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CN119882436A - Self-adaptive control system, control equipment and method based on target detection - Google Patents

Self-adaptive control system, control equipment and method based on target detection
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Publication number
CN119882436A
CN119882436ACN202510019885.8ACN202510019885ACN119882436ACN 119882436 ACN119882436 ACN 119882436ACN 202510019885 ACN202510019885 ACN 202510019885ACN 119882436 ACN119882436 ACN 119882436A
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China
Prior art keywords
detection
assembly
folding
image
conveying
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CN202510019885.8A
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Chinese (zh)
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王健
刘光照
易明
马志鹏
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Yuzhen Automation Technology Suzhou Co ltd
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Yuzhen Automation Technology Suzhou Co ltd
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Publication of CN119882436ApublicationCriticalpatent/CN119882436A/en
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Abstract

The invention relates to the technical field of self-adaptive control, and discloses a self-adaptive control system, control equipment and a method based on target detection, wherein the self-adaptive control equipment is controlled by an execution subsystem, and objects are detected by a detection subsystem, the execution subsystem comprises a conveying module, a folding module and a conveying module, the conveying module is used for controlling a conveying assembly to receive the objects and convey the objects to the detection assembly, the folding assembly is used for controlling the folding assembly to fold the objects to form finished products, and the conveying assembly is used for controlling the conveying of the folded finished products; the detection subsystem comprises a target detection module, the object in the detection object hole is detected through the target detection module to determine whether an abnormality occurs or not and the abnormality type is judged, the judgment of the abnormality type comprises the step of determining the edge frame of the object by utilizing an edge function and comparing the edge frame with a standard frame, so that the abnormality type of the object is judged according to the continuity of the edge frame, the quality of the object is ensured to meet the standard, the detection precision is improved, and the rejection rate is reduced.

Description

Self-adaptive control system, control equipment and method based on target detection
Technical Field
The present invention relates to the field of adaptive control technologies, and in particular, to an adaptive control system, control device, and method based on target detection.
Background
With the development of target detection technology, target objects in images can be efficiently identified and positioned, basic data is provided for an adaptive control system, in the intelligent manufacturing process, the flexibility and automation level of a production line are improved through the operation of a target detection control machine, different environments and working conditions can be adapted, the adaptability and the intelligent level of the adaptive control system are improved, the human intervention is reduced, and the production efficiency and the safety are improved. The adaptive control system for the target object can be applied to a fork machine to adaptively control the foldable fork. However, there is often no solution to control the conveyance of the object, detect whether or not the object is abnormal and judge the type of abnormality to form a mark, and control the folding and conveyance of the object according to the mark.
The method for detecting the multi-target faults of the aeroengine executing mechanism is disclosed in the patent application with the publication number of CN118068807A, an adaptive event triggering mechanism is combined with a fault detection observer, meanwhile, network transmission delay effect is considered, so that balance can be achieved between saving network bandwidth resources and guaranteeing system fault detection performance, then design criteria of the multi-target fault detection observer are given, robustness of residual signals to external disturbance and sensitivity of the residual signals to fault signals are guaranteed, and finally the effectiveness of the multi-target fault detection method based on the adaptive event triggering mechanism is verified by adopting an aeroengine control system model.
For example, chinese patent application CN108919373B discloses a target detection control device, a detection control method, a device and a storage medium thereof, and when receiving a target in-out signal, outputs a temperature image data sampling signal, where the temperature image data sampling signal is used to control a second infrared sensor to collect temperature image data of a preset detection area, and receives the temperature image data, and performs target detection according to the temperature image data and target detection conditions to obtain a detection result and outputs the detection result. After the first infrared sensor determines that the target enters or leaves, the second infrared sensor is triggered to acquire temperature image data of a preset detection area, whether the preset detection area has the target or not is judged through the temperature image data and the target detection condition, and only after the first infrared sensor determines that the target enters or leaves, the second infrared sensor is triggered to acquire the temperature image data of the preset detection area to detect, whether the preset detection area has the target or not can be judged rapidly, and detection efficiency is improved.
The above patents have problems raised in the background art that the above two patents do not solve the problems of how to detect whether an abnormality occurs in an object and judge the type of the abnormality by controlling the conveyance of the object, to form a mark, and to control the process of folding and conveying the package classification according to the mark. In order to solve the problem, the invention provides an adaptive control system, a control device and a method based on target detection.
Disclosure of Invention
The present invention has been made in view of the above-mentioned problems with the conventional adaptive control system, control apparatus and method based on target detection.
It is therefore an object of the present invention to provide an adaptive control system, control apparatus and method based on object detection.
The invention provides an adaptive control system based on target detection, which is applied to adaptive control equipment based on target detection, wherein the adaptive control equipment comprises a conveying assembly, a detection assembly and a folding assembly, the conveying assembly is used for receiving an object molded by an injection molding machine and conveying the object to a detection object hole in the detection assembly, the detection assembly is used for detecting the object and conveying the detected object to the folding assembly, and the folding assembly is used for folding the object to form a finished product;
The self-adaptive control system comprises an execution subsystem and a detection subsystem, wherein the execution subsystem is used for controlling the self-adaptive control equipment, and the detection subsystem is used for detecting objects;
The execution subsystem comprises a conveying module and a folding module;
The conveying module is used for controlling the conveying assembly to receive the object and convey the object to the detecting assembly, and the folding module is used for controlling the folding assembly to fold the object to form a finished product;
the detection subsystem comprises a target detection module, wherein the target detection module is used for detecting whether an object positioned in a detection object hole is abnormal or not and judging the abnormal type, and the judgment of the abnormal type comprises the steps of determining an edge frame of the object by utilizing an edge function and comparing the edge frame with a standard frame so as to judge the abnormal type of the object according to the continuity of the edge frame.
As a preferable scheme of the adaptive control system based on target detection, the method comprises the following specific steps of detecting whether an abnormality occurs in an object positioned in a detection object hole:
acquiring an image of an object in a detected object hole in real time to obtain an object image;
configuring a standard object image, and calculating the difference degree between the object image and the standard object image;
Configuring a difference threshold, comparing the difference degree of the object image and the standard object image with the difference threshold, judging whether the object image is abnormal or not, obtaining an abnormal image and carrying out image analysis on the abnormal image;
identifying the abnormal type of the object, marking the object with the abnormality to form a sequence table, generating a folding signal and transmitting the folding signal to a folding assembly.
As a preferable scheme of the adaptive control system based on target detection, the calculation formula of the difference degree between the object image and the standard object image is as follows:
Wherein dis represents the degree of difference between the object image and the standard object image, p represents the width of the target image, q represents the height of the target image, I1 (a, b) represents the pixel value of the object image at the (a, b) position, I2 (a, b) represents the pixel value of the standard object image at the (a, b) position, a represents the abscissa, and b represents the ordinate;
The logic for determining whether the object image is abnormal comprises:
if the difference degree of the object image and the standard object image is smaller than or equal to the difference threshold value, the object image is indicated to have no abnormality;
and if the difference degree between the object image and the standard object image is larger than the difference threshold value, indicating that the object image is abnormal.
As a preferable scheme of the self-adaptive control system based on target detection, the invention comprises the following specific steps of identifying the abnormal type of the object, wherein the object comprises a stress part and a handheld part, and the specific steps comprise:
configuring an edge function, extracting an edge frame used for representing the edge of the object in the abnormal image based on the edge function, comparing the edge frame with a configured standard frame, and judging the abnormal type of the object;
if the edge frame is a continuous frame, further judging whether a fault appears in the edge frame, if the fault appears, identifying the fault position, and if the fault position is in the stress part, judging that the abnormal type of the object is object fracture;
if the edge frame is a discontinuous frame, judging that the abnormal type of the object is surface abnormality.
As a preferred embodiment of the adaptive control system based on object detection, the present invention includes a determining module configured to determine whether the object is transported through the transport assembly to be aligned with a detected object pocket in the detection assembly, the alignment determining module comprising:
acquiring a process of conveying the received object to a detection object hole in a detection assembly along a conveying assembly to obtain a conveying image;
projecting the conveying image onto a plane, identifying an object and detecting the edge of an object hole;
symmetrically taking points along the edges of the object and the detected object hole to respectively obtain plane coordinates of the object edge point and the detected object hole edge point;
Calculating the average offset of the object edge points and the detected object hole edge points, and judging the offset direction of the object and the detected object hole according to the positive and negative values of the average offset of the object edge points and the detected object hole edge points;
And configuring an offset threshold, comparing the average offset of the object edge points and the detected object hole edge points with the offset threshold to judge whether the object and the detected object hole are offset, and adjusting the installation position of the conveying assembly according to the offset direction and the average offset.
As a preferable mode of the adaptive control system based on target detection, the logic for judging whether the object is deviated from the detected object hole or not comprises the following steps:
if the average offset of the object edge points and the detected object hole edge points is smaller than or equal to the offset threshold value, the object and the detected object hole are considered to have no offset;
If the average offset of the object edge points and the detected object pocket edge points is greater than the offset threshold, then an offset is considered to exist between the object and the detected object pocket.
An adaptive control device based on target detection comprises a machine body, a conveying assembly, a detection assembly and a folding assembly, wherein the conveying assembly, the detection assembly and the folding assembly are arranged on the machine body;
The conveying assembly is used for receiving objects from the output end of the injection molding machine and conveying the objects, the detecting assembly is used for receiving the objects conveyed by the conveying assembly, a detecting object hole is formed in the detecting assembly, the objects are placed in the detecting object hole and detected, the detected objects are conveyed to the folding assembly when the detection is completed, and the folding assembly is used for folding the objects and forming a finished product.
The self-adaptive control equipment based on target detection is characterized in that the conveying assembly comprises a supporting column and a supporting truss, a first power source is arranged on the supporting column, the supporting truss is connected with the first power source, a rotating motor is further arranged at the joint of the supporting truss and the first power source and used for controlling the supporting truss to rotate, and a supporting sucker used for adsorbing objects is arranged on the supporting truss.
The invention relates to a self-adaptive control device based on target detection, which comprises a detection assembly, a detection module and a control module, wherein the detection assembly comprises a second power source, an adsorption truss and a detection carrier, a support truss is arranged on a machine body, a third power source is arranged on the support truss, the third power source is connected with the second power source through a sliding seat, the second power source is arranged on the sliding seat, the adsorption truss is in sliding connection with the second power source, the second power source is used for controlling the adsorption truss to move towards or away from the detection carrier, the detection carrier is arranged on the machine body, a detection object hole is formed in the detection carrier, an adsorption sucker for adsorbing an object is arranged on the adsorption truss, and the detection module is also arranged on the adsorption truss and is used for carrying out visual detection on the object in the detection object hole;
The folding assembly comprises a fourth power source, a clamping truss and a folding carrier, wherein the fourth power source is connected with the third power source through a sliding seat, the fourth power source is arranged on the sliding seat, the clamping truss is connected with the fourth power source in a sliding mode, the folding carrier is arranged on the machine body, a folding object hole is formed in the folding carrier, a clamp for clamping an object is arranged on the clamping truss, a pushing module is further arranged on the folding carrier and used for folding the object in the folding object hole and forming a finished product piece, and a cylinder for pushing the object in the folding object hole to fold is arranged on the pushing module.
The self-adaptive control method based on target detection comprises the steps of acquiring an electric signal generated during discharging of an injection molding machine, and receiving an object of the injection molding machine by a conveying assembly based on the electric signal generated during discharging of the injection molding machine and conveying the object to a detection assembly;
After detection is completed, a folding signal is generated, the detection assembly absorbs the object based on the folding signal and moves to the folding assembly, and the folding assembly folds the object to form a finished product.
The invention has the advantages that the self-adaptive control equipment is controlled by the execution subsystem, the object is detected by the detection subsystem, the execution subsystem comprises a conveying module, a folding module and a conveying module, the conveying module is used for controlling the conveying assembly to receive the object and conveying the object to the detection assembly, the time and error rate of manual operation are reduced, the folding assembly is controlled by the folding module to fold the object to form a finished product, the processing quality is improved, the conveying module is used for controlling the conveying assembly to convey the folded finished product, the production period is shortened, the detection subsystem comprises a target detection module, the target detection module is used for detecting whether the object positioned in a cavity of the detected object is abnormal or not and judging the abnormal type, the judging of the abnormal type comprises the step of determining the edge frame of the object by utilizing an edge function and comparing the edge frame with a standard frame, so that the abnormal type of the object is judged according to the continuity of the edge frame, the quality of the object is ensured to meet the standard, the detection precision is improved, and the rejection rate is reduced.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings can be obtained from these drawings without inventive effort for a person skilled in the art. Wherein:
FIG. 1 is a system block diagram of an adaptive control system based on object detection in accordance with the present invention;
FIG. 2 is a logic flow diagram of alignment determination for an adaptive control system based on target detection in accordance with the present invention;
FIG. 3 is a flow chart of a method of adaptive control based on object detection according to the present invention;
FIG. 4 is an overall block diagram of an adaptive control device based on object detection in accordance with the present invention;
FIG. 5 is a block diagram of a conveyor assembly of an adaptive control apparatus based on object detection in accordance with the present invention;
FIG. 6 is a block diagram of a detection assembly of an adaptive control device based on target detection according to the present invention;
FIG. 7 is a diagram showing a detection module structure of an adaptive control apparatus based on target detection according to the present invention;
FIG. 8 is a block diagram of a folding assembly of the adaptive control apparatus based on object detection of the present invention;
FIG. 9 is an enlarged view of the structure of FIG. 8A in accordance with the present invention;
fig. 10 is a diagram showing a transmission assembly structure of an adaptive control apparatus based on object detection according to the present invention.
Reference numerals:
1. a conveying assembly; 2, a detection assembly, 3, a folding assembly, 4, a conveying assembly, 5, a machine body, 11, a lifting column, 111, a first power source, 12, a bearing truss, 121, a bearing sucker, 13, a rotating motor, 21, a second power source, 22, an adsorption truss, 221, an adsorption sucker, 222, a detection module, 2221, a top camera, 2222, a side camera, 23, a detection carrier, 231, a detection object hole, 31, a fourth power source, 32, a clamping truss, 321, a clamp, 33, a folding carrier, 331, a folding object hole, 332, a pushing module, 3321, a cylinder, 41, a fifth power source, 42, a conveying carrier, 421, a conveying member, 43, a conveying motor, 51, a supporting truss, 511, a third power source, 512 and a sliding seat.
Detailed Description
In order that the above-recited objects, features and advantages of the present invention will become more readily apparent, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways other than those described herein, and persons skilled in the art will be able to make a similar generalization without departing from the spirit of the invention, so that the present invention is not limited to the specific embodiments disclosed below.
Further, reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic can be included in at least one implementation of the invention. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
Example 1
In this embodiment, a system structure diagram of an adaptive control system based on target detection is provided, as shown in fig. 1, and the adaptive control system based on target detection is applied to an adaptive control device based on target detection.
The self-adaptive control equipment comprises a conveying assembly, a detecting assembly, a folding assembly and a conveying assembly, wherein the conveying assembly is used for receiving an object molded by the injection molding machine and conveying the object to a detecting object hole in the detecting assembly, the detecting assembly is used for detecting the object and conveying the detected object to the folding assembly, the folding assembly is used for folding the object and conveying the object to the conveying assembly, and the conveying assembly is used for conveying the folded object and packaging.
The adaptive control system comprises an execution subsystem and a detection subsystem, wherein the execution subsystem is used for controlling the adaptive control device, and the detection subsystem is used for detecting objects.
The execution subsystem comprises a conveying module, a folding module and a conveying module.
The conveying module is used for controlling the conveying assembly to receive objects and convey the objects to the detecting assembly, the folding module is used for controlling the folding assembly to fold the objects to form finished products, and the conveying module is used for controlling the conveying assembly to convey the folded finished products.
The conveying module receives and conveys the object of the injection molding machine to the detection assembly according to the electric signal generated when the injection molding machine is obtained and discharged, wherein the alignment judgment logic is as shown in fig. 2, and specifically comprises:
The method comprises the steps of obtaining a conveying image through a camera in the process of conveying a received object to a detection object hole in a detection assembly along the conveying assembly, projecting the conveying image to a plane, identifying edges of the object and the detection object hole through an edge detection algorithm, symmetrically taking points along the edges of the object and the detection object hole, respectively obtaining plane coordinates of the edge point of the object and the edge point of the detection object hole, calculating average offset of the edge point of the object and the edge point of the detection object hole, judging the offset direction of the object and the detection object hole according to positive and negative values of the average offset of the edge point of the object and the edge point of the detection object hole, configuring an offset threshold, comparing the average offset of the edge point of the object and the edge point of the detection object hole with the offset threshold to judge whether the object and the detection object hole are offset, adjusting the installation position of the conveying assembly according to the offset direction and the average offset, ensuring that the object can be aligned with the detection object hole in the detection assembly in the conveying process, and verifying whether the object and the detection object hole are offset through the camera again after adjusting the installation position of the conveying assembly, and repeating the process until satisfactory alignment accuracy is achieved if offset still exists.
The calculation formula of the average offset of the object edge point and the detected object hole edge point is as follows:
In the formula,The average offset of the object edge point and the detected object hole edge point is represented, n represents the total number of taken points, si represents the plane coordinate of the ith object edge point, and wi represents the plane coordinate of the ith detected object hole edge point.
It should be noted that, i si-wi is the distance between the i object edge point and the i detection object hole edge point, and is generally calculated by using the euclidean distance formula.
Logic for determining whether an object is offset from a detected object pocket includes:
if the average offset of the object edge points and the detected object hole edge points is smaller than or equal to the offset threshold value, the object and the detected object hole are considered to have no offset;
If the average offset of the object edge points and the detected object pocket edge points is greater than the offset threshold, then an offset is considered to exist between the object and the detected object pocket.
And the folding module receives the folding signal and then controls the folding assembly to fold the object to form a finished product, generates a transmission signal and transmits the folded finished product to the transmission assembly.
After receiving the transmission signal, the transmission module identifies a sequence table, records batches and numbers of all abnormal objects in the sequence table, forms a numbered label for the abnormal objects in the corresponding batches and corresponding numbers, is convenient for eliminating the abnormal objects in the subsequent packaging, and can supplement normal objects from other production lines.
The detection subsystem comprises a target detection module, wherein the target detection module is used for detecting whether an object positioned in a detection object hole is abnormal or not and judging the type of the abnormality.
When no offset exists between the object and the detection object hole, the object received by the output end of the injection molding machine is conveyed into the detection object hole in the detection assembly through the conveying assembly according to the position of the determined conveying assembly, an image of the object in the detection object hole is acquired in real time to obtain an object image, a standard object image is configured, the difference degree of the object image and the standard object image is calculated, a difference threshold is configured, the difference degree of the object image and the standard object image is compared with the difference threshold, whether the object image is abnormal or not is judged, an abnormal image is obtained, image analysis is carried out on the abnormal image, the abnormal type of the object is identified, the object with the abnormality is marked, a sequence table is formed, a folding signal is generated, and the folding signal is conveyed to the folding assembly.
The calculation formula of the difference degree between the object image and the standard object image is as follows:
Where dis denotes the degree of difference between the object image and the standard object image, p denotes the width of the target image, q denotes the height of the target image, I1 (a, b) denotes the pixel value of the object image at the (a, b) position, I2 (a, b) denotes the pixel value of the standard object image at the (a, b) position, a denotes the abscissa, and b denotes the ordinate.
It should be explained that, in practical application, the width and the height of the object image are inconsistent with each other, before the difference degree between the object image and the standard object image is calculated, the object image and the standard object image are scaled to the size of the target image (usually, a bilinear interpolation method is used), the width and the height of the object image after scaling are consistent with each other and have the same size, the width p of the target image refers to the number of horizontal pixels of the target image, the height q of the target image refers to the number of vertical pixels of the target image, the width and the height of the target image are both in units of pixels and are integers (usually more than 1 pixel), and if the width and the height of the object image and the standard object image are non-integers after scaling, the non-integer width and the non-integer height need to be rounded before the summation operation is performed.
The logic for determining whether the object image is abnormal comprises:
if the difference degree of the object image and the standard object image is smaller than or equal to the difference threshold value, the object image is indicated to have no abnormality;
and if the difference degree between the object image and the standard object image is larger than the difference threshold value, indicating that the object image is abnormal.
The object comprises a force bearing part and a hand holding part, and the specific steps for identifying the abnormal type of the object comprise the following steps:
Configuring an edge function, extracting an edge frame used for representing the edge of the object in the abnormal image based on the edge function, comparing the edge frame with a configured standard frame, and judging the abnormal type of the object;
if the edge frame is a continuous frame, further judging whether a fault appears in the edge frame, if the fault appears, identifying the fault position, and if the fault position is in the stress part, judging that the abnormal type of the object is object fracture;
if the edge frame is a discontinuous frame, judging that the abnormal type of the object is surface abnormality.
When the abnormal type of the object is judged to be surface abnormal, the specific abnormal type of the object is further judged, a difference image is obtained after the abnormal image and the standard object image are subjected to difference, the position of the difference image is extracted, and if the position of the difference image is in the standard frame, the specific abnormal type of the object is judged to be object depression;
If the position of the difference image is outside the standard frame, the specific abnormal type of the object is judged to be burrs or bulges.
Edge frames used for representing edges of objects in the abnormal image are extracted based on edge functions, and the expression of the edge functions is as follows:
where G (x, y, σ) represents smoothing of the abnormal image, x and y represent positions in the image coordinate system, σ represents a standard deviation for affecting the smoothness of the gaussian filter, when σ is large, the image is more blurred, when σ is small, the image is clearer, the smoothness is weaker, pi represents a circumferential rate, and e represents a mathematical constant for calculating the value of the edge function.
Example 2
In this embodiment, there is provided an overall structure diagram of an adaptive control apparatus based on target detection, as shown in fig. 4, which includes a conveying assembly 1, a detecting assembly 2, a folding assembly 3, and a conveying assembly 4.
The object in the embodiments refers to a foldable fork.
The self-adaptive control device based on target detection is used for detecting and folding a foldable fork after injection molding of an injection molding machine, as shown in fig. 4, the self-adaptive control device comprises a machine body 5, a conveying assembly 1 arranged on the machine body 5, a detecting assembly 2, a folding assembly 3 and a conveying assembly 4, wherein the conveying assembly 1 is used for receiving the foldable fork from an output end of the injection molding machine and conveying the foldable fork, the detecting assembly 2 is used for receiving the foldable fork conveyed by the conveying assembly 1, a detecting object hole 231 is arranged on the detecting assembly 2, the foldable fork is placed in the detecting object hole 231 and detected, the detected foldable fork is conveyed to the folding assembly 3 when detection is completed, the folding assembly 3 is used for folding the foldable fork and forming a finished product, the conveying assembly 4 is used for conveying the finished product folded by the folding assembly 3 to the next processing procedure, and the next processing procedure refers to classification and packaging of the finished product.
As shown in fig. 5, the conveying assembly 1 includes a supporting column 11 and a supporting truss 12, a first power source 111 is disposed on the supporting column 11, the supporting truss 12 is connected with the first power source 111, so that the first power source 111 drives the supporting truss 12 to reciprocate along the length direction of the supporting column 11, a supporting sucker 121 for adsorbing a foldable fork is disposed on the supporting truss 12, a rotating motor 13 is further disposed at a connection portion of the supporting truss 12 and the first power source 111, the rotating motor 13 is used for controlling the supporting truss 12 to rotate, so that when the foldable fork is received, the supporting truss 12 is controlled to rotate to a horizontal initial position, the foldable fork is sucked by the supporting sucker 121, when the foldable fork is conveyed, the rotating motor 13 rotates to drive the supporting truss 12 to rotate 180 °, and meanwhile, the first power source 111 drives the supporting truss 12 to move along the length direction of the supporting column 11 to the position of the detecting assembly 2, so that the foldable fork is aligned with the detecting object hole 231 of the detecting assembly 2, and when the supporting sucker 121 releases suction, the foldable fork is placed into the detecting object hole 231.
As shown in fig. 6, the detection assembly 2 includes a second power source 21, an adsorption truss 22 and a detection carrier 23, a support truss 51 is disposed on the machine body 5, a third power source 511 is disposed on the support truss 51, the third power source 511 is connected with the second power source 21 through a sliding seat 512, the second power source 21 is disposed on the sliding seat 512, the adsorption truss 22 is slidably connected with the second power source 21, the detection carrier 23 is disposed on the machine body 5, a detection object cavity 231 is disposed in the detection carrier 23, an adsorption suction cup 221 for adsorbing a foldable fork is disposed on the adsorption truss 22, when the support truss 12 moves along the engine post 11 and places the foldable fork, the third power source 511 is used for driving the adsorption truss 22 and the detection carrier 23 to be dislocated, so that the foldable fork can be placed into the detection object cavity 231, and when the foldable fork is placed, the support truss 12 resets along the engine post 11.
As shown in fig. 7, the detecting module 222 is further disposed on the adsorbing truss 22, the detecting module 222 is configured to perform visual detection on the foldable forks in the detecting object hole 231, when the foldable forks are placed in the detecting object hole 231, the third power source 511 drives the adsorbing truss 22 to move to a position opposite to the detecting carrier 23, and during the moving process of the adsorbing truss 22, the detecting module 222 sequentially detects the foldable forks in the detecting object hole 231, so that when the adsorbing truss 22 is opposite to the detecting carrier 23, visual detection on all the foldable forks in the detecting object hole 231 is completed, and the detecting module 222 is provided with the top camera 2221 and the side camera 2222 for performing visual detection on the foldable forks in the detecting object hole 231, and determining the position and abnormal state of the foldable forks.
The second power source 21 is used for controlling the adsorption truss 22 to move towards or away from the detection carrier 23, so that when the adsorption sucker 221 is contacted with the foldable fork, the foldable fork can be adsorbed by the action of the adsorption sucker 221, the foldable fork can be sucked out of the detection object cavity 231 under the driving of the second power source 21, and the foldable fork can be driven to move along the direction of the support truss 51 under the driving of the third power source 511.
As shown in fig. 8, the folding assembly 3 includes a fourth power source 31, a clamping truss 32 and a folding carrier 33, the fourth power source 31 is connected with the third power source 511 through a sliding seat 512, the fourth power source 31 is disposed on the sliding seat 512, the clamping truss 32 is slidably connected with the fourth power source 31, the folding carrier 33 is disposed on the machine body 5, a folding object cavity 331 is disposed on the folding carrier 33, a clamp 321 for clamping a foldable fork is disposed on the clamping truss 32, when the adsorption truss 22 moves along the supporting truss 51 under the driving of the third power source 511 and places the foldable fork, the third power source 511 is used for driving the clamping truss 32 to be dislocated with the folding carrier 33, so that the foldable fork can be placed in the folding object cavity 331, and after the foldable fork is placed, the adsorption truss 22 resets along the supporting truss 51.
The pushing module 332 is further disposed on the folding carrier 33, the pushing module 332 is configured to fold the foldable fork in the folding object cavity 331 and form a finished product, the pushing module 332 is disposed with an air cylinder 3321 for pushing the foldable fork in the folding object cavity 331 to fold, when the foldable fork is placed in the folding object cavity 331, the third power source 511 drives the clamping truss 32 to move to a position opposite to the folding carrier 33, and during the movement of the clamping truss 32, the air cylinder 3321 pushes the foldable fork located in the folding object cavity 331 to fold and form the finished product (as shown in fig. 9), so that when the clamping truss 32 is opposite to the folding carrier 33, the folding of all the foldable forks in the folding object cavity 331 is completed and the finished product is formed.
The fourth power source 31 is used for controlling the clamping truss 32 to move towards or away from the folding carrier 33, so that when the clamping truss 32 moves towards the folding carrier 33 and the clamp 321 contacts with the finished product, the foldable fork can be clamped by the action of the clamp 321, the folded finished product is clamped out of the folding object cavity 331 under the driving of the fourth power source 31, and the folded finished product is driven to move along the direction of the supporting truss 51 under the driving of the third power source 511 and is placed on the conveying assembly 4.
As shown in fig. 10, the conveying assembly 4 includes a fifth power source 41 and a conveying carrier 42, the conveying carrier 42 is provided with a conveying member 421, the conveying member 421 is connected with the fifth power source 41, so that the fifth power source 41 drives the conveying member 421 to reciprocate along the length direction of the conveying carrier 42, a conveying motor 43 is further provided at the connection position of the conveying member 421 and the fifth power source 41, and the conveying motor 43 is used for controlling the conveying member 421 to convey, so that after receiving the folded finished product, the conveying member 421 is driven by the conveying motor 43 to convey the folded finished product to the next processing procedure along the length direction of the conveying carrier 42, including sorting and packaging of the finished product according to the result after visual inspection in the inspection assembly 2.
Example 3
In this embodiment, a method flowchart of an adaptive control method based on target detection is provided, as shown in fig. 3, and the adaptive control method based on target detection includes:
S1, acquiring an electric signal generated during discharging of an injection molding machine, and receiving an object of the injection molding machine by a conveying assembly based on the electric signal generated during discharging of the injection molding machine and conveying the object to a detecting assembly;
S2, after detection is completed, generating a folding signal, wherein the detection assembly absorbs the object to move to the folding assembly based on the folding signal, and the folding assembly folds the object to form a finished product and generates a transmission signal;
s3, clamping the folded finished product piece by the folding assembly according to the transmission signal, and conveying the folded finished product piece to the transmission assembly;
S4, the conveying assembly conveys the folded finished product pieces and packages the folded finished product pieces.
The specific content of the adaptive control method based on the target detection refers to an adaptive control system based on the target detection, and will not be described in detail herein.
Example 4
In this embodiment, a computer device is provided that includes a memory for storing instructions and a processor for executing the instructions, so that the computer device performs steps for implementing an adaptive control method based on object detection as described above.
Example 5
In this embodiment, a computer-readable storage medium is provided, on which a computer program is stored, which when executed implements the steps of an adaptive control method based on object detection as described above.
The computer readable storage medium includes various media storing program codes such as a U disk, a mobile hard disk, a read-only memory, a random access memory, a magnetic disk or an optical disk.
It should be noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the same, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solution of the present invention can be modified or substituted without departing from the spirit and scope of the technical solution of the present invention, which is intended to be covered in the scope of the claims of the present invention.

Claims (10)

Translated fromChinese
1.一种基于目标检测的自适应控制系统,应用于一种基于目标检测的自适应控制设备,所述自适应控制设备包括输送总成、检测总成和折叠总成,所述输送总成用于承接经注塑机成型后的物体并输送至检测总成中的检测物体穴,所述检测总成用于对物体进行检测并将检测后的物体输送至折叠总成,所述折叠总成用于对物体折叠形成成品件;1. An adaptive control system based on target detection, applied to an adaptive control device based on target detection, the adaptive control device comprising a conveying assembly, a detecting assembly and a folding assembly, the conveying assembly is used to receive an object formed by an injection molding machine and convey it to a detection object hole in the detecting assembly, the detecting assembly is used to detect the object and convey the detected object to the folding assembly, and the folding assembly is used to fold the object to form a finished product;其特征在于:所述自适应控制系统包括执行子系统和检测子系统,所述执行子系统用于控制所述自适应控制设备,所述检测子系统用于对物体检测;Characterized in that: the adaptive control system comprises an execution subsystem and a detection subsystem, the execution subsystem is used to control the adaptive control device, and the detection subsystem is used to detect objects;所述执行子系统包括输送模块和折叠模块;The execution subsystem includes a conveying module and a folding module;所述输送模块用于控制输送总成承接物体并输送至检测总成,所述折叠模块用于控制折叠总成对物体折叠形成成品件;The conveying module is used to control the conveying assembly to receive the object and convey it to the detection assembly, and the folding module is used to control the folding assembly to fold the object into a finished product;所述检测子系统包括目标检测模块,所述目标检测模块用于检测位于检测物体穴内的物体是否出现异常并判断异常类型,所述异常类型的判断包括利用边缘函数确定物体的边缘边框并与标准边框比对,以根据边缘边框的连续性判断物体的异常类型。The detection subsystem includes a target detection module, which is used to detect whether an object located in a detection object hole has an abnormality and determine the type of abnormality. The determination of the abnormality type includes using an edge function to determine an edge border of the object and comparing it with a standard border to determine the abnormality type of the object based on the continuity of the edge border.2.如权利要求1所述的一种基于目标检测的自适应控制系统,其特征在于:检测位于检测物体穴内的物体是否出现异常的具体步骤包括:2. The adaptive control system based on target detection as claimed in claim 1, characterized in that: the specific step of detecting whether the object located in the detection object hole is abnormal comprises:实时获取物体在检测物体穴内的图像,得到物体图像;Acquire the image of the object in the detection object hole in real time to obtain the object image;配置标准物体图像,计算物体图像与标准物体图像的差异度;Configure a standard object image and calculate the difference between the object image and the standard object image;配置差异阈值,将物体图像与标准物体图像的差异度与差异阈值比对,判断物体图像是否存在异常,得到异常图像并对异常图像进行图像分析;Configure a difference threshold, compare the difference between the object image and the standard object image with the difference threshold, determine whether the object image has an abnormality, obtain the abnormal image and perform image analysis on the abnormal image;识别物体的异常类型,标记存在异常的物体,形成序列表,并生成折叠信号,输送至折叠总成。Identify the abnormal type of the object, mark the abnormal object, form a sequence list, and generate a folding signal and transmit it to the folding assembly.3.如权利要求2所述的一种基于目标检测的自适应控制系统,其特征在于:所述物体图像与标准物体图像的差异度的计算公式如下所示:3. The adaptive control system based on target detection as claimed in claim 2, characterized in that the calculation formula of the difference between the object image and the standard object image is as follows:式中,dis表示物体图像与标准物体图像的差异度,p表示目标图像的宽度,q表示目标图像的高度,I1(a,b)表示物体图像在(a,b)位置的像素值,I2(a,b)表示标准物体图像在(a,b)位置的像素值,a表示横坐标,b表示纵坐标;Where dis represents the difference between the object image and the standard object image, p represents the width of the target image, q represents the height of the target image, I1 (a, b) represents the pixel value of the object image at position (a, b), I2 (a, b) represents the pixel value of the standard object image at position (a, b), a represents the horizontal coordinate, and b represents the vertical coordinate;判断物体图像是否存在异常的逻辑包括:The logic for determining whether an object image has an abnormality includes:若物体图像与标准物体图像的差异度小于或等于差异阈值,则说明物体图像不存在异常;If the difference between the object image and the standard object image is less than or equal to the difference threshold, it means that there is no abnormality in the object image;若物体图像与标准物体图像的差异度大于差异阈值,则说明物体图像存在异常。If the difference between the object image and the standard object image is greater than the difference threshold, it means that there is an abnormality in the object image.4.如权利要求3所述的一种基于目标检测的自适应控制系统,其特征在于:所述物体包括受力部和手持部,识别物体的异常类型的具体步骤包括:4. The adaptive control system based on target detection according to claim 3, characterized in that: the object includes a force-bearing part and a hand-held part, and the specific steps of identifying the abnormal type of the object include:配置边缘函数,基于所述边缘函数提取异常图像中用于表征物体边缘的边缘边框,将边缘边框与配置的标准边框比对并判断物体的异常类型;An edge function is configured, and an edge frame used to characterize the edge of the object in the abnormal image is extracted based on the edge function, and the edge frame is compared with the configured standard frame to determine the abnormal type of the object;若边缘边框为连续的边框,则进一步判断边缘边框中是否出现断层,若出现断层,识别断层位置,若断层位置处于受力部,则判定物体的异常类型为物体断裂;若断层位置处于手持部,则判定物体的异常类型为表面异常;If the edge frame is a continuous frame, it is further determined whether there is a fault in the edge frame. If there is a fault, the fault position is identified. If the fault position is in the force-bearing part, the abnormality type of the object is determined to be object fracture; if the fault position is in the hand-held part, the abnormality type of the object is determined to be surface abnormality.若边缘边框为不连续的边框,则判定物体的异常类型为表面异常。If the edge frame is a discontinuous frame, the abnormal type of the object is determined to be a surface abnormality.5.如权利要求4所述的一种基于目标检测的自适应控制系统,其特征在于:判断所述物体在经输送总成传输是否能对准检测总成中的检测物体穴,对准判断逻辑包括:5. An adaptive control system based on target detection as claimed in claim 4, characterized in that: determining whether the object can be aligned with the detection object hole in the detection assembly during transmission by the conveying assembly, the alignment judgment logic includes:获取将接收到的物体沿输送总成输送至检测总成中的检测物体穴的过程,得到输送图像;Acquire a process of conveying the received object along the conveying assembly to the detection object hole in the detection assembly to obtain a conveying image;将输送图像投影至平面上,识别物体和检测物体穴的边缘;Project the conveyed image onto a plane, identify objects and detect the edges of object holes;沿着物体和检测物体穴的边缘对称取点,分别得到物体边缘点和检测物体穴边缘点的平面坐标;Points are taken symmetrically along the edges of the object and the detection object hole, and the plane coordinates of the object edge points and the detection object hole edge points are obtained respectively;计算物体边缘点和检测物体穴边缘点的平均偏移量;Calculate the average offset between the edge points of the object and the edge points of the detected object holes;根据物体边缘点和检测物体穴边缘点的平均偏移量的正负值判断物体与检测物体穴的偏移方向;Determine the offset direction of the object and the detection object hole according to the positive and negative values of the average offset between the object edge point and the detection object hole edge point;配置偏移阈值,将物体边缘点和检测物体穴边缘点的平均偏移量与偏移阈值进行比对判断物体与检测物体穴是否偏移,并根据偏移方向和平均偏移量调整输送总成的安装位置。Configure the offset threshold, compare the average offset of the edge point of the object and the edge point of the detection object hole with the offset threshold to determine whether the object and the detection object hole are offset, and adjust the installation position of the conveying assembly according to the offset direction and the average offset.6.如权利要求5所述的一种基于目标检测的自适应控制系统,其特征在于:所述判断物体与检测物体穴是否偏移的逻辑包括:6. An adaptive control system based on target detection as claimed in claim 5, characterized in that: the logic for determining whether the object and the detection object hole are offset comprises:若物体边缘点和检测物体穴边缘点的平均偏移量小于或等于偏移阈值,则认为物体与检测物体穴之间不存在偏移;If the average offset between the edge point of the object and the edge point of the detected object hole is less than or equal to the offset threshold, it is considered that there is no offset between the object and the detected object hole;若物体边缘点和检测物体穴边缘点的平均偏移量大于偏移阈值,则认为物体与检测物体穴之间存在偏移。If the average offset between the edge points of the object and the edge points of the detected object holes is greater than the offset threshold, it is considered that there is an offset between the object and the detected object holes.7.一种基于目标检测的自适应控制设备,用于实现权利要求1-6中任一项所述的一种基于目标检测的自适应控制系统,其特征在于,包括:机体(5)、设置于机体(5)上的输送总成(1)、检测总成(2)和折叠总成(3);7. An adaptive control device based on target detection, used to implement an adaptive control system based on target detection as claimed in any one of claims 1 to 6, characterized in that it comprises: a body (5), a conveying assembly (1) arranged on the body (5), a detection assembly (2) and a folding assembly (3);所述输送总成(1)用于从注塑机的输出端接收物体并进行输送,所述检测总成(2)用于接收经输送总成(1)输送的物体,检测总成(2)上设置有检测物体穴(231),将物体放置在检测物体穴(231)内并进行检测,在完成检测时将检测后的物体输送至折叠总成(3),所述折叠总成(3)用于对物体折叠并形成成品件。The conveying assembly (1) is used to receive an object from the output end of the injection molding machine and convey it. The detection assembly (2) is used to receive the object conveyed by the conveying assembly (1). The detection assembly (2) is provided with a detection object hole (231). The object is placed in the detection object hole (231) and inspected. When the inspection is completed, the inspected object is conveyed to the folding assembly (3). The folding assembly (3) is used to fold the object and form a finished product.8.如权利要求7所述的一种基于目标检测的自适应控制设备,其特征在于:所述输送总成(1)包括擎柱(11)和承托桁架(12),所述擎柱(11)上设置有第一动力源(111),所述承托桁架(12)与第一动力源(111)连接,所述承托桁架(12)与所述第一动力源(111)连接处还设置有转动电机(13),所述转动电机(13)用于控制承托桁架(12)转动,所述承托桁架(12)上设置有用于吸附物体的承托吸盘(121)。8. An adaptive control device based on target detection as described in claim 7, characterized in that: the conveying assembly (1) includes a support column (11) and a supporting truss (12), the support column (11) is provided with a first power source (111), the supporting truss (12) is connected to the first power source (111), and a rotating motor (13) is also provided at the connection between the supporting truss (12) and the first power source (111), the rotating motor (13) is used to control the rotation of the supporting truss (12), and the supporting truss (12) is provided with a supporting suction cup (121) for adsorbing objects.9.如权利要求8所述的一种基于目标检测的自适应控制设备,其特征在于:所述检测总成(2)包括第二动力源(21)、吸附桁架(22)和检测载体(23),所述机体(5)上设置有支撑桁架(51),所述支撑桁架(51)上设置有第三动力源(511),所述第三动力源(511)与所述第二动力源(21)之间通过滑动座(512)连接,所述第二动力源(21)设置于所述滑动座(512)上,所述吸附桁架(22)与所述第二动力源(21)滑动连接,所述第二动力源(21)用于控制所述吸附桁架(22)朝向或背离所述检测载体(23)移动,所述检测载体(23)设置于所述机体(5)上,并且所述检测载体(23)中开设检测物体穴(231),所述吸附桁架(22)上设置有用于吸附物体的吸附吸盘(221),所述吸附桁架(22)上还设置有检测模组(222),检测模组(222)用于对所述检测物体穴(231)内的物体进行视觉检测;9. An adaptive control device based on target detection as described in claim 8, characterized in that: the detection assembly (2) includes a second power source (21), an adsorption truss (22) and a detection carrier (23), a support truss (51) is arranged on the body (5), a third power source (511) is arranged on the support truss (51), the third power source (511) and the second power source (21) are connected via a sliding seat (512), the second power source (21) is arranged on the sliding seat (512), the adsorption truss (22) and the detection carrier (23) are connected to each other ... The second power source (21) is slidably connected, and the second power source (21) is used to control the adsorption truss (22) to move toward or away from the detection carrier (23), the detection carrier (23) is arranged on the body (5), and a detection object hole (231) is provided in the detection carrier (23), the adsorption truss (22) is provided with an adsorption suction cup (221) for adsorbing objects, and the adsorption truss (22) is also provided with a detection module (222), and the detection module (222) is used to perform visual detection on the object in the detection object hole (231);所述折叠总成(3)包括第四动力源(31)、夹持桁架(32)和折叠载体(33),所述第四动力源(31)与所述第三动力源(511)之间通过所述滑动座(512)连接,所述第四动力源(31)设置于所述滑动座(512)上,所述夹持桁架(32)与所述第四动力源(31)滑动连接,所述折叠载体(33)设置于所述机体(5)上,并且所述折叠载体(33)上设置折叠物体穴(331),所述夹持桁架(32)上设置有用于夹持物体的夹子,所述折叠载体(33)上还设置有推送模组(332),所述推送模组(332)用于对所述折叠物体穴(331)内的物体进行折叠并形成成品件,所述推送模组(332)上设置有用于推动所述折叠物体穴(331)内的物体进行折叠的气缸(3321)。The folding assembly (3) comprises a fourth power source (31), a clamping truss (32) and a folding carrier (33); the fourth power source (31) is connected to the third power source (511) via the sliding seat (512); the fourth power source (31) is arranged on the sliding seat (512); the clamping truss (32) is slidably connected to the fourth power source (31); the folding carrier (33) is arranged on the machine body (5); a folding object hole (331) is arranged on the folding carrier (33); a clamp for clamping an object is arranged on the clamping truss (32); a pushing module (332) is further arranged on the folding carrier (33); the pushing module (332) is used to fold the object in the folding object hole (331) and form a finished product; and the pushing module (332) is provided with a cylinder (3321) for pushing the object in the folding object hole (331) to fold.10.一种基于目标检测的自适应控制方法,基于权利要求1-6中任一项所述的一种基于目标检测的自适应控制系统实现,其特征在于:包括,10. An adaptive control method based on target detection, implemented based on an adaptive control system based on target detection according to any one of claims 1 to 6, characterized in that: comprising:获取注塑机出料时产生的电信号,输送总成基于注塑机出料时产生的电信号对注塑机的物体接收并输送至检测总成;An electrical signal generated when the injection molding machine discharges material is obtained, and the conveying assembly receives the object of the injection molding machine based on the electrical signal generated when the injection molding machine discharges material and conveys it to the detection assembly;检测完成后,生成折叠信号,基于折叠信号所述检测总成吸取物体移动至折叠总成,所述折叠总成对物体进行折叠形成成品件。After the detection is completed, a folding signal is generated. Based on the folding signal, the detection assembly absorbs the object and moves it to the folding assembly, and the folding assembly folds the object to form a finished product.
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