Disclosure of Invention
The invention aims to provide an operating system based on an information terminal, so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the operating system based on the information terminal, which comprises a conveyor belt and an information terminal detecting operating system, wherein the conveyor belt is used for moving products from left to right, a first mechanical arm and a second mechanical arm are respectively arranged on the upper side and the lower side of the conveyor belt, a vertical plate is arranged on the right side of the conveyor belt, the conveying direction of the vertical plate is longitudinal conveying, one side of the vertical plate is provided with a pushing drive, the first mechanical arm and the second mechanical arm are arranged above the first conveyor belt, the first mechanical arm is arranged on the left side of the second mechanical arm, and a waste area is arranged on one side of the vertical plate;
The detection information terminal operating system comprises a detection module, an analysis module and an operation module, wherein the detection module comprises a visual scanning module and a manual rechecking recording submodule, the visual scanning module is arranged on the first mechanical arm and the second mechanical arm and used for shooting a product on the first driving belt, and the manual rechecking recording submodule is used for recording the quality of the rechecking product.
In one embodiment, the analysis module comprises a comparison sub-module, an information terminal storage sub-module and a marking sub-module, wherein the comparison sub-module is used for judging the quality of a product, the information terminal storage sub-module is used for transmitting a quality signal of the product to the information terminal, and the marking sub-module is used for marking the product with problems.
In one embodiment, the marking sub-module includes a spacing identifying unit for identifying a spacing distance between marked products.
In one embodiment, the operation module comprises a pushing sub-module, a speed control sub-module and an alarm sub-module, wherein the pushing sub-module is electrically connected with the pushing drive and used for starting the pushing drive to work, the speed control sub-module is electrically connected with the pushing drive and used for controlling the working speed of the pushing drive, and the alarm sub-module is used for alarming;
the pushing submodule comprises a counting unit and is used for recording the quality of the pushed product.
In one embodiment, the detecting information terminal operating system includes the following specific operating steps:
Step one, starting a conveyor belt to convey products when the products need to be detected;
Secondly, starting a visual scanning module on the first mechanical arm and the second mechanical arm to work when the product is conveyed, and scanning the product to judge whether the quality of the product is qualified or not;
thirdly, when the quality of the product is unqualified, marking the unqualified product through a marking sub-module;
And fourthly, when the unqualified product is marked to move to the vertical plate, the pushing sub-module is started to control the pushing driving to start, and the unqualified product is pushed out of the conveyor belt to enter a waste area.
In one embodiment, the second step includes the following specific operation steps:
step two-a, when the product passes through the mechanical arm, firstly transmitting the scanned image to a contrast sub-module to analyze the quality of the first detection of the product, and marking the unqualified product;
step two-b, detecting again when the marked unqualified product moves to the position below the mechanical arm II, further determining the quality of the unqualified product detected for the first time, and taking down the product for manual rechecking if the product is qualified in the second detection, so as to ensure the quality of the detected product;
and step two, manually rechecking to further determine the quality of the product, and judging whether the quality detection is wrong due to the fact that the mechanical arm I and the mechanical arm II have problems.
Compared with the prior art, the invention has the beneficial effects that the detection information terminal operating system and the mechanical arms are arranged, the detection information terminal operating system and the mechanical arms can be used for detecting, detected signals are transmitted to the information terminal, and the quality of products can be analyzed and meanwhile whether the detection device has a problem can be judged, so that the detection quality is improved.
Detailed Description
The following disclosure provides many different embodiments, or examples, for implementing different features of the application. In order to simplify the present disclosure, components and arrangements of specific examples are described below. They are, of course, merely examples and are not intended to limit the application. Furthermore, the present application may repeat reference numerals and/or letters in the various examples, which are for the purpose of brevity and clarity, and which do not themselves indicate the relationship between the various embodiments and/or arrangements discussed. In addition, the present application provides examples of various specific processes and materials, but one of ordinary skill in the art will recognize the application of other processes and/or the use of other materials.
Referring to fig. 1-2, the invention provides a technical scheme that an operating system based on an information terminal comprises a conveyor belt 1 and an information terminal detecting operating system, wherein the conveyor belt 1 is used for moving products from left to right, a first mechanical arm 3 and a second mechanical arm 2 are respectively arranged on the upper side and the lower side of the conveyor belt 1, a vertical plate 4 is arranged on the right side of the conveyor belt 1, the conveying direction of the vertical plate 4 is longitudinal conveying, a pushing drive 5 is arranged on one side of the vertical plate 4, the first mechanical arm 3 and the second mechanical arm 2 are arranged above the first mechanical arm 1, the first mechanical arm 3 is arranged on the left side of the second mechanical arm 2, and a waste area is arranged on one side of the vertical plate 4.
The detection information terminal operating system comprises a detection module, an analysis module and an operation module, wherein the detection module comprises a visual scanning module and a manual rechecking recording submodule, the visual scanning module is arranged on the mechanical arm I3 and the mechanical arm II 2 and used for shooting products on the driving belt I1, and the manual rechecking recording submodule is used for recording the quality of the rechecking products.
The analysis module comprises a comparison sub-module, an information terminal storage sub-module and a marking sub-module, wherein the comparison sub-module is used for judging the quality of a product, the information terminal storage sub-module is used for transmitting a quality signal of the product to the information terminal, and the marking sub-module is used for marking the product with problems;
the marking submodule comprises an interval identification unit which is used for identifying the interval distance between marked products.
The operation module comprises a pushing sub-module, a speed control sub-module and an alarm sub-module, wherein the pushing sub-module is electrically connected with the pushing drive 5 and used for starting the pushing drive 5 to work, the speed control sub-module is electrically connected with the pushing drive 5 and used for controlling the working speed of the pushing drive 5, and the alarm sub-module is used for alarming;
the pushing sub-module comprises a counting unit for recording the quality of the pushed product.
The detecting information terminal operating system comprises the following specific operating steps:
step one, starting a conveyor belt 1 to convey products when the products need to be detected;
Starting the visual scanning modules on the first mechanical arm 3 and the second mechanical arm 2 to work when the product is conveyed, and scanning the product to judge whether the quality of the product is qualified or not;
thirdly, when the quality of the product is unqualified, marking the unqualified product through a marking sub-module;
And fourthly, when the unqualified products are marked to move to the vertical plate 4, the pushing driving 5 is controlled to be started by the starting of the pushing sub-module, and the unqualified products are pushed out of the conveyor belt 1 to enter a waste area.
The second step comprises the following specific operation steps:
step two-a, when the product passes through the mechanical arm one 3, firstly transmitting the scanned image to a contrast sub-module to analyze the quality of the first detection of the product, and marking the unqualified product;
Specifically, a worker sets each product image in the comparison sub-module, compares the image scanned in real time with the set image, if the comparison is successful, the product is detected to be qualified for the first time, when the qualified product continues to pass through the mechanical arm II 2, the product image is scanned again and is transmitted to the comparison sub-module, the quality of the product is continuously judged, and when the quality of the product detected for the second time is not problematic, the product is directly transported to the tail end of the conveyor belt 1 for packaging;
if the comparison is unsuccessful, marking the unqualified product through a marking sub-module.
Step two-b, detecting again when the marked unqualified product moves to the position below the mechanical arm two 2, further determining the quality of the unqualified product detected for the first time, and taking down the product for manual rechecking if the product is qualified in the second detection, so as to ensure the quality of the detected product;
Specifically, if the product quality is detected again and has a problem, continuing to transport the marked product to the tail end of the conveyor belt 1, and pushing the marked product with the problem out of the conveyor belt 1 by the pushing driving module 5, so as to deduce the riser 4 and enable the marked product to enter a waste area;
If the quality of the product detected again is not problematic, at the moment, signals are transmitted to the alarm sub-module, the alarm sub-module alarms, so that staff can learn that the marked product is in objection, and the staff takes down the marked product for manual recheck, so that the quality of the product is further judged.
Step two-c, after the quality of the product is further determined by manual rechecking, judging whether the quality detection is wrong because of the problem of the mechanical arm I3 and the mechanical arm II 2;
Specifically, when the quality of the product is judged to be free from problems by the manual recheck, the numerical value is uploaded to the manual recheck recording sub-module for recording, and the quality product with problems by the manual recheck is directly placed in a waste area.
Further, when the number of the manual recheck recording sub-modules reaches the value a (the value is the number of products without problems in recheck), the fact that the mechanical arm I3 and the mechanical arm II 2 are always in error detection in a certain time is indicated, at the moment, signals are transmitted to the information terminal storage sub-module, the signals are recorded, and an alarm is given through the alarm sub-module, so that a worker can be informed of overhauling the mechanical arm I3 and the mechanical arm II 2.
It is to be added that in the invention, if the first detection product is not qualified, the second detection product is qualified, and the mechanical arm is again judged whether the problem exists while the quality of the product is still further judged by manual rechecking.
Step four comprises the following specific operation steps:
step four-a, identifying the distance between marked products by an interval identification unit, wherein the distance is divided into a large distance and a small distance;
Step four-b, transmitting distance signals between distance products among marked products to a speed control sub-module, and adjusting the speed of the pushing drive 5 in real time;
Specifically, the speed of the pushing drive 5 can be controlled to be slower when the distance between the marked products is larger, and the speed of the pushing drive 5 can be controlled to be faster when the distance between the marked products is smaller, and the specific speed is adjusted according to the actual situation so as to ensure that the marked products can be pushed out of the conveyor belt 1 by each pushing drive;
step four-c, when the pushing drive 5 works, judging the number of times of the pushing drive 5 works through a counting unit, and judging the overall reject ratio of the product;
Specifically, the specified time is set to be t, when the t is in the time, the counting unit recognizes that the number of times of the operation of the pushing driver 5 is greater than n (namely, the number of unqualified products), the quality of the whole product is problematic, the qualification rate is low, and at the moment, signals are transmitted to the information terminal storage sub-module to record the numerical value, so that workers can conveniently learn the qualification condition of the manufactured product in real time.
In the description of the present application, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, or communicable with each other, directly connected, or in communication between two elements, or in an interaction relationship between two elements. The meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
The operating system based on the information terminal provided by the embodiment of the present application is described in detail, and specific examples are applied to describe the principles and implementation manners of the present application, and the description of the above embodiments is only for helping to understand the technical solutions and core ideas of the present application, and those skilled in the art should understand that it can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features, and these modifications or substitutions do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.