Movatterモバイル変換


[0]ホーム

URL:


CN119830744A - Tightening tool parameter optimization system and method based on deep learning - Google Patents

Tightening tool parameter optimization system and method based on deep learning
Download PDF

Info

Publication number
CN119830744A
CN119830744ACN202411908182.2ACN202411908182ACN119830744ACN 119830744 ACN119830744 ACN 119830744ACN 202411908182 ACN202411908182 ACN 202411908182ACN 119830744 ACN119830744 ACN 119830744A
Authority
CN
China
Prior art keywords
data
tightening
parameters
tool
time
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202411908182.2A
Other languages
Chinese (zh)
Other versions
CN119830744B (en
Inventor
赵洪震
马煜
肖令军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beijing Aerospace Junchuang Technology Co ltd
Original Assignee
Beijing Aerospace Junchuang Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Beijing Aerospace Junchuang Technology Co ltdfiledCriticalBeijing Aerospace Junchuang Technology Co ltd
Priority to CN202411908182.2ApriorityCriticalpatent/CN119830744B/en
Publication of CN119830744ApublicationCriticalpatent/CN119830744A/en
Application grantedgrantedCritical
Publication of CN119830744BpublicationCriticalpatent/CN119830744B/en
Activelegal-statusCriticalCurrent
Anticipated expirationlegal-statusCritical

Links

Landscapes

Abstract

Translated fromChinese

本发明公开了一种基于深度学习的拧紧工具参数优化系统及方法,涉及工具参数优化技术领域,本发明,首先通过边缘计算模块进行实时数据的清洗、标准化和特征提取,并利用RNN模型预测最佳拧紧参数,工艺参数优化模块结合实时工况动态调整参数,能够快速适应复杂环境变化;其次,云端通过Transformer模型分析多工具间的负载均衡与作业次序,优化任务分配策略,同时,IIoT平台实现了多工具间的优化参数共享,显著提升生产线的协同效率;此外,反馈模块采集拧紧作业性能与运行参数,并将数据上传至云端,利用深度学习模型对工具间协作和历史数据进行持续分析,动态更新优化算法,提升系统对动态工况的适应性和持续改进能力。

The present invention discloses a tightening tool parameter optimization system and method based on deep learning, and relates to the technical field of tool parameter optimization. The present invention firstly performs cleaning, standardization and feature extraction of real-time data through an edge computing module, and predicts optimal tightening parameters using an RNN model. The process parameter optimization module dynamically adjusts parameters in combination with real-time working conditions, and can quickly adapt to complex environmental changes; secondly, the cloud analyzes the load balancing and operation sequence among multiple tools through a Transformer model, and optimizes the task allocation strategy. At the same time, the IIoT platform realizes the sharing of optimization parameters among multiple tools, and significantly improves the collaborative efficiency of the production line; in addition, the feedback module collects tightening operation performance and operating parameters, and uploads the data to the cloud, and uses a deep learning model to continuously analyze the collaboration between tools and historical data, and dynamically updates the optimization algorithm to improve the system's adaptability to dynamic working conditions and continuous improvement capabilities.

Description

Tightening tool parameter optimization system and method based on deep learning
Technical Field
The invention relates to the technical field of tool parameter optimization, in particular to a tightening tool parameter optimization system and method based on deep learning.
Background
In modern industrial production, the tightening operation is used as a key step of an assembly link, the parameter optimization of the tightening operation has an important influence on the quality and the production efficiency of a product, and the parameter optimization method of the traditional tightening tool mostly adopts fixed process parameters, so that the method has certain applicability under standardized production conditions, but in actual production, due to dynamic changes of environment and working conditions, such as differences of material characteristics, external vibration interference, fluctuation of operation conditions and the like, the fixed parameters are difficult to meet actual demands, and the applicability is poor.
Aiming at the problem, a part of schemes are preset for combining process parameters under different scenes to meet production requirements, but the mode is difficult to flexibly respond to real-time changes in a production line, in multi-station cooperative work or complex assembly tasks, unified communication and cooperative mechanisms are lacked among tools, so that parameters among devices are not matched, the consistency of operation is influenced, and finally the assembly quality is negatively influenced;
Along with popularization of industrial Internet of things IIoT, multi-equipment coordination and intellectualization become industry trends, and traditional tightening tools cannot realize seamless integration with an industrial Internet of things platform, lack of uniform data acquisition and analysis means, limit further improvement of tool performance and also cannot meet the demand of intelligent production, so that a tightening tool parameter optimization system and method based on deep learning are needed to solve the problems.
Disclosure of Invention
The present invention has been made in view of the above-described problems occurring in the prior art.
The invention provides a tightening tool parameter optimization system and method based on deep learning, which solve the problems that the traditional scheme test core logic is still optimized by a single tool, is difficult to cope with the requirement of a complex production environment, and has obvious defects in real-time performance, multi-equipment coordination, dynamic adjustment and intelligent application.
In order to solve the technical problems, the invention provides the following technical scheme:
in a first aspect, embodiments of the present invention provide a deep learning based tightening tool parameter optimization system, comprising,
The data acquisition module is used for acquiring operation data and environmental parameters of the tightening tool in real time;
The edge calculation module is used for receiving the real-time data transmitted by the data acquisition module, performing preliminary processing on the data, rapidly analyzing the real-time data by using the deep learning model RNN, predicting the optimal tightening parameters of a single tool in real time, and transmitting the result to the process parameter optimization module;
the analysis module is used for predicting the cooperative operation parameters among multiple tools by utilizing a deep learning transducer algorithm based on the data transmitted by the edge calculation module, outputting an optimization strategy and updating the model parameters of the process parameter optimization module and the edge calculation module;
The process parameter optimization module is used for receiving the optimization parameters output by the analysis module and the edge calculation module, adjusting the tightening parameters in combination with real-time working conditions, wherein the real-time working conditions comprise the current tool state and the environmental change dynamics;
the feedback module is used for collecting the operation performance and the adjusted operation parameters in real time after the tightening operation is completed, uploading the operation parameters to the cloud end and transmitting the operation parameters to the analysis module through the industrial Internet of things IIoT platform;
The industrial Internet of things IIoT platform is used as a central point for connecting all modules, is responsible for real-time transmission and sharing of data, receives the data uploaded by the feedback module and transmits the data to the analysis module.
The tightening tool parameter optimization system and the tightening tool parameter optimization method based on deep learning are used for optimizing the tightening tool parameters, wherein the operation data comprise tightening torque, tightening speed and tightening times, and the environment parameters comprise material hardness and roughness, and temperature, humidity and vibration in a production environment.
The tightening tool parameter optimization system and the tightening tool parameter optimization method based on deep learning are used as an optimal scheme, wherein the operation parameters comprise operation effects and execution parameters, the operation effects comprise whether tightening quality reaches a standard, and the execution parameters comprise torque values and tightening angle deviations.
The optimal scheme of the tightening tool parameter optimization system and the tightening tool parameter optimization method based on deep learning is that the industrial Internet of things IIoT platform is used for optimizing parameter sharing among multiple tools, and adjusting operation sequence, load balancing and task distribution.
In a second aspect, the present invention provides a method for optimizing parameters of a tightening tool based on deep learning, comprising,
Step S1, a data acquisition module acquires operation parameters of a tightening tool, including moment, speed, tightening material hardness and temperature and humidity, and the operation parameters are cleaned, standardized and feature extracted in an edge calculation module to generate real-time data;
S2, the edge calculation module sends real-time data to the analysis module through network connection, the analysis module adopts a deep learning RNN model to predict optimal tightening parameters, including moment and speed, and the process parameter optimization module automatically adjusts the tightening parameters based on the optimal tightening parameters and in combination with real-time working conditions;
Step S3, the tightening tool performs tightening operation according to the adjusted tightening parameters, the data acquisition module acquires the adjusted operation parameters and operation performance in real time, and the operation parameters and operation performance are uploaded to the cloud end through an industrial Internet of things IIoT platform;
And S4, the cloud receives the adjusted operation parameters and the adjusted working performance through an industrial Internet of things IIoT platform, analyzes load balancing and operation sequences among tightening tools by using a deep learning transducer model, updates an optimization algorithm based on an analysis result, and transmits the optimized model to an edge calculation module.
As a preferable scheme of the tightening tool parameter optimization system and method based on deep learning, the invention comprises the steps of cleaning, normalizing and extracting features in an edge calculation module, generating real-time data,
Detecting abnormal values based on distribution analysis, and detecting whether the collected data points xi belong to a reasonable interval or not, wherein a monitoring formula is xi∈[Q1-1.5·IQR,Q3 +1.5·iqr, wherein Q1 is the 1 st quartile of data, Q3 is the 3 rd quartile of data, and iqr=q3-Q1 is a quartile distance;
and (3) carrying out outlier processing on the detected outlier by adopting a linear interpolation method, wherein the processing formula is as follows:
Wherein xi is an outlier, and xi-1,xi+1 is a normal data point before and after the outlier;
ZScore normalization was performed for each data point, and the normalization formula was:
Wherein zi is normalized data, xi is cleaned original data, mux is the mean value of the data, and sigmax is the standard deviation of the data;
Feature extraction is performed in the normalized data, and the following features are extracted for the moment T (T) and the speed v (T), including:
Average value of
Maximum tmax:
Tmax=max(Ti),
root mean square value Trms:
wherein Ti is the moment value of the ith time point, and N is the total number of sampling points;
for the dynamic change rate of temperature and humidity calculation, the calculation formula is as follows:
Wherein ht,Tt is the humidity and temperature at the current time point, Rh,RT is the rate of change of the humidity and temperature, and Δt is the sampling time interval;
and calculating the Pearson correlation coefficient of the moment and the speed, wherein the calculation formula is as follows:
Wherein Ti,vi is the moment and the speed at the ith time point respectively,As an average of the moment and the speed,
RT,v is a linear dependence.
As a preferable scheme of the tightening tool parameter optimization system and method based on deep learning, the invention comprises the steps that the data acquisition module acquires the adjusted operation parameters and operation performance in real time and uploads the operation parameters and operation performance to the cloud through an industrial Internet of things IIoT platform,
The real-time collected adjusted operation parameters comprise a moment value Tact,t and a tightening angle thetaact,t, and the collected operation parameter data set is set as Prun,Prun={(Tact,tact,t) to t=1, 2.
The collected operation performance comprises:
The operation effect Qtight,t is that whether the tightening quality reaches the standard,
If Tact,t∈[Tmin,Tmax and θact,t∈[θminmax ], then Qtight,t =1, otherwise Qtight,t =0, where Tmin,Tmax is the allowed torque range, θminmax is the allowed tightening angle range,
Execution parameters including actual torque value deviation Δtt and angle deviation Δθt:
ΔTt=Tact,t-T*,Δθt=θact,t*, wherein T** is a target torque value and a target angle;
The collected working performance data set is Pperf:
Pperf={(Qtight,t,ΔTt,Δθt)∣t=1,2,...,N};
Integrating the operation parameters and the job performance data into a data set D, d= { (Prun,Pperf) }, wherein D is a complete data packet after the single job is completed;
The integrated data is uploaded to the cloud through an industrial Internet of things IIoT platform, the uploading frequency is controlled by adopting a time window method, and the data is uploaded to the cloud through a IIoT platform.
As a preferable scheme of the tightening tool parameter optimization system and method based on deep learning, the invention comprises the steps of automatically adjusting the tightening parameters by combining real-time working conditions based on the optimal tightening parameters by the process parameter optimization module,
Assuming that the real-time data set after cleaning, normalization and feature extraction is X= { X1,x2,…,xN }, wherein Xi represents the data vector of the ith sampling point, Xi=[Ti,vi,hi,RT,Rh,rT,v ], wherein Ti is a moment value, vi is a speed value, hi is material hardness, RT,Rh is a temperature and humidity change rate, and RT,v is the correlation of moment and speed;
Converting X to batch format Xbatch:Xbatch={X1,X2,…,XM through a network connection, where M is the number of batches, each batch Xm containing a fixed amount of time step data;
Analyzing input time series data through a deep learning RNN model, predicting optimal tightening parameters, receiving input batch data Xbatch by the RNN, and calculating characteristics of a time series through recursion propagation of a hidden state, wherein a calculation formula is ht=f(Wh·ht-1+Wx·xt+bh), ht is a hidden state vector of a time step t, Wh is a weight matrix of the hidden state, Wx is a weight matrix of the input data, Xt is an input data vector of a current time step, bh is a bias term, and f (·) is an activation function;
The final output of RNN predicts the optimal tightening parameters through the full connection layer, the prediction formula is:
wherein,For the predicted tightening parameter of the time step t, Wy is a weight matrix of the output layer, and by is a bias term of the output layer;
According to the output tightening parameters of the analysis module, the tightening parameters of the real-time working condition dynamic adjustment tool are combined, and the adjustment parameters are corrected according to the working condition function, wherein the correction formula is as follows:
wherein T*,v* is the adjusted torque and speed,For the moment and the speed predicted by the analysis module, deltaTenv is the current temperature deviation, deltahmat is the deviation of the current material hardness, alpha and beta are sensitivity coefficients of the environment and the material working condition to moment and speed adjustment, and finally the adjusted optimal tightening parameters are used as output and transmitted to the tool execution module.
As a preferable scheme of the tightening tool parameter optimization system and method based on deep learning, the method comprises the following steps of analyzing load balance and work sequence among tightening tools by using a deep learning transducer model,
The integrated operation parameters and operation performance data are received through an industrial internet of things IIoT platform, and uploading data Dcloud of all tightening tools are received from a IIoT platform:
Wherein Dcloud is all tool data integrated in the cloud, K is the number of tightening tools, and decoding (-) is a decoding function;
extracting the operation parameters and performance data of each tool, wherein the extraction formula is as follows:
Xk={(Tact,tact,t,Qtight,t,ΔTt,Δθt)∣t=1,2,…,Nk},
Wherein Xk is the data set of the kth tool, and Nk is the total number of sampling points of the kth tool;
Sorting the tool data into a time series form Sk=Sequence(Xk, wherein Sk is time series data of a kth tool, sequence (-) represents formatting the multidimensional data in time steps;
analyzing the multi-tool data by using a transducer model, mining rules of load unbalance and operation sequence optimization, converting the time series data Sk into an embedded representation, and converting the embedded representation into a conversion formula:
wherein,For initial embedding matrix, the embedded (·) is a feature embedding function, the multidimensional feature is mapped into a fixed dimension vector, posEnc (·) is a position code;
the transducer captures the correlation between tools through a multi-head attention mechanism, the capture process being expressed as:
wherein q=zkWQ,K=ZkWK,V=zkWV is a query, key and value matrix, obtained by projection of a weight matrix WQ,Wk,WV, dk is the dimension of the key, and Attention (·) is the Attention score;
After L-layer transform coding, the final output is obtained
The data for all tools are combined, expressed as:
The output is used for representing the Z prediction inter-tool load balance state Bk and the recommended job sequence Qk, and the prediction formula is as follows:
Wherein, Bk is the load score of the kth tool, Ok is the recommended order of the kth tool, and MLPB,MLPO is the multi-layer perceptron.
The invention relates to a tightening tool parameter optimization system and a tightening tool parameter optimization method based on deep learning, wherein the steps of updating an optimization algorithm based on an analysis result and issuing an optimized model to an edge calculation module are as follows,
According to the load balancing and operation sequence analysis results, updating parameters and strategies of an edge calculation model, and expressing the optimized tightening task allocation strategy as follows:
wherein Wk is the task weight of the kth tool, task allocation is adjusted according to Wk, and Bk is the load score of the kth tool;
The tool operation order is reordered, and the ordering formula is:
O=Sort(O1,O2,…,OK),
Wherein O is the ordered tool operation sequence,
And updating model parameters of the edge computing module by combining load optimization and sequence adjustment results, wherein an updating formula is as follows:
Wherein, thetanew is the updated model parameter, thetaold is the old model parameter, eta is the learning rate,And issuing the updated model to an edge calculation module as a loss function.
The invention has the beneficial effects that:
The method and the system combine a deep learning technology and an industrial Internet of things IIoT platform, solve the problems of poor real-time performance, insufficient coordination, lack of data closed loop and the like in the traditional method, remarkably improve production efficiency and tightening quality, firstly, clean, normalize and extract features of real-time data through an edge calculation module, predict optimal tightening parameters through an RNN model, dynamically adjust parameters by combining real-time working conditions, quickly adapt to complex environment changes, secondly, a cloud end analyzes load balancing and operation sequences among multiple tools through a transducer model, optimizes task allocation strategies, meanwhile, the IIoT platform achieves optimal parameter sharing among multiple tools, remarkably improves coordination efficiency of a production line, and in addition, a feedback module collects tightening operation performance and operation parameters, uploads the data to the cloud end, continuously analyzes the coordination and historical data among the tools through the deep learning model, dynamically updates an optimization algorithm, and improves adaptability and continuous improvement capability of the system to the dynamic working conditions.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic diagram of a framework of a tightening tool parameter optimization system in example 1.
FIG. 2 is an optimization flow chart of the adaptive tightening tool process parameter optimization system of example 1;
fig. 3 is a flowchart showing the operation of the process parameter optimization module in embodiment 1.
Detailed Description
In order that the above-recited objects, features and advantages of the present invention will become more readily apparent, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways other than those described herein, and persons skilled in the art will readily appreciate that the present invention is not limited to the specific embodiments disclosed below.
Further, reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic can be included in at least one implementation of the invention. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
Embodiment 1, referring to fig. 1, 2 and 3, this embodiment provides a tightening tool parameter optimization system based on deep learning, comprising:
the data acquisition module is used for acquiring operation data and environmental parameters of the tightening tool in real time;
the operation data comprises tightening torque, tightening speed and tightening times,
The environmental parameters include hardness and roughness of the material, temperature and humidity and vibration in the production environment,
The edge calculation module is used for receiving the real-time data transmitted by the data acquisition module, performing preliminary processing on the data, rapidly analyzing the real-time data by using the deep learning model RNN, predicting the optimal tightening parameters of a single tool in real time, and transmitting the result to the process parameter optimization module;
the analysis module is used for predicting the cooperative operation parameters among multiple tools by utilizing a deep learning transducer algorithm based on the data transmitted by the edge calculation module, outputting an optimization strategy and updating the model parameters of the process parameter optimization module and the edge calculation module;
The process parameter optimization module is used for receiving the optimization parameters output by the analysis module and the edge calculation module, adjusting the tightening parameters in combination with real-time working conditions, wherein the real-time working conditions comprise the current tool state and the environmental change dynamics;
the feedback module is used for collecting the operation performance and the adjusted operation parameters in real time after the tightening operation is completed, uploading the operation parameters to the cloud end and transmitting the operation parameters to the analysis module through the industrial Internet of things IIoT platform;
the operation parameters comprise operation effects and execution parameters;
The operation effect comprises whether the tightening quality reaches the standard, and the execution parameters comprise a torque value and a tightening angle deviation;
The industrial Internet of things IIoT platform is used as a central point for connecting all modules, is responsible for real-time transmission and sharing of data, receives the data uploaded by the feedback module and transmits the data to the analysis module,
The industrial Internet of things IIoT platform is used for optimizing parameter sharing among multiple tools, and adjusting the operation sequence, load balancing and task distribution.
The embodiment also provides a tightening tool parameter optimization method based on deep learning, which comprises the following steps:
Step S1, a data acquisition module acquires operation parameters of a tightening tool, including moment, speed, tightening material hardness and temperature and humidity, and the operation parameters are cleaned, standardized and feature extracted in an edge calculation module to generate real-time data;
cleaning, normalizing and extracting features in an edge computing module, generating real-time data,
Detecting abnormal values based on distribution analysis, and detecting whether the collected data points xi belong to a reasonable interval or not, wherein a monitoring formula is xi∈[Q1-1.5·IQR,Q3 +1.5·iqr, wherein Q1 is the 1 st quartile of data, Q3 is the 3 rd quartile of data, and iqr=q3-Q1 is a quartile distance;
and (3) carrying out outlier processing on the detected outlier by adopting a linear interpolation method, wherein the processing formula is as follows:
Wherein xi is an outlier, and xi-1,xi+1 is a normal data point before and after the outlier;
ZScore normalization was performed for each data point, and the normalization formula was:
Wherein zi is normalized data, xi is cleaned original data, mux is the mean value of the data, and sigmax is the standard deviation of the data;
Feature extraction is performed in the normalized data, and the following features are extracted for the moment T (T) and the speed v (T), including:
Average value of
Maximum tmax:
Tmax=max(Ti),
root mean square value Trms:
wherein Ti is the moment value of the ith time point, and N is the total number of sampling points;
for the dynamic change rate of temperature and humidity calculation, the calculation formula is as follows:
Wherein ht,Tt is the humidity and temperature at the current time point, Rh,RT is the rate of change of the humidity and temperature, and Δt is the sampling time interval;
and calculating the Pearson correlation coefficient of the moment and the speed, wherein the calculation formula is as follows:
Wherein Ti,vi is the moment and the speed at the ith time point respectively,As an average of torque and speed, rT,v is a linear dependence,
Specifically, the cleaned data is normalized by ZScore to eliminate unit influence, and time series characteristics, dynamic environment change rate and inter-variable correlation are extracted.
S2, the edge calculation module sends real-time data to the analysis module through network connection, the analysis module adopts a deep learning RNN model to predict optimal tightening parameters, including moment and speed, and the process parameter optimization module automatically adjusts the tightening parameters based on the optimal tightening parameters and in combination with real-time working conditions;
the process parameter optimization module automatically adjusts the tightening parameters based on the optimal tightening parameters in combination with real-time working conditions,
Assuming that the real-time data set after cleaning, normalization and feature extraction is X= { X1,x2,…,xN }, wherein Xi represents the data vector of the ith sampling point, Xi=[Ti,vi,hi,RT,Rh,rT,v ], wherein Ti is a moment value, vi is a speed value, hi is material hardness, RT,Rh is a temperature and humidity change rate, and RT,v is the correlation of moment and speed;
Converting X to batch format Xbatch:Xbatch={X1,X2,…,XM through a network connection, where M is the number of batches, each batch Xm containing a fixed amount of time step data;
Analyzing input time series data through a deep learning RNN model, predicting optimal tightening parameters, receiving input batch data Xbatch by the RNN, and calculating characteristics of a time series through recursion propagation of a hidden state, wherein a calculation formula is ht=f(Wh·ht-1+Wx·xt+bh), ht is a hidden state vector of a time step t, Wh is a weight matrix of the hidden state, Wx is a weight matrix of the input data, Xt is an input data vector of a current time step, bh is a bias term, and f (·) is an activation function;
The final output of RNN predicts the optimal tightening parameters through the full connection layer, the prediction formula is:
wherein,For the predicted tightening parameter of the time step t, Wy is a weight matrix of the output layer, and by is a bias term of the output layer;
According to the output tightening parameters of the analysis module, the tightening parameters of the real-time working condition dynamic adjustment tool are combined, and the adjustment parameters are corrected according to the working condition function, wherein the correction formula is as follows:
wherein T*,v* is the adjusted torque and speed,For the moment and the speed predicted by the analysis module, deltaTenv is the current temperature deviation, deltahmat is the deviation of the current material hardness, and alpha and beta are sensitivity coefficients of the environment and the material working condition to moment and speed adjustment;
specifically, the edge calculation module sends data to the analysis module, the optimal tightening parameters are predicted by utilizing the time sequence feature extraction capacity of the RNN model, and the tightening parameters output by the dynamic adjustment of the real-time working conditions are combined, so that the real-time requirements can be met, and the complex working conditions can be dynamically adapted.
Step S3, the tightening tool performs tightening operation according to the adjusted tightening parameters, the data acquisition module acquires the adjusted operation parameters and operation performance in real time, and the operation parameters and operation performance are uploaded to the cloud end through an industrial Internet of things IIoT platform;
The data acquisition module acquires the adjusted operation parameters and operation performance in real time and uploads the operation parameters and operation performance to the cloud through an industrial Internet of things IIoT platform,
The real-time collected adjusted operation parameters comprise a moment value Tact,t and a tightening angle thetaact,t, and the collected operation parameter data set is set as Prun,Prun={(Tact,tact,t) to t=1, 2.
The collected operation performance comprises:
The operation effect Qtight,t is that whether the tightening quality reaches the standard,
If Tact,t∈[Tmin,Tmax and θact,t∈[θminmax ], then Qtight,t =1, otherwise Qtight,t =0, where Tmin,Tmax is the allowed torque range, θminmax is the allowed tightening angle range,
Execution parameters including actual torque value deviation Δtt and angle deviation Δθt:
ΔTt=Tact,t-T*,Δθt=θact,t*, wherein T** is a target torque value and a target angle;
The collected working performance data set is Pperf:
Pperf={(Qtight,t,ΔTt,Δθt)∣t=1,2,...,N};
Integrating the operation parameters and the job performance data into a data set D, d= { (Prun,Pperf) }, wherein D is a complete data packet after the single job is completed;
Uploading the integrated data to the cloud end through an industrial Internet of things IIoT platform, controlling the uploading frequency by adopting a time window method, and uploading the data to the cloud end through a IIoT platform;
Specifically, real-time operation parameters and operation performance data obtained through the data acquisition module are integrated and encoded, and then uploaded to the cloud according to a time window by utilizing an industrial Internet of things IIoT platform, so that data integrity and timeliness are guaranteed.
Step S4, the cloud receives the adjusted operation parameters and the adjusted working performance through an industrial Internet of things IIoT platform, and uses a deep learning transducer model to analyze load balancing and operation sequences among tightening tools;
the steps of analyzing load balancing and work order among tightening tools using a deep learning transducer model are,
The integrated operation parameters and operation performance data are received through an industrial internet of things IIoT platform, and uploading data Dcloud of all tightening tools are received from a IIoT platform:
Wherein Dcloud is all tool data integrated in the cloud, K is the number of tightening tools, and decoding (-) is a decoding function;
extracting the operation parameters and performance data of each tool, wherein the extraction formula is as follows:
Xk={(Tact,tact,t,Qtight,t,ΔTt,Δθt)∣t=1,2,…,Nk},
Wherein Xk is the data set of the kth tool, and Nk is the total number of sampling points of the kth tool;
Sorting the tool data into a time series form Sk=Sequence(Xk, wherein Sk is time series data of a kth tool, sequence (-) represents formatting the multidimensional data in time steps;
analyzing the multi-tool data by using a transducer model, mining rules of load unbalance and operation sequence optimization, converting the time series data Sk into an embedded representation, and converting the embedded representation into a conversion formula:
wherein,For initial embedding matrix, the embedded (·) is a feature embedding function, the multidimensional feature is mapped into a fixed dimension vector, posEnc (·) is a position code;
the transducer captures the correlation between tools through a multi-head attention mechanism, the capture process being expressed as:
wherein q=zkWQ,K=ZkWk,V=ZkWV is a query, key and value matrix, obtained by projection of a weight matrix WQ,WK,WV, dk is the dimension of the key, and Attention (·) is the Attention score;
After L-layer transform coding, the final output is obtained
The data for all tools are combined, expressed as:
The output is used for representing the load balance state Bk and the recommended operation order Ok among Z prediction tools, and the prediction formula is as follows:
wherein, Bk is the load score of the kth tool, Ok is the recommended order of the kth tool, and MLPB,MLPO is a multi-layer perceptron;
updating an optimization algorithm based on the analysis result, and issuing the optimized model to an edge calculation module,
According to the load balancing and operation sequence analysis results, updating parameters and strategies of an edge calculation model, and expressing the optimized tightening task allocation strategy as follows:
wherein Wk is the task weight of the kth tool, task allocation is adjusted according to Wk, and Bk is the load score of the kth tool;
The tool operation order is reordered, and the ordering formula is:
O=Sort(O1,O2,…,OK),
Wherein O is the ordered tool operation sequence,
And updating model parameters of the edge computing module by combining load optimization and sequence adjustment results, wherein an updating formula is as follows:
Wherein, thetanew is the updated model parameter, thetaold is the old model parameter, eta is the learning rate,Issuing the updated model to an edge calculation module as a loss function;
Specifically, the load and the operation sequence among the tools are analyzed by using a transducer model, task allocation and model parameters are dynamically adjusted by combining an optimization result, and the task allocation and the model parameters are issued to an edge calculation module through a IIoT platform, so that the efficiency and the synergy of the whole production line are ensured.
It should be noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the same, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solution of the present invention may be modified or substituted without departing from the spirit and scope of the technical solution of the present invention, which is intended to be covered in the scope of the claims of the present invention.

Claims (10)

Translated fromChinese
1.一种基于深度学习的拧紧工具参数优化系统,其特征在于:包括,1. A tightening tool parameter optimization system based on deep learning, characterized in that: it includes:数据采集模块,实时采集拧紧工具的运行数据和环境参数;Data acquisition module, real-time collection of operating data and environmental parameters of tightening tools;边缘计算模块,接收数据采集模块传递的实时数据,对数据进行初步处理,使用深度学习模型RNN对实时数据进行快速分析,实时预测单工具的最佳拧紧参数,将结果传递给工艺参数优化模块;The edge computing module receives the real-time data transmitted by the data acquisition module, performs preliminary data processing, uses the deep learning model RNN to quickly analyze the real-time data, predicts the optimal tightening parameters of a single tool in real time, and passes the results to the process parameter optimization module;分析模块,基于边缘计算模块传递的数据,进行利用深度学习Transformer算法预测多工具间协同的作业参数,输出优化策略,更新工艺参数优化模块和边缘计算模块的模型参数;The analysis module uses the deep learning Transformer algorithm to predict the collaborative operation parameters of multiple tools based on the data transmitted by the edge computing module, outputs the optimization strategy, and updates the model parameters of the process parameter optimization module and the edge computing module;工艺参数优化模块,接收分析模块和边缘计算模块输出的优化参数,结合实时工况调整拧紧参数,实时工况包括当前工具状态和环境变化动态;The process parameter optimization module receives the optimization parameters output by the analysis module and the edge computing module, and adjusts the tightening parameters based on the real-time working conditions, which include the current tool status and environmental changes.反馈模块,在拧紧作业完成后,实时采集作业性能和调整后的运行参数,将运行参数上传至云端,通过工业物联网IIoT平台传递至分析模块;The feedback module collects the operation performance and adjusted operating parameters in real time after the tightening operation is completed, uploads the operating parameters to the cloud, and transmits them to the analysis module through the Industrial Internet of Things (IIoT) platform;工业物联网IIoT平台,作为连接各模块的中枢,负责数据的实时传输与共享,接收反馈模块上传的数据,并传递至分析模块。The Industrial Internet of Things (IIoT) platform, as the hub connecting various modules, is responsible for real-time transmission and sharing of data, receives data uploaded by the feedback module, and passes it to the analysis module.2.如权利要求1所述的一种基于深度学习的拧紧工具参数优化系统,其特征在于:所述运行数据包括:拧紧力矩、拧紧速度和拧紧次数;所述环境参数包括:材料硬度和粗糙度,以及生产环境中的温湿度和振动。2. A deep learning-based tightening tool parameter optimization system as described in claim 1, characterized in that: the operating data includes: tightening torque, tightening speed and tightening times; the environmental parameters include: material hardness and roughness, as well as temperature, humidity and vibration in the production environment.3.如权利要求2所述的一种基于深度学习的拧紧工具参数优化系统,其特征在于:所述运行参数包括作业效果和执行参数;所述作业效果包括拧紧质量是否达到标准,执行参数包括力矩值和拧紧角度偏差。3. A tightening tool parameter optimization system based on deep learning as described in claim 2, characterized in that: the operating parameters include operating effects and execution parameters; the operating effects include whether the tightening quality meets the standards, and the execution parameters include torque value and tightening angle deviation.4.如权利要求3所述的一种基于深度学习的拧紧工具参数优化系统,其特征在于:所述工业物联网IIoT平台用于多工具之间优化参数共享;调整作业顺序、负载均衡和任务分配。4. A deep learning-based tightening tool parameter optimization system as described in claim 3, characterized in that: the Industrial Internet of Things (IIoT) platform is used to optimize parameter sharing among multiple tools; adjust operation sequence, load balancing and task allocation.5.一种基于深度学习的拧紧工具参数优化方法,基于权利要求1~4任一所述的一种基于深度学习的拧紧工具参数优化系统,其特征在于,包括:5. A method for optimizing tightening tool parameters based on deep learning, based on a system for optimizing tightening tool parameters based on deep learning according to any one of claims 1 to 4, characterized in that it comprises:步骤S1,数据采集模块采集拧紧工具的运行参数,包括力矩、速度、拧紧材料硬度和温湿度,运行参数在边缘计算模块中进行清洗、标准化和特征提取,生成实时数据;Step S1, the data acquisition module collects the operating parameters of the tightening tool, including torque, speed, tightening material hardness, and temperature and humidity. The operating parameters are cleaned, standardized, and feature extracted in the edge computing module to generate real-time data;步骤S2,边缘计算模块通过网络连接将实时数据发送至分析模块,在分析模块中采用深度学习RNN模型预测最佳拧紧参数,包括力矩和速度,工艺参数优化模块基于最佳拧紧参数,结合实时工况自动调整拧紧参数;Step S2, the edge computing module sends the real-time data to the analysis module through a network connection, and the deep learning RNN model is used in the analysis module to predict the optimal tightening parameters, including torque and speed. The process parameter optimization module automatically adjusts the tightening parameters based on the optimal tightening parameters and the real-time working conditions;步骤S3,拧紧工具根据调整后拧紧参数进行拧紧作业,由数据采集模块实时采集调整后的运行参数和作业性能,并通过工业物联网IIoT平台上传至云端;Step S3, the tightening tool performs tightening operation according to the adjusted tightening parameters, and the data acquisition module collects the adjusted operating parameters and operating performance in real time, and uploads them to the cloud through the Industrial Internet of Things IIoT platform;步骤S4,云端通过工业物联网IIoT平台接收调整后的运行参数和工作性能,使用深度学习Transformer模型分析拧紧工具间的负载均衡和作业次序;基于分析结果,更新优化算法,并将优化后的模型下发至边缘计算模块。In step S4, the cloud receives the adjusted operating parameters and working performance through the Industrial Internet of Things (IIoT) platform, and uses the deep learning Transformer model to analyze the load balancing and work order between tightening tools; based on the analysis results, the optimization algorithm is updated, and the optimized model is sent to the edge computing module.6.如权利要求5所述的一种基于深度学习的拧紧工具参数优化方法,其特征在于:所述在边缘计算模块中进行清洗、标准化和特征提取,生成实时数据的步骤为,6. A method for optimizing tightening tool parameters based on deep learning as claimed in claim 5, characterized in that: the steps of performing cleaning, standardization and feature extraction in the edge computing module to generate real-time data are:基于分布分析进行异常值检测,检测采集的数据点xi是否属于合理区间,监测公式为:xi∈[Q1-1.5·IQR,Q3+1.5·IQR],其中,Q1为数据的第1四分位数,Q3为数据的第3四分位数,IQR=Q3-Q1为四分位距;Outlier detection is performed based on distribution analysis to detect whether the collected data point xi belongs to a reasonable interval. The monitoring formula is: xi ∈ [Q1 -1.5·IQR, Q3 +1.5·IQR], where Q1 is the first quartile of the data, Q3 is the third quartile of the data, and IQR = Q3 -Q1 is the interquartile range;对检测出的异常值,采用线性插值法进行异常值处理,处理公式为:For the detected outliers, linear interpolation method is used to process the outliers. The processing formula is:其中,xi为异常值,xi-1,xi+1为异常值前后的正常数据点;Among them,xi is the outlier, xi-1 and xi+1 are the normal data points before and after the outlier;对于每个数据点进行ZScore标准化,标准化公式为:For each data point, ZScore normalization is performed, and the normalization formula is:其中,zi为标准化后的数据,xi为清洗后的原始数据,μx为数据的均值,σx为数据的标准差;Among them,zi is the standardized data,xi is the original data after cleaning,μx is the mean of the data, andσx is the standard deviation of the data;在标准化数据中进行特征提取,对力矩T(t)和速度v(t)提取以下特征,包括:Feature extraction is performed on the standardized data, and the following features are extracted for the torque T(t) and speed v(t), including:平均值average value最大值TmaxMaximum value Tmax :Tmax=max(Ti),Tmax =max(Ti ),均方根值TrmsRoot mean square value Trms其中,Ti为第i个时间点的力矩值,N为采样点总数;WhereTi is the moment value at the i-th time point, and N is the total number of sampling points;对于温湿度计算动态变化率,计算公式为:For the dynamic change rate of temperature and humidity calculation, the calculation formula is:其中,ht,Tt为当前时间点的湿度和温度,Rh,RT为湿度与温度的变化率,Δt为采样时间间隔;Wherein, ht , Tt are the humidity and temperature at the current time point, Rh ,RT are the change rates of humidity and temperature, and Δt is the sampling time interval;计算力矩和速度的Pearson相关系数,计算公式为:Calculate the Pearson correlation coefficient of torque and speed using the formula:其中,Ti,vi分别是第i个时间点的力矩和速度,为力矩和速度的平均值,rT,v为线性相关性。Among them,Ti andvi are the torque and velocity at the i-th time point, is the average value of torque and speed, rT, v is a linear correlation.7.如权利要求6所述的一种基于深度学习的拧紧工具参数优化方法,其特征在于:所述数据采集模块实时采集调整后的运行参数和作业性能,并通过工业物联网IIoT平台上传至云端的步骤为,7. A method for optimizing tightening tool parameters based on deep learning as claimed in claim 6, characterized in that: the data acquisition module collects the adjusted operating parameters and operating performance in real time, and uploads them to the cloud through the Industrial Internet of Things (IIoT) platform in the following steps:实时采集的调整后运行参数,包括:力矩值Tact,t和拧紧角度θact,t,设采集的运行参数数据集为Prun,Prun={(Tact,t,θact,t)|t=1,2,...,N},其中,N为采样时间点总数,t为当前采样时间点;The adjusted operating parameters collected in real time include: torque value Tact,t and tightening angle θact,t . Assume that the collected operating parameter data set is Prun , Prun ={(Tact,tact,t )|t=1,2,...,N}, where N is the total number of sampling time points and t is the current sampling time point;采集的作业性能包括:The collected operational performance includes:作业效果Qtight,t:拧紧质量是否达标,Operation effect Qtight,t : whether the tightening quality meets the standard,若Tact,t∈[Tmin,Tmax]且θact,t∈[θmin,θmax],则Qtight,t=1,否则Qtight,t=0;其中,Tmin,Tmax为允许的力矩范围,θmin,θmax为允许的拧紧角度范围,If Tact,t ∈[Tmin , Tmax ] and θact,t ∈[θmin , θmax ], then Qtight,t =1, otherwise Qtight,t =0; where Tmin , Tmax are the allowable torque ranges, θmin , θmax are the allowable tightening angle ranges,执行参数,包括实际力矩值偏差ΔTt和角度偏差ΔθtExecution parameters, including actual torque deviation ΔTt and angle deviation Δθt :ΔTt=Tact,t-T*,Δθt=θact,t*,其中,T*,θ*为目标力矩值和目标角度;ΔTt =Tact,t -T* , Δθtact,t* , wherein T* , θ* are the target torque value and the target angle;采集到的作业性能数据集为PperfThe collected job performance data set is Pperf :Pperf={(Qtight,t,ΔTt,Δθt)|t=1,2,...,N};Pperf ={(Qtight,t ,ΔTt ,Δθt )|t=1,2,...,N};将运行参数和作业性能数据整合成数据集D,D={(Prun,Pperf)},其中,D为单次作业完成后的完整数据包;Integrate the operation parameters and job performance data into a data set D, D = {(Prun , Pperf )}, where D is a complete data packet after a single job is completed;通过工业物联网IIoT平台将整合数据上传至云端,采用时间窗口法控制上传频率,通过IIoT平台将数据上传至云端。The integrated data is uploaded to the cloud through the Industrial Internet of Things (IIoT) platform, and the upload frequency is controlled by the time window method. The data is uploaded to the cloud through the IIoT platform.8.如权利要求7所述的一种基于深度学习的拧紧工具参数优化方法,其特征在于:所述工艺参数优化模块基于最佳拧紧参数,结合实时工况自动调整拧紧参数的步骤为,8. A method for optimizing tightening tool parameters based on deep learning as claimed in claim 7, characterized in that: the process parameter optimization module automatically adjusts the tightening parameters based on the optimal tightening parameters in combination with the real-time working conditions,假设清洗、标准化和特征提取后的实时数据集为X={x1,x2,...,xN},其中xi表示第i个采样点的数据向量:xi=[Ti,vi,hi,RT,Rh,rT,v],其中,Ti为力矩值,vi为速度值,hi为材料硬度,RT,Rh为温度和湿度变化率,rT,v为力矩和速度的相关性;Assume that the real-time data set after cleaning, standardization and feature extraction is X = {x1 , x2 , ..., xN }, wherexi represents the data vector of the ith sampling point:xi = [Ti ,vi ,hi ,RT ,Rh , rT,v ], whereTi is the torque value,vi is the velocity value,hi is the material hardness,RT ,Rh are the temperature and humidity change rates, rT, v are the correlation between torque and velocity;通过网络连接将X转换为批次格式Xbatch:Xbatch={X1,X2,...,XM},其中,M为批次数,每个批次Xm包含固定数量的时间步数据;Convert X to batch format Xbatch through network connection: Xbatch = {X1 , X2 , ..., XM }, where M is the number of batches, and each batch Xm contains a fixed number of time step data;通过深度学习RNN模型分析输入的时间序列数据,预测最佳拧紧参数,RNN接收输入的批次数据Xbatch,通过隐藏状态的递归传播计算时间序列的特征,计算公式为:ht=f(Wh·ht-1+Wx·xt+bh),其中,ht为时间步t的隐藏状态向量,Wh为隐藏状态的权重矩阵,Wx为输入数据的权重矩阵,xt为当前时间步的输入数据向量,bh为偏置项,f(·)为激活函数;The input time series data is analyzed by the deep learning RNN model to predict the optimal tightening parameters. The RNN receives the input batch data Xbatch and calculates the characteristics of the time series through recursive propagation of the hidden state. The calculation formula is: ht =f(Wh ·ht-1 +Wx ·xt +bh ), where ht is the hidden state vector at time step t, Wh is the weight matrix of the hidden state, Wx is the weight matrix of the input data, xt is the input data vector of the current time step, bh is the bias term, and f(·) is the activation function;RNN的最终输出通过全连接层预测最佳拧紧参数,预测公式为:The final output of RNN predicts the optimal tightening parameters through the fully connected layer, and the prediction formula is:其中,为时间步t的预测拧紧参数,Wy为输出层的权重矩阵,by为输出层的偏置项; in, is the predicted tightening parameter at time step t, Wy is the weight matrix of the output layer, andby is the bias term of the output layer;根据分析模块的输出拧紧参数,结合实时工况动态调整工具的拧紧参数,根据工况函数修正调整参数,修正公式为:According to the tightening parameters output by the analysis module, the tightening parameters of the tool are dynamically adjusted in combination with the real-time working conditions, and the adjustment parameters are corrected according to the working condition function. The correction formula is:其中,T*,v*为调整后的力矩和速度,为分析模块预测的力矩和速度,ΔTenv为当前温度偏差,Δhmat为当前材料硬度的偏差,α,β为环境和材料工况对力矩和速度调整的敏感性系数;最终调整后的最佳拧紧参数作为输出,传递至工具执行模块。 Where, T* , v* are the adjusted torque and speed, are the torque and speed predicted by the analysis module, ΔTenv is the current temperature deviation, Δhmat is the deviation of the current material hardness, α and β are the sensitivity coefficients of the environment and material conditions to the torque and speed adjustment; the optimal tightening parameters after adjustment are finally output and passed to the tool execution module.9.如权利要求8所述的一种基于深度学习的拧紧工具参数优化方法,其特征在于:所述使用深度学习Transformer模型分析拧紧工具间的负载均衡和作业次序的步骤为,9. A method for optimizing tightening tool parameters based on deep learning as claimed in claim 8, characterized in that: the step of using the deep learning Transformer model to analyze the load balance and operation order between tightening tools is:通过工业物联网IIoT平台接收整合后的运行参数和作业性能数据,设从IIoT平台接收所有拧紧工具的上传数据DcloudReceive the integrated operating parameters and operation performance data through the Industrial Internet of Things (IIoT) platform. Suppose Dcloud receives the uploaded data of all tightening tools from the IIoT platform:其中,Dcloud为云端整合的所有工具数据,K为拧紧工具的数量,Decode(·)为解码函数;Where Dcloud is all tool data integrated in the cloud, K is the number of tightening tools, and Decode(·) is the decoding function;提取每个工具的运行参数和性能数据,提取公式为:Extract the operating parameters and performance data of each tool. The extraction formula is:Xk={(Tact,t,θact,t,Qtight,t,ΔTt,Δθt)|t=1,2,...,Nk},Xk ={(Tact,tact,t ,Qtight,t ,ΔTt ,Δθt )|t=1,2,...,Nk },其中,Xk为第k个工具的数据集合,Nk为第k个工具的采样点总数;Among them, Xk is the data set of the kth tool, and Nk is the total number of sampling points of the kth tool;将工具数据整理为时间序列形式:Sk=Sequence(Xk),其中,Sk为第k个工具的时间序列数据,Sequence(·)表示将多维数据按时间步格式化;Arrange the tool data into a time series format:Sk = Sequence(Xk ), whereSk is the time series data of the kth tool, and Sequence(·) means formatting the multidimensional data by time step;利用Transformer模型分析多工具数据,挖掘负载不平衡和作业次序优化的规律,将时间序列数据Sk转换为嵌入表示,转换公式为:The Transformer model is used to analyze multi-tool data, explore the rules of load imbalance and job order optimization, and convert the time series dataSk into an embedded representation. The conversion formula is:其中,为初始嵌入矩阵,Embed(·)为特征嵌入函数,将多维特征映射为固定维度向量,PosEnc(·)为位置编码; in, is the initial embedding matrix, Embed(·) is the feature embedding function, which maps the multi-dimensional features into a fixed-dimensional vector, and PosEnc(·) is the position encoding;Transformer通过多头注意力机制捕获工具间的相关性,捕获过程表示为:Transformer captures the correlation between tools through a multi-head attention mechanism. The capture process is expressed as:其中,Q=ZkWQ,K=ZkWK,V=ZkWV为查询、键和值矩阵,分别通过权重矩阵WQ,WK,WV投影得到,dk为键的维度,Attention(·)为注意力分数;Where Q = Zk WQ , K = Zk WK , V = Zk WV are query, key and value matrices, respectively projected by weight matrices WQ , WK , WV , dk is the dimension of the key, and Attention( ) is the attention score;经过L层Transformer编码后,得到最终的输出After L layers of Transformer encoding, the final output is obtained结合所有工具的数据,表示为:Combining the data from all tools, it is expressed as:利用输出表示Z预测工具间负载均衡状态Bk和推荐作业次序Ok,预测公式为:The output representation Z is used to predict the load balancing statusBk between tools and the recommended job orderOk . The prediction formula is:其中,Bk为第k个工具的负载评分,Ok为第k个工具的推荐次序,MLPB,MLPO为多层感知机。Among them,Bk is the load score of the kth tool,Ok is the recommendation order of the kth tool, MLPB and MLPO are multi-layer perceptrons.10.如权利要求9所述的一种基于深度学习的拧紧工具参数优化方法,其特征在于:所述基于分析结果,更新优化算法,并将优化后的模型下发至边缘计算模块的步骤为,10. A method for optimizing tightening tool parameters based on deep learning as claimed in claim 9, characterized in that: the step of updating the optimization algorithm based on the analysis results and sending the optimized model to the edge computing module is:根据负载均衡和作业次序分析结果,更新边缘计算模型的参数和策略,优化后的拧紧任务分配策略表示为:According to the results of load balancing and job order analysis, the parameters and strategies of the edge computing model are updated, and the optimized tightening task allocation strategy is expressed as:其中,Wk为第k个工具的任务权重,任务分配按Wk调整,Bk为第k个工具的负载评分;Among them, Wk is the task weight of the k-th tool, the task allocation is adjusted according to Wk , and Bk is the load score of the k-th tool;重新排序工具作业次序,排序公式为:Reorder the tool operation order, the sorting formula is:O=Sort(O1,O2,...,OK),O=Sort(O1 , O2 ,..., OK ),其中,O为排序后的工具作业顺序,Among them, O is the sorted tool operation sequence,结合负载优化和次序调整结果,更新边缘计算模块的模型参数,更新公式为:Combined with the load optimization and order adjustment results, the model parameters of the edge computing module are updated. The update formula is:其中,θnew为更新后的模型参数,θold为旧模型参数,η为学习率,为损失函数,将更新后的模型下发至边缘计算模块。Among them, θnew is the updated model parameter, θold is the old model parameter, η is the learning rate, The updated model is sent to the edge computing module as the loss function.
CN202411908182.2A2024-12-242024-12-24 A tightening tool parameter optimization system and method based on deep learningActiveCN119830744B (en)

Priority Applications (1)

Application NumberPriority DateFiling DateTitle
CN202411908182.2ACN119830744B (en)2024-12-242024-12-24 A tightening tool parameter optimization system and method based on deep learning

Applications Claiming Priority (1)

Application NumberPriority DateFiling DateTitle
CN202411908182.2ACN119830744B (en)2024-12-242024-12-24 A tightening tool parameter optimization system and method based on deep learning

Publications (2)

Publication NumberPublication Date
CN119830744Atrue CN119830744A (en)2025-04-15
CN119830744B CN119830744B (en)2025-09-05

Family

ID=95305205

Family Applications (1)

Application NumberTitlePriority DateFiling Date
CN202411908182.2AActiveCN119830744B (en)2024-12-242024-12-24 A tightening tool parameter optimization system and method based on deep learning

Country Status (1)

CountryLink
CN (1)CN119830744B (en)

Citations (8)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
CN107576435A (en)*2017-09-112018-01-12山东大学The online fault locator of tightening technique and its method of Kernel-based methods data analysis
CN109940533A (en)*2019-04-082019-06-28深圳市颐驰自动化有限公司A kind of intelligence tightening tool and intelligent management
US20210299827A1 (en)*2020-03-312021-09-30Guangdong University Of TechnologyOptimization method and system based on screwdriving technology in mobile phone manufacturing
CN113869502A (en)*2021-10-202021-12-31长春泰坦斯科技有限公司Deep neural network-based bolt tightening failure reason analysis method
CN114424167A (en)*2019-05-062022-04-29强力物联网投资组合2016有限公司 A platform to facilitate intelligent development of industrial IoT systems
CN116258088A (en)*2023-05-152023-06-13中汽信息科技(天津)有限公司Tire tightening control parameter optimization method, electronic device and storage medium
CN118394536A (en)*2024-06-282024-07-26浙江宏伟供应链集团股份有限公司Supply chain artificial intelligence processing method and system based on industrial Internet
CN118897476A (en)*2024-10-092024-11-05徐州拓发电力器材有限公司 Intelligent installation and preload control system and method for anchor bolts

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
CN107576435A (en)*2017-09-112018-01-12山东大学The online fault locator of tightening technique and its method of Kernel-based methods data analysis
CN109940533A (en)*2019-04-082019-06-28深圳市颐驰自动化有限公司A kind of intelligence tightening tool and intelligent management
CN114424167A (en)*2019-05-062022-04-29强力物联网投资组合2016有限公司 A platform to facilitate intelligent development of industrial IoT systems
US20210299827A1 (en)*2020-03-312021-09-30Guangdong University Of TechnologyOptimization method and system based on screwdriving technology in mobile phone manufacturing
CN113869502A (en)*2021-10-202021-12-31长春泰坦斯科技有限公司Deep neural network-based bolt tightening failure reason analysis method
CN116258088A (en)*2023-05-152023-06-13中汽信息科技(天津)有限公司Tire tightening control parameter optimization method, electronic device and storage medium
CN118394536A (en)*2024-06-282024-07-26浙江宏伟供应链集团股份有限公司Supply chain artificial intelligence processing method and system based on industrial Internet
CN118897476A (en)*2024-10-092024-11-05徐州拓发电力器材有限公司 Intelligent installation and preload control system and method for anchor bolts

Also Published As

Publication numberPublication date
CN119830744B (en)2025-09-05

Similar Documents

PublicationPublication DateTitle
CN112101767B (en)Equipment running state edge cloud fusion diagnosis method and system
CN107767022B (en) A production data-driven intelligent selection method for dynamic job shop scheduling rules
CN109973355B (en)Energy saving and consumption reducing method for air compressor
CN117114226B (en)Intelligent dynamic optimization and process scheduling system of automation equipment
CN116203891B (en)Automatic control decision optimization method and system based on PLC
CN117923331B (en) A load control system and method based on crane hoisting
CN114115155B (en)Industrial Internet of things multithreading intelligent production scheduling method and system
CN118861582A (en) Optimization method of heat treatment process for carbon dioxide cylinders
CN118819093B (en)Flour production monitoring management system based on big data
CN118396226A (en)MES-system-based automobile inner ball cage production optimization method
CN112862256A (en)Big data detection system of beasts and birds house environment
CN119575902A (en) An intelligent control system and method for shower valve production process
CN118861826A (en) Motor self-monitoring fault detection system, method and storage medium based on full-cycle acoustic and vibration data
CN119830744B (en) A tightening tool parameter optimization system and method based on deep learning
CN119179992B (en)Inspection method and system combining power operation scene characteristics
CN119047510B (en) Automobile assembly self-learning method, system, storage medium and electronic device
CN119556679A (en) A new energy station fault diagnosis system and method based on intelligent sensor
CN118331158B (en)Optimal control method and system based on robot inspection data
CN119689857A (en)Coal mining machine self-adaptive energy-saving optimization system based on reinforcement learning
CN116582447B (en) An IoT network protocol identification method based on edge computing gateway
CN117592591A (en) A method for predicting dynamic current carrying capacity of overhead transmission lines based on RNN model
CN113537621B (en)Big data driven ship sheet welding quality prediction method
CN107341503B (en)Identification method for multi-source energy efficiency state in cutting process
CN117544619A (en)Industrial Internet of things resource scheduling system based on edge calculation
CN119272204B (en) A flue gas denitrification device abnormality monitoring method and system

Legal Events

DateCodeTitleDescription
PB01Publication
PB01Publication
SE01Entry into force of request for substantive examination
SE01Entry into force of request for substantive examination
GR01Patent grant
GR01Patent grant

[8]ページ先頭

©2009-2025 Movatter.jp