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CN119551351A - Horizontal belt conveyor operation monitoring system and method based on data analysis - Google Patents

Horizontal belt conveyor operation monitoring system and method based on data analysis
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CN119551351A
CN119551351ACN202411837513.8ACN202411837513ACN119551351ACN 119551351 ACN119551351 ACN 119551351ACN 202411837513 ACN202411837513 ACN 202411837513ACN 119551351 ACN119551351 ACN 119551351A
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belt
data
belt conveyor
abnormal
life
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CN119551351B (en
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栾海涛
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Shandong Jinheng Yongtai Electromechanical Equipment Co ltd
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Shandong Jinheng Yongtai Electromechanical Equipment Co ltd
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Abstract

Translated fromChinese

本申请公开了基于数据分析的水平皮带机运行监控系统及方法,属于状态预测领域,本申请将运行异常评估结果、皮带运行异常评估结果和运输矿物情况数据导入皮带机寿命预估策略中进行皮带机寿命预估,通过对运行过程的皮带机驱动运行数据和皮带运行数据进行综合分析,分析数据中隐含的关于皮带机寿命的异常特征,进而综合评估异常特征和矿物的运输对皮带机寿命的损伤速度,以对皮带机寿命进行准确预估,提高了皮带机寿命预估的准确性。

The present application discloses a horizontal belt conveyor operation monitoring system and method based on data analysis, which belongs to the field of state prediction. The present application imports operation abnormality assessment results, belt operation abnormality assessment results and transportation mineral condition data into a belt conveyor life estimation strategy to estimate the belt conveyor life. By comprehensively analyzing the belt conveyor drive operation data and belt operation data during the operation process, the abnormal characteristics of the belt conveyor life implied in the analysis data are analyzed, and then the abnormal characteristics and the damage speed of the mineral transportation to the belt conveyor life are comprehensively evaluated, so as to accurately estimate the belt conveyor life, thereby improving the accuracy of the belt conveyor life estimation.

Description

Horizontal belt conveyor operation monitoring system and method based on data analysis
Technical Field
The application belongs to the field of state prediction, and particularly relates to a horizontal belt conveyor operation monitoring system and method based on data analysis.
Background
The mining belt conveyor, also called as mining belt conveyor or belt conveyor for coal mine, is a continuous transportation device widely applied in industries such as mine, coal, metallurgy, chemical industry, port, building materials and the like. The mining belt conveyor mainly comprises a driving device, a transmission roller, a conveying belt, a carrier roller, a tensioning device, a direction-changing roller, a sweeper and the like, wherein the driving device drives the transmission roller to rotate, so that friction force is generated between the conveying belt and the transmission roller, the conveying belt is driven to transport materials, the mining belt conveyor has the advantages of high efficiency, energy conservation, simple structure, strong adaptability, good automatic control performance and the like, the production efficiency can be greatly improved, the maintenance cost of equipment is reduced, the device is suitable for conveying various materials, the requirements of different industries and different environments can be met, in addition, a computer automatic control system is commonly adopted in the modern mining belt conveyor, remote control and data monitoring can be realized, the intelligent level of the device is improved, and because the existing horizontal belt conveyor mostly needs continuous operation, the phenomenon that minerals transported on the horizontal belt conveyor easily fall off when faults occur, the prior art can only monitor that some abnormal characteristics exceed normal values when the service life of the belt conveyor is estimated, the driving operation characteristics and the belt conveyor cannot be comprehensively analyzed, so that the service life of the belt conveyor cannot be estimated, and the service life of the belt conveyor cannot be estimated accurately, and the problem of the prior art is greatly estimated;
In order to solve the problems in the background art, the application designs a horizontal belt conveyor operation monitoring system and a horizontal belt conveyor operation monitoring method based on data analysis.
Disclosure of Invention
According to the application, the operation abnormality assessment result, the belt operation abnormality assessment result and the mineral transportation condition data are imported into a belt conveyor life prediction strategy to predict the life of the belt conveyor, the belt conveyor driving operation data and the belt operation data in the operation process are comprehensively analyzed, the implicit abnormal characteristics about the life of the belt conveyor in the data are analyzed, and further the damage speed of the abnormal characteristics and the mineral transportation to the life of the belt conveyor is comprehensively assessed, so that the life of the belt conveyor is accurately predicted, and the accuracy of the life prediction of the belt conveyor is improved.
In order to achieve the above purpose, the application provides the following technical scheme that in a first aspect, the application provides a horizontal belt conveyor operation monitoring method based on data analysis, which comprises the following specific steps:
s1, acquiring driving operation data and belt operation data of a horizontal belt conveyor in the operation process, and acquiring mineral transportation condition data in the operation process;
S2, importing the driving operation data of the horizontal belt conveyor into a driving operation abnormality evaluation model to evaluate driving operation abnormality;
S3, importing the acquired belt running data into a belt abnormality assessment model to carry out belt running abnormality assessment;
S4, importing the operation abnormality assessment result, the belt operation abnormality assessment result and the transported mineral condition data into a belt conveyor life prediction strategy to predict the life of the belt conveyor;
S5, carrying out life comparison early warning according to the obtained life estimation result of the belt conveyor.
As a preferable technical scheme of the horizontal belt conveyor operation monitoring method based on data analysis, the method for acquiring the driving operation data and the belt operation data of the horizontal belt conveyor in the operation process comprises the following specific contents of the condition data of transported minerals in the operation process:
S11, acquiring surface crack data of a horizontal belt and sliding data of two sides of the running horizontal belt in the running process of the horizontal belt through an image acquisition terminal arranged below the horizontal belt, wherein the surface crack data comprise crack length and crack width data, and the sliding data of the two sides of the running are edge displacement data relative to a normal belt track when each point on the edge of the belt passes through the position right above the image acquisition terminal in the running process;
S12, acquiring driving equipment operation data through a driving equipment data acquisition terminal, wherein the driving equipment operation data comprise driving equipment temperature, driving equipment rotating speed, driving equipment vibration frequency and amplitude data;
s13, acquiring real-time transportation mineral mass data and simultaneously acquiring transportation plan data.
As a preferable technical scheme of the horizontal belt conveyor operation monitoring method based on data analysis, the method for guiding the horizontal belt conveyor driving operation data into a driving operation abnormality assessment model to carry out driving operation abnormality assessment comprises the following specific steps:
S21, testing the driving equipment at intervals of a set period to obtain driving equipment temperature, driving equipment rotating speed, driving equipment vibration frequency and amplitude data in the running process of the driving equipment, wherein the testing duration is preferably the duration of two weeks of horizontal belt rotation;
S22, importing the obtained driving equipment temperature, driving equipment rotating speed, driving equipment vibration frequency and amplitude data into a driving equipment abnormal value calculation formula to calculate the driving equipment abnormal value, wherein the driving equipment abnormal value calculation formula is as follows: Wherein Tc is the test time duration, dt is the time integral, tt is the temperature at the time t of the test, tmc is the median value of the temperature safety range of the driving device, tm is the maximum value minus the minimum value of the temperature safety range of the driving device, since the temperature changes along with the operation process during the operation of the driving device, vt is the rotation speed data at the time t of the test, vm is the rotation speed data to be output, vt-Vm is the difference of the evaluation rotation speeds, m is the vibration times of the driving device during the test at the time t, rit is the ith vibration amplitude of the driving device during the test at the time t, rm is the maximum value of the vibration safety range,In order for the vibration anomaly to be a duty cycle,Is the abnormal duty cycle of the rotating speed,For the abnormal temperature duty ratio, the vibration, temperature and rotating speed abnormality of the driving equipment are comprehensively analyzed in the formula;
S23, acquiring the calculated abnormal value of the driving equipment, and substituting the abnormal value into a driving equipment abnormal change speed calculation formula to calculate the abnormal change speed of the driving equipment, wherein the driving equipment abnormal change speed calculation formula is as follows: Wherein Xc is the abnormal change speed of the driving device, xt is the abnormal value of the driving device calculated in the current test period, X (t-1) is the abnormal value of the driving device calculated in the last test period, mt is the mass of the transported mineral between the last test period and the last test period, M is a set safety value of the mass of the transported mineral, namely the maximum mass of the mineral which can be placed on the conveyor belt;
in the step, the vibration, the temperature and the rotating speed of the driving equipment are tested, and then the vibration, the temperature and the rotating speed of the driving equipment are subjected to comprehensive abnormal analysis to obtain the abnormal change speed, so that the abnormal change trend of the driving equipment is further predicted.
As a preferable technical scheme of the horizontal belt conveyor operation monitoring method based on data analysis, the method for guiding the acquired belt operation data into a belt abnormality evaluation model to evaluate the belt operation abnormality comprises the following specific steps:
S31, acquiring horizontal belt surface crack data and horizontal belt running two-side sliding data of a test period;
S32, acquiring horizontal belt surface crack data of a test period, and importing the data into a crack abnormal value calculation formula to calculate a crack abnormal value, wherein the crack abnormal value calculation formula is as follows: wherein M is the number of cracks, sj is the length of the jth crack, zj is the width of the jth crack, sc is a surface crack length safety value, and zc is a surface crack width safety value;
S33, acquiring sliding data on two sides of the horizontal belt running, and importing the sliding data into a sliding displacement abnormal value calculation formula to calculate a sliding displacement abnormal value, wherein the sliding displacement abnormal value calculation formula is as follows: Wherein J is the transmission displacement of the horizontal belt in the test period, xc is the edge displacement data relative to the normal belt track when the c-th point on the edge of the horizontal belt passes over the image acquisition terminal, xm is the width of the horizontal belt, and dc is the point integration on the edge of the horizontal belt;
S34, acquiring the calculated crack abnormal value and sliding displacement abnormal value, importing the obtained crack abnormal value and sliding displacement abnormal value into a belt running abnormal value calculation formula, and calculating the belt running abnormal value, wherein the belt running abnormal value calculation formula is as follows: Wherein, the method comprises the steps of, wherein,Is the fracture anomaly value duty ratio coefficient.
As a preferable technical scheme of the horizontal belt conveyor operation monitoring method based on data analysis, the method for guiding the operation abnormality assessment result, the belt operation abnormality assessment result and the transportation mineral condition data into a belt conveyor life prediction strategy to perform belt conveyor life prediction comprises the following specific contents:
S41, acquiring the calculated abnormal value of the belt running, and introducing the abnormal value of the belt running into a belt abnormal change speed calculation formula to calculate the abnormal change speed of the belt, wherein the abnormal change speed calculation formula of the belt is as follows: spt is the abnormal value of the belt running calculated in the current test period, and Sp (t-1) is the abnormal value of the belt running calculated in the last test period;
S42, obtaining the calculated abnormal belt running value, the abnormal driving equipment change speed and the abnormal belt change speed, substituting the abnormal driving equipment change speed and the abnormal belt change speed into a life predicted value calculation formula to calculate a life predicted value, wherein the life predicted value calculation formula is as follows: wherein Xr is a set abnormal threshold, vr is the mineral transportation speed of the lower stage of the horizontal belt conveyor, namely how much mass of mineral needs to be transported in the average time of the lower stage,To drive the abnormal duty cycle.
As a preferable technical scheme of the horizontal belt conveyor operation monitoring method based on data analysis, the life comparison early warning according to the obtained belt conveyor life estimation result comprises the following specific contents:
Comparing the calculated life predicted value with a set belt life threshold value, if the life predicted value is larger than or equal to the set belt life threshold value, not carrying out belt life early warning, if the life predicted value is smaller than the set belt life threshold value, carrying out belt life early warning, wherein the belt life early warning is required to be carried out in advance because the horizontal belt conveyor is usually operated continuously, the belt life threshold value is flexibly set according to the requirement, and if the maintenance preparation period is 1 hour, the belt life threshold value can be set to be 1.5 hours-2 hours.
The application provides a horizontal belt conveyor operation monitoring system based on data analysis, which is realized based on the horizontal belt conveyor operation monitoring method based on the data analysis, and specifically comprises a data acquisition module, a driving operation abnormality evaluation module, a belt conveyor service life estimation module and a comparison early warning module;
The data acquisition module is used for acquiring horizontal belt conveyor driving operation data and belt operation data in the operation process and acquiring mineral transportation condition data in the operation process;
the driving operation abnormality evaluation module is used for importing driving operation data of the horizontal belt conveyor into a driving operation abnormality evaluation model to perform driving operation abnormality evaluation;
the belt running abnormality evaluation module is used for guiding the acquired belt running data into a belt abnormality evaluation model to perform belt running abnormality evaluation;
the belt conveyor life estimating module is used for guiding the abnormal operation estimating result, the abnormal belt operation estimating result and the mineral transportation condition data into a belt conveyor life estimating strategy to estimate the service life of the belt conveyor;
The comparison and early warning module is used for carrying out life comparison and early warning according to the obtained life estimated result of the belt conveyor;
The belt conveyor life prediction system comprises a belt conveyor life prediction module, a driving operation abnormality assessment module, a belt conveyor life prediction module and a comparison early warning module.
In a third aspect, the application provides an electronic device comprising a processor and a memory, wherein the memory stores a computer program for the processor to call;
the processor executes the horizontal belt conveyor operation monitoring method based on data analysis by calling the computer program stored in the memory.
In a fourth aspect, the present application provides a computer readable storage medium storing instructions that, when executed on a computer, cause the computer to perform a horizontal belt conveyor operation monitoring method based on data analysis as described above.
Compared with the prior art, the method has the beneficial effects that firstly, the horizontal belt conveyor driving operation data and the belt operation data in the operation process are obtained, meanwhile, the transportation mineral condition data in the operation process are obtained, then the horizontal belt conveyor driving operation data are imported into the driving operation abnormality evaluation model for driving operation abnormality evaluation, the obtained belt operation data are imported into the belt abnormality evaluation model for belt operation abnormality evaluation, finally, the operation abnormality evaluation result, the belt operation abnormality evaluation result and the transportation mineral condition data are imported into the belt conveyor life prediction strategy for belt conveyor life prediction, through comprehensive analysis of the belt conveyor driving operation data and the belt operation data in the operation process, the implicit abnormal characteristics of the belt conveyor life are analyzed, and further, the damage speed of the belt conveyor life is estimated comprehensively by the transportation of the abnormal characteristics and minerals, so that the belt conveyor life is estimated accurately, and the accuracy of the belt conveyor life is improved.
Drawings
Other features, objects and advantages of the present application will become more apparent upon reading of the detailed description of non-limiting embodiments, made with reference to the accompanying drawings.
FIG. 1 is a schematic overall flow chart of a horizontal belt conveyor operation monitoring method based on data analysis;
FIG. 2 is a schematic diagram of the step S2 of the horizontal belt conveyor operation monitoring method based on data analysis;
FIG. 3 is a schematic diagram of the step S3 of the horizontal belt conveyor operation monitoring method based on data analysis;
FIG. 4 is a schematic diagram of the overall framework of the horizontal belt conveyor operation monitoring system based on data analysis of the present application;
FIG. 5 is a schematic diagram of a crack feature extraction process according to the present application;
fig. 6 is a schematic view of a horizontal belt conveyor to which the present application is applicable.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the application, its application, or uses.
Example 1. In order to solve the technical problems in the background art, the application provides a preferable embodiment, as shown in fig. 1-3, of a horizontal belt conveyor operation monitoring method based on data analysis, which comprises the following specific steps:
s1, acquiring driving operation data and belt operation data of a horizontal belt conveyor in the operation process, and acquiring mineral transportation condition data in the operation process;
In this embodiment, the specific contents of the driving operation data and the belt operation data of the horizontal belt conveyor in the operation process and the condition data of the transported minerals in the operation process are:
S11, as shown in FIG. 6, acquiring horizontal belt surface crack data and horizontal belt running two-side sliding data in the running process of the horizontal belt conveyor through an image acquisition terminal arranged below the horizontal belt conveyor, wherein the surface crack data comprise crack length and crack width data, and the running two-side sliding data are edge displacement data relative to a normal belt track when each point on the edge of the belt passes over the image acquisition terminal in the running process;
It should be noted that, the specific steps for acquiring the data of the length and width of the slit on the belt of the belt conveyor may be as follows, as shown in fig. 5,
S111, image acquisition, namely firstly, capturing an image of the surface of a belt through an image acquisition terminal (such as a high-definition camera) arranged below the belt conveyor, so as to ensure that the camera can clearly capture details of the surface of the belt, including possible cracks;
s112, image processing, namely transmitting the acquired image to a computer, and processing the acquired image by using image processing software, wherein the image processing software can perform operations such as enhancement, filtering, denoising and the like on the image so as to improve the image quality and make cracks more obvious;
S113, identifying cracks on the belt by using algorithms such as image segmentation, edge detection and the like in image processing software, wherein the algorithms can separate the cracks from the belt background according to the characteristics of colors, brightness, textures and the like of pixels;
S114, measuring the cracks, namely measuring the length and the width of the identified cracks by using a measuring tool in image processing software, wherein the length can be obtained by arranging mark points at two ends of the cracks and then measuring the distance between the mark points;
S12, acquiring driving equipment operation data through a driving equipment data acquisition terminal, wherein the driving equipment operation data comprise driving equipment temperature, driving equipment rotating speed, driving equipment vibration frequency and amplitude data;
s13, acquiring real-time transportation mineral mass data and simultaneously acquiring transportation plan data;
S2, importing the driving operation data of the horizontal belt conveyor into a driving operation abnormality evaluation model to evaluate driving operation abnormality;
In this embodiment, the driving operation abnormality evaluation performed by importing the driving operation data of the horizontal belt conveyor into the driving operation abnormality evaluation model includes the following specific steps:
S21, testing the driving equipment at intervals of a set period to obtain driving equipment temperature, driving equipment rotating speed, driving equipment vibration frequency and amplitude data in the running process of the driving equipment, wherein the testing duration is preferably the duration of two weeks of horizontal belt rotation;
S22, importing the obtained driving equipment temperature, driving equipment rotating speed, driving equipment vibration frequency and amplitude data into a driving equipment abnormal value calculation formula to calculate the driving equipment abnormal value, wherein the driving equipment abnormal value calculation formula is as follows: Wherein Tc is the test time duration, dt is the time integral, tt is the temperature at the time t of the test, tmc is the median value of the temperature safety range of the driving device, tm is the maximum value minus the minimum value of the temperature safety range of the driving device, since the temperature changes along with the operation process during the operation of the driving device, vt is the rotation speed data at the time t of the test, vm is the rotation speed data to be output, vt-Vm is the difference of the evaluation rotation speeds, m is the vibration times of the driving device during the test at the time t, rit is the ith vibration amplitude of the driving device during the test at the time t, rm is the maximum value of the vibration safety range,In order for the vibration anomaly to be a duty cycle,Is the abnormal duty cycle of the rotating speed,For the abnormal temperature duty ratio, the vibration, temperature and rotating speed abnormality of the driving equipment are comprehensively analyzed in the formula;
S23, acquiring the calculated abnormal value of the driving equipment, and substituting the abnormal value into a driving equipment abnormal change speed calculation formula to calculate the abnormal change speed of the driving equipment, wherein the driving equipment abnormal change speed calculation formula is as follows: Wherein Xc is the abnormal change speed of the driving device, xt is the abnormal value of the driving device calculated in the current test period, X (t-1) is the abnormal value of the driving device calculated in the last test period, mt is the mass of the transported mineral between the last test period and the last test period, M is a set safety value of the mass of the transported mineral, namely the maximum mass of the mineral which can be placed on the conveyor belt;
In the step, the vibration, the temperature and the rotating speed of the driving equipment are tested, and then the vibration, the temperature and the rotating speed of the driving equipment are comprehensively and abnormally analyzed to obtain the abnormal change speed, so that the abnormal change trend of the driving equipment is further predicted;
S3, importing the acquired belt running data into a belt abnormality assessment model to carry out belt running abnormality assessment;
In this embodiment, the step of introducing the acquired belt running data into the belt abnormality evaluation model to perform the belt running abnormality evaluation includes the following specific steps:
S31, acquiring horizontal belt surface crack data and horizontal belt running two-side sliding data of a test period;
S32, acquiring horizontal belt surface crack data of a test period, and importing the data into a crack abnormal value calculation formula to calculate a crack abnormal value, wherein the crack abnormal value calculation formula is as follows: Wherein M is the number of cracks, sj is the length of the jth crack, zj is the width of the jth crack, sc is the surface crack length safety value, zc is the surface crack width safety value, crack analysis helps to prevent potential safety risks, and when a belt is cracked, the strength and durability of the belt are greatly reduced, which may lead to unexpected breakage of the belt during operation of the equipment. The broken belt can not only cause equipment to stop, but also possibly cause chain reaction to damage other components and even possibly cause safety accidents, so that belt cracks can be found and processed in time, potential risks can be effectively avoided, and crack analysis is helpful for optimizing maintenance and management of equipment. The service condition of the belt can be known through analysis of the belt cracks, and the residual service life of the belt can be predicted, so that a more scientific and reasonable maintenance plan can be formulated;
S33, acquiring sliding data on two sides of the horizontal belt running, and importing the sliding data into a sliding displacement abnormal value calculation formula to calculate a sliding displacement abnormal value, wherein the sliding displacement abnormal value calculation formula is as follows: Wherein J is the transmission displacement of the horizontal belt in the test period, xc is the edge displacement data relative to the normal belt track when the c-th point on the edge of the horizontal belt passes right above the image acquisition terminal, xm is the width of the horizontal belt, dc is the point integration on the edge of the horizontal belt, and the sliding displacement is analyzed for analyzing whether the horizontal belt has derailment risk or not;
S34, acquiring the calculated crack abnormal value and sliding displacement abnormal value, importing the obtained crack abnormal value and sliding displacement abnormal value into a belt running abnormal value calculation formula, and calculating the belt running abnormal value, wherein the belt running abnormal value calculation formula is as follows: Wherein, the method comprises the steps of, wherein,The ratio coefficient of the abnormal value of the crack;
S4, importing the operation abnormality assessment result, the belt operation abnormality assessment result and the transported mineral condition data into a belt conveyor life prediction strategy to predict the life of the belt conveyor;
In this embodiment, the method for estimating the life of the belt conveyor by introducing the operation abnormality estimation result, the belt operation abnormality estimation result and the transportation mineral condition data into the belt conveyor life estimation strategy includes the following specific contents:
S41, acquiring the calculated abnormal value of the belt running, and introducing the abnormal value of the belt running into a belt abnormal change speed calculation formula to calculate the abnormal change speed of the belt, wherein the abnormal change speed calculation formula of the belt is as follows: spt is the abnormal value of the belt running calculated in the current test period, and Sp (t-1) is the abnormal value of the belt running calculated in the last test period;
S42, obtaining the calculated abnormal belt running value, the abnormal driving equipment change speed and the abnormal belt change speed, substituting the abnormal driving equipment change speed and the abnormal belt change speed into a life predicted value calculation formula to calculate a life predicted value, wherein the life predicted value calculation formula is as follows: wherein Xr is a set abnormal threshold, vr is the mineral transportation speed of the lower stage of the horizontal belt conveyor, namely how much mass of mineral needs to be transported in the average time of the lower stage,The driving anomaly duty ratio coefficient;
S5, carrying out life comparison early warning according to the obtained life estimation result of the belt conveyor;
In this embodiment, performing life comparison and early warning according to the obtained estimated life result of the belt conveyor includes the following specific contents:
Comparing the calculated life predicted value with a set belt life threshold value, if the life predicted value is larger than or equal to the set belt life threshold value, not carrying out belt life early warning, if the life predicted value is smaller than the set belt life threshold value, carrying out belt life early warning, wherein the belt life early warning is required to be carried out in advance because the horizontal belt conveyor is usually operated continuously, the belt life threshold value is flexibly set according to the requirement, and if the maintenance preparation period is 1 hour, the belt life threshold value can be set to be 1.5 hours-2 hours.
The vibration abnormal duty ratio, the rotating speed abnormal duty ratio, the temperature abnormal duty ratio, the crack abnormal value duty ratio coefficient, the driving abnormal duty ratio coefficient and the set abnormal threshold value are preferably obtained by obtaining the driving operation data of the horizontal belt conveyor in the 500 groups of operation processes, the belt operation data and the transportation mineral condition data in the operation processes, substituting the driving operation data and the transportation mineral condition data into a life pre-estimated value calculation formula to calculate the life pre-estimated value, and importing the calculated life pre-estimated value and the actual service life of the horizontal belt conveyor into fitting software to output the vibration abnormal duty ratio, the rotating speed abnormal duty ratio, the temperature abnormal duty ratio, the crack abnormal value duty ratio coefficient, the driving abnormal duty ratio coefficient and the set abnormal threshold value which meet the maximum life judgment accuracy.
Compared with the prior art, the method has the advantages that the operation abnormality assessment result, the belt operation abnormality assessment result and the mineral transportation condition data are imported into a belt conveyor life prediction strategy to predict the life of the belt conveyor, the belt conveyor driving operation data and the belt operation data in the operation process are comprehensively analyzed, the implicit abnormal characteristics about the life of the belt conveyor in the data are analyzed, the damage speed of the abnormal characteristics and the mineral transportation to the life of the belt conveyor is comprehensively assessed, the life of the belt conveyor is accurately predicted, and the accuracy of the life prediction of the belt conveyor is improved.
Example 2. As shown in fig. 4, the horizontal belt conveyor operation monitoring system based on data analysis is implemented based on the above horizontal belt conveyor operation monitoring method based on data analysis, and specifically includes a data acquisition module, a driving operation anomaly evaluation module, a belt conveyor life prediction module, and a comparison and early warning module, where the data acquisition module is configured to acquire driving operation data and belt operation data of the horizontal belt conveyor in the operation process, and simultaneously acquire transport mineral condition data in the operation process, the driving operation anomaly evaluation module is configured to introduce the driving operation data of the horizontal belt conveyor into the driving operation anomaly evaluation model for driving operation anomaly evaluation, the belt operation anomaly evaluation module is configured to introduce the acquired belt operation data into the belt anomaly evaluation model for belt operation anomaly evaluation, and the belt conveyor life prediction module is configured to introduce the operation anomaly evaluation result, the belt operation anomaly evaluation result, and the transport mineral condition data into a belt conveyor life policy for life comparison and early warning according to the obtained belt conveyor life prediction result, and further includes a control module configured to control the data acquisition module, the driving operation anomaly evaluation module, the belt operation anomaly evaluation module, and the comparison and early warning module.
The system can execute the method in any of the foregoing embodiments and achieve the same or similar technical effects, and will not be described herein.
Example 3. The embodiment provides an electronic device, which comprises a processor, and optionally an internal bus, a network interface and a memory at a hardware level. The memory may include a memory such as a high-speed Random access memory (Random-AccessMemory, RAM), and may further include a nonvolatile memory (non-volatilememory), such as at least 1 disk memory, etc. Of course, the electronic device may also include hardware required for other services.
The processor, network interface, and memory may be interconnected by an internal bus, which may be an ISA (IndustryStandardArchitecture ) bus, a PCI (PeripheralComponentInterconnect, peripheral component interconnect standard) bus, or EISA (ExtendedIndustryStandardArchitecture ) bus, among others. The buses may be classified as address buses, data buses, control buses, etc.
The electronic device can generate larger difference due to different configurations or performances, and can comprise one or more processors and one or more memories, wherein at least one computer program is stored in the memories, and the computer program is loaded and executed by the processors to realize the horizontal belt conveyor operation monitoring method based on data analysis provided by the method embodiment. The electronic device can also include other components for implementing the functions of the device, for example, the electronic device can also have wired or wireless network interfaces, input-output interfaces, and the like, for inputting and outputting data. The present embodiment is not described herein.
Example 4. The present embodiment proposes a computer-readable storage medium having stored thereon an erasable computer program;
When the computer program runs on the computer equipment, the computer equipment is caused to execute the horizontal belt conveyor running monitoring method based on the data analysis.
For example, the computer readable storage medium can be read-only memory, random-access memory, read-only optical disks, magnetic tape, floppy disk, optical data storage device, etc.
The above embodiments may be implemented in whole or in part by software, hardware, firmware, or any other combination. When implemented in software, the above-described embodiments may be implemented in whole or in part in the form of a computer program product. The computer program product comprises one or more computer instructions or computer programs. When the computer instructions or computer program are loaded or executed on a computer, the processes or functions in accordance with embodiments of the present application are produced in whole or in part. The computer may be a general purpose computer, a special purpose computer, a computer network, or other programmable apparatus. The computer instructions may be stored in or transmitted from one computer-readable storage medium to another, for example, by way of wired or/and wireless networks from one website site, computer, server, or data center to another. Computer readable storage media can be any available media that can be accessed by a computer or data storage devices, such as servers, data centers, etc. that contain one or more collections of available media. The usable medium may be a magnetic medium (e.g., floppy disk, hard disk, magnetic tape), an optical medium (e.g., DVD), or a semiconductor medium. The semiconductor medium may be a solid state disk.
The terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The above description is only illustrative of the preferred embodiments of the present application and of the principles of the technology employed. It will be appreciated by persons skilled in the art that the scope of the application is not limited to the specific combinations of the features described above, but also covers other embodiments which may be formed by any combination of the features described above or their equivalents without departing from the spirit of the application. Such as the above-mentioned features and the technical features having similar functions (but not limited to) applied for in the present application are replaced with each other.

Claims (9)

Translated fromChinese
1.基于数据分析的水平皮带机运行监控方法,其特征在于,其包括以下具体步骤:1. A method for monitoring the operation of a horizontal belt conveyor based on data analysis, characterized in that it comprises the following specific steps:S1、获取运行过程中的水平皮带机驱动运行数据和皮带运行数据,同时获取运行过程中的运输矿物情况数据;S1. Acquire the horizontal belt conveyor driving operation data and belt operation data during operation, and simultaneously acquire the transportation mineral situation data during operation;S2、将水平皮带机驱动运行数据导入驱动运行异常评估模型中进行驱动运行异常评估;S2, importing the horizontal belt conveyor drive operation data into the drive operation abnormality assessment model to perform drive operation abnormality assessment;S3、将获取的皮带运行数据导入皮带异常评估模型中进行皮带运行异常评估;S3, importing the acquired belt operation data into the belt abnormality assessment model to perform belt operation abnormality assessment;S4、将运行异常评估结果、皮带运行异常评估结果和运输矿物情况数据导入皮带机寿命预估策略中进行皮带机寿命预估;S4, importing the abnormal operation evaluation results, the abnormal belt operation evaluation results and the transported mineral situation data into the belt conveyor life estimation strategy to estimate the belt conveyor life;S5、根据得到的皮带机寿命预估结果进行寿命对比预警。S5. Perform life comparison warning based on the estimated results of the belt conveyor life.2.如权利要求1所述的基于数据分析的水平皮带机运行监控方法,其特征在于,所述获取运行过程中的水平皮带机驱动运行数据和皮带运行数据,同时获取运行过程中的运输矿物情况数据的具体内容为:2. The method for monitoring the operation of a horizontal belt conveyor based on data analysis according to claim 1 is characterized in that the specific contents of obtaining the driving operation data and belt operation data of the horizontal belt conveyor during operation and obtaining the transportation mineral situation data during operation are:S11、通过安装在水平皮带机下方的图像采集终端采集水平皮带机运行过程中的水平皮带表面裂缝数据和水平皮带运行两侧滑动数据;S11, collecting surface crack data of the horizontal belt and sliding data of both sides of the horizontal belt during the operation of the horizontal belt conveyor through an image acquisition terminal installed below the horizontal belt conveyor;S12、通过驱动设备数据采集终端采集驱动设备运行数据,其中,驱动设备运行数据包括驱动设备温度、驱动设备转速和驱动设备振动频率、幅度数据;S12, collecting the driving device operation data through the driving device data collection terminal, wherein the driving device operation data includes the driving device temperature, the driving device rotation speed, and the driving device vibration frequency and amplitude data;S13、获取实时的运输矿物的质量数据,同时获取运输计划数据。S13. Obtain real-time quality data of transported minerals and transportation plan data.3.如权利要求1所述的基于数据分析的水平皮带机运行监控方法,其特征在于,所述将水平皮带机驱动运行数据导入驱动运行异常评估模型中进行驱动运行异常评估包括以下具体步骤:3. The method for monitoring the operation of a horizontal belt conveyor based on data analysis according to claim 1, characterized in that the step of importing the driving operation data of the horizontal belt conveyor into the driving operation abnormality evaluation model to perform driving operation abnormality evaluation comprises the following specific steps:S21、每隔设定周期对驱动设备进行测试,获取驱动设备运行过程中的驱动设备温度、驱动设备转速和驱动设备振动频率、幅度数据;S21, testing the drive device at set intervals to obtain the drive device temperature, drive device speed, and drive device vibration frequency and amplitude data during the operation of the drive device;S22、将获取得到的驱动设备温度、驱动设备转速和驱动设备振动频率、幅度数据导入驱动设备异常值计算公式中计算驱动设备异常值,其中,驱动设备异常值计算公式为:,其中,Tc为测试时间时长,dt为时间积分,Tt为测试t时刻的温度,Tmc为驱动设备温度安全范围的中值,Tm为驱动设备温度安全范围的最大值减去最小值差值,Vt为测试t时刻的转速数据,Vm为需要输出的转速数据,Vt-Vm用于评估转速的差异,m为t时刻测试过程中的驱动设备的振动次数,rit为t时刻测试过程中驱动设备的第i次振动幅度,rm为振动安全范围最大值,为振动异常占比,为转速异常占比,为温度异常占比;S22, importing the acquired driving device temperature, driving device rotation speed, driving device vibration frequency, and amplitude data into the driving device abnormal value calculation formula to calculate the driving device abnormal value, wherein the driving device abnormal value calculation formula is: , where Tc is the test duration, dt is the time integral, Tt is the temperature at test time t, Tmc is the median of the temperature safety range of the drive device, Tm is the difference between the maximum value and the minimum value of the temperature safety range of the drive device, Vt is the speed data at test time t, Vm is the speed data to be output, Vt-Vm is used to evaluate the speed difference, m is the number of vibrations of the drive device during the test at time t, rit is the i-th vibration amplitude of the drive device during the test at time t, rm is the maximum value of the vibration safety range, is the proportion of abnormal vibration, is the abnormal speed ratio, is the percentage of abnormal temperature;S23、获取计算得到的驱动设备异常值,代入驱动设备异常变化速度计算公式中计算驱动设备异常变化速度,其中,驱动设备异常变化速度计算公式为:,其中,Xc为驱动设备异常变化速度,Xt为本次测试周期计算得到的驱动设备异常值,X(t-1)为上次测试周期计算得到的驱动设备异常值,Mt为上次测试周期末尾至本次测试周期末尾之间的运输矿物的质量,M为设定的运输矿物质量安全值。S23, obtaining the calculated abnormal value of the driving device, and substituting it into the calculation formula of the abnormal change speed of the driving device to calculate the abnormal change speed of the driving device, wherein the calculation formula of the abnormal change speed of the driving device is: , where Xc is the abnormal change speed of the driving equipment, Xt is the abnormal value of the driving equipment calculated in this test cycle, X(t-1) is the abnormal value of the driving equipment calculated in the last test cycle, Mt is the mass of the transported minerals from the end of the last test cycle to the end of this test cycle, and M is the set transported mineral mass safety value.4.如权利要求3所述的基于数据分析的水平皮带机运行监控方法,其特征在于,所述将获取的皮带运行数据导入皮带异常评估模型中进行皮带运行异常评估包括以下具体步骤:4. The method for monitoring the operation of a horizontal belt conveyor based on data analysis according to claim 3 is characterized in that the step of importing the acquired belt operation data into the belt abnormality evaluation model to perform belt operation abnormality evaluation comprises the following specific steps:S31、获取测试周期的水平皮带表面裂缝数据和水平皮带运行两侧滑动数据;S31, obtaining the surface crack data of the horizontal belt and the sliding data of the horizontal belt on both sides during the test period;S32、获取测试周期的水平皮带表面裂缝数据导入裂缝异常值计算公式中计算裂缝异常值,其中,裂缝异常值计算公式为:,其中,M为裂缝个数,sj为第j个裂缝的长度,zj为第j个裂缝的宽度,sc为表面裂缝长度安全值,zc为表面裂缝宽度安全值;S32, obtaining the surface crack data of the horizontal belt during the test period and importing it into the crack abnormal value calculation formula to calculate the crack abnormal value, wherein the crack abnormal value calculation formula is: , where M is the number of cracks, sj is the length of the j-th crack, zj is the width of the j-th crack, sc is the safety value of the surface crack length, and zc is the safety value of the surface crack width;S33、获取水平皮带运行两侧滑动数据导入滑动位移异常值计算公式中计算滑动位移异常值,其中,滑动位移异常值计算公式为:,其中,J为水平皮带在测试周期内的传动位移,xc为水平皮带边缘上第c个点经过图像采集终端正上方时的相对于正常皮带轨迹的边缘位移数据,Xm为水平皮带的宽度,dc为对水平皮带边缘上点积分;S33, obtaining the sliding data on both sides of the horizontal belt and importing them into the sliding displacement abnormal value calculation formula to calculate the sliding displacement abnormal value, wherein the sliding displacement abnormal value calculation formula is: , where J is the transmission displacement of the horizontal belt during the test period, xc is the edge displacement data of the cth point on the edge of the horizontal belt relative to the normal belt track when it passes directly above the image acquisition terminal, Xm is the width of the horizontal belt, and dc is the integral of the points on the edge of the horizontal belt;S34、获取计算得到的裂缝异常值和滑动位移异常值导入皮带运行异常值计算公式中计算皮带运行异常值,其中,皮带运行异常值计算公式为:,其中,为裂缝异常值占比系数。S34, obtaining the calculated crack abnormal value and sliding displacement abnormal value and importing them into the belt operation abnormal value calculation formula to calculate the belt operation abnormal value, wherein the belt operation abnormal value calculation formula is: ,in, is the coefficient of crack outlier ratio.5.如权利要求4所述的基于数据分析的水平皮带机运行监控方法,其特征在于,所述将运行异常评估结果、皮带运行异常评估结果和运输矿物情况数据导入皮带机寿命预估策略中进行皮带机寿命预估包括以下具体内容:5. The method for monitoring the operation of a horizontal belt conveyor based on data analysis according to claim 4 is characterized in that the step of importing the abnormal operation evaluation results, the abnormal belt operation evaluation results and the transported mineral situation data into the belt conveyor life estimation strategy to estimate the belt conveyor life includes the following specific contents:S41、获取计算得到的皮带运行异常值,导入皮带异常变化速度计算公式中计算皮带异常变化速度,其中,皮带异常变化速度计算公式为:,其中,Spt为本次测试周期计算得到的皮带运行异常值,Sp(t-1)为上次测试周期计算得到的皮带运行异常值;S41, obtaining the calculated belt operation abnormality value, and importing it into the belt abnormal change speed calculation formula to calculate the belt abnormal change speed, wherein the belt abnormal change speed calculation formula is: , where Spt is the belt operation abnormality value calculated in this test cycle, and Sp(t-1) is the belt operation abnormality value calculated in the previous test cycle;S42、获取计算得到的皮带运行异常值、驱动设备异常值、驱动设备异常变化速度和皮带异常变化速度代入寿命预估值计算公式中计算寿命预估值,其中,寿命预估值计算公式为:,其中,Xr为设定的异常阈值,Vr为水平皮带机下阶段的矿物运输速度,即需要下阶段平均时间运输多少质量的矿物,为驱动异常占比系数。S42, obtain the calculated belt operation abnormal value, drive device abnormal value, drive device abnormal change speed and belt abnormal change speed, and substitute them into the life estimation value calculation formula to calculate the life estimation value, wherein the life estimation value calculation formula is: , where Xr is the set abnormal threshold, Vr is the mineral transportation speed of the horizontal belt conveyor in the next stage, that is, how much mass of minerals are required to be transported in the next stage on average, is the driving abnormality ratio.6.如权利要求5所述的基于数据分析的水平皮带机运行监控方法,其特征在于,所述根据得到的皮带机寿命预估结果进行寿命对比预警包括以下具体内容:6. The method for monitoring the operation of a horizontal belt conveyor based on data analysis according to claim 5 is characterized in that the life comparison warning based on the obtained belt conveyor life estimation result includes the following specific contents:将计算得到的寿命预估值与设定的皮带寿命阈值进行对比,若寿命预估值大于等于设定的皮带寿命阈值,则不进行皮带寿命预警,若寿命预估值小于设定的皮带寿命阈值,则进行皮带寿命预警。The calculated life estimate is compared with the set belt life threshold. If the life estimate is greater than or equal to the set belt life threshold, no belt life warning is issued. If the life estimate is less than the set belt life threshold, a belt life warning is issued.7.基于数据分析的水平皮带机运行监控系统,其基于如权利要求1-6任一项的所述基于数据分析的水平皮带机运行监控方法实现,其特征在于,其具体包括数据获取模块、驱动运行异常评估模块、皮带运行异常评估模块、皮带机寿命预估模块和对比预警模块;7. A horizontal belt conveyor operation monitoring system based on data analysis, which is implemented based on the horizontal belt conveyor operation monitoring method based on data analysis according to any one of claims 1 to 6, characterized in that it specifically includes a data acquisition module, a drive operation abnormality evaluation module, a belt operation abnormality evaluation module, a belt conveyor life estimation module and a comparison warning module;其中,所述数据获取模块,用于获取运行过程中的水平皮带机驱动运行数据和皮带运行数据,同时获取运行过程中的运输矿物情况数据;Wherein, the data acquisition module is used to acquire the horizontal belt conveyor driving operation data and belt operation data during operation, and simultaneously acquire the transportation mineral condition data during operation;所述驱动运行异常评估模块,用于将水平皮带机驱动运行数据导入驱动运行异常评估模型中进行驱动运行异常评估;The drive operation abnormality assessment module is used to import the drive operation data of the horizontal belt conveyor into the drive operation abnormality assessment model to perform drive operation abnormality assessment;所述皮带运行异常评估模块,用于将获取的皮带运行数据导入皮带异常评估模型中进行皮带运行异常评估;The belt operation abnormality assessment module is used to import the acquired belt operation data into the belt operation abnormality assessment model to perform belt operation abnormality assessment;所述皮带机寿命预估模块,用于将运行异常评估结果、皮带运行异常评估结果和运输矿物情况数据导入皮带机寿命预估策略中进行皮带机寿命预估;The belt conveyor life estimation module is used to import the operation abnormality assessment results, the belt operation abnormality assessment results and the transport mineral situation data into the belt conveyor life estimation strategy to estimate the belt conveyor life;所述对比预警模块,用于根据得到的皮带机寿命预估结果进行寿命对比预警。The comparison and warning module is used to perform life comparison and warning according to the obtained belt conveyor life estimation result.8.一种电子设备,包括:处理器和存储器,其中,所述存储器中存储有可供处理器调用的计算机程序;8. An electronic device, comprising: a processor and a memory, wherein the memory stores a computer program that can be called by the processor;其特征在于,所述处理器通过调用所述存储器中存储的计算机程序,执行如权利要求1-6任一项所述的基于数据分析的水平皮带机运行监控方法。It is characterized in that the processor executes the horizontal belt conveyor operation monitoring method based on data analysis as described in any one of claims 1 to 6 by calling the computer program stored in the memory.9.一种计算机可读存储介质,其特征在于,储存有指令,当所述指令在计算机上运行时,使得计算机执行如权利要求1-6任一项所述的基于数据分析的水平皮带机运行监控方法。9. A computer-readable storage medium, characterized in that it stores instructions, which, when executed on a computer, enable the computer to execute the horizontal belt conveyor operation monitoring method based on data analysis as described in any one of claims 1 to 6.
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