CN202051331U - Warp-knitted spaced fabric mattress - Google Patents

Abstract

The utility model particularly relates to a warp-knitted spaced fabric mattress which belongs to the field of beddings and comprises an adjustable mattress inner container and a three-dimensional mattress cover, wherein the mattress cover is sewn by an upper surface layer, a lower surface layer and a side periphery; at least the upper surface layer and the side periphery are formed by warp-knitted spaced fabrics; and the adjustable mattress inner container consists of at least two kinds of independent inner container bodies with different supporting intensity arrayed in the mattress cover. Each inner container body has a multi-layer structure and at least the uppermost layer is a warp-knitted spaced fabric layer, so that the inner container bodies and the layers composing the inner container bodies can be reasonably combined and arrayed according to the human engineering to adapt to the requirements on supporting of different human parts and different parameters such as body height, weight and the like. As the warp-knitted spaced fabrics are applied to the mattress cover, the mattress cover has the elasticity and ventilating property of the warp-knitted spaced fabrics, accords with the human engineering and can restrain the propagation of bacteria; apart from the above advantages, the mattress cover also has the characteristics of convenience in assembling, disassembling and cleaning.

Description

A kind of warp-knitted spacer fabric mattress

Technical field

The utility model relates to the bedding field, relates in particular to a kind of warp-knitted spacer fabric mattress and preparation method thereof.

Background technology

Warp-knitted spacer fabric has preferably elasticity, gas permeability, meets ergonomics, suppresses advantages such as bacteria breed because of it, and be widely used in bedding, automobile-used cushion, backrest and field such as medical, existing warp-knitted spacer fabric generally by upper and lower lining and support and connection the elasticity terylene between upper and lower lining form, upper and lower lining is generally the netted lining of hard, and its width of mesh can be adjusted according to actual needs.Warp-knitted spacer fabric is mainly reflected in pillow and mattress in the application of bedding; wherein comparatively extensive as the application of pillow with warp-knitted spacer fabric; and for the warp-knitted spacer fabric mattress; more convenient because of the cleaning of mattress cover in actual use; so for the common meeting of the cleaning that keeps mattress sheathed mattress cover on mattress; but the structure of existing mattress cover has had a strong impact on the gas permeability of mattress; make the easy breed bacteria of mattress; and existing mattress cover all adopts soft lining to make; its flexibility has had a strong impact on the disassembly process of mattress cover; existing in addition mattress all adopts a kind of material to make; the support strength of each several part is all identical with the soft or hard degree, can't adapt with the support strength and the soft or hard degree of partes corporis humani's branch demand.

Publication number is that the utility model patent of CN 200970040Y discloses a kind of spacer fabric layer mattress, comprise pad and wrapped belt, pad is 4 layers of structure, is followed successively by spacer fabric layer from top to bottom, compound spacer fabric layer, palm fibre layer and warp-knitted spacer fabric layer, the wrapped belt overseam is in the pad edge; It between each layer the bonding layer of PUR.Be a kind of functional form mattress according to the design of human body body characteristics, according to the ergonomics principle, each layer composite construction distributes different, the soft or hard combination, and hanging part is rationally supported at the outstanding position of protection human body.Publication number is that the utility model patent of CN201263535Y discloses a kind of mattress cover, comprises being coated on the outer body that has upper and lower surface and gusset of mattress, and described body is pieced together edge by cortex material and cloth and formed.The gusset of described body is made of the cortex material, can increase the support force of body gusset, and mattress is not yielding.Four jiaos of described body upper surface are made of the cortex material, and anti-wear performance strengthens, and can prolong the service life of mattress.Publication number is that the patent of invention of CN 1447665Y discloses a kind of mattress, comprise an overcoat, be suitable for covering one or more different backing materials in the different transverse areas in the described overcoat, wherein, the fixed support material is at the top and the bottom section of described mattress, corresponding to user's head and foot areas; At formed zone line between the two, has transversely arranged fixed support material, it has hollow region between adjacent materials, wherein said outer a plurality of ports that are with, corresponding to described hollow region, these hollow region be suitable for making things convenient for one or more supplemental support materials rapid insertion, remove and/or replace, with the support quality of the described zone line that allows the described mattress of user's conversion.

The utility model content

The purpose of this utility model is at the deficiencies in the prior art, and a kind of warp-knitted spacer fabric mattress is provided, and this mattress has ventilative, comfortable and meets the mattress cover of ergonomics and the mattress inner bag that can adjust the different parts support strength as required.

The purpose of this utility model realizes by following technical solution:

A kind of warp-knitted spacer fabric mattress, it is characterized in that: comprise adjustable bed pad inner bag and three-dimensional mattress cover, described mattress cover is made by upper and lower top layer and gusset and is formed, and upper epidermis and gusset are warp-knitted spacer fabric at least, and described mattress inner bag is made up of the independent inner lining of two kinds of different support strengths of permutation and combination in described mattress cover at least.

Further, described inner lining is a sandwich construction, but separate and position and number of plies free adjustment between each layer.

Described inner lining includes the warp-knitted spacer fabric layer of the different support strengths of multilayer, the thickness of each layer warp-knitted spacer fabric is 5-35mm, support pressure range: 4-80Kpa, the user can carry out free adjustment to the number of plies, the thickness of each layer, the soft or hard of forming inner lining according to the demand of oneself, wherein, the superiors of inner lining are best for the warp-knitted spacer fabric layer.

Described inner lining also includes rubber layer, spongy layer or palm fibre layer.

Further, described inner lining is a multilayer warp-knitted spacer fabric structure, and bonding by PUR between each layer warp-knitted spacer fabric.

Further, described inner lining is latex, sponge or palm fibre.

Further, described mattress inner bag is made up of support strength different left side inner lining and right side inner lining.

Described left and right side inner lining is made up of the head inner lining, upper body inner lining and the lower part of the body inner lining that adapt with human body respectively.The support pressure of head inner lining is in the 4-40Kpa scope, the support pressure of upper body inner lining is in the 4-80Kpa scope, the support pressure of lower part of the body inner lining is in the 4-80Kpa scope, and above-mentioned inner lining can be the multilayer warp-knitted spacer fabric, and the thickness of each layer warp-knitted spacer fabric is 5-35mm.

Further, described mattress inner bag is made up of the head inner lining, upper body inner lining and the lower part of the body inner lining that adapt with human body.

Further, described gusset is for ease of the large-mesh warp-knitted spacer fabric of ventilative and high support strength, and the support pressure of described gusset is that 30-60Kpa, thickness are that 3-12mm, Air permenbility are more than 90%.

Further, described upper and lower top layer is soft warp-knitted spacer fabric, and the support pressure on described upper and lower top layer is that 3-15Kpa, thickness are 5-25mm.

Described upper and lower top layer is slim cuboid, and four angles on upper and lower top layer are adopted the arc section transition respectively, the rounding off at each angle of assurance mattress.

Further, the utility model comprises that also the mattress inner bag that is arranged on the described gusset, extends along the length direction of described gusset imports and exports, and described import and export is provided with and seals slide fastener.

Further, all be sewed with double-deck binding structure at the edge of each warp-knitted spacer fabric of mattress cover and the suture between two warp-knitted spacer fabrics.

The shape of a mesh of each warp-knitted spacer fabric of mattress cover is hexagon, rhombus, ellipse or square.

Another purpose of the present utility model provides a kind of preparation method of warp-knitted spacer fabric mattress, it is characterized in that: comprise the steps:

(1) scantling and shape preestablishes, according to the mattress cover specification that will make, selected upper and lower top layer and gusset material are placed on the platform, adopt survey tool and silt pre-rendered mark line that goes out to meet the size and dimension requirement on each material, wherein, draw out upper and lower superficial layer of rectangle that comprises four angles employing arc transition and the upper and lower gusset band that is used for corresponding stitching with upper and lower superficial layer;

(2) cutting adopts cutter will preset the upper and lower top layer of size and dimension and gusset material along ready-made mark line cutting, obtains the upper and lower top layer and the upper and lower gusset band of required size and shape;

(3) lock seaming, the upper and lower top layer and the upper and lower gusset band that adopt quilting technology to cut on cap seaming machine are lockstitched a border, and remove unnecessary burr;

(4) bound edge of upper and lower gusset band, on taping machine, adopt quilting technology with one side bound edge of ready bound edge lining along upper and lower gusset strip length direction, so that the stitching of slide fastener, in order to prevent exposing of burr, carry out bound edge twice, and the used bound edge lining size of twice bound edge is different, and bound edge lining size is less for the first time, and bound edge lining size is bigger for the second time;

(5) stitching of slide fastener adopts quilting technology that slide fastener is sewn on the side that upper and lower gusset has bound edge on sewing machine, fixes the headtotail of slide fastener and with sewing machine then, forms the upper and lower gusset band with slide fastener;

(6) formation of mattress cover skeleton adopts will the sew it up upper and lower gusset band and the upper and lower top layer of slide fastener of quilting technology to be stitched together on sewing machine, forms basic mattress cover skeleton;

(7) bound edge of edge of bed, employing quilting technology is carried out bound edge along the edge of bed suture of mattress cover skeleton on sewing machine, in order to prevent exposing of burr, carry out twice bound edge;

(8) formation of mattress cover adopting quilting technology to be stitched together after the outside of edge of bed bound edge and the whole circle applying of gusset on the sewing machine, forms complete mattress cover;

(9) filling of mattress inner bag according to the specification of mattress, is filled into the mattress inner bag of suitable dimension in the mattress cover, and by slide fastener with upper and lower gusset band involution, form complete mattress.

The utlity model has following beneficial effect:

The upper epidermis of mattress cover and gusset adopt warp-knitted spacer fabric, like this can with the elasticity of warp-knitted spacer fabric, gas permeability, comfortable, meet ergonomics, suppress advantages such as bacteria breed and perfectly be embodied on the mattress cover, have simultaneously that mattress cover is convenient to clean, the advantage of dismounting and replacing, can eliminate user's fatigue, prevent cervical spondylopathy, prevent skin eczema etc.

Fill the inner lining that is distributed with at least two kinds of different support strengths in the mattress cover and form the mattress inner bag, it is the material that the mattress inner bag can adopt multiple different performance simultaneously according to the difference of user's body weight, the material of different performance adopts the specific mode discharge that distributes, make mattress can be applicable to the people of different height and weights simultaneously, and the requirement that adapts to human body different parts support strength, left half side and right half side corresponding left side inner lining and the right side inner lining that adopts different soft and hard and support strength as the mattress inner bag, to adapt to the man, woman's height and weight difference problem, an and left side, the right side inner lining is respectively by the head inner lining, upper body inner lining and lower part of the body inner lining are formed, with the support strength that adapts to human body different parts needs and the requirement of soft or hard degree.

The inner lining of mattress inner bag is a sandwich construction, but separate and position and number of plies free adjustment between each layer, can adopt multilayer warp-knitted spacer fabric layer, spongy layer, palm fibre layer or rubber layer etc., each layer can be provided with different support strengths respectively, the height of mattress inner bag and support strength can be regulated according to concrete needs, be in particular in that the number of plies by regulating the mattress inner bag is to regulate height, layer by adjusting different support strengths as the superiors to adjust support strength, all can regulate according to actual needs as the soft or hard parameter and the number of plies as the multilayer warp-knitted spacer fabric of mattress inner bag, make like this and the utlity model has multiple style and performance, to adapt to the demand that waits all ages and classes section from the baby to the adult, the inner lining of multilayer absolute construction also can be convenient in addition.

Gusset adopts the large-mesh warp-knitted spacer fabric of being convenient to ventilative and high support strength, and gusset plays a supportive role in mattress cover, can guarantee the stereoeffect of mattress cover like this, improves the gas permeability of mattress simultaneously, prevents the bacteria breed of mattress; Upper epidermis adopts soft warp-knitted spacer fabric, the sleeping position that can make top layer applying human body, meet ergonomics, eliminate user's fatigue, correct the user; The arc section transition is adopted at four angles on upper and lower top layer respectively, helps the bound edge and the stitching of mattress cover; The shape of a mesh of warp-knitted spacer fabric can be set to hexagon, rhombus, ellipse or square, can make the mattress cover surface form the decorative pattern of various forms like this, makes the utility model fashionable, handsome in appearance; On gusset, be provided with and seal slide fastener, can be convenient to the dismounting of mattress cover, be convenient to the making of mattress cover simultaneously.

Description of drawings

Below in conjunction with accompanying drawing the utility model is described in further detail.

Fig. 1 is a structural representation of the present utility model.

The specific embodiment

With reference to shown in Figure 1, a kind of warp-knitted spacer fabric mattress comprises mattressinner bag 4 and mattress cover.

Mattress cover is by upper epidermis 1, following top layer (bottom is not shown) and gusset 2 are made the square body that forms, upper epidermis 1, following top layer and gusset 2 are warp-knitted spacer fabric, the shape of a mesh of warp-knitted spacer fabric can be arranged to hexagon according to actual needs, rhombus, oval or square, in order to prevent that burr from exposing, the edge suture of warp-knitted spacer fabric is sewed with double-deck binding structure, gusset 2 is for ease of the large-mesh warp-knitted spacer fabric of ventilative and high support strength, it supports pressure is 30-60Kpa, thickness is 3-12mm, Air permenbility is more than 90%, gusset 2 connects upper epidermis 1 by correspondence, on the following top layer, the downside shroud is formed, on, removably connect and connect by sealing slide fastener 3 between the downside shroud; Upper epidermis 1 and following top layer are soft rectangle fine mesh warp-knitted spacer fabric, and its four right angles adopt the arc section transition respectively, and the support pressure on upper epidermis 1 and following top layer is that 3-15Kpa, thickness are 5-25mm.

Mattressinner bag 4 is made up of support strength different left side inner lining and right side inner lining, and the left and right side inner lining is made up of head inner lining A1, the B1, upper body inner lining A2, B2 and lower part of the body inner lining A3, the B3 that adapt with human body respectively.

Inner lining A1, A2, A3, B1, B2, B3 adopts multilayer warp-knitted spacer fabric structure here, wherein, bonding between each layer of multilayer warp-knitted spacer fabric by PUR, the thickness of each layer is 5-35mm, support pressure range: 4-80Kpa, wherein, head inner lining A1, the support pressure of B1 is in the 4-40Kpa scope, upper body inner lining A2, the support pressure of B2 is in the 4-80Kpa scope, lower part of the body inner lining A3, the support pressure of B3 is in the 4-80Kpa scope, the thickness warp-knitted spacer fabric of each layer all can be in the 5-35mm scope, and the number of plies of inner bag can change as required to some extent, to be applicable to the skeleton of human body different parts.

Certainly inner lining A1, A2, A3, B1, B2, B3 also can adopt materials such as silk floss, palm fibre or rubber according to concrete needs, perhaps inner lining A1, A2, A3, B1, B2, B3 can adopt sandwich construction separate between each layer, different support strengths of best employing multilayer and separate warp-knitted spacer fabric can be adjusted the number of plies as required or adjust the support strength of the superiors during use.

A kind of preparation method of warp-knitted spacer fabric mattress comprises the steps:

(1) scantling and shape preestablishes, according to the mattress cover specification that will make, on selected, following top layer and gusset material place on the platform, adopt survey tool and silt pre-rendered mark line that goes out to meet the size and dimension requirement on each material, wherein, draw out on the rectangle that comprises four angles employing arc transition, undersurface layer, and be used for and, in the corresponding stitching of undersurface layer, the downside shroud, the length of two gusset bands is (2L+2W), wide is H, on, the length on following top layer is L, wide is W, in addition because the influence of stitching and bound edge, general scantling can 2-3mm bigger than normal, to guarantee the specification of overcoat;

(2) cutting adopts the YC30-m circular knife cutting machine will preset the upper and lower top layer of size and dimension and gusset material along ready-made mark line cutting, obtains the upper and lower top layer and the upper and lower gusset band of required size and shape;

(3) lock seaming, the upper and lower top layer and the upper and lower gusset band that adopt quilting technology to cut on M732-70 type cap seaming machine are lockstitched a border, and remove unnecessary burr;

(4) bound edge of upper and lower gusset band, on TW3-S335V type taping machine, adopt quilting technology with one side bound edge of ready bound edge lining along upper and lower gusset strip length direction, so that the stitching of slide fastener, in order to prevent exposing of burr, carry out bound edge twice, and the used bound edge lining size of twice bound edge is different, for the first time less, and bound edge lining size is bigger for the second time;

(5) stitching of slide fastener adopts quilting technology that slide fastener is sewn on the side that upper and lower gusset has bound edge on GC6360 type sewing machine, fixes the headtotail of slide fastener and with sewing machine then, forms the upper and lower gusset band with slide fastener;

(6) formation of mattress cover skeleton adopts will the sew it up upper and lower gusset band and the upper and lower top layer of slide fastener of quilting technology to be stitched together on sewing machine, forms basic mattress cover skeleton;

(7) bound edge of edge of bed, employing quilting technology is carried out bound edge along the edge of bed suture of mattress cover skeleton on sewing machine, in order to prevent exposing of burr, carry out bound edge twice, and the used bound edge lining size of twice bound edge is different, for the first time less, and bound edge lining size is bigger for the second time;

(8) formation of mattress cover adopting quilting technology to be stitched together after the outside of edge of bed bound edge and the whole circle applying of gusset on the sewing machine, forms complete mattress cover.

(9) filling of mattress inner bag according to the specification of mattress, is filled into the mattress inner bag of suitable dimension in the mattress cover, and by slide fastener with upper and lower gusset band involution.

Claims (9)

1. warp-knitted spacer fabric mattress, it is characterized in that: comprise adjustable bed pad inner bag and three-dimensional mattress cover, described mattress cover is made by upper and lower top layer and gusset and is formed, and upper epidermis and gusset are warp-knitted spacer fabric at least, and described mattress inner bag is made up of the independent inner lining of two kinds of different support strengths of permutation and combination in described mattress cover at least.

2. a kind of warp-knitted spacer fabric mattress according to claim 1, it is characterized in that: described inner lining is a sandwich construction, but separate and position and number of plies free adjustment between each layer.

3. a kind of warp-knitted spacer fabric mattress according to claim 2 is characterized in that: described inner lining includes the warp-knitted spacer fabric layer of the different support strengths of multilayer.

4. a kind of warp-knitted spacer fabric mattress according to claim 1 is characterized in that: described inner lining is a multilayer warp-knitted spacer fabric structure, and bonding by PUR between each layer warp-knitted spacer fabric.

5. according to arbitrary described a kind of warp-knitted spacer fabric mattress in the claim 1 to 4, it is characterized in that: described mattress inner bag is made up of support strength different left side inner lining and right side inner lining.

6. a kind of warp-knitted spacer fabric mattress according to claim 5 is characterized in that: described left and right side inner lining is made up of the head inner lining, upper body inner lining and the lower part of the body inner lining that adapt with human body respectively.

7. according to arbitrary described a kind of warp-knitted spacer fabric mattress in the claim 1 to 4, it is characterized in that: described mattress inner bag is made up of the head inner lining, upper body inner lining and the lower part of the body inner lining that adapt with human body.

8. a kind of warp-knitted spacer fabric mattress according to claim 1 is characterized in that: described gusset is for ease of ventilative warp-knitted spacer fabric.

9. a kind of warp-knitted spacer fabric mattress according to claim 1 is characterized in that: described upper and lower top layer is a warp-knitted spacer fabric.

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