技术领域technical field
本实用新型涉及一种数控设备，特别是涉及一种数控圆盘双工位锯切多轴机。The utility model relates to a numerical control device, in particular to a numerical control disc double-station sawing multi-axis machine.
背景技术Background technique
目前，现阶段各行业，特别是劳动密集型生产企业，为了克服生产能力和经济效益大大受制于劳动人成本大幅上升所带来的危机，提升产品的品质，满足人们对越来越高的产品品质要求，提高生产效率，减少工人的劳动强度，实现生产设备的自动化是非常必要的。为此，机械制造领域的业者急需一种可多角度切割的设备。At present, at this stage, various industries, especially labor-intensive production enterprises, in order to overcome the crisis brought about by the sharp rise in labor costs in order to overcome the production capacity and economic benefits, improve product quality, and satisfy people's increasingly high demand for products. It is very necessary to meet quality requirements, improve production efficiency, reduce labor intensity of workers, and realize the automation of production equipment. For this reason, operators in the machinery manufacturing field are in urgent need of a device capable of multi-angle cutting.
实用新型内容Utility model content
本实用新型的目的在于提供一种自动化程度高的数控圆盘双工位锯切多轴机。The purpose of the utility model is to provide a numerical control disc double-station sawing multi-axis machine with high degree of automation.
为实现上述目的，本实用新型的技术解决方案是：For achieving the above object, the technical solution of the utility model is:
本实用新型是一种数控圆盘双工位锯切多轴机，包括机架、小龙门架、Z向伺服电机、Z向同步带传动机构、Z向滚珠螺杆、Z向轴承座、Z向滑台、Z向导轨、X向伺服电机、X向直线模组、X向滑台、锯切电机、Y向滑台、Y向伺服电机、Y向直线模组、转向器、转向器电机；The utility model is a numerically controlled disc double-station sawing multi-axis machine, comprising a frame, a small gantry frame, a Z-direction servo motor, a Z-direction synchronous belt transmission mechanism, a Z-direction ball screw, a Z-direction bearing seat, a Z-direction Sliding table, Z-direction guide rail, X-direction servo motor, X-direction linear module, X-direction slide table, sawing motor, Y-direction slide table, Y-direction servo motor, Y-direction linear module, steering gear, steering gear motor;
所述的小龙门架的下端固定安装在机架面板上，Z向伺服电机安装在小龙门架的横梁中部，Z向伺服电机的输出轴通过Z向同步带传动机构与Z向滚珠螺杆连接，Z向滚珠螺杆螺接在Z向轴承座，Z向轴承座固定安装在Z向滑台的顶部；所述的Z向滑台滑接在Z向导轨上并可沿Z向导轨上下移动，Z向导轨固定安装在小龙门架的立柱上；The lower end of the small gantry frame is fixedly installed on the frame panel, the Z-direction servo motor is installed in the middle of the beam of the small gantry frame, and the output shaft of the Z-direction servo motor is connected with the Z-direction ball screw through the Z-direction synchronous belt transmission mechanism, The Z-direction ball screw is screwed to the Z-direction bearing seat, and the Z-direction bearing seat is fixedly installed on the top of the Z-direction slide table; the Z-direction slide table is slid on the Z guide rail and can move up and down along the Z guide rail. The guide rail is fixedly installed on the column of the small gantry frame;
所述的X向直线模组沿水平方向安装在Z向滑台上，X向伺服电机与X向直线模组的螺杆连接，X向滑台安装在X向直线模组的滑块上，锯切电机固定安装在X向滑台背面，锯切电机的输出轴穿过X向滑台后与位于X向滑台正面的锯片连接；The X-direction linear module is installed on the Z-direction sliding table along the horizontal direction, the X-direction servo motor is connected with the screw rod of the X-direction linear module, and the X-direction sliding table is installed on the slider of the X-direction linear module. The cutting motor is fixedly installed on the back of the X-direction slide table, and the output shaft of the sawing motor passes through the X-direction slide table and connects with the saw blade on the front of the X-direction slide table;
所述的Y向直线模组安装在机架台面上，Y向伺服电机与Y向直线模组的螺杆连接,转向器通过Y向滑台安装在Y向直线模组的滑块上，转向器电机安装在转向器的壳体上且与转向器的动力输入轴连接。The Y-direction linear module is installed on the rack table, the Y-direction servo motor is connected with the screw of the Y-direction linear module, the steering gear is installed on the slider of the Y-direction linear module through the Y-direction slide table, and the steering gear The motor is installed on the housing of the steering gear and connected with the power input shaft of the steering gear.
本实用新型还包括两组配重机构，两组配重机构分别安装在小龙门架的立柱上；所述的配重机构包括配重定轮、配重链条、配重块，配重定轮安装在小龙门架立柱的顶部，配重链条中部绕接在配重定轮上，配重链条的内端伸入立柱的中空腔内且与间隙套置在立柱中空腔内的配重块连接，配重链条的外端与X向滑台的一侧连接。The utility model also includes two groups of counterweight mechanisms, and the two groups of counterweight mechanisms are installed on the columns of the small gantry frame respectively; On the top of the column of the small gantry frame, the middle part of the counterweight chain is wound on the counterweight fixed wheel, and the inner end of the counterweight chain extends into the hollow cavity of the column and is connected with the counterweight block nested in the hollow cavity of the column. The outer end of the chain is connected with one side of the X-direction slide table.
采用上述方案后，由于本实用新型各伺服电机通过同步带传动机构或直线模组驱动各滑台在X、Y、Z方向上移动，转向器电机通过90°转向器驱动治具作360°方向的任意角度运动，各轴在高性能控制器控制下通过空间直线插补运动，锯切电机驱动圆盘锯片在Ｚ向滑台上作上下锯切动作，完成对压铸类产品的毛边锯切，基本满足了大部压铸类产品的毛边锯切工艺技术要求，具有自动化程度高的优点。After adopting the above scheme, since each servo motor of the utility model drives each sliding table to move in the X, Y, and Z directions through a synchronous belt transmission mechanism or a linear module, the steering gear motor drives the jig to move in a 360° direction through a 90° steering gear. Under the control of the high-performance controller, each axis moves through linear interpolation in space, and the sawing motor drives the circular saw blade to perform up and down sawing on the Z-direction slide table to complete the raw edge sawing of die-casting products. , which basically meets the technical requirements of most of the die-casting products' raw edge sawing process, and has the advantage of a high degree of automation.
本实用新型采用6轴伺服数控控制系统，（主控屏捕捉定位、坐标数字设定捕捉、速度数字设定、过行程保护、示教化编程、三轴联动等）；可以满足大部压铸类产品的毛边锯切工艺技术要求。The utility model adopts a 6-axis servo numerical control system (main control screen capture and positioning, coordinate digital setting capture, speed digital setting, over-travel protection, teaching programming, three-axis linkage, etc.); it can meet most of the die-casting products The technical requirements of the raw edge sawing process.
下面结合附图和具体实施例对本实用新型作进一步的说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is described further.
附图说明Description of drawings
图1是本实用新型的正向轴测图；Fig. 1 is the forward axonometric view of the utility model;
图2是本实用新型的侧向轴测图；Fig. 2 is a lateral axonometric view of the utility model;
图3是本实用新型的正视图；Fig. 3 is the front view of the utility model;
图4是本实用新型的侧视图；Fig. 4 is a side view of the utility model;
图5是本实用新型的俯视图；Fig. 5 is a top view of the utility model;
图6是本实用新型机架台面部分的轴测图。Fig. 6 is an axonometric view of the table top part of the rack of the present invention.
具体实施方式detailed description
如图1-图5所示，本实用新型是一种数控圆盘双工位锯切多轴机，包括机架1、小龙门架2、Z向伺服电机3、Z向同步带传动机构4、Z向滚珠螺杆5、Z向轴承座6、Z向滑台7、两根Z向导轨8、两组配重机构9、X向伺服电机10、X向直线模组20、X向滑台30、两台锯切电机40、Y向滑台50、Y向伺服电机60、两个Y向直线模组70、两个转向器80、两个转向器电机90、两个锯片100、两个治具200。As shown in Fig. 1-Fig. 5, the utility model is a CNC disc double-station sawing multi-axis machine, including a frame 1, a small gantry frame 2, a Z-direction servo motor 3, and a Z-direction synchronous belt transmission mechanism 4 , Z-direction ball screw 5, Z-direction bearing seat 6, Z-direction slide table 7, two Z-direction rails 8, two sets of counterweight mechanisms 9, X-direction servo motor 10, X-direction linear module 20, X-direction slide table 30. Two sawing motors 40, Y-direction sliding table 50, Y-direction servo motor 60, two Y-direction linear modules 70, two steering gears 80, two steering gear motors 90, two saw blades 100, two 200 fixtures.
参考图6所示，所述的小龙门架2由两根立柱21和固定正在两根立柱21顶端的横梁22构成；立柱21的中部具有空腔，立柱21的下端固定安装在机架1面板11上。在机架1面板11的下部设有排削槽12（如图4所示）。With reference to shown in Figure 6, described small gantry frame 2 is made of two columns 21 and the crossbeam 22 that is fixed on two columns 21 tops; 11 on. A cutting groove 12 (as shown in FIG. 4 ) is provided at the bottom of the panel 11 of the frame 1 .
所述的两组配重机构9分别安装在小龙门架2的立柱21上。所述的配重机构9包括配重定轮91、配重链条92、配重块93。配重定轮91安装在小龙门架2立柱21的顶部，配重链条92中部绕接在配重定轮91上，配重链条92的内端伸入立柱21的中空腔内且与间隙套置在立柱21中空腔内的配重块93连接，配重链条92的外端与X向滑台30的一侧连接，使得两根配重链条92分别连接在X向滑台30的两侧。The two groups of counterweight mechanisms 9 are installed on the columns 21 of the small gantry 2 respectively. The counterweight mechanism 9 includes a counterweight fixed wheel 91 , a counterweight chain 92 and a counterweight block 93 . The counterweight fixed wheel 91 is installed on the top of the column 21 of the small gantry frame 2, the middle part of the counterweight chain 92 is wound on the counterweight fixed wheel 91, and the inner end of the counterweight chain 92 stretches into the hollow cavity of the column 21 and is sleeved with the gap The counterweight 93 in the cavity of the column 21 is connected, and the outer end of the counterweight chain 92 is connected to one side of the X-direction slide table 30, so that two counterweight chains 92 are respectively connected to both sides of the X-direction slide table 30.
所述的Z向伺服电机3安装在小龙门架2的横梁22中部，Z向伺服电机3的输出轴通过Z向同步带传动机构4与Z向滚珠螺杆5连接，Z向滚珠螺杆5螺接在Z向轴承座6，Z向轴承座6固定安装在Z向滑台7的顶部；所述的Z向滑台7的两侧分别滑接在两根Z向导轨8上并可沿Z向导轨8上下移动，两根Z向导轨8固定安装在小龙门架的两根立柱21上。The Z-direction servo motor 3 is installed in the middle of the beam 22 of the small gantry 2, the output shaft of the Z-direction servo motor 3 is connected with the Z-direction ball screw 5 through the Z-direction synchronous belt transmission mechanism 4, and the Z-direction ball screw 5 is screwed In the Z-direction bearing seat 6, the Z-direction bearing seat 6 is fixedly installed on the top of the Z-direction slide table 7; the two sides of the Z-direction slide table 7 are respectively slid on two Z-direction rails 8 and can be moved along the Z-direction Guide rail 8 moves up and down, and two Z guide rails 8 are fixedly installed on two columns 21 of the small gantry frame.
所述的X向直线模组20沿水平方向安装在Z向滑台7上，X向伺服电机10与X向直线模组20的螺杆连接，X向滑台30安装在X向直线模组20的滑块上；所述的两台锯切电机40皆固定安装在X向滑台30背面，两台锯切电机40的输出轴分别穿过X向滑台30后与位于X向滑台30正面的两个锯片100分别连接。The X-direction linear module 20 is installed on the Z-direction slide 7 along the horizontal direction, the X-direction servo motor 10 is connected with the screw of the X-direction linear module 20, and the X-direction slide 30 is installed on the X-direction linear module 20 The two sawing motors 40 are all fixedly installed on the back of the X-direction slide table 30, and the output shafts of the two sawing motors 40 respectively pass through the X-direction slide table 30 and are located on the X-direction slide table 30. The two saw blades 100 on the front side are respectively connected.
所述的两个Y向直线模组70皆平行安装在机架1台面11上，Y向伺服电机60与Y向直线模组70的螺杆连接, 两个转向器80分别通过Y向滑台50安装在两个Y向直线模组70的滑块上，两个转向器电机90分别安装在两个转向器80的壳体上且与转向器80的动力输入轴连接；两个治具200分别安装在两个转向器80的顶面且位于两个锯片100的正下方。The two Y-direction linear modules 70 are installed in parallel on the table 11 of the frame 1, the Y-direction servo motor 60 is connected to the screw of the Y-direction linear module 70, and the two diverters 80 respectively pass through the Y-direction slide 50 Installed on the sliders of the two Y-direction linear modules 70, the two steering gear motors 90 are respectively installed on the housings of the two steering gears 80 and connected with the power input shafts of the steering gear 80; the two jigs 200 are respectively It is installed on the top surfaces of the two diverters 80 and directly below the two saw blades 100 .
本实用新型的工作原理：Working principle of the utility model:
1、Z向伺服电机3通过Z向同步带传动机构4驱动Z向滑台7沿Z向导轨8上下移动；其中z向特别通过左右配重链轮、链条在配重块的作用下以省力的驱动方式作上下锯切运动。（Y向两个工位）；1. The Z-direction servo motor 3 drives the Z-direction sliding table 7 to move up and down along the Z-direction rail 8 through the Z-direction synchronous belt transmission mechanism 4; among them, the Z-direction especially passes through the left and right counterweight sprockets and chains to save labor under the action of the counterweight The drive mode is used for up and down sawing movement. (Y to two stations);
2、X向伺服电机10通过X向直线模组20驱动X向滑台30沿水平方向移动；2. The X-direction servo motor 10 drives the X-direction sliding table 30 to move horizontally through the X-direction linear module 20;
3、Y向伺服电机60通过Y向直线模组70驱动Y向滑台50沿前后方向移动；3. The Y-direction servo motor 60 drives the Y-direction sliding table 50 to move forward and backward through the Y-direction linear module 70;
4、转向器电机90通过90°转向器80驱动治具200作360°方向的任意角度运动，各轴在高性能控制器控制下通过空间直线插补运动；4. The steering gear motor 90 drives the fixture 200 to move at any angle in the direction of 360° through the 90° steering gear 80, and each axis moves through space linear interpolation under the control of a high-performance controller;
5、锯切电机40驱动左右圆盘锯片100在Ｚ向滑台7上下作锯切动作。5. The sawing motor 40 drives the left and right circular saw blades 100 to perform sawing action up and down the Z-direction slide table 7 .
本实用新型的系统动作流程：System action process of the present utility model:
装夹→启动→治具滑台进入锯切位→夹持→各锯切头滑台动作→锯切→锯切完毕→治具松开→滑台回位→装夹→下一个流程（各锯切/滑台可分别动作互不干涉/同时具备可以一起同步动作选项）。Clamping→Start→Jig sliding table enters the sawing position→Clamping→Sliding table action of each sawing head→Sawing→Sawing completed→Jig release→Sliding table returns to position→Clamping→Next process (each The sawing/sliding table can act separately without interfering with each other/at the same time, it has the option of synchronous action together).
本实用新型包含机械系统、电气系统两部分。The utility model comprises two parts of a mechanical system and an electrical system.
一、机械系统：提供了一种多功能数控圆盘锯切四轴机：1. Mechanical system: A multifunctional CNC circular sawing four-axis machine is provided:
A、第一水平轴(X--X轴)；A. The first horizontal axis (X--X axis);
B、第二水平轴(Y1—Y1轴)；B. The second horizontal axis (Y1-Y1 axis);
C、第三水平轴(Y2—Y2轴)；C. The third horizontal axis (Y2—Y2 axis);
D、第四升降轴（Z--Z轴）；D. The fourth lifting axis (Z--Z axis);
E、第五旋转轴 (U1—U1轴)，旋转范围0°~任意角度；E. The fifth rotation axis (U1-U1 axis), the rotation range is 0°~ any angle;
F、第四旋转轴 (U2—U2轴)，旋转范围0°~任意角度。F. The fourth rotation axis (U2—U2 axis), the rotation range is 0°~any angle.
二、电气系统：采用高性能控制器，可控制双圆盘锯切六轴机实现高速点位、空间直线插补运动，空间圆弧插补等功能；系统扩展性强，参数配置简单，易于维护；基于高性能处理芯片的圆盘锯切6轴机功能部件保证了系统的实时控制与调度，实现多伺服功能部件的联动与插补。系统界面简洁大方，提供丰富的显示及监控信息，语言指令系统简单易学，能满足绝大部分工业需求。2. Electrical system: high-performance controller is adopted, which can control the double-disc sawing six-axis machine to realize high-speed point position, space linear interpolation movement, space circular interpolation and other functions; the system has strong scalability, simple parameter configuration, and easy operation. Maintenance; the functional components of the disc sawing 6-axis machine based on high-performance processing chips ensure the real-time control and scheduling of the system, and realize the linkage and interpolation of multi-servo functional components. The system interface is simple and elegant, providing rich display and monitoring information, and the language command system is easy to learn, which can meet the needs of most industries.
以上所述，仅为本实用新型较佳实施例而已，故不能以此限定本实用新型实施的范围，即依本实用新型申请专利范围及说明书内容所作的等效变化与修饰，皆应仍属本实用新型专利涵盖的范围内。The above is only a preferred embodiment of the utility model, so the scope of implementation of the utility model cannot be limited with this, that is, the equivalent changes and modifications made according to the patent scope of the utility model and the content of the specification should still belong to the utility model. Within the scope covered by the utility model patent.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621480235.6UCN206392963U (en) | 2016-12-30 | 2016-12-30 | Numerical control disk double sawing multiaxis machine |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621480235.6UCN206392963U (en) | 2016-12-30 | 2016-12-30 | Numerical control disk double sawing multiaxis machine |
| Publication Number | Publication Date |
|---|---|
| CN206392963Utrue CN206392963U (en) | 2017-08-11 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621480235.6UActiveCN206392963U (en) | 2016-12-30 | 2016-12-30 | Numerical control disk double sawing multiaxis machine |
| Country | Link |
|---|---|
| CN (1) | CN206392963U (en) |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106735543A (en)* | 2016-12-30 | 2017-05-31 | 百路达（厦门）工业有限公司 | Numerical control disk double sawing multiaxis machine |
| CN108490499A (en)* | 2018-04-08 | 2018-09-04 | 李慧 | Detection device on lithium battery automatic assembly line |
| CN109865867A (en)* | 2019-04-08 | 2019-06-11 | 惠亚科技（东台）有限公司 | A kind of double-station raised floor bead cutter |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106735543A (en)* | 2016-12-30 | 2017-05-31 | 百路达（厦门）工业有限公司 | Numerical control disk double sawing multiaxis machine |
| CN108490499A (en)* | 2018-04-08 | 2018-09-04 | 李慧 | Detection device on lithium battery automatic assembly line |
| CN109865867A (en)* | 2019-04-08 | 2019-06-11 | 惠亚科技（东台）有限公司 | A kind of double-station raised floor bead cutter |
| CN109865867B (en)* | 2019-04-08 | 2023-12-15 | 惠亚科技（东台）有限公司 | Double-station overhead floor edge cutter |
| Publication | Publication Date | Title |
|---|---|---|
| CN104029025B (en) | Five-axis linkage numerical-control machine tool | |
| CN106735543A (en) | Numerical control disk double sawing multiaxis machine | |
| CN201941484U (en) | Grinding, engraving and machining robot | |
| CN202939899U (en) | Five-axis numerical control processing teaching demonstration machine | |
| CN209407521U (en) | A five-axis gantry engraving and milling machine | |
| CN201951138U (en) | Four-axis three-dimensional engraving machine | |
| CN206392963U (en) | Numerical control disk double sawing multiaxis machine | |
| CN103273329B (en) | Five-axis numerical control machine tool | |
| CN104972455A (en) | Mixed-connected robot with redundant drive based on plane parallel mechanism | |
| CN206869184U (en) | A kind of milling machine | |
| CN103978393A (en) | Parallel machine tool capable of realizing five-axis processing | |
| CN203292600U (en) | Disc saw cutting four-shaft machine | |
| CN103950335B (en) | A kind of multistation swing axis movement five-axis numerical control engraving and milling machine bed | |
| CN205818763U (en) | There is the carving machine of detecting head | |
| CN202684333U (en) | Numerical control laser cutting machine | |
| CN202180228U (en) | Numerical control vertical fine boring machine | |
| CN204913301U (en) | Automatic recessing processing equipment of handle class product | |
| CN204545528U (en) | CNC milling machine | |
| CN207026481U (en) | A kind of gantry metal rapidform machine | |
| CN202656754U (en) | Multiple degree of freedom four-spindle linkage engraving machine | |
| CN203876459U (en) | Multistation spindle swing type five-axis numerical-control engraving and milling machine tool | |
| CN107159888A (en) | A kind of gantry metal rapidform machine | |
| CN208977539U (en) | Double-station numerical control lathe | |
| CN103071835B (en) | The miniature special planer-type milling machine of auto parts and components double | |
| CN201856126U (en) | Vertical turning, boring and milling switching composite processing center with gantry structure |
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |