surface 211 adaptation. The end face of the second end of the female valve body 21 (ie, the end face of the female valve body 213) is provided with a groove (not marked in the figure), which surrounds the second fluid channel 212; In the groove (not shown in the figure) for accommodating the seal, and the second fluid channel 212 at the first end of the female valve body 21 is provided with a valve seat 27, and the valve seat 27 is fixed on the female valve body 21 through a retaining ring 28 Above; the valve seat 27 is provided with a sliding hole 271 in the axial direction, and the end of the left side of the female valve core body 22 is slidingly arranged in the sliding hole 271; a second compression spring 26 is provided between the supporting female valve core 24 and the valve seat 27; When the split male connector 1 and the split female connector 2 are not in the docking state, the second compression spring 26 is in the third compression state; when the split male connector 1 and the split female connector 2 are in the docking state, the second compression spring 26 is in the The fourth compressed state; and the amount of compression when the second stage clip 26 is in the third compressed state is smaller than the amount of compression when it is in the fourth compressed state, that is, the length of the second stage clip 26 when it is in the third compressed state is smaller than its The length in the fourth compressed state is longer. The outer wall of the female valve body 21 is also sleeved with a second mounting plate 29 .
在实施例十中,如图1和2所示,一种分体式对接接头,包括:上述任意所述的分体式公接头1和上述任意所述分体式母接头2,分体式公接头1与分体式母接头2相适配;分体式公接头1的公阀体11的第一流体通道111与分体式母接头2的母阀体21的第二流体通道212相对设置;分体式公接头1的公阀芯体12与分体式母接头2的母阀芯体22正对设置。基于上述分体式公接头1和分体式母接头2加工方便,成品率高,组装方便,密封性能好,使用寿命长,实用性强,适用范围广,具有良好的市场前景,因此,由上述分体式公接头1和分体式母接头2组装而成的本分体式对接接头同样具有上述优点。且由于本分体式对接接头的分体式公接头1和分体式母接头2是单独存在、且分体式公接头1和分体式母接头2的各部分是组装而成,每个部件可单独加工和生产,因此在本分体式对接接头的某一部件或某一个分体式接头损坏时,可通过更换、维修该损坏的部件即可,而无需整体替换,大大节约了本分体式对接接头的生产成本、使用成本、维护成本,符合我国优良的勤俭节约的传统美德。In the tenth embodiment, as shown in Figures 1 and 2, a split-type butt joint includes: any of the above-mentioned split-type male connectors 1 and any of the above-mentioned split-type female connectors 2, the split-type male connector 1 and The split female connector 2 is compatible; the first fluid channel 111 of the male valve body 11 of the split male connector 1 is opposite to the second fluid channel 212 of the female valve body 21 of the split female connector 2; the split male connector 1 The male valve core body 12 of the split type female connector 2 and the female valve core body 22 are arranged facing each other. Based on the above split male connector 1 and split female connector 2 are easy to process, high yield, easy assembly, good sealing performance, long service life, strong practicability, wide application range, and good market prospects, therefore, from the above points The split-type butt joint assembled from the body-type male connector 1 and the split-type female connector 2 also has the above-mentioned advantages. And because the split male connector 1 and the split female connector 2 of the split butt joint exist separately, and each part of the split male connector 1 and the split female connector 2 is assembled, each part can be processed and processed separately. Therefore, when a certain part of the split-type butt joint or a certain split-type joint is damaged, the damaged part can be replaced and repaired without the need for overall replacement, which greatly saves the production cost of the split-type butt joint , use cost, and maintenance cost are in line with my country's excellent traditional virtues of diligence and thrift.
在实际应用中,当分体式公接头1与分体式母接头2未处于对接状态时,公阀体11的第一流体通道111靠近分体式母接头2一侧的端部处于密封状态,母阀体21的第二流体通道212靠近分体式公接头1一侧的端部处于密封状态;当分体式公接头1与分体式母接头2处于对接状态时,公阀芯体12和母阀芯体22相互顶压,公阀体11的第一流体通道111和母阀体21的第二流体通道212处于连通状态。In practical applications, when the split male connector 1 and the split female connector 2 are not in the docking state, the end of the first fluid channel 111 of the male valve body 11 close to the split female connector 2 is in a sealed state, and the female valve body The end of the second fluid channel 212 of 21 close to the split type male connector 1 is in a sealed state; when the split type male connector 1 and the split type female connector 2 are in the docking state, the male valve core body 12 and the female valve core body 22 are mutually Push pressure, the first fluid channel 111 of the male valve body 11 and the second fluid channel 212 of the female valve body 21 are in a communication state.
当分体式公接头1和分体式母接头2对接时,如图2所示,由于公阀芯体12远离分体式母接头2一侧的端部固设在公阀体11的端座上,而活塞16是活动设于公阀体11靠近分体式母接头2一侧的第一流体通道111上;母阀芯体22远离分体式公接头1一侧的端部滑动设于滑动孔271上;因此,分体式公接头1靠近分体式母接头2时,活塞16会和母阀体21的母阀体端面213相接触,且公阀芯体12会和母阀芯体22相接触,当分体式公接头1继续靠近分体式母接头2时,活塞16被母阀体端面213抵向右滑动,而公阀芯体12却不动,此时公阀芯体12会将母阀芯体22向左抵压,使得母阀芯体22和公阀芯体12均向左运动,此时,配套公阀芯14与活塞16之间由相互密封连接状态转变成相互脱离状态,同样的,配套母阀芯24和母阀体21的母阀体密封面211之间也由相互密封连接状态转变成相互脱离状态;此时分体式公接头1的第一流体通道111和分体式母接头2的第二流体通道212相连通,因而流体可在分体式公接头1和分体式母接头2之间流动;此时,由于活塞16向右运动将第一压簧17向右压缩,使得公阀体11内的第一压簧17处于被压缩状态;由于母阀芯体22向左运动将第二压簧26向左压缩,母阀体21内的第二压簧26处于被压缩状态。When the split male connector 1 and the split female connector 2 are docked, as shown in Figure 2, since the end of the male valve body 12 away from the split female connector 2 is fixed on the end seat of the male valve body 11, The piston 16 is movably arranged on the first fluid channel 111 on the side of the male valve body 11 close to the split-type female connector 2; the end of the female valve core body 22 away from the split-type male connector 1 is slidably arranged on the sliding hole 271; Therefore, when the split-type male joint 1 is close to the split-type female joint 2, the piston 16 will be in contact with the female valve body end surface 213 of the female valve body 21, and the male valve core body 12 will be in contact with the female valve core body 22. When the male joint 1 continues to approach the split female joint 2, the piston 16 is pushed to the right by the end face 213 of the female valve body, while the male valve body 12 does not move. At this time, the male valve body 12 will push the female valve body 22 to the right. The left presses, so that both the female spool body 22 and the male spool body 12 move to the left. At this time, the matching male spool 14 and the piston 16 are transformed from a mutually sealed connection state to a mutual disengagement state. The valve core 24 and the female valve body sealing surface 211 of the female valve body 21 are also transformed from a mutual sealing connection state to a mutual disengagement state; The fluid channel 212 is connected, so the fluid can flow between the split type male connector 1 and the split type female connector 2; at this time, due to the rightward movement of the piston 16, the first compression spring 17 is compressed to the right, so that the inside of the male valve body 11 The first compression spring 17 in the female valve body 21 is in a compressed state; because the female valve body 22 moves to the left and the second compression spring 26 is compressed to the left, the second compression spring 26 in the female valve body 21 is in a compressed state.
当分体式公接头1和分体式母接头2退出对接状态时,如图1所示,分体式公接头1向右运动,由于第二压簧26的回复力使母阀芯体22朝右运动,同时,第一压簧17的回复力使活塞16朝向左运动,使得分体式公接头1与分体式母接头2未完全脱离之间,活塞16靠近分体式母接头2一侧的端面和母阀体端面213始终处于抵压状态,避免此过程出现流体泄露的现象,直至分体式公接头1和分体式母接头2完全脱离时,配套公阀芯14的密封面与活塞密封面161面接触式连接;配套母阀芯24的密封面与母阀体密封面211面接触式连接,避免了分体式公接头1和分体式母接头2处于未对接状态时流体的泄露。可见,无论是分体式公接头1和分体式母接头2处于正在对接状态、对接状态、退出对接状态还是未对接状态,均无流体泄露的现象,保证了对接接头的密封性能、工作效率。When the split male connector 1 and the split female connector 2 exit the docking state, as shown in FIG. At the same time, the restoring force of the first compression spring 17 moves the piston 16 to the left, so that the split male connector 1 and the split female connector 2 are not completely disengaged, and the piston 16 is close to the end surface of the split female connector 2 and the female valve. The body end surface 213 is always in a pressing state to avoid fluid leakage during this process. When the split male connector 1 and the split female connector 2 are completely separated, the sealing surface of the matching male valve core 14 is in surface contact with the piston sealing surface 161. Connection; the sealing surface of the mating female valve core 24 is connected in contact with the sealing surface 211 of the female valve body, which avoids fluid leakage when the split male connector 1 and the split female connector 2 are in an undocked state. It can be seen that no matter whether the split male connector 1 and the split female connector 2 are in the docking state, docking state, withdrawn docking state or undocked state, there is no fluid leakage phenomenon, which ensures the sealing performance and working efficiency of the butt joint.
应当说明的是,上述实施例均可根据需要自由组合。以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。It should be noted that the above embodiments can be freely combined as required. The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made, these improvements and Retouching should also be regarded as the scope of protection of the present utility model.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720668046.XUCN206831028U (en) | 2017-06-09 | 2017-06-09 | A kind of split type banjo fixing butt jointing and its pin end and female joint |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720668046.XUCN206831028U (en) | 2017-06-09 | 2017-06-09 | A kind of split type banjo fixing butt jointing and its pin end and female joint |
| Publication Number | Publication Date |
|---|---|
| CN206831028Utrue CN206831028U (en) | 2018-01-02 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720668046.XUExpired - Fee RelatedCN206831028U (en) | 2017-06-09 | 2017-06-09 | A kind of split type banjo fixing butt jointing and its pin end and female joint |
| Country | Link |
|---|---|
| CN (1) | CN206831028U (en) |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106996493A (en)* | 2017-06-09 | 2017-08-01 | 上海松科快换自动化股份有限公司 | A kind of split type banjo fixing butt jointing and its pin end and female joint |
| CN111661987A (en)* | 2020-07-04 | 2020-09-15 | 深圳市润博建设有限公司 | Sewage treatment equipment suitable for discharging sludge |
| WO2022101781A1 (en)* | 2020-11-10 | 2022-05-19 | Advanced Sterilization Products, Inc. | Leakage test connector |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106996493A (en)* | 2017-06-09 | 2017-08-01 | 上海松科快换自动化股份有限公司 | A kind of split type banjo fixing butt jointing and its pin end and female joint |
| CN111661987A (en)* | 2020-07-04 | 2020-09-15 | 深圳市润博建设有限公司 | Sewage treatment equipment suitable for discharging sludge |
| WO2022101781A1 (en)* | 2020-11-10 | 2022-05-19 | Advanced Sterilization Products, Inc. | Leakage test connector |
| Publication | Publication Date | Title |
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| CN206831028U (en) | A kind of split type banjo fixing butt jointing and its pin end and female joint | |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee | Granted publication date:20180102 |