技术领域technical field
本实用新型涉及铝制品加工技术领域，特别涉及一种过滤盆。The utility model relates to the technical field of aluminum product processing, in particular to a filter basin.
背景技术Background technique
在铝制品，尤其是铝合金的生产工艺中，通过安装泡沫陶瓷过滤板的过滤盆对熔体进行除渣，在熔体净化过程中，为了保证过滤盆内的温度，过滤盆的过滤箱上方盖有过滤盆盖。In the production process of aluminum products, especially aluminum alloy, the slag is removed from the melt through the filter basin installed with foam ceramic filter plate. Covered with a strainer lid.
如图1所示，传统的过滤盆包括过滤箱01、过滤板03、测温热电偶02及过滤盆盖，其中过滤板03安装在过滤箱01内，测温热电偶02安装在过滤盆盖上，且伸入过滤箱01内，测温热电偶02开孔位于过滤板03的正上方，测温热电偶02用于测量过滤箱01内部的温度，以保证铸锭的生产质量。As shown in Figure 1, the traditional filter basin includes a filter box 01, a filter plate 03, a temperature measuring thermocouple 02 and a filter basin cover, wherein the filter plate 03 is installed in the filter box 01, and the temperature measuring thermocouple 02 is installed in the filter basin cover and extend into the filter box 01. The opening of the temperature measuring thermocouple 02 is located directly above the filter plate 03. The temperature measuring thermocouple 02 is used to measure the temperature inside the filter box 01 to ensure the production quality of the ingot.
然而，由于测温热电偶02开孔位于过滤板03的正上方，电偶接触溶液的深度只有20mm左右，测温热电偶02的测温深度太浅，导致测温不准确。而测温不准确导致的温度偏差会引起铸锭开头失败或产生铸锭裂纹废品。However, since the opening of the temperature measuring thermocouple 02 is located directly above the filter plate 03, the depth of the thermocouple contacting the solution is only about 20mm, and the temperature measuring depth of the temperature measuring thermocouple 02 is too shallow, resulting in inaccurate temperature measurement. The temperature deviation caused by inaccurate temperature measurement will cause the ingot to fail at the beginning or produce ingot cracks and waste products.
因此，如何提高铸锭的生产质量，是本领域技术人员亟待解决的技术问题。Therefore, how to improve the production quality of ingots is a technical problem to be solved urgently by those skilled in the art.
实用新型内容Utility model content
本实用新型的目的是提供一种过滤盆，该过滤盆能够提高铸锭的生产质量。The purpose of the utility model is to provide a filter basin, which can improve the production quality of ingots.
为实现上述目的，本实用新型提供一种过滤盆，包括过滤箱、过滤盆盖及安装在所述过滤盆盖上的测温热电偶，其特征在于，所述测温热电偶的开口位于所述过滤箱的干沟内。In order to achieve the above purpose, the utility model provides a filter basin, including a filter box, a filter basin cover and a temperature measuring thermocouple installed on the filter basin cover, characterized in that the opening of the temperature measuring thermocouple is located at the In the dry ditch of the above-mentioned filter box.
优选地，还包括可拆卸连接于所述过滤箱内部的过滤板，所述过滤箱内设有能够与所述过滤板卡接的卡接槽。Preferably, it also includes a filter plate that is detachably connected to the inside of the filter box, and the filter box is provided with a snap-in groove that can be snap-fitted with the filter plate.
优选地，所述干沟为弧形槽干沟。Preferably, the dry ditch is an arc-shaped groove.
优选地，所述过滤盆盖包括盆盖本体、加热件、空气压缩机及与所述空气压缩机相连，且用于向过滤盆内腔充入压缩气体的输气管，所述输气管安装在所述盆盖本体上，所述加热件安装在所述盆盖本体上。Preferably, the filter pot cover includes a pot cover body, a heating element, an air compressor, and an air pipe connected to the air compressor and used to fill the inner cavity of the filter pot with compressed gas. The air pipe is installed on On the pot cover body, the heating element is installed on the pot cover body.
优选地，所述输气管为多个，多个所述输气管沿所述盆盖本体的长度方向分布。Preferably, there are a plurality of air delivery pipes, and the plurality of air delivery pipes are distributed along the length direction of the basin cover body.
优选地，多个所述输气管沿所述盆盖本体的长度方向等间距分布。Preferably, the plurality of air delivery pipes are equally spaced along the length direction of the basin cover body.
优选地，所述输气管的出风孔为多个，所述输气管上的出风孔等间距分布。Preferably, the air delivery pipe has multiple air outlet holes, and the air outlet holes on the air delivery pipe are equally spaced.
优选地，所述过滤盆盖还包括设置在所述盆盖本体外侧挂钩。Preferably, the filter pot cover also includes a hook provided outside the pot cover body.
优选地，所述挂钩为两个，两个所述挂钩对称分布于所述盆盖本体的两侧。Preferably, there are two hooks, and the two hooks are symmetrically distributed on both sides of the basin cover body.
在上述技术方案中，本实用新型提供的过滤盆包括过滤箱、过滤盆盖及安装在过滤盆盖上的测温热电偶，其中测温热电偶的开孔位于过滤箱的干沟内。通过上述描述可知，在本实用新型提供的过滤盆中，由于测温热电偶的开孔位于过滤箱的干沟内，由于干沟的位置低于过滤板的高度，相对于上述背景技术中，测温热电偶开孔位于过滤板的正上方的情况，本申请提供的测温热电偶接触溶液的深度相对于背景技术中测温热电偶接触溶液的深度多150mm左右，延长了测温热电偶的测温深度，提高了过滤盆内的测温准确性，有效地避免了因测温不准确导致温度偏差会引起的铸锭开头失败或产生铸锭裂纹废品的情况，因此，本申请提供的过滤盆能够提高铸锭的生产质量。In the above technical solution, the filter basin provided by the utility model includes a filter box, a filter basin cover and a temperature measuring thermocouple installed on the filter basin cover, wherein the opening of the temperature measuring thermocouple is located in the dry ditch of the filter box. It can be seen from the above description that in the filter basin provided by the utility model, since the opening of the temperature measuring thermocouple is located in the dry ditch of the filter box, and because the position of the dry ditch is lower than the height of the filter plate, compared to the above-mentioned background technology, When the opening of the temperature measuring thermocouple is located directly above the filter plate, the depth of the temperature measuring thermocouple contacting the solution provided by the application is about 150mm more than the depth of the temperature measuring thermocouple contacting the solution in the background technology, which prolongs the length of the temperature measuring thermocouple. The depth of temperature measurement improves the accuracy of temperature measurement in the filter basin, effectively avoiding the failure of the ingot at the beginning or the generation of ingot cracks and waste products caused by temperature deviation caused by inaccurate temperature measurement. Therefore, the application provided Filter basins improve the quality of ingot production.
附图说明Description of drawings
图1为传统的过滤盆的结构示意图；Fig. 1 is the structural representation of traditional filter basin;
图2为本实用新型实施例所提供的过滤盆的结构示意图。Fig. 2 is a schematic structural view of the filter basin provided by the embodiment of the present invention.
其中图1-2中：01-过滤箱、02-测温热电偶、03-过滤板；Among them, in Figure 1-2: 01-filter box, 02-temperature measuring thermocouple, 03-filter plate;
1-过滤箱、2-测温热电偶、3-过滤板、4-干沟。1-Filter box, 2-Temperature measuring thermocouple, 3-Filter plate, 4-Dry ditch.
具体实施方式Detailed ways
本实用新型的核心是提供一种过滤盆，该过滤盆盖能够提高过滤盆的生产效率。The core of the utility model is to provide a filter basin, and the cover of the filter basin can improve the production efficiency of the filter basin.
为了使本领域的技术人员更好地理解本实用新型的技术方案，下面结合附图和实施方式对本实用新型作进一步的详细说明。In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments.
请参考图2，在一种具体实施方式中，本实用新型提供的过滤盆包括过滤箱1、过滤盆盖及安装在过滤盆盖上的测温热电偶2，其中测温热电偶2的开孔位于过滤箱1的干沟4内。Please refer to Fig. 2, in a specific embodiment, the filter basin provided by the utility model includes a filter box 1, a filter basin cover and a temperature measuring thermocouple 2 installed on the filter basin cover, wherein the opening of the temperature measuring thermocouple 2 The holes are located in the dry ditch 4 of the filter box 1 .
通过上述描述可知，在本实用新型具体实施例所提供的过滤盆中，由于测温热电偶2的开孔位于过滤箱1的干沟4内，由于干沟4的位置低于过滤板3的高度，相对于上述背景技术中，测温热电偶2开孔位于过滤板3的正上方的情况，本申请提供的测温热电偶2接触溶液的深度相对于背景技术中测温热电偶2接触溶液的深度多150mm左右，延长了测温热电偶2的测温深度，提高了过滤盆内的测温准确性，有效地避免了因测温不准确导致温度偏差会引起铸锭开头失败或产生铸锭裂纹废品的情况，因此，本申请提供的过滤盆能够提高铸锭的生产质量。It can be seen from the above description that in the filter basin provided by the specific embodiment of the present invention, since the opening of the temperature measuring thermocouple 2 is located in the dry ditch 4 of the filter box 1, the position of the dry ditch 4 is lower than that of the filter plate 3. Height, relative to the situation in the above-mentioned background technology where the opening of the temperature measuring thermocouple 2 is located directly above the filter plate 3, the depth of the temperature measuring thermocouple 2 contacting the solution provided by the application is compared with that of the temperature measuring thermocouple 2 in the background technology. The depth of the solution is about 150mm longer, which extends the temperature measurement depth of the temperature measurement thermocouple 2, improves the accuracy of temperature measurement in the filter basin, and effectively avoids the failure of the ingot at the beginning or the occurrence of temperature deviation caused by inaccurate temperature measurement. Ingot cracked waste, therefore, the filter basin provided by the application can improve the production quality of ingots.
进一步，该过滤盆还包括可拆卸连接于过滤箱1内部的过滤板3，过滤箱1内设有能够与过滤板3卡接的卡接槽。由于过滤板3与过滤箱1可拆卸连接，便于工作人员清洗过滤板3和过滤箱1，有效地降低了工作人员拆卸过滤板3的劳动强度。Further, the filter basin also includes a filter plate 3 that is detachably connected to the inside of the filter box 1 , and the filter box 1 is provided with a snap-in groove that can be snap-fitted with the filter plate 3 . Since the filter plate 3 is detachably connected to the filter box 1, it is convenient for the staff to clean the filter plate 3 and the filter box 1, and the labor intensity of the staff to disassemble the filter plate 3 is effectively reduced.
为了便于工作人员清洗过滤箱1，优选，干沟4为弧形槽干沟。由于干沟4为弧形槽干沟，避免溶液在干沟4折角处堆积的情况，便于清除溶液。In order to facilitate the staff to clean the filter box 1, preferably, the dry ditch 4 is an arc-shaped groove dry ditch. Since the dry ditch 4 is an arc-shaped groove dry ditch, it is avoided that the solution accumulates at the corners of the dry ditch 4, and it is convenient to remove the solution.
在上述各方案的基础上，过滤盆盖包括盆盖本体、加热件、空气压缩机及与空气压缩机相连，且用于向过滤盆内腔充入压缩气体的输气管，输气管安装在盆盖本体上，加热件安装在盆盖本体上。其中输气管为耐高温输气管，为了延长输气管的使用寿命，且避免与过滤盆内物质发生发应，优选，输气管为钢管。为了避免高温液体损坏加热件，优选，加热件的外侧套设有导热防护管。通过空气压缩机向输气管内输送压缩气体，输气管内的压缩气体进入过滤盆内，借助外部压缩空气的动能，促进过滤盆箱体内的热循环，提高箱体底部的升温速度。因此，过滤盆的加热时间缩短，提高了过滤盆的生产效率。On the basis of the above-mentioned schemes, the filter pot cover includes a pot cover body, a heating element, an air compressor, and an air pipe connected to the air compressor and used to fill the inner cavity of the filter pot with compressed gas. The air pipe is installed in the basin. On the cover body, the heating element is installed on the basin cover body. Wherein the air delivery pipe is a high temperature resistant air delivery pipe, in order to prolong the service life of the air delivery pipe and avoid reacting with the materials in the filter basin, preferably, the air delivery pipe is a steel pipe. In order to prevent the high-temperature liquid from damaging the heating element, preferably, the outer side of the heating element is covered with a heat conduction protection tube. Compressed gas is delivered to the air pipeline through the air compressor, and the compressed gas in the air pipeline enters the filter basin. With the help of the kinetic energy of the external compressed air, the heat cycle in the filter basin box is promoted, and the heating rate at the bottom of the box is increased. Therefore, the heating time of the filter basin is shortened, and the production efficiency of the filter basin is improved.
为了进一步提高过滤盆的工作效率，优选，输气管为多个，多个输气管沿盆盖本体的长度方向分布。由于输气管为多个，使得过滤盆各方位的气体均实现循环。In order to further improve the working efficiency of the filter basin, preferably, there are multiple gas delivery pipes distributed along the length direction of the basin cover body. Since there are multiple gas delivery pipes, the gas in all directions of the filter basin can be circulated.
更进一步，多个输气管沿盆盖本体的长度方向等间距分布。由于多个输气管沿盆盖本体的长度方向等间距分布，进一步加快了气体流动，更进一步提高了过滤盆的工作效率。Furthermore, a plurality of air delivery pipes are equally spaced along the length direction of the basin cover body. Since a plurality of gas delivery pipes are equally spaced along the length direction of the basin cover body, the gas flow is further accelerated, and the working efficiency of the filter basin is further improved.
优选的，输气管上的出风孔等间距分布，其中出风孔为多个，有效地提高了气体流通速度，缩短了加热时间，提高了过滤盆的工作效率。Preferably, the air outlet holes on the air pipe are distributed at equal intervals, wherein there are multiple air outlet holes, which effectively increases the gas flow rate, shortens the heating time, and improves the working efficiency of the filter basin.
优选，该过滤盆盖还包括设置在盆盖本体外侧挂钩，挂钩可以为一个。为了便于工作人员移动过滤盆盖，优选，挂钩为两个，两个挂钩对称分布于盆盖本体的两侧。通过设置挂钩，便于工作人员移动过滤盆盖，便于工作人员及时清洗过滤盆。Preferably, the filter pot cover also includes a hook arranged outside the pot cover body, and there may be one hook. In order to facilitate the staff to move the filter pot cover, preferably, there are two hooks, and the two hooks are symmetrically distributed on both sides of the pot cover body. By setting the hook, it is convenient for the staff to move the cover of the filter basin, and it is convenient for the staff to clean the filter basin in time.
本说明书中各个实施例采用递进的方式描述，每个实施例重点说明的都是与其他实施例的不同之处，各个实施例之间相同相似部分互相参见即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other.
对所公开的实施例的上述说明，使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的，本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下，在其它实施例中实现。因此，本实用新型将不会被限制于本文所示的这些实施例，而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to realize or use the utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420708025.2UCN204298443U (en) | 2014-11-21 | 2014-11-21 | Cross strainer |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420708025.2UCN204298443U (en) | 2014-11-21 | 2014-11-21 | Cross strainer |
| Publication Number | Publication Date |
|---|---|
| CN204298443Utrue CN204298443U (en) | 2015-04-29 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420708025.2UExpired - LifetimeCN204298443U (en) | 2014-11-21 | 2014-11-21 | Cross strainer |
| Country | Link |
|---|---|
| CN (1) | CN204298443U (en) |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108635933A (en)* | 2018-07-10 | 2018-10-12 | 张家港市利佳纺织有限公司 | A kind of spandex fiber melt multistage filtering case |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108635933A (en)* | 2018-07-10 | 2018-10-12 | 张家港市利佳纺织有限公司 | A kind of spandex fiber melt multistage filtering case |
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| Date | Code | Title | Description |
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| CX01 | Expiry of patent term | Granted publication date:20150429 |