CN201535664U - High-precision wide-range magnetostriction displacement sensor - Google Patents

Abstract

The utility model relates to a high-precision wide-range magnetostriction displacement sensor. The sensor mainly comprises a waveguide tube and a sensing electronic head, wherein the waveguide tube is used for producing echo signals, receiving exciting pulse signals, generating the magnetostriction effect in the position of a magnet ring, producing magneto-torsional waves, and sending the magneto-torsional waves to an echo acquisition and processing analysis system; the waveguide tube is sleeved by the magnet ring, and a permanent magnet is mounted on the magnet ring; due to different directions, the magnetic fields produced by the magnet ring and the waveguide tube can produce the magneto-torsional waves when converged; and the sensing electronic head includes five subsystems, i.e. a control unit, an exciting signal generating system, a communication system, a power supply circuit and the echo acquisition and processing analysis system. The utility model has the advantages that the stable signal excitation and high-speed data acquisition systems are designed to enhance the anti-interference designing of signals; the application range of the sensor is widened; the measuring precision is very high, and the measuring range is wide (the measuring distance ranges from 25 mm to 18,000 mm); and wireless processing of data measured at a long distance can be realized through Zigbee.

Description

Magnetostrictive displacement sensor with high precision and large measuring range

Technical field

The utility model has related generally to the capable sensor of measuring control of a kind of contraposition shift-in, a kind of specifically petrochemical industry displacement measurement that is widely used in, the magnetostrictive displacement sensor with high precision and large measuring range of mechanical automation field precise measurement and control etc.

Background technology

In recent years, along with rapid development of science and technology, requirement to the displacement measurement technology is also more and more higher, displacement measurement has also been proposed new requirement, not only require displacement transducer to have noncontact, wide range, high resolving power, high precision, high reliability and performance such as easy to use concurrently, but also should have the ability of adaptation bad working environments (dust pollution, vibratory impulse) particular surroundings (firepower power station boiler-steam dome liquid level, military and High Temperature High Pressure water level etc.).At present, displacement measurement method mainly contains mechanical measurement method, pneumatic gauging method, electromagnetic measurement method, optical measuring method, wherein method for electromagnetically measuring directly detects measured signal, reduced loss and the distortion in the signal conversion process, therefore both needing wide range, guarantee again in the high-precision automatic measure control field, use very extensive.The electromagnetic measurement method can be divided into forms such as condenser type, inductance type, strain-type, Hall-type, potentiometer type, magnetic-grid-type, electric vortex type, magnetostriction type again, and magnetostrictive displacement sensor with high precision and large measuring range satisfies the requirement of high measurement accuracy and wide range.

Though capacitance type sensor is simple in structure, low price, highly sensitive, overload capacity is strong, and dynamic response characteristic is good, and its output has non-linear, and stray capacitance and distributed capacitance are bigger to the influence of sensitivity and measuring accuracy, and its precision can only acquire a certain degree.Inductance type transducer is simple in structure, and Q-percentile life is long, sensitivity and resolving power height, and the linearity and repeatability are all relatively good, but its frequency response is lower, unsuitable dynamic measuring control fast.Strain gauge transducer precision height, measurement range is wide, the life-span is long, and is simple in structure, good frequency response, but that its strain has is bigger non-linear, output signal a little less than, must adopt certain indemnifying measure.Hall sensor is highly sensitive, and dynamic response is good, and is simple in structure, but is subjected to temperature and medium influence big, non-linear also bigger.Potentiometric pick-up is simple in structure, and cost is low, but physical strength is low, and structure is insecure.Eddy current sensor is simple in structure, frequency response is wide, highly sensitive, the measure linear scope is big, antijamming capability is strong, volume is little, but it also is subjected to the influence of testee physical property, geometric configuration and physical dimension easily.

And magnetostrictive displacement sensor with high precision and large measuring range has the precision height, can carry out long range measurements, in addition, its antijamming capability is strong, simple in structure, non-maintaining, environmental suitability is strong, easy for installation, can realize a plurality of parameter measurements.

At present, aspect the big displacement measurement of high precision, abroad correlation technique has been carried out research deep, imported product performance and qualitatively mask bigger advantage is arranged, but its price is too expensive and have blockade technically, causes domestic a large amount of like product to have the problem of application difficult.

The utility model content

The purpose of this utility model is in order to overcome above-mentioned deficiency, and provide a kind of magnetostrictive displacement sensor with high precision and large measuring range, it is a kind of magnetostriction type sensor that utilizes the mangneto torsional wave as propagation medium, it is based on magnetostrictive effect, galvanomagnetic effect, the high precision and large measuring range displacement transducer that complex arts such as utilization electronic technology, mechanics of communication and software engineering are developed.

The utility model solves the technical scheme that its technical matters adopts: this magnetostrictive displacement sensor with high precision and large measuring range, mainly comprise waveguide and sensing electronics head, described waveguide is used to produce echoed signal, receive excitation pulse signal, produce magnetostrictive effect in the position of magnet ring simultaneously, producing the mangneto torsional wave returns to echo acquirement Treatment Analysis system, be with the magnet ring that permanent magnet is installed on the waveguide, the magnetic field that magnet ring produces is different with the magnetic direction that waveguide produces, and just produces the mangneto torsional wave in case cross.Described sensing electronics head comprises five subsystems, be respectively control module, pumping signal generation systems, communication system, power supply circuit and echo acquirement Treatment Analysis system, relating to the knowledge in machinery, electronics, signal Processing and the multidisciplinary field of computing machine, is a system that typical multiple new and high technology merges.

Described control module, be used to send excitation and signal take place to excitation generation circuit, send the signal Processing control signal and give the Treatment Analysis system, the time of sending reads signal and gives the time quantum metering circuit, receive simultaneously from the echoed signal of gathering echo circuit, and the data after will handling output to PC through serial ports;

Described pumping signal generation systems is used for sending excitation pulse signal to waveguide, and signal is carried out power amplification, and its duty is subjected to the Single-chip Controlling unit controls.

Described communication system has adopted RS485 communications protocol and Zigbee home control network communication protocol, is connected with sensing electronics head by serial ports, and being used in the future, the measurement data of self-sensing electronics head is transferred to PC;

Described echo acquirement Treatment Analysis circuit, be used for sensor return path signal Treatment Analysis, the echo acquirement circuit forms echoed signal by detection, collection, filtering, echoed signal is sent to the signal processing analysis circuit again, and finally passes the signal to control module.

As preferably, described waveguide is equipped with outer tube outward, and itself and measuring object are isolated, and plays the effect of vibration isolation, effect such as heat insulation, dustproof.Be with the magnet ring that permanent magnet is installed on the outer tube, the magnetic field that magnet ring produces is different with the magnetic direction that waveguide produces, and just produces the mangneto torsional wave in case cross.

As preferably, add damping element at the two ends of waveguide, on outer tube, be provided with the two auxiliary magnet ring structure that forms by the first auxiliary positioning magnet and the second auxiliary positioning magnet.

As preferably, described echo acquirement Treatment Analysis circuit has adopted pulse counting method that echoed signal is handled, and adopts the 500MHz oscillation source as the count pulse source, adopts the FIR lowpass digital filter of onrecurrent structure.

As preferably, the utility model adopts stable 24V power supply circuit to provide required power supply for sensor.

Advantage of the present utility model is: (1) has designed stable signal excitation and high-speed data acquistion system, has strengthened the Anti-interference Design of signal, thereby makes product reach the high resolving power of 0.02mm.(2) can in RS485 communications protocol and Zigbee home control network communication protocol, select networking mode.Improved the range of application of sensor, it can be used more easily in the environment of high temperature, high pressure, high concussion.(3) adopted the singlechip chip of general low-power consumption, this chip has on outstanding DSP performance, advanced interrupt handling capacity, the powerful sheet peripheral hardware group and high-performance on-chip flash reliably, meanwhile its cost is low, is the core of whole sensor energy stable operation.(4) measuring accuracy is very high, has reached domestic this field top standard, and below the full scale 1000mm, maximum measuring accuracy has reached 0.001%F.S, and resolution is up to 1 μ m, has realized high-acruracy survey, has satisfied the requirement of present commercial measurement to precision fully.(5) measurement range is big, and its measuring distance can also be handled by the wireless data with long range measurements of Zigbee at 25mm～18000mm simultaneously.(6) monitoring capability is big, can not only the capable measurement of contraposition shift-in, can also monitor the temperature of testee, and temperature-measuring range is at-40 ℃～+ 70 ℃, and the thermometric degree of accuracy is ± 0.25 ℃.

Description of drawings

Fig. 1 the utility model working sensor schematic diagram;

Fig. 2 the utility model sensor construction figure;

Fig. 3 the utility model waveguide structure figure;

Fig. 4 the utility model control unit circuit schematic diagram;

Circuit theory diagrams take place in the excitation of Fig. 5 the utility model;

Fig. 6 the utility model power supply circuit circuit theory diagrams;

Fig. 7 the utility model echo acquirement circuit schematic diagram;

The outside extended memory circuit theory diagrams of Fig. 8 the utility model;

Fig. 9 computer monitoring software flow pattern.

Description of reference numerals: 1 connection plug, 2 sensing electronics heads, 3 temperature sensors, 4 buses, 5 testing circuit boards, 7 waveguides, 8 outer tubes, 9 damping elements, 10 location magnet rings, 11 first auxiliary positioning magnet rings, 12 second auxiliary positioning magnet rings.

Embodiment

Below in conjunction with drawings and Examples the utility model is further described, but should understand these embodiment is not restriction scope of the present utility model, under the situation of spirit and scope of the present utility model, those skilled in the art can make changes and improvements so that it is fit to different operating positions, condition and embodiment to the utility model.

The utility model is a kind of magnetostrictive displacement sensor with high precision and large measuring range, and it mainly comprises waveguide, sensing electronics head, computer monitoring software.It has adopted limited communication of RS485 and Zigbee radio communication dual mode, adopts stable 24V power supply circuit to provide required power supply for sensor.

The circuit of the utility model each several part connects as follows:

One, waveguide.

In the utility model, compriseconnection plug 1, sensingelectronics head 2,temperature sensor 3,bus 4,testing circuit board 5,waveguide 7, outer tube 8, damping element 9,location magnet ring 10, the first auxiliarypositioning magnet ring 11 and the second auxiliary positioning magnet ring 12 as shown in Figure 3.Waveguide 7 adopts the magnetostriction materials (GMM) of import to make, and its principal ingredient is a rare earth ultra-magnetostriction material, so that (Tb, Dy) the Fe2 compound is the Tb of matrix_0.3Dy_0.7Fe_1.95The λ of material (Tb-Dy-Fe material) reaches 1500～2000ppm, than big 1～2 order of magnitude of λ of magnetostrictive Metal and Alloy and ferrite mangneto telescopic material.

Waveguide 7 is outer has installed damping element 9, because torsional wave is when passing to two terminals of waveguide, because the impedance sudden change will be reflected.The existence of reflection wave has reduced the signal to noise ratio (S/N ratio) of signal, makes tested peak value be difficult to be received.Therefore, add the damping original paper, make when torsional wave propagates into the waveguide terminal damped and rapid decay makes the amplitude of reflection wave be reduced to the degree that does not influence measurement at the two ends of waveguide.Waveguide 7 outermosts are equipped with outer tube 8, are used for protecting waveguide, and itself and measuring object are isolated, and play the effect of vibration isolation, effect such as heat insulation, dustproof, andpositioning magnet 10 is installed on the outer tube, can be free to slide.

In addition, for effective oscillation-damped source temperature is floated and the velocity of propagation of torsional wave in waveguide is subjected to temperature variation and changes and the measuring error brought, the utility model has designed two auxiliary magnet ring structures on outer tube, promptly on the basis of original magnetostrictive displacement sensor, add two fixing auxiliary positioning magnets.As Fig. 3, when sensor carries out displacement measurement, establish ultrasound wave and be respectively T from the firstauxiliary positioning magnet 11 and the second auxiliary positioning magnet, 12 times of return₁And T₂

Because magnetostrictive displacement sensor has the high linearity, and the L value is certain, therefore satisfies following relation:

$h=\frac{\mathrm{<figure-callout\; label="L\; T"\; filenames="DEST\_PATH\_HSB00000022456400011.png,H2009201203135E00061.png"\; state="\{\{state\}\}">L</figure-callout>}}{T_{}}\&times;{\mathrm{<figure-callout\; label="T"\; filenames="DEST\_PATH\_HSB00000022456400011.png,H2009201203135E00061.png"\; state="\{\{state\}\}">T</figure-callout>}}_1=\frac{\mathrm{<figure-callout\; label="L\; N"\; filenames="DEST\_PATH\_HSB00000022456400011.png,H2009201203135E00061.png"\; state="\{\{state\}\}">L</figure-callout>}}{N_{}}\&times;{\mathrm{<figure-callout\; label="N"\; filenames="DEST\_PATH\_HSB00000022456400011.png,H2009201203135E00061.png"\; state="\{\{state\}\}">N</figure-callout>}}_1$

Annotate: N₁, N₂Be respectively time T₁, T₂Corresponding technology pulse number, h is the distance that positioning magnet arrives sensing electronics head,

Be displacement-time scale coefficient C₀

When environment changes, C₀Also will change, but L, T₁, T₂And still there is therefore C in the linear relationship between the h₀Still can pass through

Obtain, sensor is as long as all measure and calculate C earlier when each the measurement like this₀, multiply by the displacement time that records then just can obtain concrete shift value, thereby eliminated by C₀The measuring error that fluctuation causes.Therefore, effectively having eliminated the velocity of propagation of torsional wave in waveguide is subjected to temperature variation and changes the measuring error that causes.

The oscillation source temperature is floated and can be floated coefficient e by temperature and embody, promptly

N_t＝e×N_t0

Annotate: N_tCount pulse number when being t ℃ for temperature; N_T0Be reference temperature t₀℃ the time the count pulse number.Owing to comprised in the formula

, so be included in N_T0With N_tIn temperature float coefficient and cancel out each other.Therefore, this method can eliminate effectively by the oscillation source temperature float cause ground measuring error.

Two, sensing electronics head.

Comprise five subsystems at thesensing electronics head 2 described in the utility model, be respectively control module, pumping signal generation systems, power supply circuit, communication system, echo acquirement Treatment Analysis system, outside expansion erasable data-carrier store (EEPROM), relating to the knowledge in machinery, electronics, signal Processing and the multidisciplinary field of computing machine, is a system that typical multiple new and high technology merges.

Control module described in the utility model as shown in Figure 4 is based on low-power scm U9, it sends excitation and signal takes place to excitation generation circuit, send the signal Processing control signal and give the Treatment Analysis system, the time of sending reads signal and gives the time quantum metering circuit, receive simultaneously from the echoed signal of gathering echo circuit, and the data after will handling output to PC through serial ports.

The work that the utility model magnetostrictive displacement sensor with high precision and large measuring range is coordinated each module by the data storage and the input and output of single-chip microcomputer.Wherein the pumping signal output terminal 49 of single-chip microcomputer U9 is connected with the grid level of field effect transistor Q3 throughresistance R 30, the clock signal terminal 53 of single-chip microcomputer sends the input end ofclock 3 of the square-wave signal of 10KHz to flip chip U4, the power supply input anode 8 of single-chip microcomputer, 27,40,57 connect respectively+the 5V supply voltage, power positive end 26,58 link to each other with+2.5V voltage, the power supply inputnegative terminal 7 of single-chip microcomputer, 41,59 meet digitally RETURN, single-chip microcomputersignals collecting end 29 connects the relativelyamplification output terminal 7 that signal amplifies chip U5, the clock end 60 of single-chip microcomputer U9 is connected to the clock end 61 of single-chip microcomputer through 8M crystal oscillator andresistance R 32, simultaneously at crystal oscillator two termination electrochemical capacitor C40, C41, the reset terminal 62 of single-chip microcomputer is received 63 of single-chip microcomputer respectively then together through switch J1,64 form a reset circuit, and single-chip microcomputer is formed hardware reset.Single-chipmicrocomputer timing end 32 sends the timing enabling signal to the time quantum metering, and timing begins.

Excitation generation circuit described in the utility model as shown in Figure 5 is used for producing excitation pulse signal, and signal is carried out power amplification.

According to the magneto strictive sensor measurement mechanism, in order to make waveguide filament produce bigger torsional deflection, current impulse in the waveguide filament must produce stronger perpendicular to the axial toroidal magnetic field of waveguide filament, so the pulse radiating circuit will load the cycle of pulse of sufficient intensity and the current impulse of width-adjustable joint to waveguide filament.

In order to obtain the turnable pulse width current impulse of sufficient intensity, at first producing the two-way phase differential that the square-wave signal excitation Schmidt logical device U4 of 10KHz obtains by CPU is the square-wave signals of 180 degree, be entered into 14 grades of voltage-multiplying circuits then, through after boosting, it is driven amplification and shaping, by the stable field wave signal DRIVER of Large-power High-Speed transistor Q1, Q2 output, its pulsewidth is realized by the open and close of CPU oxide-semiconductor control transistors at last.At waveguide material characteristic and concrete parameter, produce excitation pulse signal DRIVER, and be sent in the waveguide by connector, produce optimum torsional wave signal.

Power supply circuit described in the utility model as shown in Figure 6 produce stable+5V and+the 3V DC voltage, be each module for power supply of sensor internal.Outside+24V power supply is connected with the input end 8 of voltage-regulation chip U1 through diode D5, D6, D7, at the stable+5V voltage ofoutput terminal 1 output by U1, receive simultaneously second voltage-regulation chip U2 input end 8, the voltage output end output+3V burning voltage of U2 again.Voltage-regulation chip U1,U2 earth terminal 4 and the pass broken ends of fracturedbone 3 be ground connection respectively.

Mainly form as Fig. 2 telecommunication circuit described in the utility model, be connected with sensing electronics head, will be transferred to PC from the measurement data of electronics head by serial ports by RS485 communicating circuit and Zigbee wireless telecommunication system.TXD on the electronics head circuit board is linked to each other with serial ports TXD pin, and RXD links to each other with serial ports RXD pin.

Echo acquirement Treatment Analysis circuit described in the utility model as shown in Figure 7 is used for sensor return path signal Treatment Analysis.Designed in the echo acquirement of the present utility model system that differential mode amplifying circuit, peak-detector circuit and comparator circuit pulse signals are isolated, buffering, amplification, shaping and filtering.Self-waveguide pipe echoed signal SE_SIG_IN is input to differential mode amplifying circuit U6 in the future, input has very high inhibition ability to this circuit to common mode interference, thereby strengthen the echoed signal confidence level, we will compareinput end 3 and the peak-detector circuit of shaping circuit U5 throughoutput signal end 6 inputs of differential amplifier circuit U6 then, the signal COMP-OUT of output has not only removed burr, and has improved the rising edge and the negative edge of waveform and improved the simulating signal load capacity.Because the influence of current impulse and strain-pulse in the waveguide, and the existence of the clutter noise of system, output signal still has and the far-reaching comparatively speaking disturbance of its measuring accuracy, though passed through hardware filtering, can not eliminate its influence fully.

Therefore the maximum innovative point of design is to have adopted pulse counting method that echoed signal is handled in the native system, and concrete processing mode is as follows:

The magnetostrictive displacement sensor with high precision and large measuring range that this project is studied is to determine displacement by the time interval of measuring between the reception of pulse emission and echo, so, the accurate measurement of time quantum is to realize sensor high-resolution key point, and this sensor adopts pulse counting method.Count value N is proportional to time interval T.

Then time sense is:

$\mathrm{\&Delta;T}=\frac{T}{N}=\frac{1}{f}$

Pairing equivalent distance is:

$\mathrm{\&Delta;H}=v\&times;\mathrm{\&Delta;T}=\frac{v}{f}$

In the formula: f is numeration impulse source frequency, and v is the velocity of propagation of ultrasound wave in medium.

Following formula is arranged, and the f value is high more as can be seen, and its resolution is also high, so, having adopted in this sensor up to the 500MHz oscillation source as the count pulse source, hyperacoustic velocity of propagation is 3000m/s, can calculate Δ H thus is 6 μ m.

In order to improve resolution once more, this project is analyzed the spectral characteristic of detection signal, in analytic process, at first with stochastic variable a_N1, a_N2Between autocorrelation function φ_Aa(m) be defined as

φ_aa(m)＝E(a_n1×a_n2)＝E(a_n×a_n+m)

Be the mathematical expectation of product, m=n in the formula₂-n₁For time shift poor.

Then to autocorrelation function φ_Aa(m) carry out Fourier transform and draw power spectrum density.Next the mould of the Fourier transform of sequence square obtained the estimation of power spectrum, i.e. periodogram divided by n.Therefore we take periodogram to be used as the estimation of power spectrum, get 512 sampling points and analyze its spectral characteristic.

According to spectral characteristic figure, adopt the Hamming window function, designed the FIR lowpass digital filter of onrecurrent structure, adopt onrecurrent type structure, avoided in the recursive structure wild effects such as limit cycles oscillations, reached the purpose that improves sensor resolution, adopted the two-dimensional linear method of interpolation then thereby reduce error, in signal processing system, the unique point of being gathered has been carried out 5 difference computings, thereby resolution has been brought up to 1 μ m.

The utility model has been expanded an erasable data-carrier store in outside as shown in Figure 8, expands the ability that sensor is handled data that improves by theoutside.Pin 1 is enabled in the write-protect of storer U8 andpin 2,3 is enabled in read protection and 4 pin link together, then ground connection.Serial data address input andoutput pin 5 sends control pin 36 with the data data of control module U9 and is connected,serial clock pin 6 is connected with control module U9 external interrupt end 39, receivecontrol pin 7 and be connected with the reception control pin 35 of control module U9, power input 8 passes through resistance R 45 and is connected with+5V power supply.

Three, computer monitoring software

As Fig. 9 is the utility model computer monitoring software architecture diagram.

In addition to the implementation, the utility model can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of the utility model requirement.

Claims (4)

1. magnetostrictive displacement sensor with high precision and large measuring range, mainly comprise waveguide (7) and sensing electronics head (2), it is characterized in that: described waveguide (7) is used to produce echoed signal, receive excitation pulse signal, produce magnetostrictive effect in the position of location magnet ring (10) simultaneously, producing the mangneto torsional wave returns to echo acquirement Treatment Analysis system, be with the location magnet ring (10) that permanent magnet is installed on the waveguide (7), the magnetic field that location magnet ring (10) produces is different with the magnetic direction that waveguide (7) produces; Described sensing electronics head (2) comprises five subsystems, is respectively control module, pumping signal generation systems, communication system, power supply circuit and echo acquirement Treatment Analysis system; Wherein

Described control module, be used to send excitation and signal take place to excitation generation circuit, send the signal Processing control signal and give the Treatment Analysis system, the time of sending reads signal and gives the time quantum metering circuit, receive simultaneously from the echoed signal of gathering echo circuit, and the data after will handling output to PC through serial ports;

Described pumping signal generation systems is used for sending excitation pulse signal to waveguide, and signal is carried out power amplification;

Described communication system has adopted RS485 communications protocol and Zigbee home control network communication protocol, is connected with sensing electronics head by serial ports, and being used in the future, the measurement data of self-sensing electronics head is transferred to PC;

Described echo acquirement Treatment Analysis circuit, be used for sensor return path signal Treatment Analysis, the echo acquirement circuit forms echoed signal by detection, collection, filtering, echoed signal is sent to the signal processing analysis circuit again, and finally passes the signal to control module.

2. magnetostrictive displacement sensor with high precision and large measuring range according to claim 1, it is characterized in that: the outer outer tube (8) that is equipped with of described waveguide (7), be with the location magnet ring (10) that permanent magnet is installed on the outer tube (8), the magnetic field that location magnet ring (10) produces is different with the magnetic direction that waveguide (7) produces.

3. magnetostrictive displacement sensor with high precision and large measuring range according to claim 2, it is characterized in that: be provided with damping element (9) at the two ends of waveguide (7), on outer tube (8), be provided with the two auxiliary magnet ring structure that forms by the first auxiliary positioning magnet (11) and the second auxiliary positioning magnet (12).

4. magnetostrictive displacement sensor with high precision and large measuring range according to claim 1, it is characterized in that: described echo acquirement Treatment Analysis circuit has adopted pulse counting method that echoed signal is handled, adopt the 500MHz oscillation source as the count pulse source, adopt the FIR lowpass digital filter of onrecurrent structure.

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