技术领域technical field
本实用新型涉及冷却设备领域，具体涉及一种冷却水套。The utility model relates to the field of cooling equipment, in particular to a cooling water jacket.
背景技术Background technique
随着日新月异的行业发展，工业用炉的温度、制程等要求不断增加，在工业用炉的冷却以及表面安全温度控制方面的要求也更为严格。冷却水套是使用最普遍的冷却设备。冷却水套的基本结构是一个圆柱形的容器，在上端具有入水口，在下端具有出水口。冷却水套套在需要冷却的设备，比如工业用炉的外部，在进行冷却时从上端的入水口不断注入水，利用注水形成的水压将水从下端的出水口排出。水在冷却水套内部形成水流，水流与工业用炉接触带走热量，利用水的不断流动实现对工业用炉的冷却。但是冷却水套的长时间使用会出现问题，导致密封不严，且冷却水套是否堵塞也无法观察出来，水温的数值也无法监测，致使现在对于水套的使用仅仅是停留在表面，无法做到全方位的监测，不能及时发现故障，发生事故的几率较高。With the ever-changing industry development, the temperature and process requirements of industrial furnaces are constantly increasing, and the requirements for cooling of industrial furnaces and surface safety temperature control are also more stringent. Cooling jackets are the most commonly used cooling equipment. The basic structure of the cooling water jacket is a cylindrical container with a water inlet at the upper end and a water outlet at the lower end. The cooling water jacket is placed on the outside of the equipment that needs to be cooled, such as an industrial furnace. During cooling, water is continuously injected from the water inlet at the upper end, and the water is discharged from the water outlet at the lower end by using the water pressure formed by the water injection. The water forms a water flow inside the cooling water jacket, and the water flow contacts the industrial furnace to take away heat, and the continuous flow of water is used to cool the industrial furnace. However, there will be problems with the long-term use of the cooling water jacket, resulting in poor sealing, and it is impossible to observe whether the cooling water jacket is blocked, and the value of the water temperature cannot be monitored, so that the use of the water jacket is only on the surface and cannot be done To all-round monitoring, faults cannot be found in time, and the probability of accidents is high.
实用新型内容Utility model content
本实用新型所要解决的问题是提供一种冷却水套，实现对冷却水套的远程监测，做到对事故的及时发现。The problem to be solved by the utility model is to provide a cooling water jacket, realize remote monitoring of the cooling water jacket, and realize timely discovery of accidents.
一种冷却水套，包括水套本体，所述水套本体上一端设置进水接头，所述水套本体上另一端设置出水接头，所述进水接头上设置流量计，所述水套本体上设置振动传感器，所述出水接头内设置温度传感器，所述温度传感器、所述流量计和所述振动传感器与控制器连接，所述控制器上设置显示器。A cooling water jacket, comprising a water jacket body, one end of the water jacket body is provided with a water inlet joint, the other end of the water jacket body is provided with a water outlet joint, the water inlet joint is provided with a flow meter, and the water jacket body A vibration sensor is arranged on the top, a temperature sensor is arranged in the water outlet joint, the temperature sensor, the flow meter and the vibration sensor are connected to a controller, and a display is arranged on the controller.
进一步的，所述控制器连接设置报警器。Further, the controller is connected to set an alarm.
进一步的，所述流量计采用电磁流量计。Further, the flowmeter is an electromagnetic flowmeter.
进一步的，所述温度传感器采用DS18B20。Further, the temperature sensor adopts DS18B20.
进一步的，所述控制器连接设置GPRS通信模块。Further, the controller is connected with a GPRS communication module.
本实用新型提供了一种冷却水套，包括水套本体，所述水套本体上一端设置进水接头，所述水套本体上另一端设置出水接头，所述进水接头上设置流量计，所述水套本体上设置振动传感器，所述出水接头内设置温度传感器，所述温度传感器、所述流量计和所述振动传感器与控制器连接，所述控制器上设置显示器。通过流量计可以实现对水套内水的流量进行监控，可以观测到是否出现堵塞事故，保证水套内的通常。振动传感器可以对冷却水套的振动幅度进行监测，从而监测到水套的密封性能，若密封性能良好水套与降温件的摩擦很平稳，水套振动幅度可以忽略，但是出现密封不严时，降温件的转动会与水套的磕碰较多，造成的振动较大，便被监测到，实现对水套密封性能的时时监测。温度传感器设置在出水接头，可以对实现冷却功能后的水温进行监测，时刻了解到降温件（降温件是被水冷降温的部件）的温度情况，若水温异常增高，则说明降温件的温度过高，可能发生事故。显示器可以对监测到的信息进行显示，三个传感器与控制器、显示器的应用，实现对冷却水套的远程在线监控，做到出现事故早发现，降低发生严重事故的概率，延长了设备的使用寿命，为厂房增加了效益。The utility model provides a cooling water jacket, comprising a water jacket body, a water inlet joint is arranged at one end of the water jacket body, a water outlet joint is arranged at the other end of the water jacket body, a flow meter is arranged on the water inlet joint, A vibration sensor is set on the water jacket body, a temperature sensor is set in the water outlet joint, the temperature sensor, the flow meter and the vibration sensor are connected to a controller, and a display is set on the controller. The flow of water in the water jacket can be monitored through the flowmeter, and whether there is a clogging accident can be observed to ensure normal flow in the water jacket. The vibration sensor can monitor the vibration amplitude of the cooling water jacket, so as to monitor the sealing performance of the water jacket. If the sealing performance is good, the friction between the water jacket and the cooling part is very stable, and the vibration amplitude of the water jacket can be ignored, but when the seal is not tight, The rotation of the cooling part will collide more with the water jacket, causing larger vibrations, which will be monitored to realize the constant monitoring of the sealing performance of the water jacket. The temperature sensor is installed at the water outlet joint, which can monitor the water temperature after the cooling function is realized, and know the temperature of the cooling part (the cooling part is a part cooled by water cooling) at all times. If the water temperature increases abnormally, it means that the temperature of the cooling part is too high , accidents may occur. The monitor can display the monitored information. The application of the three sensors, the controller and the monitor realizes the remote online monitoring of the cooling water jacket, so as to achieve early detection of accidents, reduce the probability of serious accidents, and prolong the use of equipment The service life increases the benefits for the plant.
所述控制器连接设置报警器，通过报警器可以实现对温度、振动、流量的监测报警，及时提醒厂区工作人员，加快应对事故的反应速度。The controller is connected with an alarm, through which the monitoring and alarming of temperature, vibration and flow can be realized, and the factory staff can be reminded in time to speed up the response to accidents.
所述流量计采用电磁流量计，电磁流量计是应用电磁感应原理， 根据导电流体通过外加磁场时感生的电动势来测量导电流体流量的一种仪器，测量管内无阻碍流动部件，无压损，直管段要求较低，使用起来较为方便。The flowmeter adopts an electromagnetic flowmeter. The electromagnetic flowmeter is an instrument that uses the principle of electromagnetic induction to measure the flow rate of the conductive fluid according to the electromotive force induced when the conductive fluid passes through an external magnetic field. There are no obstructing flow parts in the measuring tube and no pressure loss. The straight pipe section has lower requirements and is more convenient to use.
所述温度传感器采用DS18B20，DS18B20可以对水温进行监测，并且直接反馈为数字量，不需要额外设计模数转换电路，使用起来较为方便。The temperature sensor adopts DS18B20. DS18B20 can monitor the water temperature and directly feed back it as a digital quantity. It does not need to design an additional analog-to-digital conversion circuit, and it is more convenient to use.
所述控制器连接设置GPRS通信模块，可以将报警信息通过短信的方式发送给不在现场的技术人员，做到报警信息更加全面，在无人员你在现场时也可及时反馈报警信息。The controller is connected with a GPRS communication module, and the alarm information can be sent to the technicians who are not on site by SMS, so that the alarm information is more comprehensive, and the alarm information can be fed back in time when no one is on site.
本实用新型的有益效果是：本实用新型实现对冷却水套的水温、振动和流量的远程在线监控，可以对冷却水套的密封性、是否堵塞以及降温件是否异常高温故障进行监测，做到出现事故早发现，降低发生严重事故的概率，延长了设备的使用寿命，为厂房增加了效益。The beneficial effects of the utility model are: the utility model realizes the remote online monitoring of the water temperature, vibration and flow of the cooling water jacket, and can monitor the sealing performance of the cooling water jacket, whether it is blocked, and whether the cooling part is abnormally high-temperature. Early detection of accidents reduces the probability of serious accidents, prolongs the service life of equipment, and increases benefits for the plant.
附图说明Description of drawings
下面结合附图对本实用新型作进一步描述：Below in conjunction with accompanying drawing, the utility model will be further described:
图1是本实用新型冷却水套的结构示意图；Fig. 1 is the structural representation of the utility model cooling water jacket;
图2是本实用新型监测系统的结构示意图。Fig. 2 is a structural schematic diagram of the monitoring system of the present invention.
具体实施方式detailed description
实施例一Embodiment one
如图1和图2所示：本实用新型提供了一种冷却水套，包括水套本体1，所述水套本体1上一端设置进水接头2，所述水套本体1上另一端设置出水接头3，所述进水接头2上设置流量计4，所述水套本体1上设置振动传感器5，所述出水接头3内设置温度传感器6，所述温度传感器6、所述流量计4和所述振动传感器5与控制器7连接，所述控制器7上设置显示器8。通过流量计4可以实现对水套内水的流量进行监控，可以观测到是否出现堵塞事故，保证水套内的通常。振动传感器5可以对冷却水套的振动幅度进行监测，从而监测到水套的密封性能，若密封性能良好水套与降温件的摩擦很平稳，水套振动幅度可以忽略，但是出现密封不严时，降温件的转动会与水套的磕碰较多，造成的振动较大，便被监测到，实现对水套密封性能的时时监测。温度传感器6设置在出水接头3，可以对实现冷却功能后的水温进行监测，时刻了解到降温件（降温件是被水冷降温的部件）的温度情况，若水温异常增高，则说明降温件的温度过高，可能发生事故。显示器8可以对监测到的信息进行显示，三个传感器与控制器7、显示器8的应用，实现对冷却水套的远程在线监控，做到出现事故早发现，降低发生严重事故的概率，延长了设备的使用寿命，为厂房增加了效益。所述流量计4采用电磁流量计，电磁流量计是应用电磁感应原理， 根据导电流体通过外加磁场时感生的电动势来测量导电流体流量的一种仪器，测量管内无阻碍流动部件，无压损，直管段要求较低，使用起来较为方便。所述温度传感器6采用DS18B20，DS18B20可以对水温进行监测，并且直接反馈为数字量，不需要额外设计模数转换电路，使用起来较为方便。As shown in Figure 1 and Figure 2: the utility model provides a cooling water jacket, including a water jacket body 1, a water inlet joint 2 is arranged on one end of the water jacket body 1, and the other end of the water jacket body 1 is arranged A water outlet joint 3, a flow meter 4 is set on the water inlet joint 2, a vibration sensor 5 is set on the water jacket body 1, a temperature sensor 6 is set in the water outlet joint 3, the temperature sensor 6, the flow meter 4 The vibration sensor 5 is connected with a controller 7, and a display 8 is arranged on the controller 7. The flow of the water in the water jacket can be monitored by the flowmeter 4, and whether there is a clogging accident can be observed to ensure normal flow in the water jacket. The vibration sensor 5 can monitor the vibration amplitude of the cooling water jacket, thereby monitoring the sealing performance of the water jacket. If the sealing performance is good, the friction between the water jacket and the cooling part is very stable, and the vibration amplitude of the water jacket can be ignored. , the rotation of the cooling part will collide more with the water jacket, causing larger vibrations, which will be monitored to realize the constant monitoring of the sealing performance of the water jacket. The temperature sensor 6 is installed on the water outlet joint 3, which can monitor the water temperature after the cooling function is realized, and know the temperature of the cooling part (the cooling part is a component that is cooled by water) at all times. If the water temperature increases abnormally, it indicates the temperature of the cooling part. Too high and an accident may occur. The monitor 8 can display the monitored information. The application of the three sensors, the controller 7 and the monitor 8 realizes the remote online monitoring of the cooling water jacket, so as to achieve early detection of accidents, reduce the probability of serious accidents, and extend the The service life of the equipment increases the benefits for the plant. The flowmeter 4 adopts an electromagnetic flowmeter. The electromagnetic flowmeter is an instrument that uses the principle of electromagnetic induction to measure the flow rate of the conductive fluid according to the electromotive force induced when the conductive fluid passes through an external magnetic field. There are no obstructing flow parts in the measuring tube and no pressure loss. , the straight pipe section has lower requirements and is more convenient to use. The temperature sensor 6 adopts DS18B20, which can monitor the water temperature, and directly feeds back it as a digital quantity, without additionally designing an analog-to-digital conversion circuit, so it is more convenient to use.
实施例二Embodiment two
如图1和图2所示：本实用新型还提供了一种冷却水套，包括水套本体1，所述水套本体1上一端设置进水接头2，所述水套本体1上另一端设置出水接头3，所述进水接头2上设置流量计4，所述水套本体1上设置振动传感器5，所述出水接头3内设置温度传感器6，所述温度传感器6、所述流量计4和所述振动传感器5与控制器7连接，所述控制器7上设置显示器8。通过流量计4可以实现对水套内水的流量进行监控，可以观测到是否出现堵塞事故，保证水套内的通常。振动传感器5可以对冷却水套的振动幅度进行监测，从而监测到水套的密封性能，若密封性能良好水套与降温件的摩擦很平稳，水套振动幅度可以忽略，但是出现密封不严时，降温件的转动会与水套的磕碰较多，造成的振动较大，便被监测到，实现对水套密封性能的时时监测。温度传感器6设置在出水接头3，可以对实现冷却功能后的水温进行监测，时刻了解到降温件（降温件是被水冷降温的部件）的温度情况，若水温异常增高，则说明降温件的温度过高，可能发生事故。显示器8可以对监测到的信息进行显示，三个传感器与控制器7、显示器8的应用，实现对冷却水套的远程在线监控，做到出现事故早发现，降低发生严重事故的概率，延长了设备的使用寿命，为厂房增加了效益。所述控制器7连接设置报警器9，通过报警器9可以实现对温度、振动、流量的监测报警，及时提醒厂区工作人员，加快应对事故的反应速度。As shown in Figure 1 and Figure 2: the utility model also provides a cooling water jacket, including a water jacket body 1, a water inlet joint 2 is arranged at one end of the water jacket body 1, and the other end of the water jacket body 1 A water outlet connector 3 is provided, a flow meter 4 is arranged on the water inlet connector 2, a vibration sensor 5 is arranged on the water jacket body 1, a temperature sensor 6 is arranged in the water outlet connector 3, the temperature sensor 6, the flow meter 4 and the vibration sensor 5 are connected to a controller 7, and a display 8 is arranged on the controller 7. The flow of the water in the water jacket can be monitored by the flowmeter 4, and whether there is a clogging accident can be observed to ensure normal flow in the water jacket. The vibration sensor 5 can monitor the vibration amplitude of the cooling water jacket, thereby monitoring the sealing performance of the water jacket. If the sealing performance is good, the friction between the water jacket and the cooling part is very stable, and the vibration amplitude of the water jacket can be ignored. , the rotation of the cooling part will collide more with the water jacket, causing larger vibrations, which will be monitored to realize the constant monitoring of the sealing performance of the water jacket. The temperature sensor 6 is installed on the water outlet joint 3, which can monitor the water temperature after the cooling function is realized, and know the temperature of the cooling part (the cooling part is a component that is cooled by water) at all times. If the water temperature increases abnormally, it indicates the temperature of the cooling part. Too high and an accident may occur. The monitor 8 can display the monitored information. The application of the three sensors, the controller 7 and the monitor 8 realizes the remote online monitoring of the cooling water jacket, so as to achieve early detection of accidents, reduce the probability of serious accidents, and extend the The service life of the equipment increases the benefits for the plant. The controller 7 is connected with an alarm 9, through which the monitoring and alarming of temperature, vibration and flow can be realized, and the factory staff can be reminded in time to speed up the response to accidents.
实施例三Embodiment three
如图1和图2所示：本实用新型还提供了一种冷却水套，包括水套本体1，所述水套本体1上一端设置进水接头2，所述水套本体1上另一端设置出水接头3，所述进水接头2上设置流量计4，所述水套本体1上设置振动传感器5，所述出水接头3内设置温度传感器6，所述温度传感器6、所述流量计4和所述振动传感器5与控制器7连接，所述控制器7上设置显示器8。通过流量计4可以实现对水套内水的流量进行监控，可以观测到是否出现堵塞事故，保证水套内的通常。振动传感器5可以对冷却水套的振动幅度进行监测，从而监测到水套的密封性能，若密封性能良好水套与降温件的摩擦很平稳，水套振动幅度可以忽略，但是出现密封不严时，降温件的转动会与水套的磕碰较多，造成的振动较大，便被监测到，实现对水套密封性能的时时监测。温度传感器6设置在出水接头3，可以对实现冷却功能后的水温进行监测，时刻了解到降温件（降温件是被水冷降温的部件）的温度情况，若水温异常增高，则说明降温件的温度过高，可能发生事故。显示器8可以对监测到的信息进行显示，三个传感器与控制器7、显示器8的应用，实现对冷却水套的远程在线监控，做到出现事故早发现，降低发生严重事故的概率，延长了设备的使用寿命，为厂房增加了效益。所述控制器7连接设置GPRS通信模块10，可以将报警信息通过短信的方式发送给不在现场的技术人员，做到报警信息更加全面，在无人员你在现场时也可及时反馈报警信息。As shown in Figure 1 and Figure 2: the utility model also provides a cooling water jacket, including a water jacket body 1, a water inlet joint 2 is arranged at one end of the water jacket body 1, and the other end of the water jacket body 1 A water outlet connector 3 is provided, a flow meter 4 is arranged on the water inlet connector 2, a vibration sensor 5 is arranged on the water jacket body 1, a temperature sensor 6 is arranged in the water outlet connector 3, the temperature sensor 6, the flow meter 4 and the vibration sensor 5 are connected to a controller 7, and a display 8 is arranged on the controller 7. The flow of the water in the water jacket can be monitored by the flowmeter 4, and whether there is a clogging accident can be observed to ensure normal flow in the water jacket. The vibration sensor 5 can monitor the vibration amplitude of the cooling water jacket, thereby monitoring the sealing performance of the water jacket. If the sealing performance is good, the friction between the water jacket and the cooling part is very stable, and the vibration amplitude of the water jacket can be ignored. , the rotation of the cooling part will collide more with the water jacket, causing larger vibrations, which will be monitored to realize the constant monitoring of the sealing performance of the water jacket. The temperature sensor 6 is installed on the water outlet joint 3, which can monitor the water temperature after the cooling function is realized, and know the temperature of the cooling part (the cooling part is a component that is cooled by water) at all times. If the water temperature increases abnormally, it indicates the temperature of the cooling part. Too high and an accident may occur. The monitor 8 can display the monitored information. The application of the three sensors, the controller 7 and the monitor 8 realizes the remote online monitoring of the cooling water jacket, so as to achieve early detection of accidents, reduce the probability of serious accidents, and extend the The service life of the equipment increases the benefits for the plant. The controller 7 is connected with a GPRS communication module 10, and the alarm information can be sent to technical personnel who are not on site by text message, so that the alarm information is more comprehensive, and the alarm information can be fed back in time when there is no personnel on site.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520342959.3UCN204665919U (en) | 2015-05-26 | 2015-05-26 | A kind of cooling jacket |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520342959.3UCN204665919U (en) | 2015-05-26 | 2015-05-26 | A kind of cooling jacket |
| Publication Number | Publication Date |
|---|---|
| CN204665919Utrue CN204665919U (en) | 2015-09-23 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520342959.3UExpired - LifetimeCN204665919U (en) | 2015-05-26 | 2015-05-26 | A kind of cooling jacket |
| Country | Link |
|---|---|
| CN (1) | CN204665919U (en) |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106671404A (en)* | 2016-11-25 | 2017-05-17 | 安徽省春谷3D打印智能装备产业技术研究院有限公司 | 3d printing device |
| CN107973519A (en)* | 2017-12-01 | 2018-05-01 | 安徽蓝博玻璃有限公司 | A kind of molten tin bath water coolers circulate water control system |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106671404A (en)* | 2016-11-25 | 2017-05-17 | 安徽省春谷3D打印智能装备产业技术研究院有限公司 | 3d printing device |
| CN107973519A (en)* | 2017-12-01 | 2018-05-01 | 安徽蓝博玻璃有限公司 | A kind of molten tin bath water coolers circulate water control system |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | Effective date of registration:20221115 Address after:473,000 No. 18, Yuanyuan Road, Shangji Town, Xichuan County, Nanyang City, Henan Province Patentee after:Nanyang Shengfa New Materials Co.,Ltd. Address before:No. 406, Chengguanhe Road, Xichuan County, Nanyang City, Henan Province, 474450 Patentee before:HENAN PROVINCE XICHUAN COUNTY NONFERROUS METAL ROLLING CO.,LTD. | |
| TR01 | Transfer of patent right | ||
| CX01 | Expiry of patent term | Granted publication date:20150923 | |
| CX01 | Expiry of patent term |