技术领域technical field
本发明涉及一种磁力清扫车。The invention relates to a magnetic cleaning vehicle.
背景技术Background technique
工厂机械加工车间，在工件机械加工的过程中，不同的加工过程，会产生体积不等的金属切屑。带状切屑是最常见的一种切屑，它的内表面是光滑的，外表面是毛茸状的。节状切屑和带状切屑不同之处在于外弧表面成锯齿形，内弧表面有时有裂纹。工件为脆性材料时，又会产生崩碎切屑。切屑大量堆积，如不及时清除，影响机械加工的正常进行。另一方面，切屑边缘光滑尖锐，某些情况下甚至会威胁操作人员的生命。In the machining workshop of the factory, during the machining of the workpiece, different machining processes will produce metal chips of different volumes. Ribbon chip is the most common kind of chip, its inner surface is smooth and outer surface is hairy. The difference between nodular chips and banded chips is that the outer arc surface is serrated, and the inner arc surface sometimes has cracks. When the workpiece is a brittle material, chipping chips will be generated. A large number of chips accumulate, if not removed in time, it will affect the normal progress of machining. On the other hand, the chip edges are smooth and sharp, which in some cases even threatens the life of the operator.
针对厂房车间中广泛存在的废弃铁屑，人工清扫时容易扬尘，造成环境污染，劳动强度大，并且现有的磁力清扫车不能连续工作，效率低下等问题，本发明涉及一种连续高效磁力清扫车的设计与开发。通过实地分析车间铁屑的磁性特点，选择合适的工作磁体；设计合理的磁路，使铁屑既容易被吸引清扫，又易于分离收集；设计合理的连续传送装置，使被磁力吸引清扫的铁屑能够被连续传送至收集器，保障系统的连续工作。Aiming at the waste iron filings widely existing in workshops, manual cleaning is easy to raise dust, causing environmental pollution, high labor intensity, and the existing magnetic cleaning vehicles cannot work continuously and have low efficiency. The present invention relates to a continuous high-efficiency magnetic cleaning vehicle. Car design and development. Through the field analysis of the magnetic characteristics of the iron filings in the workshop, select the appropriate working magnet; design a reasonable magnetic circuit to make the iron filings easy to be attracted and cleaned, and easy to separate and collect; Chips can be continuously conveyed to the collector to ensure the continuous operation of the system.
发明内容Contents of the invention
针对目前存在的问题，本发明提供一种结构简单、性能可靠、高效工作的磁力清扫车。Aiming at the existing problems, the present invention provides a magnetic sweeper with simple structure, reliable performance and efficient operation.
本发明设计的磁力清扫车包括外壳、齿轮、导磁板、永磁铁、中心主转轴、层状收集圆板、传送带、传送带固定转轮、传动轴、车轮、收集槽。本磁力清扫车包括吸收铁屑部分、运输与收集部分以及外壳。外壳包裹在吸收铁屑部分和运输与收集部分外边。吸收铁屑部分包括齿轮、传动轴、导磁板、永磁铁、中心主转轴以及层状收集圆板，其中，层状收集圆板从侧面看是阶梯状，通过中心主转轴的连接，零件由上往下的顺序为齿轮、传动轴、导磁板、永磁铁、层状收集圆板；运输与收集部分包括车轮、传送带、传送带固定转轮和末尾收集槽，其中车轮固定在传送带两端，传送带成滑梯状并置于吸收铁屑部分下方，传送带固定转轮位于传送带拐弯处上方，收集槽则置于传送带末尾下方。The magnetic cleaning vehicle designed by the present invention comprises a shell, a gear, a magnetic guide plate, a permanent magnet, a central main shaft, a layered collecting disc, a conveyor belt, a fixed runner of the conveyor belt, a transmission shaft, wheels, and a collecting tank. The magnetic cleaning vehicle includes a part for absorbing iron filings, a part for transporting and collecting and a casing. The casing wraps around the filings absorption part and the transport and collection part. The part for absorbing iron filings includes gears, transmission shafts, magnetic guide plates, permanent magnets, central main shafts and layered collection discs, wherein the layered collection discs are stepped from the side, and are connected by the central main shaft. The order from top to bottom is gears, drive shafts, magnetic guide plates, permanent magnets, and layered collection discs; the transport and collection part includes wheels, conveyor belts, conveyor belt fixed runners, and end collection tanks, in which the wheels are fixed at both ends of the conveyor belt. The conveyor belt is in the shape of a slide and placed under the scrap-absorbing part, the fixed rollers of the conveyor belt are located above the corner of the conveyor belt, and the collecting tank is placed under the end of the conveyor belt.
清扫车工作时，永磁铁可将地面散落的铁磁性废弃物吸引至底部层状收集圆板上，主要是通过两块磁体吸附在导磁板上所形成的大量磁感线穿过层状收集圆板，使铁屑吸附于层状收集圆板上。通过车轮的转动同时带动吸收铁屑部分中齿轮的转动以及运输与收集部分传送带的转动，然后齿轮的转动带动传动轴的转动从而引起中心主转轴的转动最终再带动底部层状收集圆板的转动，因而将铁屑运于至磁铁的另一面，因为磁性变小，铁屑便从底部层状收集圆板表面脱落，然后掉于正在运转的传送带上，铁屑随着传送带的传动而移动，因为传送带固定转轮的作用，因而会使传送带滑梯状固定，并且由于传送带表面锯齿状突起的存在，磁性物质可克服磁铁的吸引力以及运动惯性继续向上移动，在传送带顶端转轴位置传送带翻转，磁性物质在重力作用下落入收集槽中，从而完成废弃磁性物质的清扫和收集。When the sweeper is working, the permanent magnet can attract the ferromagnetic waste scattered on the ground to the bottom layered collection circular plate, mainly through the layered collection of a large number of magnetic induction lines formed by the adsorption of two magnets on the magnetic guide plate. The circular plate makes the iron filings adsorb on the layered collecting circular plate. The rotation of the wheels simultaneously drives the rotation of the gears in the scrap iron absorption part and the conveyor belt in the transport and collection part, and then the rotation of the gears drives the rotation of the transmission shaft, which causes the rotation of the central main shaft and finally drives the rotation of the bottom layered collection disc , so the iron filings are transported to the other side of the magnet. Because the magnetism becomes smaller, the iron filings fall off from the surface of the bottom layered collection disc, and then fall on the running conveyor belt. The iron filings move with the transmission of the conveyor belt. Because of the role of the conveyor belt fixing the runner, the conveyor belt will be fixed in a slide shape, and due to the existence of serrated protrusions on the surface of the conveyor belt, the magnetic substance can overcome the attraction of the magnet and the inertia of motion and continue to move upward. The material falls into the collection tank under the action of gravity, thus completing the cleaning and collection of the waste magnetic material.
由于采用上述结构，所以本发明具有以下特点：Owing to adopt above-mentioned structure, so the present invention has following characteristics:
1、铁屑等废弃物既容易被吸引清扫，又易于分离收集；1. Wastes such as iron filings are easy to be attracted and cleaned, and easy to separate and collect;
2、本产品磁场作用直接对地，形成强大的磁场，且卸除物料轻便快捷；2. The magnetic field of this product is directly on the ground, forming a strong magnetic field, and the unloading of materials is light and fast;
3、设计合理的连续传送装置，使被磁力吸引清扫的废弃物能够被连续传送至收集器，保障系统的连续工作。3. Reasonably designed continuous conveying device, so that the waste cleaned by magnetic attraction can be continuously conveyed to the collector to ensure the continuous operation of the system.
附图说明Description of drawings
图1是本发明的侧面结构示意图。Fig. 1 is a schematic view of the side structure of the present invention.
图2是本发明的正面结构示意图。Fig. 2 is a schematic view of the front structure of the present invention.
图中：外壳1、齿轮2、导磁板3、永磁铁4、中心主转轴5、层状收集圆板6、传送带7、传送带固定转轮8、车轮9、收集槽10、传动轴11。In the figure: shell 1, gear 2, magnetic guide plate 3, permanent magnet 4, central main rotating shaft 5, layered collecting circular plate 6, conveyor belt 7, conveyor belt fixed runner 8, wheel 9, collecting tank 10, transmission shaft 11.
具体实施方式Detailed ways
以下结合附图对本发明的原理和特征进行描述，所举实例只用于解释本发明，并非用于限定本发明的范围。The principles and features of the present invention are described below in conjunction with the accompanying drawings, and the examples given are only used to explain the present invention, and are not intended to limit the scope of the present invention.
如图1和图2所示，本发明设计的磁力清扫车包括外壳1、齿轮2、导磁板3、永磁铁4、中心主转轴5、层状收集圆板6、传送带7、传送带固定转轮8、传动轴11、车轮9、收集槽10。本磁力清扫车包括吸收铁屑部分、运输与收集部分以及外壳1。外壳1包裹在吸收铁屑部分和运输与收集部分外边。吸收铁屑部分包括齿轮2、传动轴11、导磁板3、永磁铁4、中心主转轴5以及层状收集圆板6，其中，层状收集圆板6从侧面看是阶梯状，通过中心主转轴5的连接，零件由上往下的顺序为齿轮2、传动轴11、导磁板3、永磁铁4、层状收集圆板6；运输与收集部分包括车轮9、传送带7、传送带固定转轮8和末尾收集槽10，其中车轮9固定在传送带7两端，传送带7成滑梯状并置于吸收铁屑部分下方，传送带固定转轮8位于传送带7拐弯处上方，收集槽10则置于传送带7末尾下方。As shown in Fig. 1 and Fig. 2, the magnetic cleaning vehicle designed by the present invention includes a casing 1, a gear 2, a magnetic guide plate 3, a permanent magnet 4, a central main shaft 5, a layered collecting disc 6, a conveyor belt 7, and a conveyor belt fixed rotating shaft. Wheel 8, transmission shaft 11, wheel 9, collection tank 10. The magnetic cleaning vehicle includes a part for absorbing iron filings, a part for transporting and collecting and a casing 1 . The outer shell 1 is wrapped around the part for absorbing iron filings and the part for transporting and collecting. The part for absorbing iron filings includes gear 2, transmission shaft 11, magnetic guide plate 3, permanent magnet 4, central main shaft 5, and layered collecting disc 6, wherein the layered collecting disc 6 is stepped from the side, and passes through the center The connection of the main rotating shaft 5, the order of parts from top to bottom is gear 2, transmission shaft 11, magnetic guide plate 3, permanent magnet 4, layered collection disc 6; the transportation and collection part includes wheels 9, conveyor belt 7, conveyor belt fixing The runner 8 and the end collecting tank 10, wherein the wheel 9 is fixed on the two ends of the conveyor belt 7, the conveyor belt 7 is in the shape of a slide and placed under the part that absorbs iron filings, the conveyor belt fixed runner 8 is located above the corner of the conveyor belt 7, and the collecting tank 10 is placed Below the end of conveyor belt 7.
清扫车工作时，永磁铁4可将地面散落的铁磁性废弃物吸引至底部层状收集圆板6上，主要是通过两块磁体吸附在导磁板3上所形成的大量磁感线穿过层状收集圆板6，使铁屑吸附于层状收集圆板6上。通过车轮9的转动同时带动吸收铁屑部分中齿轮2的转动以及运输与收集部分传送带7的转动，然后齿轮2的转动带动传动轴11的转动从而引起中心主转轴5的转动最终再带动底部层状收集圆板6的转动，因而将铁屑运于至磁铁的另一面，因为磁性变小，铁屑便从底部层状收集圆板6表面脱落，然后掉于正在运转的传送带7上，铁屑随着传送带7的传动而移动，因为传送带固定转轮8的作用，因而会使传送带7滑梯状固定，并且由于传送带7表面锯齿状突起的存在，磁性物质可克服磁铁的吸引力以及运动惯性继续向上移动，在传送带7顶端转轴位置传送带7翻转，磁性物质在重力作用下落入收集槽10中，从而完成废弃磁性物质的清扫和收集。When the sweeper is working, the permanent magnet 4 can attract the ferromagnetic waste scattered on the ground to the bottom layered collection circular plate 6, mainly through a large number of magnetic induction lines formed by the adsorption of two magnets on the magnetic guide plate 3. The layered collecting disc 6 makes iron filings adsorb on the layered collecting disc 6 . The rotation of the wheel 9 simultaneously drives the rotation of the gear 2 in the scrap iron absorption part and the conveyor belt 7 in the transport and collection part, and then the rotation of the gear 2 drives the rotation of the transmission shaft 11, which causes the rotation of the central main shaft 5 and finally drives the bottom layer The rotation of the shape collecting disc 6 thus transports the iron filings to the other side of the magnet. Because the magnetism becomes smaller, the iron filings fall off from the surface of the bottom laminar collecting disc 6 and then fall on the running conveyor belt 7. The crumbs move with the transmission of the conveyor belt 7, because of the action of the conveyor belt fixed runner 8, the conveyor belt 7 will be fixed in a slide shape, and due to the existence of serrated protrusions on the surface of the conveyor belt 7, the magnetic substance can overcome the attraction of the magnet and the inertia of motion Continue to move upwards, and the conveyor belt 7 turns over at the position of the rotating shaft at the top of the conveyor belt 7, and the magnetic substances fall into the collection tank 10 under the action of gravity, thereby completing the cleaning and collection of the waste magnetic substances.
以上所述仅为本发明的较佳实施例，并不用以限制本发明，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520350600.0UCN204799654U (en) | 2015-05-21 | 2015-05-21 | Novel magnetic force motor sweeper |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520350600.0UCN204799654U (en) | 2015-05-21 | 2015-05-21 | Novel magnetic force motor sweeper |
| Publication Number | Publication Date |
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| CN204799654Utrue CN204799654U (en) | 2015-11-25 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520350600.0UExpired - Fee RelatedCN204799654U (en) | 2015-05-21 | 2015-05-21 | Novel magnetic force motor sweeper |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106269764A (en)* | 2015-05-21 | 2017-01-04 | 中国计量学院 | A kind of novel magnetic sweeper |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106269764A (en)* | 2015-05-21 | 2017-01-04 | 中国计量学院 | A kind of novel magnetic sweeper |
| CN106269764B (en)* | 2015-05-21 | 2019-01-29 | 中国计量学院 | A kind of magnetic sweeper |
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