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CN119308601A - Directional steering device and drilling tool for continuous pipe drilling - Google Patents

Directional steering device and drilling tool for continuous pipe drilling
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Publication number
CN119308601A
CN119308601ACN202310853050.3ACN202310853050ACN119308601ACN 119308601 ACN119308601 ACN 119308601ACN 202310853050 ACN202310853050 ACN 202310853050ACN 119308601 ACN119308601 ACN 119308601A
Authority
CN
China
Prior art keywords
motor rotor
drilling
locking column
slide rail
drill pipe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310853050.3A
Other languages
Chinese (zh)
Inventor
史宏江
张国田
李兴杰
陈明章
路一平
王志国
杨文景
潘兴明
陈业生
张春华
张海波
石倩
王晨
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China National Petroleum Corp
CNPC Engineering Technology R&D Co Ltd
Beijing Petroleum Machinery Co Ltd
Original Assignee
China National Petroleum Corp
CNPC Engineering Technology R&D Co Ltd
Beijing Petroleum Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China National Petroleum Corp, CNPC Engineering Technology R&D Co Ltd, Beijing Petroleum Machinery Co LtdfiledCriticalChina National Petroleum Corp
Priority to CN202310853050.3ApriorityCriticalpatent/CN119308601A/en
Publication of CN119308601ApublicationCriticalpatent/CN119308601A/en
Pendinglegal-statusCriticalCurrent

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Abstract

Translated fromChinese

本发明涉及一种连续管钻井用定向转向器及钻具,该定向转向器包括钻杆、上端马达转子、上端挠轴和流道开关机构,钻杆竖直设置,其上端和下端均敞口;上端马达转子竖直转动的安装在钻杆内,其内部中空,且其上端敞口、下端封闭,上端马达转子的侧壁上设有内外贯穿的钻井液孔;上端挠轴竖直安装在钻杆内,其位于上端马达转子的下方,且其上端与上端马达转子的下端固定连接;流道开关机构安装在钻杆内,其位于上端马达转子的上方,用于封住或敞开上端马达转子的上端敞口处。本发明的有益效果是结构简单,设计合理,可以在井下实时监测、调整钻具组合所在的工具面,减少连续管钻井过程中改的提钻次数,提升钻井效率。

The present invention relates to a directional steering device and drilling tools for continuous pipe drilling, the directional steering device comprises a drill pipe, an upper motor rotor, an upper flexure shaft and a flow channel switch mechanism, the drill pipe is vertically arranged, and its upper and lower ends are open; the upper motor rotor is vertically rotatably installed in the drill pipe, its interior is hollow, and its upper end is open and its lower end is closed, and the side wall of the upper motor rotor is provided with a drilling fluid hole that penetrates inside and outside; the upper flexure shaft is vertically installed in the drill pipe, it is located below the upper motor rotor, and its upper end is fixedly connected to the lower end of the upper motor rotor; the flow channel switch mechanism is installed in the drill pipe, it is located above the upper motor rotor, and is used to seal or open the upper end opening of the upper motor rotor. The beneficial effects of the present invention are simple structure and reasonable design, and the tool face where the drilling tool assembly is located can be monitored and adjusted in real time underground, reducing the number of times the drill is lifted during continuous pipe drilling, and improving drilling efficiency.

Description

Directional steering gear and drilling tool for coiled tubing drilling
Technical Field
The invention relates to the technical field of oil and gas exploration drilling equipment, in particular to a directional steering gear and a drilling tool for continuous tube drilling.
Background
The development and application of coiled tubing drilling technology starts in the 90 s, and great research and development value still exists at present. Under the informatization trend of drilling equipment, the continuous pipe does not need to be connected with a single pipe in the drilling process, so that the continuous pipe naturally has the basis of informatization upgrading. When the continuous pipe is drilled, the steering gear in the pipe is required to drive the bottom hole assembly to rotate, so that the required posture is obtained, the time for adjusting the drilling tool can be saved, and the exploration and exploitation efficiency is improved.
The coiled tubing drilling technology has the advantages of low cost, high efficiency, high safety, high reliability and the like, is widely applied abroad in recent years, and achieves good economic benefit. The size of the coiled tubing increases from 60.3mm at the beginning of the 90 s to 88.9mm, and during 1995-1997, at least 1360 well drilling has been completed, and the coiled tubing has been increasingly used in directional wells and horizontal wells. The united states and canada are the two most active countries for coiled tubing drilling, accounting for about 8 of the world's coiled tubing drilling population, and have many applications in france and the netherlands. At present, some large oil service companies in the world are also developing or participating in continuous pipe drilling operations, wherein Harry Boston, bekkes and other companies are dominant. The domestic coiled tubing drilling technology starts later, and no precedent for mature application of the coiled tubing drilling site exists at present, and the method is limited to the field of well repair operation. The inability of coiled tubing to rotate, unlike conventional rotary drilling, determines that it must be done with special downhole tools, which is one of the main reasons that restricts the development of coiled tubing drilling in China.
Disclosure of Invention
The invention provides a directional steering device and a drilling tool for continuous tube drilling, and aims to solve the problem of complicated continuous tube orientation in the prior art.
The technical scheme for solving the technical problems is as follows:
the directional steering device for continuous pipe drilling comprises a drill rod, an upper motor rotor, an upper flexible shaft and a flow passage switching mechanism, wherein the drill rod is vertically arranged, and the upper end and the lower end of the drill rod are both open; the upper end motor rotor is vertically arranged in the drill rod in a rotating way, the inside of the upper end motor rotor is hollow, the upper end of the upper end motor rotor is open, and the lower end of the upper end motor rotor is closed, and a drilling fluid hole penetrating inside and outside is arranged on the side wall of the upper end motor rotor;
The runner switch mechanism is arranged in the drill rod and is positioned above the upper end motor rotor and used for sealing or opening the upper end opening of the upper end motor rotor.
The invention has the advantages that in the operation process, when the angle of the tool face of the drill bit is required to be changed, the flow passage switch mechanism seals the upper opening of the upper motor rotor, drilling fluid in the drill rod flows in the area between the drill rod and the upper motor rotor, and at the moment, the pressure difference exists between the inside and the outside of the upper motor rotor, and the pressure difference drives the upper motor rotor to rotate so as to adjust the angle of the tool face of the drill bit;
When normal drilling operation is carried out, the runner switch mechanism is opened at the upper opening of the upper motor rotor, one part of drilling fluid in the drill rod flows in the area between the drill rod and the upper motor rotor, the other part of drilling fluid enters the upper motor rotor and is discharged from the drilling fluid hole on the side wall of the upper motor rotor, and at the moment, no pressure difference exists between the inside and the outside of the upper motor rotor, so that the upper motor rotor does not rotate, and drilling operation can be carried out at the moment.
The invention has simple structure and reasonable design, can monitor and adjust the angle of the tool face where the drilling tool assembly is positioned in real time underground, reduces the modified drilling lifting times in the continuous pipe drilling process, and improves the drilling efficiency.
On the basis of the technical scheme, the invention can be improved as follows.
Further, the runner switch mechanism comprises a driving piece, a sliding rail and a locking column, wherein the sliding rail is vertically and fixedly arranged in the drill rod, the inside of the sliding rail is hollow, two ends of the sliding rail are open, the sliding rail is positioned above the upper end motor rotor, the lower end of the sliding rail is fixedly connected and communicated with the upper end of the upper end motor rotor, and at least one runner branch hole is formed in the sliding rail;
The locking column is vertically arranged in the sliding rail and is in threaded connection with the inner wall of the sliding rail, the locking column is of a structure with a thick lower end and a thin upper end, the driving piece is arranged in the sliding rail and is positioned above the locking column and is fixedly connected with the upper end of the locking column to drive the locking column to rotate, and the locking column moves up and down in the sliding rail by means of threaded connection between the locking column and the sliding rail to seal or open the runner branch hole.
The further scheme has the advantages that in the operation process, when the angle of the tool face where the drill bit is located is required to be changed, the driving piece is closed, the thick end of the locking column seals the upper end opening of the upper end motor rotor, drilling fluid in the drill rod flows in the area between the drill rod and the upper end motor rotor, at the moment, pressure difference exists between the inside and the outside of the upper end motor rotor, and the pressure difference drives the upper end motor rotor to rotate so as to adjust the angle of the tool face where the drill bit is located;
When normal drilling operation is carried out, the driving piece is started and drives the locking column to rotate, the locking column moves up and down in the sliding rail by utilizing the threaded connection between the locking column and the sliding rail, so that the thick end of the locking column opens a runner branch hole, at the moment, part of drilling fluid in the drill rod flows in a region between the drill rod and the upper motor rotor, and the other part of drilling fluid enters the upper motor rotor, at the moment, no pressure difference exists between the inside and the outside of the upper motor rotor, and therefore, the upper motor rotor does not rotate, and at the moment, drilling operation can be carried out;
in addition, the locking column is reasonable in structural design and can be effectively matched with the sliding rail, so that the opening or closing of the branch holes of the flow passage is realized, the path of drilling fluid is conveniently switched, and the adjustment of the working face of the drill bit is realized.
Further, the sliding rail is of a structure with a thick upper end and a thin lower end, the driving piece is located in the thick end of the sliding rail, the locking column is located in the thin end of the sliding rail, and the runner branch hole is located in the thin end of the sliding rail.
The sliding rail has the beneficial effects that the sliding rail is reasonable in structural design, the driving piece and the locking column are convenient to install, and the driving piece and the locking column are not mutually influenced.
Further, the driving piece comprises a turbine motor, and at least one water draining hole penetrating through the inside and the outside is formed in the end face of the thick end of the sliding rail.
The drilling fluid in the drill rod drives the turbine motor to rotate to realize corresponding operation, and in addition, the drilling fluid in the slide rail can be discharged through the drain hole, so that the turbine motor can be ensured to normally operate.
Furthermore, a large gear ring is arranged in the drill rod, the large gear ring is positioned outside the upper motor rotor and is rotationally connected with the drill rod through a bearing, a rotor gear is coaxially and fixedly sleeved on the upper motor rotor, the rotor gear is positioned in the large gear ring and is meshed with the large gear ring, and a gap for mud to pass through is formed between the rotor gear and the large gear ring.
The technical scheme has the beneficial effects of simple structure and reasonable design, and realizes the directional rotation of the upper motor rotor by utilizing the meshing force between the bull gear and the rotor gear.
Further, a real-time angle measurement mechanism is further installed in the drill rod, the real-time angle measurement mechanism comprises a magnet group and a measurement element, the magnet group is fixedly installed on the large gear ring, the measurement element is fixedly installed on the inner wall of the drill rod and used for measuring the rotation angle of a magnetic field formed by the magnet group and sending a corresponding rotation angle signal to a ground controller.
The technical scheme has the advantages that in the working face adjustment process of the drill bit, the measuring element is used for measuring the rotation angle of the magnetic field formed by the magnet group (namely the rotation angle of the large gear ring), the corresponding rotation angle signal is sent to the ground controller, the angle variable of the tool face where the drilling tool assembly is located is calculated according to the transmission ratio of the gear pair, real-time measurement is achieved, and measurement is convenient.
Further, a corner locking mechanism is further installed in the drill rod and used for locking or unlocking the upper motor rotor.
The drilling machine has the beneficial effects that the drilling machine is simple in structure and reasonable in design, the upper motor rotor is locked or released through the corner locking mechanism, positioning is convenient, the working face of the drill bit is ensured to be kept at a set angle, and accordingly drilling quality is ensured.
Further, the corner locking mechanism comprises an upper end ratchet wheel and a lower end ratchet wheel, the lower end ratchet wheel is fixedly sleeved at the lower end of the upper end flexible shaft, the upper end ratchet wheel is sleeved outside the upper end motor rotor and is positioned between the large gear ring and the lower end ratchet wheel and connected with the locking column through a connecting piece, one end of the large gear ring, which is close to the upper end ratchet wheel, is in a tooth-shaped structure, and the upper end ratchet wheel can move along with the locking column to be meshed with one end face of the large gear ring or the lower end ratchet wheel.
The locking column has the advantages that in the sliding process of the locking column in the sliding rail, the upper end ratchet wheel is meshed with the end face of one end of the large gear ring or the lower end ratchet wheel, so that the locking column is positioned at the set position, and the locking column is convenient to position, simple in structure and reasonable in design.
The connecting piece comprises a framework, two eccentric rings are coaxially and fixedly connected to two ends of the framework respectively, the two eccentric rings are sleeved outside the sliding rail and the upper motor rotor respectively and are in sliding connection, a clamping block is arranged at the upper end of the framework, a positioning groove is formed in the locking column, the clamping block penetrates through the runner branch hole to extend into the sliding rail and is clamped with the positioning groove, and a ratchet wheel at the upper end is fixedly sleeved at the lower end of the framework.
The upper end ratchet wheel and the locking column can be connected in a transmission way by utilizing the locating grooves on the clamping block and the locking column, the connection is convenient, and all components are not influenced by each other.
The invention also relates to a drilling tool, which comprises a lower motor rotor, a lower flexible shaft, a drill bit and the directional steering device for continuous tube drilling, wherein the lower motor rotor is vertically and rotatably arranged in the drill rod and positioned below the upper flexible shaft, the lower flexible shaft is vertically arranged in the drill rod and positioned below the lower motor rotor, the upper end of the lower flexible shaft is fixedly connected with the lower end of the lower motor rotor, and the drill bit is fixedly arranged at the lower end of the lower flexible shaft.
The further scheme has the advantages that in the operation process, when the angle of the tool face where the drill bit is located is required to be changed, the driving piece is closed, the thick end of the locking column seals the upper end opening of the upper end motor rotor, drilling fluid in the drill rod flows in the area between the drill rod and the upper end motor rotor, at the moment, pressure difference exists between the inside and the outside of the upper end motor rotor, and the pressure difference drives the upper end motor rotor to rotate so as to adjust the angle of the tool face where the drill bit is located;
when normal drilling operation is carried out, the driving piece starts and drives the locking column to rotate at the moment, the locking column moves up and down in the sliding rail by utilizing threaded connection between the locking column and the sliding rail so as to enable a thick end runner branch hole of the locking column, at the moment, part of drilling fluid in the drill rod flows in a region between the drill rod and the upper end motor rotor, and the other part of drilling fluid enters the upper end motor rotor, at the moment, no pressure difference exists between the inside and the outside of the upper end motor rotor, so that the upper end motor rotor does not rotate, and at the moment, drilling operation can be carried out.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of a portion of the structure of the present invention;
FIG. 3 is a schematic view of a sliding rail according to the present invention;
FIG. 4 is a second schematic view of the sliding rail according to the present invention;
FIG. 5 is a schematic view of the internal structure of the sliding rail according to the present invention;
FIG. 6 is a schematic view of a turbine motor and locking post according to the present invention;
FIG. 7 is a schematic perspective view of a skeleton in the present invention;
Fig. 8 is a cross-sectional view of a framework in the present invention.
In the drawings, the list of components represented by the various numbers is as follows:
1. The drilling rod, 2, upper end motor rotor, 3, upper end flexible shaft, 4, drilling fluid hole, 5, slide rail, 6, locking column, 7, runner branch hole, 8, turbine motor, 9, drain hole, 10, big gear ring, 11, bearing, 12, rotor gear, 13, gap, 14, upper end ratchet wheel, 15, lower end ratchet wheel, 16, skeleton, 17, fixture block, 18, positioning groove, 19, lower end motor rotor, 20, lower end flexible shaft, 21, eccentric ring, 22, magnet, 23, hall ring.
Detailed Description
It should be noted that, without conflict, the embodiments of the present invention and features of the embodiments may be combined with each other.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, unless explicitly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected via an intervening medium, or in communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art in a specific case.
The invention will be described in detail below with reference to the drawings in connection with embodiments.
Example 1
As shown in fig. 1 to 8, the embodiment provides a directional steering gear for coiled tubing drilling, which comprises a drill rod 1, an upper motor rotor 2, an upper flexible shaft 3 and a runner switch mechanism, wherein the drill rod 1 is vertically arranged, the upper end and the lower end of the drill rod are both open, the upper motor rotor 2 is vertically and rotatably arranged in the drill rod 1, the interior of the drill rod is hollow, the upper end of the drill rod is open, the lower end of the drill rod is closed, a drilling fluid hole 4 penetrating through the inside and the outside is arranged on the side wall of the upper motor rotor 2, the upper flexible shaft 3 is vertically arranged in the drill rod 1 and is positioned below the upper motor rotor 2, and the upper end of the upper flexible shaft 3 is fixedly connected with the lower end of the upper motor rotor 2;
The runner switch mechanism is arranged in the drill rod 1 and is positioned above the upper motor rotor 2 and used for sealing or opening an upper opening of the upper motor rotor 2.
In the operation process, when normal drilling operation is performed, at the moment, the flow passage switch mechanism is opened at the upper end opening of the upper end motor rotor 2, one part of drilling fluid in the drill rod 1 flows in the area between the drill rod and the upper end motor rotor 2, the other part of drilling fluid enters the interior of the upper end motor rotor 2 and is discharged from the drilling fluid hole 4 on the side wall of the upper end motor rotor 2, and at the moment, no pressure difference exists between the interior and the exterior of the upper end motor rotor 2, so that the upper end motor rotor 2 does not rotate, and the drilling operation can be performed at the moment;
The design of the drilling fluid hole 4 ensures that the drilling fluid entering the upper motor rotor 2 can be smoothly discharged, and ensures the effective adjustment of the tool surface of the drill bit.
When the angle of the tool face of the drill bit needs to be changed, the runner switch mechanism seals the upper opening of the upper motor rotor 2, drilling fluid in the drill rod 1 flows in the area between the drill rod 1 and the upper motor rotor 2, and at the moment, a pressure difference exists between the inside and the outside of the upper motor rotor 2, and the pressure difference drives the upper motor rotor 2 to rotate so as to adjust the angle of the tool face of the drill bit.
Preferably, in this embodiment, the drill rod 1 is a circular pipe body.
It should be noted that the connection between the upper motor rotor 2 and the drill rod 1 is a conventional method.
The embodiment has simple structure and reasonable design, can monitor and adjust the angle of the tool face of the drilling tool assembly in real time underground, reduces the modified drilling times in the continuous pipe drilling process, and improves the drilling efficiency.
Example 2
On the basis of embodiment 1, in this embodiment, the runner switch mechanism includes a driving member, a sliding rail 5 and a locking column 6, the sliding rail 5 is vertically and fixedly installed in the drill pipe 1, the interior of the sliding rail is hollow, both ends of the sliding rail are open, the sliding rail 5 is located above the upper end motor rotor 2, the lower end of the sliding rail is fixedly connected and communicated with the upper end of the upper end motor rotor 2, and at least one runner branch hole 7 is formed in the sliding rail;
The locking column 6 is vertically arranged in the sliding rail 5 and is in threaded connection with the inner wall of the sliding rail 5, the locking column is in a structure with a thick lower end and a thin upper end, the driving piece is arranged in the sliding rail 5 and is positioned above the locking column 6 and is fixedly connected with the upper end of the locking column 6 for driving the locking column 6 to rotate, and the locking column 6 moves up and down in the sliding rail 5 by means of threaded connection between the locking column and the sliding rail 5 so as to seal or open the runner branch hole 7.
In the operation process, when normal drilling operation is carried out, the driving piece is started and drives the locking column 6 to rotate, the locking column 6 is connected with the sliding rail 5 by utilizing threads to realize up-and-down movement in the sliding rail 5, so that the thick end of the locking column 6 is opened with the runner branch hole 7, at the moment, part of drilling fluid in the drill rod 1 flows in the area between the drill rod 1 and the upper motor rotor 2, and the other part of drilling fluid enters the upper motor rotor 2, at the moment, no pressure difference exists between the inside and the outside of the upper motor rotor 2, and therefore, the upper motor rotor 2 does not rotate, and at the moment, drilling operation can be carried out;
When the angle of the tool face of the drill bit needs to be changed, the driving piece is closed, the thick end of the locking column 6 seals the upper opening of the upper motor rotor 2, drilling fluid in the drill rod 1 flows in the area between the drill rod 1 and the upper motor rotor 2, and at the moment, the pressure difference exists between the inside and the outside of the upper motor rotor 2, and the pressure difference drives the upper motor rotor 2 to rotate so as to adjust the angle of the tool face of the drill bit;
In addition, the locking column 6 has reasonable structural design and can be effectively matched with the sliding rail 5, so that the opening or closing of the runner branch holes 7 is realized, the path of drilling fluid is switched, and the adjustment of the working face of the drill bit is realized.
Preferably, in the present embodiment, the slide rail 5 is preferably a cylindrical structure.
Preferably, in this embodiment, the number of the drilling fluid holes 4 may be one or a plurality, and when the number of the drilling fluid holes 4 is a plurality, they are uniformly distributed at intervals at the lower end of the sliding rail 5 along the circumferential direction of the sliding rail 5.
Preferably, in this embodiment, the locking post 6 is preferably cylindrical in configuration.
Preferably, in this embodiment, the number of the flow path branching holes 7 is preferably plural, and the plural flow path branching holes 7 are uniformly spaced apart along the circumferential direction of the slide rail 5.
Further, the plurality of flow path branching holes 7 are preferably elongated hole bodies, respectively, which extend in the axial direction of the slide rail 5, respectively.
Example 3
On the basis of embodiment 2, in this embodiment, the sliding rail 5 has a structure with a thick upper end and a thin lower end, the driving member is located in the thick end of the sliding rail 5, the locking post 6 is located in the thin end of the sliding rail 5, and the runner branch hole 7 is located in the thin end of the sliding rail 5.
The sliding rail is reasonable in structural design, is convenient for installing the driving piece and the locking column 6, and does not affect each other.
Alternatively, the slide rail 5 may have a uniform diameter.
Example 4
On the basis of embodiment 3, in this embodiment, the driving member includes a turbine motor 8, and at least one drain hole 9 penetrating inside and outside is provided on the end surface of the thick end of the sliding rail 5.
In addition, the drilling fluid in the slide rail 5 can be discharged through the drain hole 9, so that the turbine motor 8 can be ensured to work normally.
Preferably, in this embodiment, the number of the drain holes 9 is preferably plural, and the plurality of drain holes 9 are uniformly spaced apart along the circumferential direction of the slide rail 5.
Example 5
On the basis of any one of the embodiments 2 to 4, in this embodiment, a bull gear 10 is installed in the drill rod 1, the bull gear 10 is located outside the upper end motor rotor 2 and is rotationally connected with the drill rod 1 through a bearing 11, a rotor gear 12 is coaxially and fixedly sleeved on the upper end motor rotor 2, the rotor gear 12 is located in the bull gear 10 and is meshed with the bull gear 10, and a gap 13 for mud to pass through is provided between the rotor gear 12 and the bull gear 10.
The scheme has simple structure and reasonable design, and realizes the directional rotation of the upper motor rotor 2 by utilizing the meshing force between the bull gear 10 and the rotor gear 12.
Example 6
On the basis of embodiment 5, in this embodiment, a real-time angle measuring mechanism is further installed in the drill rod 1, where the real-time angle measuring mechanism includes a magnet set and a measuring element, the magnet set is fixedly installed on the large gear ring 10, and the measuring element is fixedly installed on an inner wall of the drill rod 1, and is used to measure a rotation angle of a magnetic field formed by the magnet set, and send a corresponding rotation angle signal to a ground controller.
In the working face adjustment process of the drill bit, the measuring element is used for measuring the rotation angle of the magnetic field formed by the magnet group, namely the rotation angle of the drill bit, and sending a corresponding rotation angle signal to the ground controller, so that real-time measurement is realized, and the measurement is convenient.
Preferably, in this embodiment, the magnet group preferably includes a plurality of magnets 22, and a plurality of insertion grooves are uniformly formed on the outer side of the ring gear 10 along the circumferential direction thereof, and the plurality of magnets 22 are respectively inserted into the plurality of insertion grooves, so that space is saved.
In addition, the measuring element includes a plurality of hall rings 23, and the hall rings 23 are fixedly installed on the inner wall of the drill rod 1 at uniform intervals along the circumferential direction of the drill rod 1, and are respectively in one-to-one correspondence with the magnets. During operation, the hall rings 23 measure the rotation angle of the magnetic field formed by the magnet group, namely the rotation angle of the drill bit, and send corresponding rotation angle signals to the ground controller through a circuit, so that real-time measurement is realized, and the measurement is convenient.
The hall rings 23 are connected to a ground controller via wires.
Example 7
In this embodiment, a corner locking mechanism is further installed in the drill rod 1, and the corner locking mechanism is used for locking or unlocking the upper end motor rotor 2.
This scheme simple structure, reasonable in design locks or loosens upper end motor rotor 2 through corner locking mechanism, and the location is convenient, guarantees that the drill bit working face keeps at the settlement angle to guarantee the quality of well drilling.
Example 8
Based on embodiment 7, in this embodiment, the corner locking mechanism includes an upper end ratchet 14 and a lower end ratchet 15, the lower end ratchet 15 is fixedly sleeved on the lower end of the upper end flexible shaft 3, the upper end ratchet 14 is sleeved outside the upper end motor rotor 2 and is located between the bull gear 10 and the lower end ratchet 15, and is connected with the locking post 6 through a connecting piece, one end of the bull gear 10 close to the upper end ratchet 14 is in a tooth structure, and the upper end ratchet 14 can move along with the locking post 6 to engage with one end face of the bull gear 10 or the lower end ratchet 15.
In the sliding process of the locking column 6 in the sliding rail, the upper end ratchet wheel 14 is meshed with the end face of one end of the bull gear 10 or the lower end ratchet wheel 15, so that the locking column 6 is positioned at a set position, and the locking column is convenient to position, simple in structure and reasonable in design.
Example 9
On the basis of embodiment 8, in this embodiment, the connecting piece includes a skeleton 16, two ends of the skeleton 16 are respectively and fixedly connected with two eccentric rings 21 coaxially, the two eccentric rings 21 are respectively sleeved outside the slide rail 5 and the upper end motor rotor 2 and are in sliding connection, a clamping block 17 is arranged at the upper end of the skeleton 16, a positioning groove 18 is arranged on the locking column 6, the clamping block 17 extends into the slide rail 5 through the runner branch hole 7 and is clamped with the positioning groove 18, and the upper end ratchet 14 is fixedly sleeved at the lower end of the skeleton 16.
The scheme has the advantages of simple structure and reasonable design, the upper motor rotor 2 and the drill rod 1 are eccentrically arranged by utilizing the two eccentric rings 21 on the framework 16, the angle of the tool face where a drill bit is positioned is convenient to adjust, in addition, the upper ratchet 14 and the locking column 6 can be in transmission connection by utilizing the clamping block 17 and the positioning groove 18 on the locking column, the connection is convenient, and all parts are not affected by each other.
It should be noted that the frame 16 is located outside the sliding rail 5, not inside the sliding rail 5, and only the relative position of the frame 16 is shown in the drawings.
Example 10
On the basis of the above embodiments, the present embodiment further provides a drilling tool, which includes a lower motor rotor 19, a lower flexible shaft 20, a drill bit and the directional steering device for coiled tubing drilling as described above, wherein the lower motor rotor 19 is vertically rotatably installed in the drill pipe 1 and is located below the upper flexible shaft 3, the lower flexible shaft 20 is vertically installed in the drill pipe 1 and is located below the lower motor rotor 19, the upper end of the lower flexible shaft 20 is fixedly connected with the lower end of the lower motor rotor 19, and the drill bit is fixedly installed at the lower end of the lower flexible shaft 20.
In the operation process, when normal drilling operation is performed, at this moment, the driving piece starts and drives the locking column 6 to rotate, the locking column 6 is connected with the sliding rail 5 by utilizing the thread, so that the locking column 6 moves up and down in the sliding rail 5, the thick end of the locking column 6 opens a runner branch hole, at this moment, part of drilling fluid in the drill rod 1 flows in the area between the drill rod 1 and the upper motor rotor 2, and the other part of drilling fluid enters the upper motor rotor 2, at this moment, no pressure difference exists between the inside and the outside of the upper motor rotor 2, so that the upper motor rotor 2 does not rotate, at this moment, the lower motor rotor 19 and the lower flexible shaft 20 rotate and drive a drill bit to rotate, so as to perform the drilling operation;
When the angle of the tool face of the drill bit needs to be changed, at the moment, the driving piece is closed, the thick end of the locking column 6 seals the upper opening of the upper motor rotor 2, drilling fluid in the drill rod 1 flows in the area between the drill rod 1 and the upper motor rotor 2, at the moment, the pressure difference exists between the inside and the outside of the upper motor rotor 2, and the pressure difference drives the upper motor rotor 2 to rotate so as to adjust the angle of the tool face of the drill bit, and after the adjustment is completed, the drilling operation is continued.
Based on the above scheme, the drill rod 1 is formed by splicing a long drill rod above and a bent drill rod below, the upper end motor rotor 2 and the upper end flexible shaft 3 are positioned in the long drill rod, the lower end motor rotor 19 is positioned in the lower end of the long drill rod, the upper end of the lower end flexible shaft 20 extends into the lower end of the long drill rod, and the lower end of the lower end flexible shaft is bent synchronously with the bent drill rod.
The lower motor rotor 19 is of a solid structure.
The working principle of the invention is as follows:
when normal drilling operation is performed, the driving piece starts and drives the locking column 6 to rotate, the locking column 6 is connected with the sliding rail 5 by threads to move up and down in the sliding rail 5, so that the thick end of the locking column 6 opens a runner branch hole, drilling fluid in the drill rod 1 enters the interior of the upper motor rotor 2, no pressure difference exists between the interior and the exterior of the upper motor rotor 2, the upper motor rotor 2 does not rotate, and the lower motor rotor 19 and the lower flexible shaft 20 rotate and drive the drill bit to rotate, so that drilling operation is performed (see a route A in fig. 2);
When the angle of the tool face of the drill bit needs to be changed, at this time, the driving member is closed, the thick end of the locking column 6 seals the upper opening of the upper motor rotor 2, the drilling fluid in the drill rod 1 flows in the area between the drill rod 1 and the upper motor rotor 2, at this time, a pressure difference exists between the inside and the outside of the upper motor rotor 2, and the pressure difference drives the upper motor rotor 2 to rotate so as to adjust the angle of the tool face of the drill bit, and after the adjustment is completed, the drilling operation is continued (see the route B in fig. 2).
In addition, the drill bit can rotate unidirectionally and limitlessly, so that the continuous pipe can realize compound drilling besides adjusting the gesture in the drilling process.
The arrows in the drawings merely indicate the flow paths (path a and path B) of the drilling fluid, and do not have any other substantial meaning.
The steering gear connecting position provided by the invention is positioned at the lower end of the screw drilling tool, and one function is to drive the lower screw drilling tool assembly to integrally rotate. When stable drilling is required, the shell of the connected screw drilling tool needs to be locked at a fixed angle, and in order to overcome the reactive torque of the screw drilling tool at the lower end, the locking mechanism needs to have certain torsion resistance, so that the stability of the locked tool face is ensured. Because the internal rotor can not rotate after the steering gear is locked, and slurry must circulate, a hollow liquid circulation channel after locking is also needed, and the phenomenon that the rotor cannot stop due to overlarge pressure drop is avoided.
The steering gear has the other function of driving the screw drilling tool connected with the lower end to integrally rotate, so that an unlocking mechanism and a runner switching mechanism are needed to ensure that slurry flows through a rotor and a stator of the steering gear to work normally. When the angle of the tool face of the drilling tool assembly is required to be changed, the motor drives the locking column to rotate until the locking column completely closes the runner of the motor rotor, at this time, slurry can only flow between the meshing faces of the stator and the rotor, and after the pressure drop exceeds a critical value, the rotor can rotate due to the fact that the ratchet wheel at the upper end of the rotor is in a non-meshing state, and torque of the motor is transmitted to the drilling tool assembly through the flexible shaft. As shown in FIG. 5, the conversion mechanism is embedded on the locking post, and the mechanism can enable the Y-shaped transmission arm to pass through a gap between the inner gear and the outer gear without interfering with other structures. When the angle of the tool face where the drilling tool assembly is located reaches an expected value, the motor is controlled to rotate reversely in time, the locking column moves upwards, the hollow runner of the motor rotor is opened, and meanwhile, the locking column is synchronously operated with the upper ratchet wheel to restore to be meshed, so that the locking of the tool face is completed.
The whole system is controlled by ground equipment through cables, and for the screw steering gear, the required cables are three parts (one part for transmitting motor control signals and two parts for rotating angle measuring elements) of a wire of an angle measuring element and a wire of a remote control motor, and are fixed on the inner surface of a drill rod, do not rotate along with a drilling tool assembly, the attitude information of a downhole tool is transmitted to the ground in real time, and a runner opening (namely, upper end ratchet meshing) instruction is input to the steering gear by the ground when the angle tends to a target value, so that the action of adjusting the tool surface once is completed, and the drilling tool is simple, quick and unnecessary to carry out.
The directional steering gear provided by the invention can avoid the defect that the tool surface can be adjusted only by repeatedly lifting the drill rod during working, and the drill rod can complete tool surface control in the pit, so that the drilling direction can be accurately changed in time through the steering gear.
In addition, the directional screw steering device has great application value in drilling shallow injection wells, windowing old wells, deepening old wells and drilling directional wells.
It should be noted that, all the electronic components related to the present invention adopt the prior art, and the above components are electrically connected to the controller, and the control circuit between the controller and the components is the prior art.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.

Claims (10)

Translated fromChinese
1.一种连续管钻井用定向转向器,其特征在于:包括钻杆(1)、上端马达转子(2)、上端挠轴(3)和流道开关机构,所述钻杆(1)竖直设置,其上端和下端均敞口;所述上端马达转子(2)竖直转动的安装在所述钻杆(1)内,其内部中空,且其上端敞口、下端封闭,所述上端马达转子(2)的侧壁上设有内外贯穿的钻井液孔(4);所述上端挠轴(3)竖直安装在所述钻杆(1)内,其位于所述上端马达转子(2)的下方,且其上端与所述上端马达转子(2)的下端固定连接;1. A directional steering device for continuous pipe drilling, characterized in that it comprises a drill pipe (1), an upper motor rotor (2), an upper flexure shaft (3) and a flow channel switch mechanism, wherein the drill pipe (1) is arranged vertically, and its upper and lower ends are both open; the upper motor rotor (2) is vertically rotatably installed in the drill pipe (1), its interior is hollow, and its upper end is open and its lower end is closed, and a drilling fluid hole (4) penetrating inside and outside is provided on the side wall of the upper motor rotor (2); the upper flexure shaft (3) is vertically installed in the drill pipe (1), it is located below the upper motor rotor (2), and its upper end is fixedly connected to the lower end of the upper motor rotor (2);所述流道开关机构安装在所述钻杆(1)内,其位于所述上端马达转子(2)的上方,用于封住或敞开所述上端马达转子(2)的上端敞口处。The flow channel switch mechanism is installed in the drill rod (1) and is located above the upper motor rotor (2) and is used to seal or open the upper end opening of the upper motor rotor (2).2.根据权利要求1所述的连续管钻井用定向转向器,其特征在于:所述流道开关机构包括驱动件、滑轨(5)和锁紧柱(6),所述滑轨(5)竖直固定安装在所述钻杆(1)内,其内部中空且两端均敞口,所述滑轨(5)位于所述上端马达转子(2)的上方,其下端与所述上端马达转子(2)的上端固定连接并连通,且其上设有至少一个流道分支孔(7);2. The directional steering device for coiled tubing drilling according to claim 1, characterized in that: the flow channel switch mechanism comprises a driving member, a slide rail (5) and a locking column (6), the slide rail (5) is vertically fixedly installed in the drill pipe (1), its interior is hollow and both ends are open, the slide rail (5) is located above the upper end motor rotor (2), its lower end is fixedly connected and communicated with the upper end of the upper end motor rotor (2), and at least one flow channel branch hole (7) is provided on it;所述锁紧柱(6)竖直安装在所述滑轨(5)内并与所述滑轨(5)的内壁螺纹连接,其呈下端粗、上端细的结构;所述驱动件安装在所述滑轨(5)内,其位于所述锁紧柱(6)的上方,且其与所述锁紧柱(6)的上端固定连接,用于驱动所述锁紧柱(6)转动,所述锁紧柱(6)在所述滑轨(5)内的上下移动以封住或敞开所述流道分支孔(7)。The locking column (6) is vertically installed in the slide rail (5) and is threadedly connected to the inner wall of the slide rail (5), and has a structure with a thick lower end and a thin upper end; the driving member is installed in the slide rail (5), is located above the locking column (6), and is fixedly connected to the upper end of the locking column (6), and is used to drive the locking column (6) to rotate. The locking column (6) moves up and down in the slide rail (5) to seal or open the flow channel branch hole (7).3.根据权利要求2所述的连续管钻井用定向转向器,其特征在于:所述滑轨(5)呈上端粗、下端细的结构,所述驱动件位于所述滑轨(5)的粗端内,所述锁紧柱(6)位于所述滑轨(5)的细端内,且所述流道分支孔(7)位于所述滑轨(5)的细端上。3. The directional steering device for continuous pipe drilling according to claim 2 is characterized in that: the slide rail (5) has a structure with a thick upper end and a thin lower end, the driving member is located in the thick end of the slide rail (5), the locking column (6) is located in the thin end of the slide rail (5), and the flow channel branch hole (7) is located on the thin end of the slide rail (5).4.根据权利要求3所述的连续管钻井用定向转向器,其特征在于:所述驱动件包括涡轮电机(8),所述滑轨(5)的粗端端面上设有至少一个内外贯穿的排水孔(9)。4. The directional steering device for coiled tubing drilling according to claim 3, characterized in that the driving member comprises a turbine motor (8), and at least one drainage hole (9) penetrating inside and outside is provided on the rough end surface of the slide rail (5).5.根据权利要求2-4任一项所述的连续管钻井用定向转向器,其特征在于:所述钻杆(1)内安装有大齿圈(10),所述大齿圈(10)位于所述上端马达转子(2)外,并通过轴承(11)与所述钻杆(1)转动连接;所述上端马达转子(2)上同轴固定套设有转子齿轮(12),所述转子齿轮(12)位于所述大齿圈(10)内,并与所述大齿圈(10)啮合;所述转子齿轮(12)与所述大齿圈(10)之间设有供泥浆通过的缝隙(13)。5. The directional steering device for continuous pipe drilling according to any one of claims 2 to 4, characterized in that: a large gear ring (10) is installed in the drill pipe (1), the large gear ring (10) is located outside the upper motor rotor (2), and is rotatably connected to the drill pipe (1) through a bearing (11); a rotor gear (12) is coaxially fixed on the upper motor rotor (2), the rotor gear (12) is located in the large gear ring (10), and is meshed with the large gear ring (10); a gap (13) for mud to pass through is provided between the rotor gear (12) and the large gear ring (10).6.根据权利要求5所述的连续管钻井用定向转向器,其特征在于:所述钻杆(1)内还安装有实时测角机构,所述实时测角机构包括磁体组和测量元件,所述磁体组固定安装在所述大齿圈(10)上,所述测量元件固定安装在所述钻杆(1)的内壁上,用于测量所述磁体组形成的磁场的转角。6. The directional steering device for coiled tubing drilling according to claim 5 is characterized in that a real-time angle measurement mechanism is also installed in the drill pipe (1), and the real-time angle measurement mechanism includes a magnet group and a measuring element, the magnet group is fixedly mounted on the large gear ring (10), and the measuring element is fixedly mounted on the inner wall of the drill pipe (1) for measuring the angle of rotation of the magnetic field formed by the magnet group.7.根据权利要求5所述的连续管钻井用定向转向器,其特征在于:所述钻杆(1)内还安装有转角锁止机构,所述转角锁止机构用于锁住或松开所述上端马达转子(2)。7. The directional steering device for coiled tubing drilling according to claim 5, characterized in that a rotation angle locking mechanism is also installed in the drill pipe (1), and the rotation angle locking mechanism is used to lock or release the upper motor rotor (2).8.根据权利要求7所述的连续管钻井用定向转向器,其特征在于:所述转角锁止机构包括上端棘轮(14)和下端棘轮(15),所述下端棘轮(15)固定套设在所述上端挠轴(3)的下端,所述上端棘轮(14)套设在所述上端马达转子(2)外,其位于所述大齿圈(10)与所述下端棘轮(15)之间,且其通过连接件与所述锁紧柱(6)连接;所述大齿圈(10)靠近所述上端棘轮(14)的一端呈齿状结构,所述上端棘轮(14)可随着所述锁紧柱(6)一起移动至与所述大齿圈(10)的一端端面或所述下端棘轮(15)啮合。8. The directional steering device for continuous pipe drilling according to claim 7 is characterized in that: the angle locking mechanism comprises an upper ratchet (14) and a lower ratchet (15), the lower ratchet (15) is fixedly sleeved on the lower end of the upper flexible shaft (3), the upper ratchet (14) is sleeved outside the upper motor rotor (2), and is located between the large gear ring (10) and the lower ratchet (15), and is connected to the locking column (6) through a connecting piece; the end of the large gear ring (10) close to the upper ratchet (14) is in a toothed structure, and the upper ratchet (14) can move with the locking column (6) to engage with one end surface of the large gear ring (10) or the lower ratchet (15).9.根据权利要求8所述的连续管钻井用定向转向器,其特征在于:所述连接件包括骨架(16),所述骨架(16)的两端分别同轴固定连接有两个偏心环(21),两个所述偏心环(21)分别套设在所述滑轨(5)和所述上端马达转子(2)外并滑动连接;所述骨架(16)的上端设有卡块(17),所述锁紧柱(6)的上设有定位槽(18),所述卡块(17)穿过所述流道分支孔(7)延伸至所述滑轨(5)内,并与所述定位槽(18)卡接;所述上端棘轮(14)固定套设在所述骨架(16)的下端。9. The directional steering device for continuous pipe drilling according to claim 8 is characterized in that: the connecting part includes a skeleton (16), and two eccentric rings (21) are coaxially fixedly connected to the two ends of the skeleton (16), and the two eccentric rings (21) are respectively sleeved on the outside of the slide rail (5) and the upper end motor rotor (2) and slidably connected; a clamping block (17) is provided at the upper end of the skeleton (16), and a positioning groove (18) is provided on the locking column (6), and the clamping block (17) passes through the flow channel branch hole (7) and extends into the slide rail (5), and is clamped with the positioning groove (18); the upper end ratchet (14) is fixedly sleeved on the lower end of the skeleton (16).10.一种钻具,其特征在于:包括下端马达转子(19)、下端挠轴(20)、钻头以及如权利要求1-9任一项所述的连续管钻井用定向转向器,所述下端马达转子(19)竖直转动的安装在所述钻杆(1)内,其位于所述上端挠轴(3)的下方;所述下端挠轴(20)竖直安装在所述钻杆(1)内,其位于所述下端马达转子(19)的下方,且其上端与所述下端马达转子(19)的下端固定连接;所述钻头固定安装在所述下端挠轴(20)的下端。10. A drilling tool, characterized in that it includes a lower motor rotor (19), a lower flexible shaft (20), a drill bit and a directional steering device for continuous pipe drilling as described in any one of claims 1 to 9, wherein the lower motor rotor (19) is vertically rotatably installed in the drill pipe (1) and is located below the upper flexible shaft (3); the lower flexible shaft (20) is vertically installed in the drill pipe (1) and is located below the lower motor rotor (19), and its upper end is fixedly connected to the lower end of the lower motor rotor (19); the drill bit is fixedly installed at the lower end of the lower flexible shaft (20).
CN202310853050.3A2023-07-122023-07-12 Directional steering device and drilling tool for continuous pipe drillingPendingCN119308601A (en)

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