CN203414772U - Automatic press-mounting machine for water pipe of engine thermostat - Google Patents

Abstract

The utility model relates to the technical field of engine thermostats, especially to an automatic press-mounting machine for a water pipe of an engine thermostat. The automatic press-mounting machine comprises a frame; a platen is fixed with the bottom end of the frame; a gluing and detection station is fixed at the upper left side of the platen, a press mounting station is fixed at the upper right side of the platen, and the gluing and detection station is arranged lower than the press-mounting station; and the gluing and detection station comprises a gluing device and a gluing detection device, the press mounting station comprises a press mounting device and a pressure monitoring device, and the gluing device, the gluing detection device, the press mounting device and the pressure monitoring device are connected with a control system via a PLC (Programmable Logic Controller). Compared with the prior art, the automatic press-mounting machine is simple and novel in structure, can replace manual work, ensures the stability and reliability of press mounting, avoids problems as gluing omission and mounting omission caused by human-eye identification and manual conveying, and is comprehensive in functions, stable in system, extremely high in efficiency and easy to operate.

Description

Engine thermostat water pipe automatic press mounting machine

[technical field]

The utility model relates to thermostat of automobile engine technical field, specifically a kind of engine thermostat water pipe automatic press mounting machine.

[background technology]

Thermostat of automobile engine water pipe, need on aluminum component, assemble a plurality of pipe fittings, need to be in aluminum component hole before press-fiting gluing, and press-fit and in process, need pressure monitor, at present, mostly adopt artificial or operation break-down to complete that gluing, gluing detect, press-fit, pressure monitor, its process efficiency is low, mistake is many, easily defective products is flowed into client, cause customer complaint.If can provide a efficient, reliable novel automatic equipment to substitute manually, realize robotization sorting, measurement, mark, will have very important significance.

[utility model content]

The purpose of this utility model is exactly will solve above-mentioned deficiency and a kind of engine thermostat water pipe automatic press mounting machine is provided, can substitute artificial, assurance press-fits stability, the reliability of work, the problems such as holiday glue that eye recognition and artificial conveyance produce, neglected loading have been avoided, and complete function, efficiency is high, easy operating.

Design for achieving the above object a kind of engine thermostat water pipe automatic press mounting machine, comprise frame, described frame bottom is fixed with platen, left side, described platen top is fixed with gluing and detects station, right side, described platen top is fixed with and press-fits station, described gluing is arranged on detection station the below that press-fits station, described gluing comprises glue spreading apparatus and gluing pick-up unit with detection station, describedly press-fit station and comprise press-loading apparatus and pressure monitoring device, described glue spreading apparatus, gluing pick-up unit, press-loading apparatus, pressure monitoring device is by PLC connection control system.

Described glue spreading apparatus comprises gluing head, glue amount controller, positioning fixture and Rodless cylinder, described positioning fixture is arranged on horizontal mobile device, described horizontal mobile device is fixed on platen, and described gluing head, glue amount controller, Rodless cylinder are by PLC connection control system.

Described gluing pick-up unit is Computer Vision Recognition device, and described Computer Vision Recognition device comprises visual identity sensor, and described visual identity sensor is by PLC connection control system.

Described press-loading apparatus is electronic press-loading apparatus, and described electronic press-loading apparatus comprises servomotor, line slideway, displacement transducer and pressure transducer, and described servomotor, displacement transducer, pressure transducer are by PLC connection control system.

Described pressure monitoring device is by industrial computer connection pressure transducer and displacement transducer, and described pressure monitoring device is by PLC connection control system.

Described frame is aluminium alloy frame, and described frame edge is provided with safe grating.

One side of described frame is provided with electric cabinet, and described electric cabinet front end face is provided with touch-screen, and described control system is by the button control zone on connection touch-screen.

Described frame below is provided with support, and the bottom of described support is provided with adjustable elastic footing.

Described support place is provided with electrical control cubicles, and described set-up of control system is in switch board.

The utility model compared with the existing technology, novel structure, simple, provide gluing, gluing to detect, press-fit, press-fit the multifunctional integrated automated systems that complete such as pressure monitor in process, its comprehensive Computer Vision Recognition, the control of high precision glue amount, high-precision electric of adopting press-fits, high reliability press-fits process and detects, have high stability and reliability, can substitute artificial, assurance press-fits stability, the reliability of work, has avoided the problems such as holiday glue that eye recognition and artificial conveyance produce, neglected loading, no marking mark; In addition, engine thermostat water pipe automatic press mounting machine complete function described in the utility model, system stability, efficiency is high, easy operating.

[accompanying drawing explanation]

Fig. 1 is structural representation of the present utility model;

Fig. 2 is the left view of Fig. 1;

Fig. 3 be in Fig. 1 gluing with detect station, press-fit the structural representation of station;

In figure: 1,frame 2, platen 3, gluing and detection station 4, press-fit station 5, positioning fixture 6,Rodless cylinder 7, horizontal mobile device 8, servomotor 9,line slideway 10,safe grating 11,electrical control cubicles 12,electric cabinet 13, touch-screen 14, adjustableelastic footing 15,support 16, reductor 17,shaft coupling 18, ball-screw 19, pressure transducer 20, bend pipe positioningfloating device 21,grating scale link 22, bendpipe positioning tool 23, press-fitting tool 24, locatingsleeve 25, angle location 26, workpiece 27,floating axle 28, accompanyfrock 29, floatingbushing 30, chopping block.

[embodiment]

Below in conjunction with accompanying drawing, the utility model is done to following further illustrating:

As shown in drawings, the utility model comprises: frame 1, frame is aluminium alloy frame, frame edge is provided withsafe grating 10, frame below is provided withsupport 15, the bottom of support is provided with adjustableelastic footing 14, frame bottom is fixed withplaten 2, left side, platen top is fixed with gluing and detects station 3, right side, platen top is fixed with and press-fits station 4, gluing is arranged on detection station the below that press-fits station, gluing comprises glue spreading apparatus and gluing pick-up unit with detection station, press-fit station and comprise press-loading apparatus and pressure monitoring device, glue spreading apparatus, gluing pick-up unit, press-loading apparatus, pressure monitoring device is by PLC connection control system, support place is provided with electrical control cubicles, set-up of control system is inswitch board 11, one side of frame is provided withelectric cabinet 12, electric cabinet front end face is provided with touch-screen 13, control system is by the button control zone on connection touch-screen.

In the utility model, glue spreading apparatus comprises gluing head, glue amount controller, positioning fixture 5 and Rodless cylinder 6, positioning fixture is arranged on horizontal mobile device, and horizontalmobile device 7 is fixed on platen, and gluing head, glue amount controller, Rodless cylinder are by PLC connection control system; Gluing pick-up unit is Computer Vision Recognition device, and Computer Vision Recognition device comprises visual identity sensor, and visual identity sensor is by PLC connection control system; Press-loading apparatus is electronic press-loading apparatus, and electronic press-loading apparatus comprises servomotor 8, line slideway 9, displacement transducer and pressure transducer, and servomotor, displacement transducer, pressure transducer are by PLC connection control system; Pressure monitoring device is by industrial computer connection pressure transducer and displacement transducer, and pressure monitoring device is by PLC connection control system.

As shown in Figure 3, press-fit station and from top to bottom comprise successively servomotor 8,reductor 16, shaft coupling 17, ball-screw 18, line slideway 9,pressure transducer 19, bend pipe positioning floating device 20,grating scale link 21, bendpipe positioning tool 22 and press-fitting tool 23; Gluing comprises locatingsleeve 24,angle location 25, floating axle 27, accompanyfrock 28, floatingbushing 29, choppingblock 30 with detection station, wherein, is fixed with workpiece 26 in locatingsleeve 24.

In the utility model, gluing adopts high precision glue control valve and controller to realize accurate glue amount and controls, and guarantees homogeneity and the accuracy of gluing; Whether gluing detect adopts in Computer Vision Recognition hole gluing; Press-fit and adopt the electronic technology of pressure mounting of having integrated high accuracy displacement sensor and high-precision pressure sensor combination; Pressure monitor adopts and press-fits process detection system, by industrial computer, gathers the data on pressure transducer and displacement transducer, and by software analysis, output pressure-displacement curve figure.

The utility model is not subject to the restriction of above-mentioned embodiment; other any do not deviate from change, the modification done under Spirit Essence of the present utility model and principle, substitutes, combination, simplify; all should be equivalent substitute mode, within being included in protection domain of the present utility model.

Claims (9)

1. an engine thermostat water pipe automatic press mounting machine, comprise frame, described frame bottom is fixed with platen, it is characterized in that: left side, described platen top is fixed with gluing and detects station, right side, described platen top is fixed with and press-fits station, described gluing is arranged on detection station the below that press-fits station, described gluing comprises glue spreading apparatus and gluing pick-up unit with detection station, describedly press-fit station and comprise press-loading apparatus and pressure monitoring device, described glue spreading apparatus, gluing pick-up unit, press-loading apparatus, pressure monitoring device are by PLC connection control system.

2. automatic press mounting machine as claimed in claim 1, it is characterized in that: described glue spreading apparatus comprises gluing head, glue amount controller, positioning fixture and Rodless cylinder, described positioning fixture is arranged on horizontal mobile device, described horizontal mobile device is fixed on platen, and described gluing head, glue amount controller, Rodless cylinder are by PLC connection control system.

3. automatic press mounting machine as claimed in claim 1 or 2, it is characterized in that: described gluing pick-up unit is that computer vision sets device, described computer vision sets device and comprises visual identity sensor, and described visual identity sensor is by PLC connection control system.

4. automatic press mounting machine as claimed in claim 3, it is characterized in that: described press-loading apparatus is electronic press-loading apparatus, described electronic press-loading apparatus comprises servomotor, line slideway, displacement transducer and pressure transducer, and described servomotor, displacement transducer, pressure transducer are by PLC connection control system.

5. automatic press mounting machine as claimed in claim 4, is characterized in that: described pressure monitoring device is by industrial computer connection pressure transducer and displacement transducer, and described pressure monitoring device is by PLC connection control system.

6. automatic press mounting machine as claimed in claim 5, is characterized in that: described frame is aluminium alloy frame, and described frame edge is provided with safe grating.

7. automatic press mounting machine as claimed in claim 6, is characterized in that: a side of described frame is provided with electric cabinet, and described electric cabinet front end face is provided with touch-screen, and described control system is by the button control zone on connection touch-screen.

8. automatic press mounting machine as claimed in claim 7, is characterized in that: described frame below is provided with support, and the bottom of described support is provided with adjustable elastic footing.

9. automatic press mounting machine as claimed in claim 8, is characterized in that: described support place is provided with electrical control cubicles, and described set-up of control system is in switch board.

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