CN202398541U - Equipment for automatically detecting unaccepted products of injection moulding accessories - Google Patents

Abstract

Translated fromChinese

本实用新型公开了一种注塑配件不良品的自动检测设备，包括至少一个进料装置、转盘、推料气缸、分拣装置，自动成像检测系统，伺服电机；转盘上依次开有与每个进料装置分别对应的进料工位、底部检测工位、螺纹检测工位、次品/正品分捡工位,与现有技术相比，本实用新型的有益效果是:采用自动成像检测系统：通过将进料装置传输过来的配件通过摄像头拍摄到图片，传输到计算机或控制器，然后用存储到计算机里的合格产品和传输到的图片做比较，然后做出判断，给出命令；此装置配合流水线及振动盘自动排序，检测速度快，如出现不合格品，自动剔除，不需要停止生产线，效率很高。避免了人为检测错检漏检，提高了产品质量。

The utility model discloses an automatic detection device for defective injection molding parts, which comprises at least one feeding device, a turntable, a material pushing cylinder, a sorting device, an automatic imaging detection system, and a servo motor; Compared with the prior art, the utility model has the beneficial effects of adopting the automatic imaging detection system: The accessories transmitted by the feeding device take pictures through the camera, transmit them to the computer or controller, and then compare the qualified products stored in the computer with the transmitted pictures, and then make a judgment and give an order; this device Cooperate with the automatic sorting of the assembly line and the vibrating plate, the detection speed is fast, if there is any unqualified product, it will be automatically rejected, and there is no need to stop the production line, so the efficiency is very high. It avoids artificial detection, false detection and missed detection, and improves product quality.

Description

A kind of automatic checkout equipment of injection moulding accessory defective products

Technical field

The utility model relates to injection moulding accessory production technical field, particularly a kind of automatic checkout equipment of injection moulding accessory defective products.

Background technology

The injection moulding accessory in process of production owing to raw material, Shooting Technique, mould, that reason such as artificial all can cause injection moulding accessory product to occur is bad.Very fast because of production, mold cavity is more, output can't be accomplished full inspection greatly; Accessory is as the main coupling of pipeline; Often there is the customer complaint pipeline that the current little or not smooth phenomenon of water flowing in back is installed, or, influences the pipeline installation quality because the product distortion causes and can't install.

The utility model content

The utility model purpose has been to provide a kind of automatic checkout equipment of injection moulding accessory defective products of quick and easy operation.

In order to achieve the above object, the utility model has adopted technical scheme: a kind of automatic checkout equipment of injection moulding accessory defective products comprises at least one feed arrangement, rotating disk, pusher cylinder, sorting equipment, automated imaging detection system, servomotor; Have successively on the rotating disk with corresponding respectively feed station, floor detection station, the screw thread of each feed arrangement and detect station, substandard products/certified products go-no-go station; The automated imaging detection system comprises the bottom camera that is installed on floor detection station top, the screw thread camera that is installed on screw thread detection station top, the computer that is connected with bottom camera, screw thread camera, slide unit cylinder, pusher cylinder respectively; Rotating disk is installed on the servomotor and by this servomotor and drives; The pusher cylinder is installed on the rotating disk, and is corresponding with the substandard products/certified products go-no-go station of rotating disk; Sorting equipment is installed on the substandard products/certified products go-no-go station below of rotating disk.

Further, described sorting equipment comprises letter sorting groove and the slide unit cylinder that drives the motion of letter sorting groove.

Further, described feed arrangement involving vibrations dish, the straight line feeder that is connected with vibrating disk.

Further, the automated imaging detection system is connected with three look alarm lamps.

Further, the sorting equipment below is equipped with the product collecting region, and this collecting region is divided into certified products collecting region and substandard products collecting region.

Further, have two feed arrangements, corresponding two feed arrangements of rotating disk have feed station.

Compared with prior art; The beneficial effect of the utility model is: adopt the automated imaging detection system: the accessory through feed arrangement is transmitted photographs picture through camera; Be transferred to computer or controller; Do comparison with the qualified products that store in the computer with the picture that is transferred to then, make judgement then, provide order; This device cooperates streamline and vibrating disk to sort automatically, and detection speed is fast, as defective work occurs, rejects automatically, need not stop production line, and efficient is very high.Avoid the omission of artificial detection false retrieval, improved product quality.

Description of drawings

Fig. 1 is the utility model structural representation.

Fig. 2 is the side schematic view of the utility model.

The specific embodiment

According to accompanying drawing the utility model is described in detail below.

Like Fig. 1, shown in Figure 2, a kind of automatic checkout equipment of injection moulding accessory defective products comprisesfirst feed arrangement 11,second feed arrangement 12, rotatingdisk 3,pusher cylinder 5,sorting equipment 4, automated imaging detection system (accompanying drawing is not shown),servomotor 6; Have corresponding withfirst feed arrangement 11first feed station 32 on the rotatingdisk 3 successively,detect station 34, substandard products/certified products go-no-go station 35 with correspondingsecond feed station 31,floor detection station 33, the screw thread ofsecond feed arrangement 12; The automated imaging detection system comprises the bottom camera that is installed onfloor detection station 33 tops, the screw thread camera that is installed on screwthread detection station 34 tops, the computer that is connected with bottom camera, screw thread camera, slide unit cylinder, pusher cylinder respectively;Rotating disk 3 is installed on theservomotor 6 and by thisservomotor 6 and drives; Pushergas 5 cylinders are installed on the rotatingdisk 3, and are corresponding with the substandard products/certified products go-no-go station 35 of rotatingdisk 3; Sorting equipment is installed on substandard products/certified products go-no-go station 35 belows of rotating disk.Sorting equipment 4 comprises letter sorting groove and the slide unit cylinder that drives the motion of letter sorting groove.Described first feed arrangement, 11 involvingvibrations dishes 111, thestraight line feeder 112 that is connected with vibrating disk 11.Described second feed arrangement, 12 involvingvibrations dishes 121, thestraight line feeder 122 that is connected with vibratingdisk 121, the automated imaging detection system is connected with three look alarm lamps 6.Letter sorting groove below is provided with product collecting region 7, and this collecting region 7 is divided into certified products collecting region and substandard products collecting region.

The concrete course of work of the utility model is following: starting switch, andservomotor 6 drives rotatingdisk 3 and rotates, and the injection moulding accessory is poured into respectively in vibratingdisk 111 and the vibratingdisk 112; The charging simultaneously of vibratingdisk 111 feed station and vibratingdisk 121 feed station gets intofloor detection station 33, and the accessory that transmits photographs picture through the bottom camera; Be transferred to computer or controller, do comparison with the qualified products that store in the computer with the picture that is transferred to then, the record testing result; Product continues to go to forward screw thread and detectsstation 34, and automated imaging detection system double thread detects, and qualified products compare; Together with detection record last time; Provide result of determination, if having one underproof, all be judged to defective. product detects station like defective situation through each; The flicker of reporting to the police all can appear in threelook alarm lamps 6, and product forwards substandard products/certified products go-no-go station 35 to.To carry out go-on-go according to testing result before, the pusher cylinder is directly rejected substandard products, and the slide unit cylinder drives the go-on-go groove certified products is flowed into the certified products collecting region.

Claims (6)

1. the automatic checkout equipment of an injection moulding accessory defective products is characterized in that: comprise at least one feed arrangement, rotating disk, pusher cylinder, sorting equipment, automated imaging detection system, servomotor;

Have successively on the rotating disk with corresponding respectively feed station, floor detection station, the screw thread of each feed arrangement and detect station, substandard products/certified products go-no-go station;

The automated imaging detection system comprises the bottom camera that is installed on floor detection station top, the screw thread camera that is installed on screw thread detection station top, the computer that is connected with bottom camera, screw thread camera, slide unit cylinder, pusher cylinder respectively;

Rotating disk is installed on the servomotor and by this servomotor and drives;

The pusher cylinder is installed on the rotating disk, and is corresponding with the substandard products/certified products go-no-go station of rotating disk;

Sorting equipment is installed on the substandard products/certified products go-no-go station below of rotating disk.

2. the automatic checkout equipment of injection moulding accessory defective products according to claim 1 is characterized in that: described sorting equipment comprises letter sorting groove and the slide unit cylinder that drives the motion of letter sorting groove.

3. the automatic checkout equipment of injection moulding accessory defective products according to claim 1 is characterized in that: described feed arrangement involving vibrations dish, the straight line feeder that is connected with vibrating disk.

4. the automatic checkout equipment of injection moulding accessory defective products according to claim 1 is characterized in that: the automated imaging detection system is connected with three look alarm lamps.

5. the automatic checkout equipment of injection moulding accessory defective products according to claim 1 is characterized in that: the sorting equipment below is provided with the product collecting region, and this collecting region is divided into certified products collecting region and substandard products collecting region.

6. the automatic checkout equipment of injection moulding accessory defective products according to claim 1 is characterized in that: have two feed arrangements, corresponding two feed arrangements of rotating disk have feed station.

Images