技术领域technical field
本实用新型涉及LED模组领域,具体涉及一种可磁性安装的LED模组。The utility model relates to the field of LED modules, in particular to a magnetically mounted LED module.
背景技术Background technique
LED模组是把按一定规则排列的发光二极管封装在一起而形成的产品。一般而言,将LED线路板安装在LED模组的承重件(如:承重基板)上形成的产品即称之为LED模组。The LED module is a product formed by packaging light-emitting diodes arranged according to certain rules. Generally speaking, the product formed by installing the LED circuit board on the load-bearing part of the LED module (such as the load-bearing substrate) is called an LED module.
现有技术中,将LED线路板安装于LED模组的承重件上采用的方法主要为:在LED线路板上焊接金属柱,焊接金属柱与LED模组的承重件上的孔位相配合,再通过螺丝将两者固定。上述方式存在以下缺陷:1)焊接金属柱的焊接工艺复杂,且焊接不充分的金属柱易于脱落;2)在LED线路板上设置金属柱,需保持金属柱的位置、尺寸的一致性,加工难度较大;3)采用螺丝固定的方式,不仅在安装时较为费时费力,且在维修过程中,特别是单个LED线路板出现问题时,需打开较多的螺丝才能够拆卸有问题的LED线路板,拆卸不方便。In the prior art, the method used to install the LED circuit board on the load-bearing part of the LED module is mainly: welding metal posts on the LED circuit board, the welded metal posts match the holes on the load-bearing part of the LED module, and then Secure both with screws. The above method has the following defects: 1) The welding process of welding the metal pillars is complicated, and the metal pillars with insufficient welding are easy to fall off; Difficulty; 3) The method of screw fixing is not only time-consuming and laborious during installation, but also in the maintenance process, especially when a single LED circuit board has a problem, more screws need to be opened to remove the problematic LED circuit board, it is not convenient to disassemble.
中国专利文献CN203644328U中公开了一种LED显示单元箱体,该LED显示单元箱体,包括显示模组以及箱体框架,两者通过磁铁吸附连接,并且,通过定位柱以及螺丝与螺孔固定。上述LED显示单元箱体虽然采用磁铁使显示模组吸附在箱体框架上,可一定程度上避免焊接过多的金属柱带来的问题,但仍然需要采用螺丝进行固定,安装、维修过程中较不方便,而省略螺纹固定的工艺,则无法保证显示模组与箱体框架的稳固连接。Chinese patent document CN203644328U discloses an LED display unit cabinet. The LED display unit cabinet includes a display module and a cabinet frame, which are connected by magnet adsorption and fixed by positioning posts, screws and screw holes. Although the above-mentioned LED display unit box uses magnets to make the display module adsorb on the box frame, it can avoid the problems caused by welding too many metal columns to a certain extent, but it still needs to be fixed with screws, which is relatively difficult during installation and maintenance. Inconvenient, and the process of omitting screw fixing cannot guarantee the stable connection between the display module and the cabinet frame.
实用新型内容Utility model content
本实用新型所要解决的技术问题是现有技术中的LED线路板安装于LED模组的承重件上时需焊接较多的金属柱,工艺复杂、加工难度大,且安装维修过程中不易拆卸的问题,进而提供一种无需焊接过多金属柱、工艺简单、加工方便、且LED线路板与承重件易于拆卸、连接稳固的可磁性安装的LED模组。The technical problem to be solved by the utility model is that when the LED circuit board in the prior art is installed on the load-bearing part of the LED module, more metal posts need to be welded, the process is complicated, the processing is difficult, and it is not easy to disassemble during the installation and maintenance process. Problems, and further provide a magnetically mountable LED module that does not need to weld too many metal posts, has a simple process, is convenient to process, and is easy to disassemble and connect the LED circuit board and load-bearing parts.
为解决上述技术问题,本实用新型所述的可磁性安装的LED模组,包括:In order to solve the above-mentioned technical problems, the magnetically mountable LED module described in the utility model includes:
LED线路板,设有磁性吸附部以及定位部,所述磁性吸附部具有磁性或者可被磁性材料吸附;The LED circuit board is provided with a magnetic adsorption part and a positioning part, and the magnetic adsorption part has magnetism or can be adsorbed by a magnetic material;
碳纤维承重件,适于与所述LED线路板固定形成LED模组;所述碳纤维承重件包括:部分或者全部包埋于所述碳纤维承重件内部的适于与所述磁性吸附部吸附的金属片。The carbon fiber load-bearing part is adapted to be fixed with the LED circuit board to form an LED module; the carbon fiber load-bearing part includes: a metal sheet that is partially or completely embedded in the carbon fiber load-bearing part and is suitable for being adsorbed by the magnetic adsorption part .
所述碳纤维承重件为碳纤维框或者碳纤维板。The carbon fiber bearing part is a carbon fiber frame or a carbon fiber plate.
所述碳纤维承重件的厚度为1.5-20mm。The thickness of the carbon fiber bearing member is 1.5-20mm.
所述定位部为定位柱,适于插入所述碳纤维承重件上的定位孔内。The positioning part is a positioning column, which is suitable for being inserted into a positioning hole on the carbon fiber load-bearing member.
所述磁性吸附部为磁钢片或磁铁片中的一种。The magnetic adsorption part is one of a magnetic steel sheet or a magnetic sheet.
所述金属片为铁片、钴片、镍片中的一种。The metal sheet is one of iron sheet, cobalt sheet and nickel sheet.
所述磁性吸附部在所述LED线路板上对称设置。The magnetic adsorption part is arranged symmetrically on the LED circuit board.
所述定位部在所述LED线路板上对称设置。The positioning part is arranged symmetrically on the LED circuit board.
本实用新型的所述的可磁性安装的LED模组相比现有技术具有以下优点:Compared with the prior art, the magnetically mountable LED module of the present invention has the following advantages:
本实用新型所述的可磁性安装的LED模组,包括LED线路板以及碳纤维承重件,通过在LED线路板上设置磁性吸附部,并在所述碳纤维承重件的相应位置上设置金属片,将两者固定在一起。所述碳纤维承重件质地轻、薄、强度好,仅采用磁性吸附即可实现良好的固定,无需焊接过多的金属柱进行螺丝固定,避免了焊接工艺的复杂操作、高加工精度要求的问题,也避免了螺丝固定导致的安装、维修不方便的问题,在需要拆卸单个LED线路板时,通过手动推离所述LED线路板即可实现,拆卸安装方便;也正是由于所述碳纤维承重件质地轻、薄,因此,可大大节省生产成本和运输成本;加之,所述金属片可在所述碳纤维承重件成型时预埋在其中,在所述碳纤维承重件成型后,所述金属片即可稳定的固定于所述碳纤维承重件上,工艺简单,固定牢靠,外表美观。The magnetically mountable LED module described in the utility model includes an LED circuit board and a carbon fiber load-bearing part. By setting a magnetic adsorption part on the LED circuit board and setting a metal sheet on the corresponding position of the carbon fiber load-bearing part, the The two are fixed together. The carbon fiber load-bearing part is light, thin, and strong, and can be fixed well only by magnetic adsorption, without welding too many metal posts for screw fixing, which avoids the complicated operation of the welding process and the problems of high processing precision requirements. It also avoids the problem of inconvenient installation and maintenance caused by screw fixing. When a single LED circuit board needs to be disassembled, it can be realized by manually pushing away from the LED circuit board, which is convenient for disassembly and installation; it is also because the carbon fiber load-bearing parts The texture is light and thin, so the production cost and transportation cost can be greatly saved; in addition, the metal sheet can be pre-embedded in the carbon fiber load-bearing part when it is formed, and the metal sheet is ready after the carbon fiber load-bearing part is formed. It can be stably fixed on the carbon fiber load-bearing part, the process is simple, the fixing is firm, and the appearance is beautiful.
附图说明Description of drawings
为了使本实用新型的内容更容易被清楚的理解,下面结合附图,对本实用新型作进一步详细的说明,其中,In order to make the content of the utility model easier to understand clearly, the utility model will be described in further detail below in conjunction with the accompanying drawings, wherein,
图1是本实用新型所述的LED模组的LED线路板的结构示意图;Figure 1 is a schematic structural view of the LED circuit board of the LED module described in the present invention;
图2是本实用新型所述的LED模组的LED线路板的侧面结构示意图;Fig. 2 is a schematic diagram of the side structure of the LED circuit board of the LED module described in the present invention;
图3是本实用新型所述的LED模组的碳纤维承重件的结构示意图;Fig. 3 is a schematic structural view of the carbon fiber load-bearing part of the LED module described in the present invention;
图4是本实用新型所述的LED模组的碳纤维承重件的侧面结构示意图;Fig. 4 is a schematic side view of the carbon fiber load-bearing part of the LED module described in the present invention;
图5是本实用新型所述的LED模组的组装后的局部结构示意图;Fig. 5 is a schematic diagram of the partial structure of the LED module described in the present invention after assembly;
图6是本实用新型所述的LED模组的组装后的结构示意图;Fig. 6 is a schematic structural diagram of the assembled LED module described in the present invention;
图中附图标记表示为:1-LED线路板;11-磁性吸附部;12-定位部;2-碳纤维承重件;21-金属片;22-定位孔。The reference signs in the figure are represented as: 1-LED circuit board; 11-magnetic adsorption part; 12-positioning part; 2-carbon fiber load-bearing part; 21-metal sheet; 22-positioning hole.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型的实施方式作进一步地详细描述。In order to make the purpose, technical solution and advantages of the utility model clearer, the implementation of the utility model will be further described in detail below in conjunction with the accompanying drawings.
如图1-6所示,本实施例的可磁性安装的LED模组,包括:As shown in Figure 1-6, the magnetically mountable LED module of this embodiment includes:
LED线路板1,设有磁性吸附部11以及定位部12,所述磁性吸附部11具有磁性或者可被磁性材料吸附;The LED circuit board 1 is provided with a magnetic adsorption part 11 and a positioning part 12, and the magnetic adsorption part 11 has magnetism or can be adsorbed by a magnetic material;
碳纤维承重件2,适于与所述LED线路板1固定形成LED模组;所述碳纤维承重件2包括:部分或者全部包埋于所述承重件2内部的适于与所述磁性吸附部11吸附的金属片21。The carbon fiber load-bearing part 2 is adapted to be fixed with the LED circuit board 1 to form an LED module; the carbon fiber load-bearing part 2 includes: a part or all of which is embedded in the load-bearing part 2 and is suitable for the magnetic adsorption part 11 Adsorbed metal sheet 21.
需要说明的是,所述碳纤维承重件2的形状、尺寸并不唯一,本实施例中,所述碳纤维承重件2为碳纤维框,所述碳纤维承重件2的厚度为10mm。作为可替换的实现方式,所述碳纤维承重件2还可以是碳纤维板;当然,本领域技术人员还可根据实际应用调整碳纤维承重件的厚度,所述碳纤维承重件2的厚度包括但不限于10mm,还可以是1.5-20mm中的任意值。It should be noted that the shape and size of the carbon fiber load-bearing part 2 are not unique. In this embodiment, the carbon fiber load-bearing part 2 is a carbon fiber frame, and the thickness of the carbon fiber load-bearing part 2 is 10 mm. As an alternative implementation, the carbon fiber bearing member 2 can also be a carbon fiber plate; of course, those skilled in the art can also adjust the thickness of the carbon fiber bearing member according to practical applications, and the thickness of the carbon fiber bearing member 2 includes but is not limited to 10mm , can also be any value in 1.5-20mm.
对于实现本实用新型的目的来说,所述磁性吸附部11与所述金属片21的材质并不唯一,只要可以实现所述磁性吸附部11和所述金属片21吸附即可,本实施例中,所述磁性吸附部11为磁钢片;所述金属片21为铁片。作为可替换的实现方式,所述磁性吸附部11还可以是为磁铁片;所述金属片还可以是钴片、镍片中的一种。For the purpose of realizing the utility model, the material of the magnetic adsorption part 11 and the metal sheet 21 is not unique, as long as the magnetic adsorption part 11 and the metal sheet 21 can be adsorbed, the present embodiment Among them, the magnetic adsorption part 11 is a magnetic steel sheet; the metal sheet 21 is an iron sheet. As an alternative implementation, the magnetic adsorption part 11 may also be a magnet sheet; the metal sheet may also be one of a cobalt sheet and a nickel sheet.
为了所述磁性吸附部11与所述金属片21更充分稳定的吸附固定,所述磁性吸附部11在所述LED线路板1上对称设置,本实施例中,所述碳纤维框由若干个等分的矩形组成,所述磁性吸附部11在所述碳纤维框的各个矩形的四个顶点处分别设置。In order to absorb and fix the magnetic adsorption part 11 and the metal sheet 21 more fully and stably, the magnetic adsorption part 11 is arranged symmetrically on the LED circuit board 1. In this embodiment, the carbon fiber frame is composed of several, etc. The carbon fiber frame is composed of divided rectangles, and the magnetic adsorption parts 11 are respectively arranged at the four vertices of each rectangle of the carbon fiber frame.
对于实现本实用新型的目的来说,所述定位部12的设计方式也不唯一,本实施例中提供一种具体的实现方式,所述定位部12为定位柱,适于插入所述碳纤维承重件2上的定位孔22内。作为本实施例的可替换实现方式,所述定位部12还可以是定位孔,所述碳纤维称重件2上设有与之相应的定位柱。For the realization of the purpose of the utility model, the design of the positioning part 12 is not unique. In this embodiment, a specific implementation is provided. The positioning part 12 is a positioning column, which is suitable for inserting the carbon fiber load-bearing Inside the positioning hole 22 on the part 2. As an alternative implementation of this embodiment, the positioning part 12 may also be a positioning hole, and the carbon fiber weighing part 2 is provided with a corresponding positioning column.
为了对所述LED线路板1与所述碳纤维承重件的相对位置的定位更为稳固,所述定位部12在所述LED线路板1上对称设置,本实施例中,所述定位部12在呈矩形的所述LED线路板的2条对边的中点处分别设置,即用最少的定位柱实现装配定位。In order to more stably locate the relative positions of the LED circuit board 1 and the carbon fiber load-bearing member, the positioning part 12 is arranged symmetrically on the LED circuit board 1. In this embodiment, the positioning part 12 is located at The midpoints of the two opposite sides of the rectangular LED circuit board are arranged respectively, that is, the assembly and positioning can be realized with the least number of positioning columns.
本实用新型所述的可磁性安装的LED模组的安装、拆卸方法如下:采用所述LED线路板1上的所述定位部12插入所述碳纤维承重件2上的定位孔22内,实现精确定位,并使所述LED线路板1上的所述磁性吸附部11与部分或者全部包埋于所述碳纤维承重件2内部的金属片21吸附,实现稳固固定,即安装完毕。当需要将安装于所述碳纤维框内特定的所述LED线路板1拆卸时,将该LED线路板1推离所述碳纤维框即可将其拆卸。The installation and disassembly method of the magnetically mountable LED module described in the utility model is as follows: the positioning part 12 on the LED circuit board 1 is inserted into the positioning hole 22 on the carbon fiber load-bearing part 2 to realize accurate positioning, and make the magnetic adsorption part 11 on the LED circuit board 1 and the metal sheet 21 partially or completely embedded in the carbon fiber load-bearing member 2 absorb to achieve stable fixation, that is, the installation is completed. When the specific LED circuit board 1 installed in the carbon fiber frame needs to be disassembled, the LED circuit board 1 can be disassembled by pushing it away from the carbon fiber frame.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本实用新型的保护范围之中。Apparently, the above-mentioned embodiments are only examples for clear description, rather than limiting the implementation. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. And the obvious changes or changes derived therefrom are still within the protection scope of the present utility model.
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| CN201420840407.0UCN204423826U (en) | 2014-12-26 | 2014-12-26 | A kind of can magnetic install LED module |
| AU2015101859AAU2015101859A4 (en) | 2014-12-26 | 2015-07-02 | Magnetically mountable LED module |
| DE212015000013.3UDE212015000013U1 (en) | 2014-12-26 | 2015-07-02 | Magnetically mounted LED module |
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| PCT/CN2015/083169WO2016101585A1 (en) | 2014-12-26 | 2015-07-02 | Magnetically mountable led module |
| FR1561766AFR3031163B3 (en) | 2014-12-26 | 2015-12-03 | MAGNETICALLY MONTABLE LED MODULE |
| Application Number | Priority Date | Filing Date | Title |
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| CN201420840407.0UCN204423826U (en) | 2014-12-26 | 2014-12-26 | A kind of can magnetic install LED module |
| Publication Number | Publication Date |
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| CN204423826Utrue CN204423826U (en) | 2015-06-24 |
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| CN201420840407.0UExpired - LifetimeCN204423826U (en) | 2014-12-26 | 2014-12-26 | A kind of can magnetic install LED module |
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| CN (1) | CN204423826U (en) |
| AU (1) | AU2015101859A4 (en) |
| FR (1) | FR3031163B3 (en) |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | Granted publication date:20150624 | |
| CX01 | Expiry of patent term |