CN202498316U - Bus bar automatic welding fixture - Google Patents

Abstract

The utility model relates to a bus bar automatic welding fixture which comprises a box body for the installation of the entire component. A feeding groove and a feeding groove are arranged on the box body, wherein the feeding groove and the feeding groove are placed in the shape of L. A second feeding device and a first feeding device are arranged in the box body corresponding to the feeding groove and the feeding groove, and a blanking device is arranged on the side. A welding device is arranged right above the junction of the feeding groove and the feeding groove. A receiving groove is arranged on one side of the box body, wherein the receiving groove is combined with the blanking device. Four sensors are arranged at both ends of the feeding groove and the feeding groove. According to the utility model, the bus bar automatic welding fixture has the advantages that the bus bar automatic welding fixture protects workers away from an operation environment with heavy metal; the work efficiency is improved; the cost is reduced; the product consistency is ensured; and the comprehensive competitiveness of products is improved.

Description

The automatic welding tooling of busbar

Technical field

The utility model relates to a kind of welding tooling, especially relates to the automatic welding tooling of a kind of busbar.

Background technology

The busbar welding is the indispensable one procedure of photovoltaic industry.Owing to reasons such as transportation, packings, the busbar that supplier sends here all is linear.But need L type busbar simultaneously in the assembly welding, so this procedure of welding busbar just has been born.

Conventional welding methods all is artificial manual welding, and welding efficiency is lower like this, and line operative employee personnel wastage is more serious in addition, and the quality of welding also is no collateral security.

The busbar surface scribbles one deck heavy metal tin, so what always suck some to lung to the workman in welding, workman healthy has been constituted direct threats.

Summary of the invention

The utility model technical problem to be solved provides a kind of little to the health influence, the automatic welding tooling of the busbar that production efficiency is high.

In order to solve the problems of the technologies described above; The utility model is realized through following technical scheme: the automatic welding tooling of this busbar; Comprise the casing that is used to install whole parts, casing is provided with the last hopper and the last hopper of L-shaped storing, is provided with feeding device two and feeding device one in the casing of said upward hopper and last hopper correspondence; The side is provided with blanking device; Be provided with welder directly over last hopper and the last hopper junction, said casing one side is provided with the groove that connects material that connects with blanking device, and the two ends of last hopper and last hopper are provided with four inductors altogether.

Stability in order to guarantee that this frock can conveniently move and move the time, further, said bottom half is provided with universal wheel fixed feet device for four jiaos.

For the busbar in the material loading groove is staggered successively, two or empty situation about pushing away can not appear releasing simultaneously because two busbars stick together, and further, the said front end of going up hopper and last hopper is down ramped shaped.

In order to enhance productivity and to guarantee that the L shaped busbar of output can not be out of shape, more further, said blanking device is made up of Rodless cylinder and guider.

In order to enhance productivity, more further, said welder is arranged on the casing by one and three spindle guide bar cylinders and a plumb joint of adjustable positions are formed.

For the temperature that can make plumb joint keeps farthest constant and the lasting normal operation of assurance equipment, more further, said plumb joint periphery is equipped with quartzy mica heating circle, is provided with the layer of glass cotton between plumb joint and the three spindle guide bar cylinders.

More steadily reliable for the service life and the last stub bar running orbit in the feeding device that can improve Rodless cylinder, further, said feeding device one is formed by Rodless cylinder and linear slide rail with feeding device two.

Compared with prior art, the usefulness of the utility model is: the automatic welding tooling of this busbar can let the workman away from the operating environment that heavy metal is arranged, and increases work efficiency, and reduces cost, and guarantees consistency of product, improves the synthesized competitiveness of product.

Description of drawings:

Below in conjunction with accompanying drawing the utility model is further specified.

Fig. 1 is the automatic welding tooling structural representation of the utility model busbar.

Among the figure: 1, casing; 2-1,2-2, last hopper; 3, blanking device; 4, inductor; 5, welder; 6, the groove that connects material; 7, feeding device one; 8, feeding device two.

The specific embodiment:

Below in conjunction with the accompanying drawing and the specific embodiment the utility model is described in detail:

The automatic welding tooling of a kind of busbar shown in Figure 1; Comprise thecasing 1 that is used to install whole parts;Casing 1 is provided with the last hopper 2-1 and the last hopper 2-2 of L-shaped storing; Be provided with feeding device 28 andfeeding device 1 in thecasing 1 of said upward hopper 2-1 and last hopper 2-2 correspondence, the side is provided withblanking device 3, is provided withwelder 5 directly over last hopper 2-1 and the last hopper 2-2 junction; Saidcasing 1 one sides are provided with thegroove 6 that connects material that connects withblanking device 3, and last hopper 2-1 and last hopper (2-2) are provided withinductor 4.

The surface of describedcasing 1 processes with 45 steel, and handle through plain grinding on the surface, has guaranteed the uniformity of each parts relative position.Casing 1 adopts aluminium alloy to add the shrouding composition, can either protect electrical appliance part, and it is too heavy to be unlikely to outfit of equipment weight again.Four footing adopt universal wheel fixed feet structure, can guarantee the stability when this frock possesses more convenient carrying row and operation.

Saidly go up hopper 2-1 and last hopper 2-2 is made up of two block plates respectively, and the surface handles through hard chrome plating all, can avoid equipment to get rusty because of inside in use for some time like this or surface abrasion and the problem that material loading has some setbacks occurs; The front end of said hopper adopts ramp designs, and busbar is staggered successively, can not occur releasing simultaneously two or empty situation about pushing away because two busbars stick together.

Describedblanking device 3 is made up of Rodless cylinder and guidance system.Following stub bar on theblanking device 3 adopts the cold working of spring steel sheet metal component to form.Because adopted Rodless cylinder, so the cylinder speed of service is very fast, production capacity is higher in the unit interval.Under the panel beating of spring steel structure stub bar with process that the good L type busbar of welding contact in can assembly be lifted smoothly, permanent deformation can not appear under the situation of bearing L type busbar reaction force, have the service life of length.

Whether whether describedinductor 4 mainly be to be used for detection components to put in place and exist material to use up or the feeding system dry running; The two ends of wherein going up hopper 2-1 and last hopper 2-2 are provided with four inductors; Material inside hopper has used up or feeding system does not push up material; System all can report to the police with corresponding code; The workman only needs to eliminate warning from touch-screen, restarts after the hand-reset to get final product, and is easy to operate simple.Whether two extreme positions of each cylinder all are equipped with inductor in addition, move with the detection cylinder and put in place, and play the effect of transmitting instruction.

Describedwelder 5 is made up of three spindle guide bar cylinders and a plumb joint of an adjustable positions.The quartzy mica heating of the peripheral installation of said plumb joint circle, in-plant like this electro-heat equipment can make the temperature of plumb joint keep farthest constant.Between plumb joint and cylinder, be provided with the layer of glass cotton, heat insulation to be used for.Can either carry out high-temperature soldering like this, be unlikely to have damaged because of the heat conduction rubber ring of cylinder spool again, assurance equipment continues normal operation.

The describedgroove 6 that connects material is welded by the bending of mirror face stainless steel panel beating, and its smooth surface can make busbar slide into the other end of groove smoothly.When the forming part ofgroove 6 the insides that connect material is stacked into to a certain degree, once taken away by the workman, the workman does not just need frequently to take off material like this, saves human cost.

Describedfeeding device 1 adds linear slide rail set with feeding device 28 by Rodless cylinder and becomes.Such combination can improve the life-span of Rodless cylinder greatly; Because linear slide rail has stronger guidance quality and bearing capacity, so the last stub bar running orbit in the feeding device is more steadily reliable.

Its concrete working method is following: the busbar of two kinds of specifications is put into respectively among hopper 2-1 and the last hopper 2-2; Program can be controlledfeeding device 1 in order and carry out material loading with feeding device 28; After material loading finished,welder 5 welded it automatically, andblanking device 3 carried out blanking automatically after welding was accomplished; Automatically carry out next loop cycle then, so far realized the automatic welding of busbar.Each position all has inductor to carry out the signal transmission during this time, if there is certain action not in place, program can stop and reporting to the police automatically.

It is emphasized that: above only is the preferred embodiment of the utility model; Be not that the utility model is done any pro forma restriction; Every technical spirit according to the utility model all still belongs in the scope of the utility model technical scheme any simple modification, equivalent variations and modification that above embodiment did.

Claims (7)

1. automatic welding tooling of busbar; It is characterized in that: comprise the casing (1) that is used to install whole parts; Casing (1) is provided with the last hopper (2-1) and the last hopper (2-2) of L-shaped storing; Be provided with feeding device two (8) and feeding device one (7) in the casing (1) of said upward hopper (2-1) and last hopper (2-2) correspondence; The side is provided with blanking device (3); Be provided with welder (5) directly over last hopper (2-1) and last hopper (2-2) junction, said casing (1) one side is provided with the groove that connects material (6) that connects with blanking device (3), and the two ends of last hopper (2-1) and last hopper (2-2) are provided with four inductors (4) altogether.

2. the automatic welding tooling of busbar according to claim 1 is characterized in that: said casing (1) bottom is provided with universal wheel fixed feet device for four jiaos.

3. the automatic welding tooling of busbar according to claim 1 and 2 is characterized in that: the said front end of going up hopper (2-1) and last hopper (2-2) is down ramped shaped.

4. the automatic welding tooling of busbar according to claim 1 and 2, it is characterized in that: said blanking device is made up of Rodless cylinder and guider.

5. the automatic welding tooling of busbar according to claim 1 and 2 is characterized in that: said welder (5) is arranged on the casing (1) by one and three spindle guide bar cylinders and a plumb joint of adjustable positions are formed.

6. the automatic welding tooling of busbar according to claim 5 is characterized in that: said plumb joint periphery is equipped with quartzy mica heating circle, is provided with the layer of glass cotton between plumb joint and the three spindle guide bar cylinders.

7. the automatic welding tooling of busbar according to claim 1 and 2 is characterized in that: said feeding device one (7) and feeding device two (8) are formed by Rodless cylinder and linear slide rail.

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