Disclosure of Invention
The invention aims to provide a flame tube atmospheric plasma coating spraying tool for a combustion chamber, which can ensure that no coating and other residues exist in a gas film groove gap in the flame tube atmospheric plasma coating spraying operation of the combustion chamber, and avoid the over-poor size of the gas film groove gap.
The invention aims to provide a spraying method of an atmospheric plasma coating of a combustor flame tube, which can prevent the overheating of the combustor flame tube and improve the spraying operation efficiency in the spraying operation of the atmospheric plasma coating of the combustor flame tube.
In order to achieve the technical effects, the technical scheme adopted by the invention is as follows:
the utility model provides a combustor flame tube atmosphere plasma coating spraying frock, its is used for shutoff protection the O type air film annular of flame tube inner wall, the spraying frock includes:
the cross section of the O-shaped filling ring is conical, one end of the O-shaped filling ring is a narrow end, the other end of the O-shaped filling ring is a wide end, and when the O-shaped filling ring is installed, the O-shaped filling ring faces towards and is inserted into the O-shaped air film ring groove through the narrow end;
And the limiting part is arranged at the wide end and is abutted against the inner wall of the O-shaped air film annular groove and used for limiting the insertion depth of the O-shaped filling ring when the O-shaped filling ring is inserted into the O-shaped air film annular groove.
Further, the limiting part comprises a limiting ring, the limiting ring is arranged on the inner wall of the wide end of the O-shaped air film annular groove, the limiting ring and the O-shaped filling ring form a limiting step, and the inner wall of the annular groove of the O-shaped air film annular groove is abutted to the limiting step.
Further, the anti-accumulation notch is arranged at the outer edge of the wide end and is used for preventing spraying paint from accumulating at the joint of the outer edge of the wide end and the outer wall of the annular groove of the O-shaped air film annular groove.
Further, the anti-accumulation notch is a step structure arranged at the outer edge of the wide end of the O-shaped filling ring, the bottom edge of the step structure is abutted with the outer wall of the annular groove of the O-shaped air film annular groove, and the inclination angle of the step structure is the same as the injection angle of the outlet of the atmospheric plasma spray gun.
Further, the O-shaped filling ring is an O-shaped silica gel filling ring.
A spraying method of an atmospheric plasma coating of a flame tube of a combustion chamber comprises the following steps:
s1, installing the spraying tool into an O-shaped air film ring groove of a flame tube;
S2, carrying out sand blasting treatment on the inner wall of the flame tube;
S3, fixing a plurality of flame tubes on a spraying clamp one by one;
s4, the spraying clamp is started to rotate, and the inner wall of the flame tube is sprayed by the atmospheric plasma spray gun and moves circularly along a preset route;
The method comprises the steps that an atmospheric plasma spray gun moves downwards from a starting point to a lowest point to be spray, the atmospheric plasma spray gun is reset upwards from the lowest point to the starting point to be cool, the atmospheric plasma spray gun moves to the position above a first flame tube and takes the atmospheric plasma spray gun as the starting point, after the spray and the cool are sequentially completed from the first flame tube, the atmospheric plasma spray gun is transversely moved to the next flame tube, the spray and the cool are sequentially completed again, the steps are repeated until the last flame tube completes the cool, the atmospheric plasma spray gun is transversely moved to the starting point to be more than the steps, and the spray is completed until the inner walls of all the flame tubes are circularly moved.
And further, the preparation method of the spraying tool comprises the steps of pouring raw materials into a filling ring mold, taking out the prepared semi-finished product from the mold after the raw materials are solidified, and cutting and trimming the semi-finished product to obtain the spraying tool.
Further, the filling ring mold comprises a cover plate and a base, wherein the cover plate is provided with a first cavity wall, the base is provided with a second cavity wall, and after the cover plate is fixed with the base, the first cavity wall and the second cavity wall surround to form a cavity for forming the spraying tool.
The O-shaped filling ring is used for blocking the O-shaped air film ring groove of the protective flame tube, no coating and other residues are arranged in the gap of the air film ring groove in the spraying operation of the atmospheric plasma coating of the flame tube of the combustion chamber, and the excessive size of the gap of the air film ring groove is avoided.
Before the inner wall of the flame tube is sprayed with the atmospheric plasma coating, the O-shaped gas film ring grooves for protecting the flame tube are blocked by the O-shaped filling rings, a plurality of flame tubes are fixed on the spraying clamp one by one, each flame tube rotates during spraying, the atmospheric plasma spray gun moves circularly along a preset route, the single flame tube is sprayed and cooled at intervals, and a plurality of flame tubes continuously circulate for spraying, so that the whole spraying operation efficiency of the flame tube is improved, and the problem of overheating and burning of the single flame tube is avoided.
Detailed Description
The present invention will be described in further detail with reference to the following examples and drawings. It should not be construed that the scope of the above subject matter of the present invention is limited to the following embodiments, and all techniques realized based on the present invention are within the scope of the present invention.
Examples
Referring to fig. 1-5, a spraying fixture for an atmospheric plasma coating of a combustor flame tube 6 is used for blocking and protecting an O-shaped air film ring groove 61 on the inner wall of the flame tube 6, and the spraying fixture comprises:
the cross section of the O-shaped filling ring 1 is conical, the sharp end of the O-shaped filling ring 1 is a narrow end, the wide end of the O-shaped filling ring 1 is a wide end, and the O-shaped filling ring 1 is inserted with the narrow end facing the O-shaped air film annular groove 61 when being installed;
And the limiting part is arranged at the wide end, can be abutted with the inner wall 62 of the O-shaped air film annular groove 61 and is used for limiting the insertion depth of the O-shaped filling ring 1 when the O-shaped filling ring 1 is inserted into the O-shaped air film annular groove 61.
In the spraying operation of the atmospheric plasma coating of the combustor flame tube 6, the effective blocking protection of the O-shaped air film annular groove 61 is realized through the cooperation of the O-shaped filling ring 1 and the limiting part, so that no coating and other residues exist in the gap of the air film annular groove, and the gap size of the air film annular groove is prevented from being out of tolerance. Moreover, the conical design of the O-shaped filling ring 1 enables the O-shaped filling ring 1 to be smoothly inserted into the O-shaped air film annular groove 61, and the arrangement of the limiting part ensures that the O-shaped filling ring 1 cannot be excessively inserted, so that the O-shaped filling ring 1 cannot be taken out.
As shown in fig. 1 and 2, in some embodiments, the limiting portion includes a limiting ring 11, the limiting ring 11 is disposed on the inner wall of the wide end of the O-shaped air film ring groove 61, the limiting ring 11 and the O-shaped filling ring 1 form a limiting step 111, and when the O-shaped filling ring 1 is installed, the inner wall 62 of the O-shaped air film ring groove 61 abuts against the limiting step 111. In this embodiment, the depth of the O-shaped filling ring 1 inserted into the O-shaped air film annular groove 61 is effectively limited by the design of the limiting step 111, so that the O-shaped filling ring 1 can be smoothly taken out after the spraying is finished. Meanwhile, the limit ring 11 is tightly matched with the O-shaped filling ring 1, so that spraying materials can be prevented from penetrating into a gap between the O-shaped air film annular groove 61 and the O-shaped filling ring 1, and the blocking protection effect is further improved. It should be noted that, if the width of the stop collar 11 is smaller than or equal to the thickness of the inner wall 62 of the O-type air film groove 61, if the width of the stop collar 11 is larger than the inner wall 62 of the O-type air film groove 61, the stop collar 11 will extend to the inner side of the inner wall 62 of the O-type air film groove 61, and during the spraying operation, the inner wall 62 of the O-type air film groove 61 is partially shielded and has no coating.
As shown in fig. 1 and 2, in some embodiments, the spraying tool further includes an anti-stacking notch 12, where the anti-stacking notch 12 is disposed at the outer edge of the wide end, and the anti-stacking notch 12 is used to prevent the spraying paint from stacking at the contact position between the outer edge of the wide end and the outer wall 63 of the O-type air film ring groove 61. The outer ring edge of the O-shaped filling ring 1 is abutted with the ring groove outer wall 63 of the O-shaped air film ring groove 61, and in the spraying process, paint is easily accumulated at the abutted position, so that the O-shaped filling ring 1 is difficult to take out after spraying. According to the embodiment, through the design of the anti-accumulation notch, paint accumulation easily occurring in the spraying process is avoided, and the problem that the O-shaped filling ring 1 is difficult to take out after spraying is avoided.
In some embodiments, the anti-stacking notch 12 is a step structure disposed at the outer edge of the wide end of the O-shaped filling ring 1, the bottom edge of the step structure abuts against the outer wall 63 of the O-shaped air film ring groove 61, and the inclination angle of the step structure is the same as the injection angle of the atmospheric plasma spray gun outlet. The edge of the transition between the step structure and the top end of the O-shaped filling ring 1 is an A edge, the edge of the transition between the step structure and the circumferential curved surface of the O-shaped filling ring 1 is a B edge, when the O-shaped filling ring 1 is installed in the O-shaped air film annular groove 61, the B edge is abutted against the annular groove outer wall 63, a gap is reserved between the A edge and the annular groove outer wall 63, then the inclination angle of the step structure is the inclination angle of the connecting line of the A edge and the B edge, in the embodiment, the inclination angle of the connecting line of the A edge and the B edge is 45 degrees relative to the horizontal plane, as shown in fig. 4, because the spraying angle of an outlet of the atmospheric plasma spray gun 7 is also 45 degrees obliquely downwards, a spraying shadow zone is just formed in the annular anti-accumulation notch 12 during spraying, the fact that the annular groove outer wall 63 cannot be partially uncoated due to shielding of the top end of the O-shaped filling ring 1 can be ensured, the fact that the coating is not accumulated at the contact position of the annular groove outer wall 63 of the O-shaped filling ring 1 and the O-shaped air film annular groove 61 can be avoided, the top end of the O-shaped filling ring 1 is not contacted with the annular groove outer wall 63, the O-shaped filling ring is convenient for taking out the O-shaped filling ring 1 after the spraying is finished, and the coating cannot damage the coating is avoided.
In certain embodiments, the O-ring 1 is an O-ring filled with silicone. According to the characteristic of the spraying of the atmospheric plasma coating, the O-shaped filling ring 1 for protecting the O-shaped air film ring groove 61 can resist the high temperature and the scouring of the atmospheric plasma spraying in the spraying process, and after the spraying, the O-shaped filling ring 1 can be not adhered to the flame tube 6 and is easy to take out. If the O-ring 1 is made of metal, it is difficult to remove the O-ring 1 from the liner 6 after the O-ring 1 is coated, and if the O-ring 1 is forcibly removed, the partial coating of the liner 6 may be peeled off. Therefore, the embodiment selects the temperature-resistant silica gel with the atmospheric plasma spraying as the material for manufacturing the O-shaped filling ring 1, and the temperature-resistant silica gel has the advantages of 200 ℃ temperature resistance, proper hardness, certain plasticity, convenient filling, non-sticky spraying coating and the like.
Based on the same inventive concept, the embodiment also provides a spraying method of the atmospheric plasma coating of the combustor basket 6, comprising the following steps:
S1, installing O-shaped silica gel filling rings of the spraying tool into O-shaped air film annular grooves 61 of a plurality of flame tubes 6.
S2, the flame tubes 6 are aligned one by one the inner wall is subjected to sand blasting treatment.
S3, fixing a plurality of flame tubes 6 on a spraying fixture 4 one by one, wherein the spraying fixture 4 is provided with a plurality of flame tubes 6 which are sequentially arranged, for example, 6 flame tubes are arranged in a straight line, the spraying fixture 4 can rotate at the same rotating speed, as shown in figure 7, the spraying fixture 4 comprises a mandrel 41 and a bowl-shaped shielding cover 42, the mandrel 41 is arranged on a base 52, the mandrel 41 is connected with a motor through a transmission mode such as a gear or a belt to realize the rotation of the mandrel 41, each spraying fixture 4 can be matched with one motor, or all the spraying fixtures 4 can be driven by one motor, when the flame tubes 6 are clamped, the flame tubes 6 are arranged on the mandrel 41 in a small-caliber mode, the shielding cover 42 is arranged in the flame tubes 6 and connected with the mandrel 41, and finally, a fixing screw 43 is locked with the mandrel 41, so that the shielding cover 42 and the mandrel 41 lock the flame tubes 6.
S4, the spraying clamp 4 is started to rotate, the atmospheric plasma spray gun 7 sprays the inner wall of the flame tube 6 and circularly moves along a preset route, and the atmospheric plasma spray gun 7 adopts the 2086A spray gun of the existing Praxair company and is matched with the existing spraying system.
As shown in fig. 6, when the atmospheric plasma spray gun 7 sprays the single flame tube 6, the spraying action is set as the action of moving the atmospheric plasma spray gun 7 downwards from the starting point to the lowest point, such as the actions 1,4, 7,10, 13 and 16 in fig. 6, during the spraying action, the atmospheric plasma spray gun 7 sprays the inner wall of the flame tube 6, then the atmospheric plasma spray gun 7 is reset upwards from the lowest point to the starting point, such as the actions 2, 5, 8, 11, 14 and 17 in fig. 6, during the cooling action, the atmospheric plasma spray gun 7 stops spraying, and the sprayed area of the flame tube 6 enters the cooling time. As shown in fig. 6, when the atmospheric plasma spray gun 7 sprays a batch of flame tubes 6, the preset route when the atmospheric plasma spray gun 7 sprays is that the atmospheric plasma spray gun 7 reaches the upper side of the first flame tube 6 and starts from the upper side of the first flame tube 6, the spraying action 1 and the cooling action 2 are finished successively from the first flame tube 6, namely, the first spraying of the first flame tube 6 is finished, then the atmospheric plasma spray gun 7 carries out the traversing action 3 along the arrangement direction of the spraying clamp 4, the traversing preset distance is carried out to the second flame tube 6, then the spraying action 4 and the cooling action 5 are finished successively, the first spraying of the second flame tube 6 is finished, and the steps are repeated until the last flame tube 6 finishes the cooling action, the atmospheric plasma spray gun 7 resets to the corresponding starting point above the first flame tube 6 through the traversing action 18, and the actions are recycled until the inner walls of all the flame tubes 6 finish spraying. The atmospheric plasma spray gun 7 is realized in one cycle, a single flame tube 6 is sprayed once, and a plurality of flame tubes 6 are continuously sprayed in a circulating way.
S5, closing the atmospheric plasma spray gun 7 and all the spraying clamps 4, taking out the O-shaped silica gel filling ring of the sprayed flame tube 6, taking the flame tube 6 off the mandrel 41, and waiting for clamping and spraying of the next batch of flame tubes 6 which are not sprayed.
In the embodiment, before the inner wall of the flame tube 6 is sprayed with the atmospheric plasma coating, the O-shaped filling ring 1 is utilized to seal and protect the O-shaped air film annular groove 61 of the flame tube 6, so that no coating and other residues exist in the air film annular groove gap, and the air film annular groove gap size is prevented from exceeding. In addition, in the embodiment, the flame barrels 6 are fixed on the spraying fixture 4 one by one, each flame barrel 6 rotates during spraying, the atmospheric plasma spray gun 7 moves circularly along a preset route, the single flame barrel 6 is sprayed and cooled at intervals, the plurality of flame barrels 6 continuously circulate for spraying, the whole spraying operation efficiency of the flame barrels 6 is improved, the spraying temperature of the inner wall of the flame barrel 6 is controlled within a reasonable temperature range, and the problem of overheat burning caused by continuous spraying of the single flame barrel 6 is avoided.
In some embodiments, as shown in fig. 5, the filling ring mold 5 includes a cover plate 51 and a base 52, the cover plate 51 is provided with a first cavity wall, the base 52 is provided with a second cavity wall, and after the cover plate 51 is fixed with the base 52 through bolts, the first cavity wall and the second cavity wall enclose a cavity for forming the spraying tool, and the cavity is a cavity with a top annular seam. The preparation method of the O-shaped filling ring 1 of the spraying tool comprises the steps of pouring raw materials into a filling ring mold 5 through a circumferential seam, taking out the prepared O-shaped filling ring 1 of the spraying tool from the mold after the raw materials are solidified, and then flattening the top of the O-shaped filling ring 1 to ensure that the connecting line of an edge A and an edge B is 45 degrees. It should be noted that, in this embodiment, the O-shaped silica gel filling ring is made of a heat-resistant silica gel material, so the raw material of the filling mold is a corresponding heat-resistant silica gel raw material, and in the process of forming the O-shaped silica gel filling ring, air bubbles can be removed by vacuumizing if necessary. Since the O-type silicone packing ring is used in a large amount, which is a consumable, the packing ring mold 5 can be manufactured by 3D printing to reduce the cost and shorten the manufacturing cycle.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.