技术领域technical field
本实用新型涉及用于制作换热器的工装，具体为一种换热器管束进入壳程自动化辅助工装。The utility model relates to a tool for making a heat exchanger, in particular to an automatic auxiliary tool for the heat exchanger tube bundle entering the shell side.
背景技术Background technique
随着换热器技术的不断发展，换热器种类越来越多，按工艺制作流程，每台换热器均需管束、壳程单独制作完成后进行装配。换热器在穿管束时，都是依靠人力在壳程上点焊辅助工装，然后借助天车，将管束穿入壳程，这样安全隐患和劳动强度都较大。换热器制造公司每年制造的换热器数量及种类比较多，每次管束制造完成后，都需依靠人力在壳程上点焊辅助工装，然后借助天车，将管束穿入壳程，长此以往，除增加制作人员的劳动强度，浪费辅助材料及焊材，另外，借助天车作为动力装置，安全隐患比较大。With the continuous development of heat exchanger technology, there are more and more types of heat exchangers. According to the manufacturing process, each heat exchanger needs to be assembled separately after the tube bundle and shell side are manufactured. When the heat exchanger is threaded into the tube bundle, it relies on manpower to spot-weld the auxiliary tooling on the shell side, and then uses the crown block to penetrate the tube bundle into the shell side, which has great safety hazards and labor intensity. The heat exchanger manufacturing company manufactures a large number and types of heat exchangers every year. After each tube bundle is manufactured, it needs to rely on manpower to spot-weld the auxiliary tooling on the shell side, and then use the crane to penetrate the tube bundle into the shell side. , in addition to increasing the labor intensity of the production staff, wasting auxiliary materials and welding consumables, in addition, using the crane as a power device, the safety hazard is relatively large.
发明内容Contents of the invention
本实用新型为了解决换热器制作过程中，制作人员的劳动强度大、浪费辅助材料及焊材和安全隐患比较大的问题，提供了一种换热器管束进入壳程自动化辅助工装。In order to solve the problems of high labor intensity of production personnel, waste of auxiliary materials and welding materials and relatively large safety hazards during the production process of the heat exchanger, the utility model provides an automatic auxiliary tooling for the tube bundle of the heat exchanger to enter the shell.
本实用新型是采用如下的技术方案实现的：一种换热器管束进入壳程自动化辅助工装，包括机座，机座的一端竖直固定有挡块，另一端固定有液压推进装置，液压推进装置的液压推进柱的端部固定有接触挡板，机座顶面上均匀分布有竖直的液压油缸，液压油缸的活塞杆的顶端固定有支撑板，支撑板上设有托辊。The utility model is realized by adopting the following technical scheme: a heat exchanger tube bundle enters the shell-side automation auxiliary tooling, including a base, one end of the base is vertically fixed with a block, and the other end is fixed with a hydraulic propulsion device, and the hydraulic propulsion The end of the hydraulic propulsion column of the device is fixed with a contact baffle, and vertical hydraulic cylinders are evenly distributed on the top surface of the machine base.
在使用过程中，将管束置于托辊上，壳程放在固定基座上并靠在挡块处，启动液压推进装置，液压推进装置液压推进柱通过接触挡板推进管束在托辊上滑动并最终进入壳程内，机座上的液压油缸还可调节支撑板的高度，进而更好满足制作需求；此使用新型工装减轻了制作人员的劳动强度，提高生产效率，降低制作人员在设备制作过程中的安全隐患，减少以往穿管束时的辅助材料浪费，起到节能降耗。During use, the tube bundle is placed on the idler roller, the shell side is placed on the fixed base and leans against the stopper, the hydraulic propulsion device is activated, and the hydraulic propulsion column of the hydraulic propulsion device pushes the tube bundle to slide on the idler roller by contacting the baffle And finally into the shell, the hydraulic cylinder on the machine base can also adjust the height of the support plate, so as to better meet the production needs; this new type of tooling reduces the labor intensity of the production staff, improves production efficiency, and reduces the production staff's work on the equipment. Potential safety hazards in the process, reducing the waste of auxiliary materials when threading the tube bundle in the past, saving energy and reducing consumption.
本实用新型的有益效果是：减轻劳动强度，降低制作人员在设备制作过程中的安全隐患，减少以往穿管束时的辅助材料浪费，起到节能降耗，提高生产效益。The beneficial effects of the utility model are: reducing labor intensity, reducing safety hazards of production personnel in the process of equipment production, reducing waste of auxiliary materials when threading tube bundles in the past, saving energy and reducing consumption, and improving production efficiency.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图中：1-机座，2-挡块，3-液压推进装置，4-接触挡板，5-液压油缸，6-支撑板，7-托辊，8-管束，9-壳程。In the figure: 1-machine base, 2-block, 3-hydraulic propulsion device, 4-contact baffle, 5-hydraulic cylinder, 6-support plate, 7-idling roller, 8-tube bundle, 9-shell side.
具体实施方式Detailed ways
一种换热器管束进入壳程自动化辅助工装，包括机座1，机座1的一端竖直固定有挡块2，另一端固定有液压推进装置3，液压推进装置的液压推进柱的端部固定有接触挡板4，机座顶面上均匀分布有竖直的液压油缸5，液压油缸5的活塞杆的顶端固定有支撑板6，支撑板上设有托辊7。A heat exchanger tube bundle enters the shell-side automation auxiliary tooling, including a machine base 1, one end of the machine base 1 is vertically fixed with a stopper 2, and the other end is fixed with a hydraulic propulsion device 3, and the end of the hydraulic propulsion column of the hydraulic propulsion device A contact baffle 4 is fixed, vertical hydraulic cylinders 5 are evenly distributed on the top surface of the machine base, a support plate 6 is fixed on the top of the piston rod of the hydraulic cylinder 5, and a supporting roller 7 is arranged on the support plate.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520340630.3UCN204621514U (en) | 2015-05-25 | 2015-05-25 | A kind of heat exchanger tube enters shell side automation auxiliary mould |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520340630.3UCN204621514U (en) | 2015-05-25 | 2015-05-25 | A kind of heat exchanger tube enters shell side automation auxiliary mould |
| Publication Number | Publication Date |
|---|---|
| CN204621514Utrue CN204621514U (en) | 2015-09-09 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520340630.3UExpired - Fee RelatedCN204621514U (en) | 2015-05-25 | 2015-05-25 | A kind of heat exchanger tube enters shell side automation auxiliary mould |
| Country | Link |
|---|---|
| CN (1) | CN204621514U (en) |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108500597A (en)* | 2018-04-11 | 2018-09-07 | 山西阳煤化工机械（集团）有限公司 | Heat exchanger tube enters shell side automation auxiliary device |
| CN112247537A (en)* | 2020-10-16 | 2021-01-22 | 叶小英 | Tube bundle assembly auxiliary turnover mechanism for assembling tube shell heat exchanger |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108500597A (en)* | 2018-04-11 | 2018-09-07 | 山西阳煤化工机械（集团）有限公司 | Heat exchanger tube enters shell side automation auxiliary device |
| CN112247537A (en)* | 2020-10-16 | 2021-01-22 | 叶小英 | Tube bundle assembly auxiliary turnover mechanism for assembling tube shell heat exchanger |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | Granted publication date:20150909 | |
| CF01 | Termination of patent right due to non-payment of annual fee |