Gas-liquid-solid multiphase flow dynamic simulated method and apparatusOne, technical field
The present invention relates to a kind of method and experimental provision that is used for the gas-liquid-solid multiphase flow dynamic simulated.
Two, prior art
The moving process of liquid-solid/gas-liquid-solid multiphase flow at industrial or agricultural field ubiquities such as the energy, power, chemical industry, oil, mineral products, metallurgy, building, food, pharmacy, this heterogeneous mobile experimental simulation is all significant for the type selecting of the basic research of relevant mobile, heat transfer and chemical reaction mechanism and commercial unit and pilot scale etc.Liquid-solid/gas-liquid-solid multiphase flow dynamic simulated system synthesis the monitoring and the control technology of conveying, mixing, metering and flow process of material of multiple phase.Experimental technique in the open source literature generally is in mixer liquid-solid two-phase to be mixed, adopts certain method to drive then and the metering multiphase mixture.As " international polyphasic flow magazine " (Int J Multiphase Flow) 2000, Vol.26, " heat transfer of horizontal tube liquid fixed double phase flow " (Heat transfer in horizontalsolid-liquid pipe flow) of p1235-1246 report adopts mortar pump that the liquid-solid mixture in the mixing tank is transported in the pipe system, adopts a kind of flowmeter to measure the flow and the density of potpourri simultaneously." mechanics journal " 1996 and for example, Vol.28, No.3, " particle suppresses the behavior and the condition of turbulent flow in the horizontal liquid-solid flow " of p291-297 report is with liquid-solid mixing tank frame height, utilizes gravity transfer liquid-solid two-phase potpourri.
Existing experimental provision has the following disadvantages aspect moving at the liquid-solid/gas-liquid fixed double phase flow of simulation:
(1) mixing of liquid-solid two-phase is difficult to guarantee evenly in the mixing tank, is pumped into the accuracy and the less stable of the mixture concentration in the pipe system;
(2) compare with Flow Meter for Solid Materials amount technology with single-phase flow, that is that all right is ripe for the two-phase flow measurement technology, and measuring accuracy is lower, and the instrument complexity involves great expense;
(3) compare with single-phase flowing, the driving of two-phase flow is more difficult, and two-phase flow pump involves great expense, and damages easily, and experimental expenses is higher;
(4) segregation drive method pressure head is limited, can not overcome the higher drag of system under the mobile condition of big flow or gas-liquid-solid three-phase;
(5) mixing tank generally can only realize determining the mixing of concentration slurries, can not simulate the moving process of the time dependent dynamic fluid flow fixed double phase flow of solid concentration.
Three, summary of the invention
The objective of the invention is to overcome the shortcoming of above prior art, carry and metering outfit based on cheap and easy to get, the equipment powered by conventional energy (single-phase pump and compressor) of good reliability, single-phase mobile instrument and solid particle material, set up and provide a kind of gas-liquid-solid multiphase flow dynamic simulated method and the experimental provision that can realize various gas, liquid, solid three phase concentrations and flow operating mode.
For achieving the above object, the method that the present invention adopts is: (1) at first adopts single-phase pump 1 that liquid is delivered to by what pipeline and solenoid valve and one-way pump 1 linked to comprise single-phase flow measurement instrument 3,4 and the liquid phase major loop of liquid-solid mixer 6 in, before liquid-solid mixer 6, adopt single-phase flow measurement instrument 3 and 4 metering liquid phase flows, adopt gas compressor 8 to deliver gas to by pipeline and solenoid valve and single-phase flow measurement instrument 9, in the 10 gas phase major loops that link, before air and liquid mixer 11, adopt single-phase flow measurement instrument 9 and 10 metering gas phase flows;
(2) utilize granule materials to carry and measuring apparatus 5 quantitative delivery of particulate material material and in liquid-solid mixer 6, finish liquid-solid mixing then, air compressor 7 is introduced pressurized air in the liquid-solid mixer 6, in liquid-solid mixer 6, form stable gas liquid film, solid particle material joins phase interface via the gas space of phase interface top, finishes liquid-solid mixing below phase interface;
(3) in air and liquid mixer 11, finish liquid-solid mixture then and mix, form the gas-liquid-solid three-phase potpourri and enter in the relevant experimental provision 12 of application apparatus of the present invention as experimental system with gas;
Another characteristics of the present invention are: after the gas-liquid-solid three-phase potpourri flows out relevant experimental provision 12, need at last to finish liquid-solid the separation and gas-liquid separation through filtering type liquid-solid separator 13 with whirlwind gas-liquid separator 14 successively, solid particle enters the settling chamber of liquid-solid separator 13 with utilization to be recycled, gas emptying, liquid are flowed back in the fluid reservoir 2 and are recycled continuously.
Designed the moving device of gas-liquid-solid multiphase flow according to above-mentioned analogy method the present invention, comprise single-phase pump, the inlet of single-phase pump is connected with fluid reservoir by pipeline, is characterized in, single-phase delivery side of pump is connected with liquid phase bypass, liquid phase major loop by solenoid valve respectively, and the liquid phase bypass is connected with fluid reservoir; Solenoid valve is connected with the flowmeter of parallel connection, flowmeter in parallel is connected with liquid-solid mixer by pipeline, liquid-solid mixer is connected with air and liquid mixer, relevant experimental provision, filtering type liquid-solid separator and whirlwind gas-liquid separator by pipeline, and the whirlwind gas-liquid separator is connected with fluid reservoir by pipeline; The outlet of gas compressor is connected with the gas phase major loop with the gas phase bypass by solenoid valve; Solenoid valve is connected with another flowmeter to parallel connection, and flowmeter in parallel is connected with air and liquid mixer by pipeline; The outlet of air compressor is connected with bypass, mixer 6 by solenoid valve, on the mixer emptying pipeline solenoid valve is set, solid particle material is carried and to be connected with mixer by solenoid valve with measuring apparatus, draws pipeline between the air intake of solenoid valve and mixer and is connected with measuring apparatus with the solid particle material conveying by solenoid valve.
Another characteristics of apparatus of the present invention are: solid particle material is carried and measuring apparatus is made up of rotary-type grain flux meter, reductor, particle warehouse, motor and pressure regulator, the particle warehouse is connected with rotary-type grain flux meter by pipeline, motor is connected with reductor by shaft joint, reductor is connected with rotary-type grain flux meter by transmission shaft, and the coil of motor is connected with pressure regulator; Rotary-type grain flux meter is connected with mixer by solenoid valve, draws pipeline between the air intake of solenoid valve and mixer and is connected with rotary-type grain flux meter by solenoid valve; Be respectively arranged with the liquid inlet that is connected with flowmeter on the mixer, the liquid-solid mixture outlet that is connected with mixer also is provided with the liquid-level probe that is connected with Data Acquisition and Conversion System (DACS) on the mixer; Rotary-type grain flux meter comprises the lower baffle that has discharging opening that is arranged in the rotary-type grain flux meter, lower baffle is provided with runner, have material-storing hole on the runner, transmission shaft is connected with runner by bolt, be provided with above the runner have charging aperture on plate washer, be particle chamber above the last plate washer.
The present invention adopts the phase-splitting metering method, can accurately simulate the various mixed flow phenomenons of gas-liquid-solid multiphase flow; Adopt the on-line mixing method, can each phase flow rate of dynamic adjustments, realize the simulation of the moving transient changing process of gas-liquid-solid multiphase flow; Use equipment powered by conventional energy and single-phase flow measuring instrument, replace the mixing tank that has stirrer, multi-phase pipeline pump, multiphase mixture flow and phase content measuring instrument that prior art adopted, greatly reduced the cost of experimental provision and the floor area of system.
Four, description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the structural representation of solid material conveying of the present invention and measuring apparatus 5 and mixer 6; Figure
The 3rd, the partial sectional view of the rotary-typegrain flux meter 37 of the present invention.
Five, embodiment
Below in conjunction with accompanying drawing structural principle of the present invention and principle of work are described in further detail.
Referring to Fig. 1, the present invention includes single-phase pump 1, the inlet of single-phase pump 1 is connected with fluid reservoir 2 by pipeline, and the outlet of single-phase pump 1 connects the liquid phase bypass and is connected the liquid phase major loop by solenoid valve 16 by solenoid valve 15 respectively, and the liquid phase bypass is connected with fluid reservoir 2; Solenoid valve 16 is connected with the flowmeter 3,4 of parallel connection, is respectively arranged with solenoid valve 17 and solenoid valve 18 at the two ends of flowmeter 3, and the two ends of flowmeter 4 are respectively arranged with solenoid valve 19 and solenoid valve 20; Flowmeter 3 is connected with mixer 6 by pipeline with flowmeter 4, and mixer 6 is connected with mixer 11, relevant experimental provision 12, separation vessel 13 and separation vessel 14 by pipeline, and separation vessel 14 is connected with fluid reservoir 2 by pipeline; Gas compressor 8 outlets are connected with the gas phase bypass, are connected with the gas phase major loop by solenoid valve 22 by solenoid valve 21; Solenoid valve 22 is connected with the flowmeter 9,10 of parallel connection, is respectively arranged with solenoid valve 23 and solenoid valve 24 at the two ends of flowmeter 9, and the two ends of flowmeter 10 are respectively arranged with solenoid valve 25 and solenoid valve 26; Flowmeter 9 is connected with mixer 11 by pipeline with flowmeter 10; The outlet of air compressor 7 is connected with bypass, is connected with mixer 6 bysolenoid valve 28 bysolenoid valve 27, on the mixer 6 emptyingpipelines solenoid valve 29 is set, solid particle material is carried and to be connected with mixer 6 bysolenoid valve 31 with measuring apparatus 5, draws pipeline between the air intake ofsolenoid valve 28 and mixer 6 and is connected with measuring apparatus 5 with the solid particle material conveying bysolenoid valve 30.
Referring to Fig. 2, solid particle material is carried and measuring apparatus 5 comprises: rotary-typegrain flux meter 37, reductor 35,particle warehouse 36, motor 32 andpressure regulator 33,particle warehouse 36 is connected with rotary-typegrain flux meter 37 by pipeline, motor 32 is connected with reductor 35 by shaft joint, reductor 35 is connected with rotary-typegrain flux meter 37 by transmission shaft, and the coil of motor 32 is connected withpressure regulator 33; The outlet of air compressor 7 is connected with bypass, is connected with mixer 6 bysolenoid valve 28 bysolenoid valve 27, mixer outlet 38 is connected with the emptying pipeline,solenoid valve 29 is set on the emptying pipeline, solid particle material is carried and to be connected with mixer 6 bysolenoid valve 31 with measuring apparatus 5, draws pipeline between the air intake 39 ofsolenoid valve 28 and mixer 6 and is connected with rotary-typegrain flux meter 37 bysolenoid valve 30; Be respectively arranged with theliquid inlet 41 that is connected with flowmeter 4 with flowmeter 3 on the mixer 6, the liquid-solid mixture outlet 42 that is connected with mixer 11 also is provided with the liquid-level probe 34 that is connected with control system on the mixer 6.
Referring to Fig. 3, rotary-typegrain flux meter 37 comprises the lower baffle that has discharging opening 45 44 that is arranged in the rotary-type grain flux meter, lower baffle 44 is provided with runner 43, have material-storing hole 51 on the runner 43, transmission shaft 47 is connected with runner 43 by bolt 46, be provided with above the runner 43 have charging aperture 49 on plate washer 50, last plate washer 50 tops are particle chamber 48.
The present invention utilizes single-phase pump 1 that liquid is transported to pipe system by fluid reservoir 2, adopts orifice flowmeter 3,4 metering liquid flows, and orifice flowmeter can be arranged many covers, to cover broad flow parameter scope; Utilize the enclosed solid particle material conveying and metering device 5 and the liquid-solid on-line mixing device 6 of pressure-bearing pipe system, provide compressed gas source by air compressor 7, above liquid-solid mixer, form a stable headroom, be beneficial to conveying and the metering and the liquid-solid mixing of solid particle material, the control voltage of solid materiel flux and motor is linear; Utilize compressor 8 to pipe system transporting compressed gas body, adopt orifice flowmeter 9,10 metering gas flows, arrange an air and liquid mixer 11 after liquid-solid mixer 6, amount of compressed gas is mixed with liquid-solid mixture in air and liquid mixer, forms the gas-liquid-solid three-phase potpourri; After the gas-liquid-solid three-phase potpourri flows through relevant experimental provision 12, utilize filtering type liquid-solid separator 13 separate solid particles, utilize cyclone separator 14 to implement gas-liquid separation, liquid is got back to fluid reservoir 2 and is recycled; Set up a cover distributed data acquisition system, gather the measuring-signal of liquid-level probe 34 of thepressure regulator 33 control voltage signals of differential pressure measurement signal, the solid material conveying and metering equipment motor 32 of the fluid temperature (F.T.) of liquid phase systems and gassy system and pressure measurement signal and orifice flowmeter, liquid-solid mixer and the various measuring-signals of relevant experiment respectively; Set up a cover control system, control major loop and thesolenoid valve 30 of the pressure equilibrium pipeline between bypass solenoid valve 21-26, the pressure regulator of solid material conveying and metering equipment motor, liquid-solid mixer pressurized air introduction pipeline and the solenoid valve 27-29 of emptying pipeline, liquid-solid mixer and the solid material conveying and metering device and thesolenoid valve 31 of feeding pipeline of the major loop of power-equipment switch, liquid phase systems and bypass solenoid valve 15-20, gassy system respectively, realize the dynamically control and keep the internal mixer liquid-gas interface stable of each phase flow rate; Utilize control system to realize the dynamic monitoring and the control of phase-splitting conveying, phase-splitting metering and the on-line mixing and the whole flow process of the solid multiphase medium of gas-liquid automatically.Particle flows into rotary-typegrain flux meter 37 byparticle warehouse 36 under action of gravity, grain flux is directly proportional with the rotating speed of runner 43.Stepless change direct current generator 32 slows down and the increase moment of torsion through reductor 35, for the flowmeter impeller provides power.Pressure regulator 17 provides speed governing voltage, and motor speed is directly proportional with speed governing voltage.Demarcate the relation of grain flux and pressure regulator output voltage before the experiment, the two linear dependence.Only need in the experiment to change pressure regulator voltage, just can obtain different grain fluxs exactly.The structure and the scheme of erection of the positive displacement runner 43 of solid particle material conveying and metering device 5 have been provided among Fig. 3.Runner is positioned at the below of particle chamber 48, and bolt 46 is connected runner with transmission shaft 47.In certain radial position of runner symmetric arrangement the material-storing hole 51 of some.Runner has been arranged overhead gage 50 and lower baffle plate 44 up and down respectively, the radial arrangement that overhead gage left side is identical with material-storing hole the annular charging aperture 49 of fan, radial position place identical with material-storing hole of lower baffle plate right side arranged and fanned annular discharging opening 45.Open motor 32 runner is rotated, when material-storing hole moved to the charging aperture below, under action of gravity, the granule materials in the particle chamber 48 was filled material-storing hole; When material-storing hole moved to the discharging opening top, under action of gravity, the solid particle material in the material-storing hole fell to the outlet of solid particle material conveying and metering device from discharging opening equally.Flowability according to solid particle material designs the size of material-storing hole and the size of number and charging aperture and discharging opening, guarantee under certain runner speed conditions, material-storing hole can be full of by particle in through the process below the charging aperture, and at the particle that in through the process above the discharging opening, can discharge fully wherein, thereby guarantee that grain flux is directly proportional with the runner rotating speed.
Utilize liquid-solid mixer 6 to realize the liquid-solid two-phase on-line mixing.The mixer top layout has gas feed 38 and outlet 39, and pressurized air is introduced from import, to atmosphere, has formed thegas space 40 on mixer top through outlet row.The aperture of control valve 27-29 makes air pressure and fluid pressure balance, can form stable liquid-gas interface.Particle flows out after the gas space freely falls to liquid-gas interface and liquid mixing from flowmeter.Liquid stream is tangentially injected frommixer side inlet 41, forms rotational flow, and liquid-solid two-phase is realized mixing under the effect of eddy flow shearing and turbulent diffusion, flows out from outlet atbottom 42.
If do not need to simulate the dynamic change of each phase flow rate and phase content, perhaps less demanding to the robotization of experimental system, can also simplify the monitoring and the control system of experimental provision, implement the manual observation and the record of manually control and measurement data.
Employing the present invention have the following advantages:
(1) adopt the phase-splitting metering method, because single-phase mobile measuring instrument technology maturation, precision is higher, Can accurately simulate the various mixed flow phenomenons of gas-liquid-solid multiphase flow;
(2) adopt online mixed method, can each phase flow rate of dynamic adjustments, realize gas-liquid-solid multiphase flow The simulation of moving transient state change procedure;
(3) use equipment powered by conventional energy and single-phase flow measuring instrument, replaced prior art to adopt With blending tank, multi-phase pipeline pump, multiphase mixture flow and the phase content measuring instrument of agitator, Greatly reduce the cost of experimental provision and the floor space of system.