CN202647346U - Integrated LED lamp bulb with fluorescent inner cover - Google Patents

Abstract

The utility model discloses an integrated LED lamp bulb with a fluorescent inner cover, which comprises a heat conduction bracket (3) with radiating fins, wherein a silver paste printed circuit (4) is embedded in the heat conduction bracket (3); an LED chip or a driving chip is welded on the silver paste printed circuit; a caulking groove is formed on the heat conduction bracket (3); a bulb inner cover (6) is embedded in and fixed onto the caulking groove so as to cover the LED chip and the driving chip; the edge of the heat conduction bracket (3) adopts a mounting flange structure; only a transparent silicone for encapsulation is arranged outside the LED chip; and a phosphor powder coating is coated on the inner layer of the bulb inner cover (6). The bulb adopting the technical scheme can work independently, so as to realize respective independence of the LED lamp bulb, the lighting fitting and the lighting control product in production and use, and accordingly, the production links of the LED lighting products are greatly reduced, batch production is improved and industrialization of the LED energy-saving lighting products is facilitated.

Description

The integral LED bulb of fluorescence inner cover

Technical field

The utility model relates to the integral LED bulb of fluorescence inner cover, belongs to the LED lighting technical field.

Background technology

Semiconductor lighting is as lighting engineering of new generation, have photoelectric conversion rate height, light source direction easily control, throw light on period and mode is easily controlled, color rendering properties of light source high, have five incomparable large power savings advantages of higher other existing lighting engineering such as power factor under the appropriate design, be subject to the favor of global investor and vigorously supporting of national governments.The luminous efficiency of current LED illuminating lamp can surpass 70LM/W mostly, has more power savings advantages than traditional electricity-saving lamp.The green light LED luminous efficiency can be up to 683LM/W in theory; The theoretical efficiency of white light LEDs also can reach 182.45LM/W, so the space that the LED illumination efficiency promotes is huge.

In existing high-power LED illumination product design, high-powered LED lamp particularly, reason owing to heat radiation, during a high-powered LED lamp of assembly, adopt LED optical mode group, driving power and the design of light fixture three in one, be that the parts such as LED optical mode group, driving power and light fixture must form a complete production network, formed the situation of so-called " LED has lamp without bulb ".This has brought a series of fatal problems such as manufacturing cost is high, use inconvenience, maintenance difficult for the LED illuminating product.At first make the upper unified standard production that can't realize the whole nation and even the whole world, cause product specification many, batch less, price is high; Next is that each product is of all kinds, not general mutually, more can not exchange; The 3rd need to take off maintenance with whole assemblies such as LED optical mode group, driving power, light fixtures when being product bug, and maintenance is inconvenience very, is very easy to form the defectives such as fault extension and maintenance delay, maintenance cost is high.These defectives have greatly restricted promoting the use of of LED illumination, are the hard defects during the LED illuminating product is promoted.

The utility model content

The purpose of this utility model is, a kind of integral LED bulb of fluorescence inner cover is provided.The bulb that the utility model method consists of can work independently, realized that LED bulb, light fixture and illumination control product is independent separately on producing and on using, made the LED illuminating product reduce significantly production link, improve production lot, be conducive to the industrialization of LED energy-saving illumination product.

The technical solution of the utility model: the integral LED bulb of fluorescence inner cover, be characterized in: comprise flange-cooled heat conduction support (can adopt the nonmetallic heat conductive material sinter moldings such as aluminium oxide, aluminium nitride, boron nitride), chimeric on the heat conduction support have silver to starch printed circuit, is welded with led chip or also is welded with the driving chip on the silver slurry printed circuit; Described heat conduction support is provided with caulking groove, embeds on the caulking groove and is fixed with the bulb inner cover, and the bulb inner cover covers led chip and drives chip; The edge of described heat conduction support is the mounting flange structure; Described led chip only is provided with the transparent silica gel of encapsulation usefulness outward, and bulb inner cover internal layer is provided with fluorescent coating.This structure makes the fluorescent material ratio be painted on the chip more even, allow fluorescent material away from the LED euthermic chip, LED can move bearing under the relatively higher temperature, improved the service condition of LED, very effective to reducing LED bulb light decay, LED bright dipping better effects if, and the fluorescent material consumption can significantly not increase yet.

In the integral LED bulb of aforesaid fluorescence inner cover, on the described heat conduction support caulking groove is set, outer bulb envelope directly embeds caulking groove by bonding.

In the integral LED bulb of aforesaid fluorescence inner cover, on the described heat conduction support caulking groove is set, caulking groove is embedded in bonding and is provided with the lens snap ring, and card has lens on the lens snap ring.

In the integral LED bulb of aforesaid fluorescence inner cover, connect and the fixed band Waterproof connector of cable by cable fixing head on the described heat conduction support.

Compared with prior art, the utility model goes out flange-cooled heat conduction support by nonmetallic heat conductive material direct sintering, and directly LED silver slurry printed circuit is entrenched in the heat conduction support, make the simpler compactness of LED bulb structure of formation, and the heat radiation of LED is faster.Add the setting of heat conduction support upper embedded groove, be convenient to the installation of lampshade, water resistance is good.And but the mounting flange structure direct sintering of bulb is easy for installation on the heat conduction support.Utilize the integral LED bulb establishment light fixture of fluorescence inner cover of the present utility model simple, flexible and changeable, allow like this bulb, light fixture and the illumination control Realization of Product of LED lamp independent separately on producing and on using, make the LED illuminating product reduce significantly production link, improve production lot, be conducive to the industrialization of LED energy-saving illumination product.

Description of drawings

Fig. 1 is the schematic appearance of the utility model embodiment lens arrangement;

Fig. 2 is the schematic appearance of the utility model embodiment outer bulb envelope scheme;

Fig. 3 is the structural representation of the utility model embodiment lens arrangement;

Fig. 4 is the structural representation of the utility model embodiment outer bulb envelope scheme;

Fig. 5 is the structural representation of the chimeric circuit of the utility model heat conduction support;

Fig. 6 is the structural representation of the heat conduction support of the utility model band bulb inner cover;

Fig. 7 is the structural representation of the utility model embodiment Down lamp;

Fig. 8 is the structural representation of the utility model embodiment lamp affixed to the ceiling;

Fig. 9 is the utility model embodiment bulb sizes schematic diagram.

Mark in the accompanying drawing: 3-heat conduction support, 4-silver slurry printed circuit, 6-bulb inner cover, the 7-lens, 8-lens snap ring, 9-outer bulb envelope, 10A-tape cable water joint, the 11A-cable fixing head, 18-caulking groove, 22-connector fixing hole, the 101-lamp housing, 102-the utility model LED bulb, 103-lamp affixed to the ceiling top board, 105-bulb hold-down screw.

The specific embodiment

Below in conjunction with drawings and Examples the utility model is further described, but not as the foundation to the utility model restriction.

Embodiment.

The integral LED bulb of fluorescence inner cover: comprise flange-cooledheat conduction support 3, chimeric on theheat conduction support 3 have silver to starch printedcircuit 4, be welded with led chip and associated drives chip on the silver slurry printedcircuit 4, tapecable water joint 10A is fixed on theconnector fixing hole 22 ofheat conduction support 3, as shown in Figure 5 by cable fixing head 11A.Describedheat conduction support 3 is provided with caulking groove, embeds on the caulking groove and is fixed with bulbinner cover 6, and bulbinner cover 6 covers led chip and drives chip, as shown in Figure 6.The edge of describedheat conduction support 3 is the mounting flange structure, is fixed by bulb hold-downscrew 105, and theouter caulking grooves 18 that also are provided with of bulbinner cover 6,caulking groove 18 are embedded in and are fixed with outer bulb envelope 9 orlens snap ring 8 adds lens 7.On the describedheat conduction support 3caulking groove 18 is set, outer bulb envelope 9 is directly passed through to bond and is embeddedcaulking groove 18, as shown in Figure 4, or useslens snap ring 8 toblock lens 7 and also passes through bonding withlens snap ring 8 embeddingcaulking grooves 18, as shown in Figure 3.Described led chip is provided with the transparent silica gel of encapsulation usefulness outward, and the led chip that only is provided with transparent silica gel is provided with bulbinner cover 6 outward, and bulbinner cover 6 internal layers are provided with fluorescent coating.

Only need the integral LED bulb of fluorescence inner cover of the present utility model is fixed on as setting up light fixture on the installation interface of light fixture.Shown in Fig. 7 and 8, the integral LED bulb of fluorescence inner cover packed into can finish the establishment of Down lamp on the Downlamp lamp housing 101 with installation interface; And the integral LED bulb of fluorescence inner cover is packed into the lamp affixed to theceiling top board 103 of installation interface, cover again the establishment that can realize lamp affixed to the ceiling with lamp affixed to theceiling lamp housing 101.

The bulb outer diameter D becomes W=1.1812e with the LED bulb power W upper limit of formation^0.0361DRelation, at W=1.1812e^0.0361DRelation curve on D get the LED bulb that discrete numerical value makes up a plurality of fixedly bulb outer diameter D sizes, to improve interchangeability and the versatility of LED bulb.At W=1.1812e^0.0361DRelation curve on, D is take 20mm as lower limit, take 130mm as the upper limit, per 10 millimeters is 1 section, is divided into 12 sections and consists of limited amount bulb external diameter specifications, further improves interchangeability and the versatility of LED bulb with a small amount of bulb external diameter specification.The fixedly screw distribution circle D1 that uses of bulb and the lamp installation interface opening diameter D2 impact that is subjected to the screw size of using, diameter D1 is that the bulb outer diameter D subtracts the boundary values of staying that hold-down screw nut diameter deducts 0.8 ~ 4mm again; Installation interface opening diameter D2 is that the bulb outer diameter D subtracts the double boundary values of staying that double hold-down screw nut diameter deducts corresponding D1 again; Bulb wire hole distance L according to the form below value.Bulb sizes outer diameter D among Fig. 1 and Fig. 2, flange screw pore size distribution circular diameter D1, finouter diameter D 3 manufacturing in accordance with regulations, relative dimensions is determined by Fig. 9 and following table:

Claims (4)

1. the integral LED bulb of fluorescence inner cover is characterized in that: comprise flange-cooled heat conduction support (3), the upper chimeric silver slurry printed circuit (4) that has of heat conduction support (3) is welded with led chip or also is welded with the driving chip on the silver slurry printed circuit (4); Described heat conduction support (3) is provided with caulking groove, embeds on the caulking groove and is fixed with bulb inner cover (6), and bulb inner cover (6) covers led chip and drives chip; The edge of described heat conduction support (3) is the mounting flange structure; Described led chip only is provided with the transparent silica gel of encapsulation usefulness outward, and bulb inner cover (6) internal layer is provided with fluorescent coating.

2. the integral LED bulb of fluorescence inner cover according to claim 1 is characterized in that: caulking groove (18) is set on the described heat conduction support (3), and outer bulb envelope (9) directly embeds caulking groove (18) by bonding.

3. the integral LED bulb of fluorescence inner cover according to claim 1 is characterized in that: caulking groove (18) is set on the described heat conduction support (3), and caulking groove (18) is embedded in bonding and is provided with lens snap ring (8), and the upper card of lens snap ring (8) has lens (7).

4. the integral LED bulb of fluorescence inner cover according to claim 1 is characterized in that: upper cable fixing head (11A) connection and the fixed band Waterproof connector of cable (10A) of passing through of described heat conduction support (3).

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