技术领域technical field
本实用新型涉及物流技术领域，尤其涉及邮件分拣技术领域。The utility model relates to the technical field of logistics, in particular to the technical field of mail sorting.
背景技术Background technique
近年来，随着网络购物的兴起，快递行业发展迅速。快递因手续简便、成本较低、快捷高效等特点，成为人们传递物品的首选方式，快递在日常生活中扮演着越来越重要的角色，改变着人们的消费模式与生活方式。随着社会各界对网购的热衷度越来越高，由此产生了大量的问题：物流效率低、快递分拣人员劳动强度大、分拣出错率高等，对快递企业和客户造成损失。In recent years, with the rise of online shopping, the express delivery industry has developed rapidly. Due to the characteristics of simple procedures, low cost, fast and efficient, express delivery has become the first choice for people to deliver goods. Express delivery is playing an increasingly important role in daily life, changing people's consumption patterns and lifestyles. With the increasing enthusiasm for online shopping from all walks of life, a lot of problems have arisen: low logistics efficiency, high labor intensity of express sorting personnel, high sorting error rate, etc., causing losses to express companies and customers.
快递公司目前的主要解决方法为通过加强公司内部管理体制，要求员工做到保质保量的完成自己的任务，同时为了提高效率，大量雇佣廉价劳动力，但往往这两者之间会有存在矛盾，大量使用廉价劳动力，效率提高的同时，往往出错率也在提高，而且分拣人员过多，难于管理，因此可以说现行的一些方法和体制并没有真正解决这一问题。而由于快递企业业务的特殊性,配送中心要实现零库存,所运快递物品都要当天入库当天出库，因此研究一套可以在无人控制的情况下不依靠大量人工劳动力而可以高效分拣快递盒的系统显得势在必行。The current main solution for express delivery companies is to strengthen the company's internal management system and require employees to complete their tasks with quality and quantity. At the same time, in order to improve efficiency, they hire a large number of cheap labor. However, there are often contradictions between the two. A large number of cheap labor is used to improve efficiency, but the error rate is also increased, and there are too many sorting personnel, which is difficult to manage. Therefore, it can be said that some current methods and systems have not really solved this problem. However, due to the particularity of the business of express delivery companies, the distribution center must achieve zero inventory, and all express items must be put in and out of the warehouse on the same day. The system of picking express boxes is imperative.
实用新型内容Utility model content
本实用新型要解决的技术问题是提供一种快递分拣系统，能够提高快递物流的分拣效率、减少快递分拣人员的数量和劳动强度。The technical problem to be solved by the utility model is to provide an express sorting system, which can improve the sorting efficiency of express logistics and reduce the number and labor intensity of express sorting personnel.
为解决上述技术问题，本实用新型所采取的技术方案是：一种快递分拣系统，其特征在于：包括中央服务器、设有RFID电子标签的快递盒、运输车和多个分拣中心；所述快递盒内置有快递物品，所述RFID电子标签设有所述快递物品的物流信息；所述分拣中心包括搬运机器人、分拣输送带、RFID信息服务器，所述分拣输送带包括主运输带、子运输带和识别机器人，所述子运输带和识别机器人相对的位于主运输带的两侧，所述识别机器人包括滑枕、控制器和与控制器连接的RFID识别器，所述控制器连接和控制滑枕运动，并定义滑枕对应不同的快递地址，所述滑枕用于将快递盒推出主运输带至子运输带，所述子运输带的末端设有运输车，所述快递盒由运输车送至下级分拣中心；所述控制器与本级分拣中心的RFID信息服务器之间通过无线网络通信，所述RFID信息服务器与中央服务器连接。In order to solve the above technical problems, the technical solution adopted by the utility model is: an express sorting system, which is characterized in that it includes a central server, express boxes equipped with RFID electronic tags, transport vehicles and multiple sorting centers; The courier box has built-in courier items, and the RFID electronic tag is provided with logistics information of the courier items; the sorting center includes a handling robot, a sorting conveyor belt, and an RFID information server, and the sorting conveyor belt includes a main transportation Belt, sub-conveyor belt and identification robot, the sub-conveyor belt and the identification robot are oppositely located on both sides of the main conveyor belt, the identification robot includes a ram, a controller and an RFID identifier connected to the controller, the control The controller connects and controls the movement of the ram, and defines that the ram corresponds to different express addresses. The ram is used to push the express box out of the main conveyor belt to the sub-conveyor belt. The end of the sub-conveyor belt is provided with a transport vehicle. The express box is sent to the lower-level sorting center by the transport vehicle; the controller communicates with the RFID information server of the current level sorting center through a wireless network, and the RFID information server is connected to the central server.
所述识别机器人的RFID识别器将扫描到的RFID电子标签信息传送给控制器，控制器将符合定义地址的RFID电子标签信息传送至RFID信息服务器，RFID信息服务器将收到的RFID电子标签信息与中央服务器内的信息核对，核对成功后，控制器控制滑枕运动，将快递盒推送至子运输带，最后由运输车送至下级分拣中心；核对不成功则拒绝出库。The RFID identifier of the identification robot transmits the scanned RFID electronic tag information to the controller, and the controller transmits the RFID electronic tag information conforming to the defined address to the RFID information server, and the RFID information server sends the received RFID electronic tag information to the The information in the central server is checked. After the check is successful, the controller controls the movement of the ram, pushes the express box to the sub-conveyor belt, and finally sends it to the lower-level sorting center by the transport vehicle; if the check is unsuccessful, it refuses to leave the warehouse.
所述主运输带为环形输送带，所述滑枕位于主运输带的内侧，所述子运输带位于环形输送带的外侧。The main conveyor belt is an endless conveyor belt, the ram is located inside the main conveyor belt, and the sub-conveyor belt is located outside the endless conveyor belt.
所述搬运机器人为循迹机器人，其包括电源、Arduino单片机系统、动力车轮、动力机械臂、摄像头和灰度传感器，所述Arduino单片机系统与电源连接，所述Arduino单片机系统连接并控制摄像头、动力车轮、灰度传感器和动力机械臂，所述Arduino单片机系统与电源之间设有稳压芯片。Described handling robot is tracking robot, and it comprises power supply, Arduino single-chip microcomputer system, power wheel, power mechanical arm, camera and gray scale sensor, and described Arduino single-chip microcomputer system is connected with power supply, and described Arduino single-chip microcomputer system is connected and controls camera, power Wheels, grayscale sensors and power mechanical arms, a voltage regulator chip is arranged between the Arduino single-chip microcomputer system and the power supply.
进一步的，所述Arduino单片机系统型号为Arduino UNO3。Further, the Arduino single-chip system model is Arduino UNO3.
进一步的，所述搬运机器人设有RFID识别器，所述搬运机器人的RFID识别器与Arduino单片机系统连接，所述Arduino单片机系统和本级分拣中心的RFID信息服务器无线连接。Further, the transport robot is provided with an RFID identifier, and the RFID identifier of the transport robot is connected to the Arduino single-chip microcomputer system, and the Arduino single-chip microcomputer system is wirelessly connected to the RFID information server of the sorting center at the current level.
所述子运输带设有RFID读写器，所述RFID读写器与本级分拣中心的RFID信息服务器连接。The sub-conveyor belt is provided with an RFID reader, and the RFID reader is connected to the RFID information server of the sorting center at the same level.
所述控制器为stm32单片机。The controller is a stm32 microcontroller.
所述快递盒为PVC材料制作。The express box is made of PVC material.
采用上述技术方案所产生的有益效果在于：本实用新型通过搬运机器人和分拣输送带的结合，实现了快递分拣的机械化操作，大大降低了分拣人员的劳动强度，提高分拣效率；RFID识别器、RFID读写器和RFID信息服务器组成了分拣系统的RFID信息网络，采用电子标签分拣快递物品可使拣货速度至少提高一倍，准确率提高10倍，并且RFID电子标签能被反复读写；同时，RFID信息网络配合中央服务器过对快递盒上电子标签的监控，实现了快递盒的数据采集、智能化分拣和远程监控；PVC材料制作的快递盒坚固耐用，能有效防止快递盒内的物品受外力损坏，综上，本实用新型能够提高快递物品的分拣效率，降低分拣错误率，有效降低快递企业成本，防止分拣错误造成的快递物品丢失对客户造成损失。The beneficial effects produced by adopting the above-mentioned technical scheme are: the utility model realizes the mechanized operation of express sorting through the combination of the handling robot and the sorting conveyor belt, greatly reduces the labor intensity of the sorting personnel, and improves the sorting efficiency; Identifiers, RFID readers and RFID information servers form the RFID information network of the sorting system. Using electronic tags to sort express items can at least double the picking speed and increase the accuracy by 10 times, and RFID electronic tags can be used Repeated reading and writing; at the same time, the RFID information network cooperates with the central server to monitor the electronic tags on the express box, realizing data collection, intelligent sorting and remote monitoring of the express box; the express box made of PVC material is durable and can effectively prevent The items in the express box are damaged by external force. In summary, the utility model can improve the sorting efficiency of express items, reduce the sorting error rate, effectively reduce the cost of express delivery companies, and prevent the loss of express items caused by sorting errors and cause losses to customers.
附图说明Description of drawings
图1是本实用新型的系统框图；Fig. 1 is a system block diagram of the present utility model;
图2是本实用新型分拣输送带的结构示意图；Fig. 2 is the structural representation of the utility model sorting conveyor belt;
图3是本实用新型快递盒的结构示意图；Fig. 3 is the structural representation of express box of the utility model;
图4是本实用新型识别机器人的系统框图；Fig. 4 is the system block diagram of the utility model recognition robot;
图5是本实用新型搬运机器人的系统框图。Fig. 5 is a system block diagram of the handling robot of the present invention.
1、主运输带；2、子运输带；3、识别机器人；4、RFID读写器；5、运输车；6、快递盒；7、RFID电子标签；1. Main conveyor belt; 2. Sub-conveyor belt; 3. Identification robot; 4. RFID reader; 5. Transport vehicle; 6. Express box; 7. RFID electronic label;
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
具体实施方式Detailed ways
为了解决快递物流分拣效率低、错误率高的技术问题，本实用新型公开了一种快递分拣系统，通过采用RFID信息网络和自动化机械结合的技术手段，能够提高快递物流的分拣效率、减少快递分拣人员的数量和劳动强度。In order to solve the technical problems of low sorting efficiency and high error rate of express logistics, the utility model discloses an express sorting system, which can improve the sorting efficiency of express logistics by adopting the technical means of combining RFID information network and automatic machinery. Reduce the number and labor intensity of express sorting personnel.
为了能够更加清楚地描述本实用新型，提供了以下具体实施例：In order to describe the utility model more clearly, the following specific examples are provided:
实施例1Example 1
一种快递分拣系统，参见图1，包括中央服务器、设有RFID电子标签7的快递盒6、运输车5和多个分拣中心，快递盒6为长方体，参见图3，其外部设有RFID电子标签7；分拣中心包括搬运机器人、分拣输送带、RFID信息服务器，分拣输送带包括主运输带1、子运输带2和识别机器人3，参见图2，子运输带2和识别机器人3相对的位于主运输带1的两侧，识别机器人3包括控制器和与控制器连接的RFID识别器，参见图4，控制器还连接并控制滑枕，滑枕用于将快递盒6推出主运输带1至子运输带2，子运输带2将位于其上的快递盒6送至运输车5，由运输车5送至下级分拣中心，控制器与本级分拣中心的RFID信息服务器之间通过无线网络通信，控制器定义滑枕对应不同的快递地址并控制滑枕运动，RFID信息服务器与中央服务器连接；主运输带1为环形输送带，滑枕位于主运输带1的内侧，子运输带2位于主运输带1的外侧。子运输带2设有RFID读写器4，其RFID读写器4与本级分拣中心的RFID信息服务器连接。A kind of courier sorting system, see Fig. 1, comprise central server, be provided with the courier box 6 of RFID electronic tag 7, transport vehicle 5 and a plurality of sorting centers, courier box 6 is cuboid, see Fig. 3, its exterior is provided with RFID electronic tag 7; the sorting center includes a handling robot, a sorting conveyor belt, and an RFID information server, and the sorting conveyor belt includes a main conveyor belt 1, a sub-conveyor belt 2 and an identification robot 3, see Figure 2, sub-conveyor belt 2 and identification The robot 3 is relatively located on both sides of the main conveyor belt 1. The identification robot 3 includes a controller and an RFID identifier connected to the controller. Referring to FIG. Push out the main conveyor belt 1 to the sub-conveyor belt 2, and the sub-conveyor belt 2 sends the express box 6 on it to the transport vehicle 5, and the transport vehicle 5 sends it to the lower-level sorting center. The controller communicates with the RFID of the current-level sorting center. The information servers communicate through the wireless network, the controller defines the ram corresponding to different express addresses and controls the movement of the ram, the RFID information server is connected to the central server; the main conveyor belt 1 is an endless conveyor belt, and the ram is located at the bottom of the main conveyor belt 1 Inside, the sub-conveyor belt 2 is positioned outside the main conveyor belt 1 . Sub-conveyor belt 2 is provided with RFID reader-writer 4, and its RFID reader-writer 4 is connected with the RFID information server of sorting center of this level.
其中，搬运机器人为循迹机器人，参见图5，其包括电源、Arduino单片机系统、动力车轮、动力机械臂、摄像头和灰度传感器，Arduino单片机系统与电源连接，Arduino单片机系统连接并控制摄像头、动力车轮、灰度传感器和动力机械臂，Arduino单片机系统与电源之间设有稳压芯片。搬运机器人还设有RFID识别器，其RFID识别器与其Arduino单片机系统连接，该Arduino单片机系统和本级分拣中心的RFID信息服务器无线连接。Among them, the handling robot is a tracking robot, as shown in Figure 5, which includes a power supply, an Arduino single-chip microcomputer system, a power wheel, a power manipulator, a camera, and a grayscale sensor. There is a voltage regulator chip between the wheel, the grayscale sensor and the power manipulator, and the Arduino single-chip microcomputer system and the power supply. The handling robot is also equipped with an RFID identifier, which is connected to its Arduino single-chip computer system, and the Arduino single-chip computer system is wirelessly connected to the RFID information server of the sorting center at this level.
识别机器人3的控制器为stm32单片机。Identify the controller of robot 3 as stm32 microcontroller.
快递盒6为PVC材料制作。Express box 6 is made of PVC material.
针对当前分拣业务主要由人工作业的方式完成，其信息化程度较低，出错率高、效率低，利用本实用新型可大幅提高物流分拣效率：使用新型的PVC环保材料结合射频识别技术制作智能环保快递盒6，快递盒6隶属快递公司，可循环使用，在快递盒6上安装RFID电子标签7，寄件人将快递物品放入快递盒6内，同时在RFID电子标签7内录入相关物流信息，如寄件人、收货人和相应地址等，再将快递盒6通过分拣输送带，能够实现快递盒6的数据采集、智能分拣和远程监控，通过这些使其成为集智能、环保、高效于一身的新型快递系统。As the current sorting business is mainly completed by manual operation, its informatization degree is low, the error rate is high, and the efficiency is low. The utility model can greatly improve the efficiency of logistics sorting: use new PVC environmental protection materials combined with radio frequency identification technology Make an intelligent and environmentally friendly express box 6. The express box 6 belongs to the express company and can be recycled. Install the RFID electronic tag 7 on the express box 6. The sender puts the express items in the express box 6 and enters it in the RFID electronic tag 7 at the same time. Relevant logistics information, such as sender, consignee and corresponding address, etc., and then express box 6 through the sorting conveyor belt, can realize data collection, intelligent sorting and remote monitoring of express box 6, through which it becomes an integrated A new express delivery system that is intelligent, environmentally friendly and efficient.
搬运机器人利用一对灰度传感器及相关电路得到外界信号，由传感器将其转变为电信号，经施密特触发器整形后输出高、低电平控制电机运行，以实现小车循迹功能，实现小车的移动，其取到快递盒6以后，平稳快速的通过循迹把快递盒6运到分拣输送带上。搬运机器人取快递盒6时首先用RFID识别器对快递盒6进行扫描识别，识别到的信息通过Arduino单片机系统传递到RFID信息服务器，由RFID信息服务器与中央服务器的信息进行比对，未通过则拒绝入库，如通过识别后，由RFID信息服务器向中央服务器发送入库报告，确定快递盒6已成功入库。The handling robot uses a pair of grayscale sensors and related circuits to obtain external signals, which are converted into electrical signals by the sensors, and then output high and low levels to control the operation of the motor after being shaped by the Schmidt trigger to realize the tracking function of the car. The movement of the trolley, after taking the express box 6, smoothly and quickly transports the express box 6 to the sorting conveyor belt through tracking. When the handling robot picks up the courier box 6, it first uses the RFID identifier to scan and identify the courier box 6, and the identified information is transmitted to the RFID information server through the Arduino single-chip microcomputer system, and the RFID information server is compared with the information of the central server. Refuse to enter the warehouse, as after the identification, the RFID information server sends a warehouse-in report to the central server to determine that the express box 6 has successfully entered the warehouse.
所有运输带均采用超强耐磨耐热的材料制作而成，在搬运机器人将快递盒6放到主运输带1以后，快递盒6将依次通过识别机器人3，当识别机器人3的RFID识别器通过电子标签7读取到对应地区的快递盒6时，RFID识别器传递信号给stm32单片机，stm32单片机控制滑枕向前移动，将对应地区的快递盒6推送到子运输带2上，同时stm32单片机向RFID信息服务器传送该快递盒6的信息，RFID信息服务器向中央服务器发送出库报告，然后由子运输带2将快递盒6运送到运输车5，子运输带2上的RFID读写器4扫描识别快递盒6的信息传送至RFID信息服务器进行核对，核对成功后RFID信息服务器将快递盒6信息和相应的运输车5绑定并上传到中央服务器发送出库记录；核对不成功则拒绝出库，最终实现快递物品从入库到出库的一体化。All conveyor belts are made of super wear-resistant and heat-resistant materials. After the handling robot puts the courier box 6 on the main conveyor belt 1, the courier box 6 will pass through the identification robot 3 in turn. When the RFID reader of the identification robot 3 When the express box 6 in the corresponding area is read through the electronic tag 7, the RFID identifier transmits a signal to the stm32 microcontroller, and the stm32 microcontroller controls the ram to move forward, and pushes the express box 6 in the corresponding area to the sub-conveyor belt 2. At the same time, the stm32 The single-chip microcomputer transmits the information of the courier box 6 to the RFID information server, and the RFID information server sends a delivery report to the central server, and then the sub-conveyor belt 2 transports the courier box 6 to the transport vehicle 5, and the RFID reader-writer 4 on the sub-conveyor belt 2 Scan and identify the information of the courier box 6 and send it to the RFID information server for verification. After the verification is successful, the RFID information server binds the information of the courier box 6 with the corresponding transport vehicle 5 and uploads it to the central server to send the outbound record; warehouse, and finally realize the integration of express items from storage to delivery.
运输车5将快递盒6运送至下一级分拣中心，重复上述步骤，直至将快递盒6内快递物品运送至收件人。管理人员可以实时的通过中央服务器了解到快递物品在分拣过程中的物流信息，方便、快捷、高效。The transport vehicle 5 transports the courier box 6 to the sorting center at the next level, and repeats the above steps until the courier items in the courier box 6 are delivered to the recipient. The management personnel can know the logistics information of the express items during the sorting process through the central server in real time, which is convenient, fast and efficient.
本实用新型能够提高快递物流的分拣效率、减少快递分拣人员的数量和劳动强度。The utility model can improve the sorting efficiency of express logistics and reduce the number and labor intensity of express sorting personnel.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520237896.5UCN204724475U (en) | 2015-04-20 | 2015-04-20 | A kind of express delivery sorting system |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520237896.5UCN204724475U (en) | 2015-04-20 | 2015-04-20 | A kind of express delivery sorting system |
| Publication Number | Publication Date |
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| CN204724475Utrue CN204724475U (en) | 2015-10-28 |
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|---|---|---|---|
| CN201520237896.5UExpired - Fee RelatedCN204724475U (en) | 2015-04-20 | 2015-04-20 | A kind of express delivery sorting system |
| Country | Link |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | Granted publication date:20151028 Termination date:20170420 | |
| CF01 | Termination of patent right due to non-payment of annual fee |