技术领域Technical Field
本发明涉及激光焊接机技术领域，具体为一种带有归零及精度检测的激光焊接机。The invention relates to the technical field of laser welding machines, in particular to a laser welding machine with zeroing and precision detection.
背景技术Background Art
激光焊接机是通过激光焊头发射出高能量密度的激光束作为热源，对待焊接产品进行焊接的焊接方式，激光焊接机能自主的完成焊接工作，激光焊接机一般具备不同焊接高度功能，用于满足用户焊接不同厚度材料需求，但是在没有进行校准的情况下，如果多次调节激光焊接机的焊接高度，很容易在不同高度之间往复切换的过程中产生累积误差，导致激光焊接机的控制精度下降，影响激光焊接机的工作效果，并且现有的激光焊接机在对工件焊接后不具备对焊接后工件进行检测功能，从而导致工件焊接后只能移动于其他设备检测或者人工凭借焊接经验检测。Laser welding machine is a welding method that uses a laser welding head to emit a high-energy density laser beam as a heat source to weld the product to be welded. The laser welding machine can complete the welding work independently. The laser welding machine generally has different welding height functions to meet the user's needs for welding materials of different thicknesses. However, if the welding height of the laser welding machine is adjusted multiple times without calibration, it is easy to generate cumulative errors in the process of switching back and forth between different heights, resulting in a decrease in the control accuracy of the laser welding machine and affecting the working effect of the laser welding machine. In addition, the existing laser welding machine does not have the function of detecting the workpiece after welding, which results in the workpiece can only be moved to other equipment for detection or manually detected based on welding experience.
发明内容Summary of the invention
本发明的目的在于针对现有技术的不足之处，提供一种带有归零及精度检测的激光焊接机，以解决上述背景技术中提出通过的在没有进行校准的情况下，如果多次调节激光焊接机的焊接高度，很容易在不同高度之间往复切换的过程中产生累积误差，导致激光焊接机的控制精度下降，影响激光焊接机的工作效果，并且现有的激光焊接机在对工件焊接后不具备对焊接后工件进行检测功能，从而导致工件焊接后只能移动于其他设备检测或者人工凭借焊接经验检测。The purpose of the present invention is to provide a laser welding machine with zeroing and precision detection in view of the deficiencies in the prior art, so as to solve the problem proposed in the above background technology that if the welding height of the laser welding machine is adjusted multiple times without calibration, it is easy to generate cumulative errors in the process of reciprocating switching between different heights, resulting in a decrease in the control accuracy of the laser welding machine and affecting the working effect of the laser welding machine. In addition, the existing laser welding machine does not have the function of detecting the workpiece after welding, so that the workpiece can only be moved to other equipment for detection or manually detected based on welding experience after welding.
为实现上述目的，本发明提供如下技术方案：一种带有归零及精度检测的激光焊接机，包括调节夹持结构，所述调节夹持结构后侧固定有归零焊接结构；To achieve the above object, the present invention provides the following technical solutions: a laser welding machine with zeroing and precision detection, comprising an adjustment clamping structure, a zeroing welding structure is fixed to the rear side of the adjustment clamping structure;
所述调节夹持结构包括有对精度检测组件固定安装的调节夹持组件，且调节夹持组件包括作为基础的电控箱，所述电控箱上固定有双向直线电机组，且双向直线电机组通过零部件固定有相对驱动调节的调节板，所述调节板上固定有轴承板，且轴承板均贯穿连接轴分别与转动盘和从动皮带轮转动连接；The adjusting clamping structure includes an adjusting clamping assembly fixedly mounted on the precision detection assembly, and the adjusting clamping assembly includes an electric control box as a basis, a bidirectional linear motor group is fixed on the electric control box, and the bidirectional linear motor group is fixed with an adjusting plate for relative drive adjustment through parts, a bearing plate is fixed on the adjusting plate, and the bearing plates are all penetrated by the connecting shaft and are respectively connected to the rotating disk and the driven pulley for rotation;
所述转动盘一侧开设有安装槽，且安装槽内侧开设有导向槽，同时导向槽内部固定有电磁铁条。A mounting groove is provided on one side of the rotating disk, and a guide groove is provided inside the mounting groove, and an electromagnet bar is fixed inside the guide groove.
通过采用上述技术方案，通过设置的转动盘从而起到开设和转动调节。By adopting the above technical solution, the opening and rotation adjustment are achieved through the arranged rotating disk.
优选的，所述电磁铁条通过吸附块与导向块吸附调节，且导向块与弧形板一侧固定连接，所述从动皮带轮通过皮带与主动皮带轮转动连接，且主动皮带轮与输出电机输出端固定连接。Preferably, the electromagnet bar is adsorbed and adjusted by the adsorption block and the guide block, and the guide block is fixedly connected to one side of the arc plate, the driven pulley is rotationally connected to the driving pulley through a belt, and the driving pulley is fixedly connected to the output end of the output motor.
通过采用上述技术方案，通过设置的吸附块从而起到控制吸附限位。By adopting the above technical solution, the adsorption limit is controlled by the provided adsorption block.
优选的，所述精度检测组件包括有固定于双向直线电机组一侧的电动滑轨组，且电动滑轨组正前方固定有凹块，同时凹块内侧开设有连接槽，所述连接槽内侧开设有导向调节槽，且导向调节槽内侧开设有对凸圆调节限位的限位槽。Preferably, the precision detection component includes an electric slide rail group fixed to one side of the bidirectional linear motor group, and a recessed block is fixed directly in front of the electric slide rail group, and a connecting groove is opened on the inner side of the recessed block, a guide adjustment groove is opened on the inner side of the connecting groove, and a limit groove for convex circle adjustment limit is opened on the inner side of the guide adjustment groove.
通过采用上述技术方案，通过设置的凸圆从而起到转动摩擦限位。By adopting the above technical solution, the provided convex circle can play a role of rotational friction limiting.
优选的，所述凸圆通过连接杆与凹杆一端固定连接，且凹杆通过连接杆与凹块转动连接，同时凹杆上方同样通过另一连接杆与弯板一端转动连接，所述弯板内侧固定有视觉检测模块。Preferably, the convex circle is fixedly connected to one end of the concave rod through a connecting rod, and the concave rod is rotatably connected to the concave block through the connecting rod. At the same time, the top of the concave rod is also rotatably connected to one end of the bent plate through another connecting rod, and a visual inspection module is fixed on the inner side of the bent plate.
通过采用上述技术方案，通过设置的弯板从而起到手动旋转调节。By adopting the above technical solution, manual rotation adjustment is achieved through the provided bent plate.
优选的，所述归零焊接结构包括有直线电机组，且直线电机组内部方便固定有磁铁和霍尔感应模块，同时直线电机组通过零部件固定有连接座，所述连接座内部固定有焊抢，且连接座底部固定有波纹罩，同时波纹罩底部固定有滚珠。Preferably, the zeroing welding structure includes a linear motor group, and a magnet and a Hall sensing module are conveniently fixed inside the linear motor group. At the same time, the linear motor group is fixed with a connecting seat through components, a welding gun is fixed inside the connecting seat, and a corrugated cover is fixed at the bottom of the connecting seat, and a ball is fixed at the bottom of the corrugated cover.
通过采用上述技术方案，通过设置的滚珠从而为波纹罩底部起到防护。By adopting the above technical solution, the bottom of the corrugated cover is protected by the arranged balls.
优选的，所述波纹罩上贯穿安装有吸管，且吸管一端与负压机安装连接，同时负压机通过固定板固定于连接座一侧，所述负压机另一端通过出管与活性炭净化箱安装连接。Preferably, a suction pipe is installed through the corrugated cover, and one end of the suction pipe is installed and connected to the negative pressure machine. At the same time, the negative pressure machine is fixed to one side of the connecting seat through a fixing plate, and the other end of the negative pressure machine is installed and connected to the activated carbon purification box through an outlet pipe.
通过采用上述技术方案，通过设置的活性炭净化箱从而起到输送净化。By adopting the above technical solution, the activated carbon purification box is set up to achieve transportation purification.
优选的，所述轴承板安装有1组，且轴承板关于双向直线电机组中线对称安装。Preferably, a group of bearing plates are installed, and the bearing plates are installed symmetrically about the center line of the bidirectional linear motor group.
通过采用上述技术方案，通过设置的轴承板从而起到贯穿安装和相对调节。By adopting the above technical solution, the bearing plate is arranged to achieve through-installation and relative adjustment.
优选的，所述凹杆整体形状呈“多节活动板”结构。Preferably, the overall shape of the concave rod is a "multi-section movable plate" structure.
通过采用上述技术方案，通过设置的凹杆从而起到活动调节。By adopting the above technical solution, the concave rod is provided to achieve active adjustment.
优选的，所述霍尔感应模块设置有1组，且霍尔感应模块关于有直线电机组内侧对称安装。Preferably, a group of the Hall sensing modules is provided, and the Hall sensing modules are symmetrically installed with respect to the inner side of the linear motor group.
通过采用上述技术方案，通过设置的直线电机组从而起到控制调节。By adopting the above technical solution, the linear motor group is set to achieve control and regulation.
与现有技术相比，本发明的有益效果是：该带有归零及精度检测的激光焊接机，Compared with the prior art, the invention has the following beneficial effects: the laser welding machine with zeroing and precision detection,
（1）本案例通过归零焊接结构中设置的：磁铁和霍尔感应模块，从而解决在没有进行校准的情况下，如果多次调节激光焊接机的焊接高度，很容易在不同高度之间往复切换的过程中产生累积误差，导致激光焊接机的控制精度下降，影响激光焊接机的工作效果，当每次直线电机组调节运行后操作者控制电控箱从而驱动直线电机组运行工作，当直线电机组运行工作过程中带动磁铁与霍尔感应模块靠近接触，当霍尔感应模块感应到磁铁的靠近时此时电控箱控制直线电机组停止运行工作，此时焊抢处于归零初始位置，通过霍尔传感器，能够准确识别出直线电机组下降或者上升到归零校准位置，保证每一次焊抢校准能够到达同样的位置，提高焊抢调整高度的精度，提升激光焊接机的工作效率；(1) In this case, the magnet and Hall sensor module are set in the zeroing welding structure to solve the problem that if the welding height of the laser welding machine is adjusted multiple times without calibration, it is easy to generate cumulative errors in the process of switching back and forth between different heights, resulting in a decrease in the control accuracy of the laser welding machine and affecting the working effect of the laser welding machine. After each adjustment of the linear motor group, the operator controls the electric control box to drive the linear motor group to operate. When the linear motor group is operating, it drives the magnet to come into contact with the Hall sensor module. When the Hall sensor senses the approach of the magnet, the electric control box controls the linear motor group to stop operating. At this time, the welding gun is in the initial zeroing position. The Hall sensor can accurately identify whether the linear motor group descends or rises to the zeroing calibration position, ensuring that each welding gun calibration can reach the same position, improving the accuracy of the welding gun height adjustment, and improving the working efficiency of the laser welding machine.
（2）通过调节夹持结构中设置的：精度检测组件，从而解决现有的激光焊接机在对工件焊接后不具备对焊接后工件进行检测功能，从而导致工件焊接后只能移动于其他设备检测或者人工凭借焊接经验检测，当工件焊接后，操作者控制电动滑轨组运行工作，电动滑轨组运行工作过程中通过凹块带动凹杆和弯板同步运行于工件焊接位置后，操作者手动转动弯板使弯板和视觉检测模块靠近工件焊接位置时此时视觉检测模块运行工作从而对工件焊接位置进行视觉精度检测；(2) By adjusting the precision detection component set in the clamping structure, the problem that the existing laser welding machine does not have the function of detecting the workpiece after welding is solved, so that the workpiece can only be moved to other equipment for detection or manually detected based on welding experience after welding. When the workpiece is welded, the operator controls the electric slide rail group to operate. During the operation of the electric slide rail group, the concave block drives the concave rod and the bent plate to synchronously operate at the workpiece welding position. The operator manually rotates the bent plate so that the bent plate and the visual detection module are close to the workpiece welding position. At this time, the visual detection module operates to perform visual precision detection of the workpiece welding position;
（3）通过调节夹持结构中设置的：调节夹持组件，从而解决无法对不同直径的管道工件进行安装焊接，当不同直径的管道工件需要对接焊接时，此时操作者手动握住弧形板带动导向块运行调节，当导向块运动调节时带动吸附块均与电磁铁条相对调节运动，当弧形板调节于相应的区间距离时使弧形板与管道工件内壁贯穿接触后控制电磁铁条运行工作从而对吸附块吸附限位，然后控制双向直线电机组运行工作过程中使管道工件对接焊接；(3) By adjusting the clamping assembly set in the clamping structure, the problem of being unable to install and weld pipe workpieces with different diameters is solved. When pipe workpieces with different diameters need to be butt-welded, the operator manually holds the arc plate to drive the guide block to run and adjust. When the guide block moves and adjusts, it drives the adsorption block to move relative to the electromagnet bar. When the arc plate is adjusted to the corresponding interval distance, the arc plate and the inner wall of the pipe workpiece are in contact through the control of the electromagnet bar to operate and limit the adsorption block, and then the bidirectional linear motor group is controlled to operate and the pipe workpiece is butt-welded;
（4）通过归零焊接结构中设置的：波纹罩，从而解决焊抢工作过程中会产生焊接激光，当焊抢运行工作过程中此时波纹罩对焊抢进行包裹，焊抢包裹过程中工作产生的激光笼罩于波纹罩内部避免激光飞溅伤害操作者；(4) The corrugated cover set in the zero welding structure can solve the problem of welding laser generated during the operation of the welding gun. When the welding gun is in operation, the corrugated cover wraps the welding gun. The laser generated during the welding gun wrapping process is covered inside the corrugated cover to prevent laser splashing and injuring the operator;
（5）通过归零焊接结构中设置的：吸管、负压机、出管和活性炭净化箱，从而解决焊抢运行工作过程中会产生焊接烟雾情况，当焊抢运行工作过程中负压机同步运行工作，负压机运行工作过程中产生的烟雾输送于活性炭净化箱内部净化处理。(5) By setting the suction pipe, negative pressure machine, outlet pipe and activated carbon purification box in the zero welding structure, the problem of welding smoke generated during the operation of the welding gun can be solved. When the negative pressure machine is running synchronously during the operation of the welding gun, the smoke generated during the operation of the negative pressure machine is transported to the activated carbon purification box for purification.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明正视剖面结构示意图；FIG1 is a schematic diagram of a front cross-sectional structure of the present invention;
图2为本发明调节夹持结构示意图；FIG2 is a schematic diagram of the adjustable clamping structure of the present invention;
图3为本发明电控箱、双向直线电机组、调节板、轴承板、连接轴、转动盘、从动皮带轮、弧形板、皮带、主动皮带轮和输出电机结构示意图；FIG3 is a schematic diagram of the structure of the electric control box, the bidirectional linear motor group, the adjustment plate, the bearing plate, the connecting shaft, the rotating disk, the driven pulley, the arc plate, the belt, the driving pulley and the output motor of the present invention;
图4为本发明转动盘、安装槽、导向槽、电磁铁条、吸附块和导向块结构示意图；FIG4 is a schematic diagram of the structure of the rotating disk, the mounting groove, the guide groove, the electromagnet bar, the adsorption block and the guide block of the present invention;
图5为本发明电动滑轨组、凹块、凹杆和弯板结构示意图；FIG5 is a schematic diagram of the structure of the electric slide rail assembly, concave blocks, concave rods and bent plates of the present invention;
图6为本发明连接槽、凸圆、弯板、视觉检测模块和连接杆结构示意图；FIG6 is a schematic diagram of the structure of the connection groove, convex circle, bent plate, visual inspection module and connecting rod of the present invention;
图7为本发明连接槽、导向调节槽和限位槽结构示意图；FIG7 is a schematic diagram of the structure of the connecting groove, the guide adjustment groove and the limit groove of the present invention;
图8为本发明直线电机组、磁铁、霍尔感应模块、连接座、焊抢、波纹罩和滚珠结构示意图；FIG8 is a schematic diagram of the structure of the linear motor unit, magnet, Hall sensor module, connecting seat, welding gun, corrugated cover and ball bearing of the present invention;
图9为本发明图8中A处放大结构示意图。FIG. 9 is an enlarged structural schematic diagram of point A in FIG. 8 of the present invention.
图中：1、调节夹持结构；101、调节夹持组件；1011、电控箱；1012、双向直线电机组；1013、调节板；1014、轴承板；1015、连接轴；1016、转动盘；1017、从动皮带轮；1018、安装槽；1019、导向槽；10110、电磁铁条；10111、吸附块；10112、导向块；10113、弧形板；10114、皮带；10115、主动皮带轮；10116、输出电机；102、精度检测组件；1021、电动滑轨组；1022、凹块；1023、连接槽；1024、导向调节槽；1025、限位槽；1026、凸圆；1027、凹杆；1028、弯板；1029、视觉检测模块；10210、连接杆；2、归零焊接结构；201、直线电机组；202、磁铁；203、霍尔感应模块；204、连接座；205、焊抢；206、波纹罩；207、滚珠；208、吸管；209、负压机；2010、出管；2011、活性炭净化箱。In the figure: 1. Adjustment clamping structure; 101. Adjustment clamping assembly; 1011. Electric control box; 1012. Bidirectional linear motor group; 1013. Adjustment plate; 1014. Bearing plate; 1015. Connecting shaft; 1016. Rotating plate; 1017. Driven pulley; 1018. Mounting groove; 1019. Guide groove; 10110. Electromagnetic iron bar; 10111. Adsorption block; 10112. Guide block; 10113. Arc plate; 10114. Belt; 10115. Active pulley; 10116. Output motor; 102. Accuracy detection assembly; 1 021. Electric slide rail assembly; 1022. Concave block; 1023. Connecting groove; 1024. Guide adjustment groove; 1025. Limiting groove; 1026. Convex circle; 1027. Concave rod; 1028. Bend plate; 1029. Visual inspection module; 10210. Connecting rod; 2. Zeroing welding structure; 201. Linear motor assembly; 202. Magnet; 203. Hall sensor module; 204. Connecting seat; 205. Welding gun; 206. Corrugated cover; 207. Ball; 208. Straw; 209. Negative pressure machine; 2010. Outlet pipe; 2011. Activated carbon purification box.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1-9，本发明提供一种技术方案：一种带有归零及精度检测的激光焊接机，如图1、图2、图3、图4、图5、图6和图7所示，包括调节夹持结构1，调节夹持结构1包括有对精度检测组件102固定安装的调节夹持组件101，且调节夹持组件101包括作为基础的电控箱1011，电控箱1011上固定有双向直线电机组1012，且双向直线电机组1012通过零部件固定有相对驱动调节的调节板1013，调节板1013上固定有轴承板1014，轴承板1014安装有1组，且轴承板1014关于双向直线电机组1012中线对称安装，通过上述零部件设置有1组两块时，这样不仅体现上述零部件的对称安装的相对驱动调节性，还体现上述零部件对称安装的相对转动调节性和贯穿连接安装性，并且通过上述零部件关于双向直线电机组1012中线对称安装时有效的保证轴承板1014双向驱动调节的距离均同一长度调节，且轴承板1014均贯穿连接轴1015分别与转动盘1016和从动皮带轮1017转动连接，其中，上述零部件构成双向调节结构，利用上述零部件构成的双向调节结构时有效的改变轴承板1014之间的相对区间距离，通过改变轴承板1014之间的相对区间距离时方便不同长度的管道工件进行夹持焊接。Please refer to Figures 1-9. The present invention provides a technical solution: a laser welding machine with zeroing and precision detection, as shown in Figures 1, 2, 3, 4, 5, 6 and 7, includes an adjustment clamping structure 1, the adjustment clamping structure 1 includes an adjustment clamping component 101 fixedly installed on the precision detection component 102, and the adjustment clamping component 101 includes an electric control box 1011 as a basis, a bidirectional linear motor group 1012 is fixed on the electric control box 1011, and the bidirectional linear motor group 1012 is fixed with an adjustment plate 1013 for relative drive adjustment through parts, a bearing plate 1014 is fixed on the adjustment plate 1013, a group of bearing plates 1014 are installed on the bearing plate 1014, and the bearing plate 1014 is symmetrically installed about the center line of the bidirectional linear motor group 1012, through the above-mentioned parts and components When there are 1 group of two pieces, this not only reflects the relative drive adjustability of the symmetrical installation of the above-mentioned components, but also reflects the relative rotation adjustability and through-connection installation of the above-mentioned components. Moreover, when the above-mentioned components are symmetrically installed about the center line of the bidirectional linear motor group 1012, it is effectively ensured that the bidirectional drive adjustment distance of the bearing plate 1014 is adjusted to the same length, and the bearing plates 1014 are all through the connecting shaft 1015 and are rotatably connected to the rotating disk 1016 and the driven pulley 1017 respectively. Among them, the above-mentioned components constitute a bidirectional adjustment structure. When the bidirectional adjustment structure constituted by the above-mentioned components is utilized, the relative interval distance between the bearing plates 1014 is effectively changed. By changing the relative interval distance between the bearing plates 1014, it is convenient to clamp and weld pipe workpieces of different lengths.
上述方案进一步的，转动盘1016一侧开设有安装槽1018，且安装槽1018内侧开设有导向槽1019，同时导向槽1019内部固定有电磁铁条10110，其中，单块转动盘1016开设有4条安装槽1018，且单条安装槽1018，内部同样开设和铺设有1组导向槽1019和电磁铁条10110，利用电磁铁条10110采取对称方式铺设安装时有效的起到对称吸附调节。Furthermore, in the above scheme, a mounting groove 1018 is provided on one side of the rotating disk 1016, and a guide groove 1019 is provided on the inner side of the mounting groove 1018, and an electromagnet bar 10110 is fixed inside the guide groove 1019, wherein a single rotating disk 1016 is provided with 4 mounting grooves 1018, and a single mounting groove 1018 also has a group of guide grooves 1019 and electromagnet bars 10110 provided and laid therein, and the electromagnet bars 10110 are symmetrically laid and installed to effectively achieve symmetrical adsorption and adjustment.
上述方案进一步的，电磁铁条10110通过吸附块10111与导向块10112吸附调节，且导向块10112与弧形板10113一侧固定连接，从动皮带轮1017通过皮带10114与主动皮带轮10115转动连接，且主动皮带轮10115与输出电机10116输出端固定连接，其中，上述零部件构成旋转调节结构，利用上述零部件构成的旋转调节结构时有效的对工件管道起到旋转焊接。Furthermore, in the above scheme, the electromagnet bar 10110 is adsorbed and adjusted by the adsorption block 10111 and the guide block 10112, and the guide block 10112 is fixedly connected to one side of the arc plate 10113, the driven pulley 1017 is rotatably connected to the driving pulley 10115 through the belt 10114, and the driving pulley 10115 is fixedly connected to the output end of the output motor 10116, wherein the above components constitute a rotation adjustment structure, and the rotation adjustment structure constituted by the above components is effectively used to perform rotational welding on the workpiece pipe.
上述方案进一步的，精度检测组件102包括有固定于双向直线电机组1012一侧的电动滑轨组1021，且电动滑轨组1021正前方固定有凹块1022，同时凹块1022内侧开设有连接槽1023，连接槽1023内侧开设有导向调节槽1024，且导向调节槽1024内侧开设有对凸圆1026调节限位的限位槽1025，其中，上述零部件构成滑行调节结构，利用上述零部件构成的滑行调节结构时有效的改变凹块1022直线的滑行区间距离从而避免工件管道焊接过程中对视觉检测模块1029造成损害。The above scheme further comprises that the precision detection component 102 includes an electric slide rail group 1021 fixed on one side of the bidirectional linear motor group 1012, and a recessed block 1022 is fixed directly in front of the electric slide rail group 1021, and a connecting groove 1023 is provided on the inner side of the recessed block 1022, a guide adjustment groove 1024 is provided on the inner side of the connecting groove 1023, and a limit groove 1025 for adjusting the limit of the convex circle 1026 is provided on the inner side of the guide adjustment groove 1024, wherein the above-mentioned components constitute a sliding adjustment structure, and the sliding adjustment structure constituted by the above-mentioned components can effectively change the sliding interval distance of the straight line of the recessed block 1022 to avoid damage to the visual inspection module 1029 during the welding process of the workpiece pipe.
上述方案进一步的，凸圆1026通过连接杆10210与凹杆1027一端固定连接，凹杆1027整体形状呈“多节活动板”结构，通过上述零部件整体形状呈“多节活动板”结构时，这样不仅体现上述零部件的活动调节性，还体现上述零部件的活动折弯性，并且通过上述零部件整体形状呈“多节活动板”结构时，同时体现上述零部件的灵活调节性，且凹杆1027通过连接杆10210与凹块1022转动连接，同时凹杆1027上方同样通过另一连接杆10210与弯板1028一端转动连接，弯板1028内侧固定有视觉检测模块1029，其中，上述零部件构成旋转限位结构，利用上述零部件构成的旋转限位结构时有效的改变弯板1028旋转限位角度。Furthermore, in the above scheme, the convex circle 1026 is fixedly connected to one end of the concave rod 1027 through a connecting rod 10210, and the overall shape of the concave rod 1027 is a "multi-section movable plate" structure. When the overall shape of the above-mentioned parts is a "multi-section movable plate" structure, it not only reflects the movable adjustability of the above-mentioned parts, but also reflects the movable bending property of the above-mentioned parts. When the overall shape of the above-mentioned parts is a "multi-section movable plate" structure, the flexible adjustability of the above-mentioned parts is also reflected. The concave rod 1027 is rotatably connected to the concave block 1022 through the connecting rod 10210, and at the same time, the upper part of the concave rod 1027 is also rotatably connected to one end of the bent plate 1028 through another connecting rod 10210, and a visual inspection module 1029 is fixed on the inner side of the bent plate 1028, wherein the above-mentioned parts constitute a rotation limiting structure, and the rotation limiting angle of the bent plate 1028 is effectively changed when the rotation limiting structure constituted by the above-mentioned parts is utilized.
如调节夹持结构1后侧固定有归零焊接结构2，归零焊接结构2包括有直线电机组201，且直线电机组201内部方便固定有磁铁202和霍尔感应模块203，霍尔感应模块203设置有1组，且霍尔感应模块203关于有直线电机组201内侧对称安装，通过上述零部件设置有1组时，这样不仅体现上述零部件的实用性还体现上述零部件的接触检测性，并且通过上述零部件设置有1组时，有效的对直线电机组201和焊抢205起到每次的归零初始位置调节，同时直线电机组201通过零部件固定有连接座204，连接座204内部固定有焊抢205，且连接座204底部固定有波纹罩206，同时波纹罩206底部固定有滚珠207，其中，波纹罩206采取防火材料设置，利用防火材料对波纹罩206安装设置时有效的避免激光对波纹罩206造成灼烧的情况。For example, a zeroing welding structure 2 is fixed to the rear side of the adjusting clamping structure 1, and the zeroing welding structure 2 includes a linear motor group 201, and a magnet 202 and a Hall sensing module 203 are conveniently fixed inside the linear motor group 201, and a group of the Hall sensing module 203 is provided, and the Hall sensing module 203 is symmetrically installed about the inner side of the linear motor group 201. When the above components are provided with a group, it not only reflects the practicality of the above components but also reflects the contact detection of the above components, and the above components are provided with 1 When assembling, it effectively adjusts the linear motor group 201 and the welding gun 205 to the zero initial position each time. At the same time, the linear motor group 201 is fixed with a connecting seat 204 through parts, and the welding gun 205 is fixed inside the connecting seat 204. A corrugated cover 206 is fixed at the bottom of the connecting seat 204, and a ball 207 is fixed at the bottom of the corrugated cover 206. The corrugated cover 206 is set with fireproof materials. When the fireproof materials are used to install the corrugated cover 206, it is effectively prevented from being burned by the laser.
上述方案进一步的，波纹罩206上贯穿安装有吸管208，且吸管208一端与负压机209安装连接，同时负压机209通过固定板固定于连接座204一侧，负压机209另一端通过出管2010与活性炭净化箱2011安装连接，其中，上述零部件构成抽取输送结构，利用上述零部件构成抽取输送结构时有效的对焊接过程中产生的烟雾起到抽取输送净化处理。Furthermore, in the above scheme, a suction pipe 208 is installed through the corrugated cover 206, and one end of the suction pipe 208 is installed and connected to the negative pressure machine 209. At the same time, the negative pressure machine 209 is fixed to one side of the connecting seat 204 through a fixing plate, and the other end of the negative pressure machine 209 is installed and connected to the activated carbon purification box 2011 through an outlet pipe 2010. The above components constitute an extraction and conveying structure, and when the above components are used to constitute the extraction and conveying structure, the smoke generated during the welding process can be effectively extracted, conveyed and purified.
上述方案中，当工件管道需要焊接时，此时操作者手动调节弧形板10113运动，弧形板10113受力运动过程中带动吸附块10111和导向块10112均与导向槽1019、电磁铁条10110和转动盘1016相对调节运动，当弧形板10113调节于需要的区间距离后控制电磁铁条10110工作对弧形板10113吸附限位后，操作者控制双向直线电机组1012运行工作，双向直线电机组1012运行工作过程中带动轴承板1014相对运动，此时操作者利用工件管道与弧形板10113对接时方便对工件管道进行挤压夹持，此时操作者控制直线电机组201运行工作，直线电机组201运行过程中带动焊抢205移动于工件管道对接位置进行焊接，工件管道焊接时输出电机10116通过皮带10114和主动皮带轮10115带动转动盘1016和从动皮带轮1017转动从而带动工件管道转动进行旋转焊接，当工件管道焊接过程中的烟雾通过负压机209抽取于活性炭净化箱2011内部净化，并且焊接过程中发出的激光通过波纹罩206进行笼罩，当工件管道焊接后此时直线电机组201通过磁铁202和霍尔感应模块203进行归零，同时操作者控制电动滑轨组1021运行工作，电动滑轨组1021运行工作过程中带动凹块1022、凹杆1027、弯板1028和视觉检测模块1029移动于工件管道焊接位置，此时操作者手动带动弯板1028转动，弯板1028转动过程中通过连接杆10210和凸圆1026均与连接槽1023、导向调节槽1024和限位槽1025相对调节转动，当弯板1028调节于相应的角度后此时视觉检测模块1029运行工作从而对焊接后的工件管道焊接位置精度检测。In the above scheme, when the workpiece pipe needs to be welded, the operator manually adjusts the movement of the arc plate 10113. During the force movement of the arc plate 10113, the adsorption block 10111 and the guide block 10112 are driven to move relative to the guide groove 1019, the electromagnet bar 10110 and the rotating disk 1016. When the arc plate 10113 is adjusted to the required interval distance, the electromagnet bar 10110 is controlled to work to adsorb the arc plate 10113 to limit the position, and the operator controls the bidirectional linear motor group 1012 to operate. During the operation, the bidirectional linear motor group 1012 drives the bearing plate 1014 to move relative to each other. At this time, the operator uses the workpiece pipe to dock with the arc plate 10113 to squeeze and clamp the workpiece pipe. At this time, the operator controls the linear motor group 201 to operate. During the operation of the linear motor group 201, the welding gun 205 is driven to move to the docking position of the workpiece pipe for welding. When the workpiece pipe is welded, the output motor 10116 drives the rotating disk 1016 and the driven pulley 1017 to rotate through the belt 10114 and the active pulley 10115, thereby driving the workpiece pipe to rotate for rotary welding. When the workpiece pipe is welded, the smoke is extracted by the negative pressure machine 209 into the activated carbon purification box 2011 for purification, and the laser emitted during the welding process is covered by the corrugated cover 206. After the workpiece pipe is welded, the linear motor group 201 is reset to zero through the magnet 202 and the Hall sensor module 203. At the same time, the operator controls the electric slide rail group 1021 to operate. During the operation of the electric slide rail group 1021, the concave block is driven 1022, the concave rod 1027, the bent plate 1028 and the visual inspection module 1029 move to the welding position of the workpiece pipe. At this time, the operator manually drives the bent plate 1028 to rotate. During the rotation of the bent plate 1028, the connecting rod 10210 and the convex circle 1026 are relatively adjusted and rotated with the connecting groove 1023, the guide adjustment groove 1024 and the limit groove 1025. When the bent plate 1028 is adjusted to the corresponding angle, the visual inspection module 1029 starts working to detect the welding position accuracy of the workpiece pipe after welding.
术语“中心”、“纵向”、“横向”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为便于描述本发明的简化描述，而不是指示或暗指所指的装置或元件必须具有特定的方位、为特定的方位构造和操作，因而不能理解为对本发明保护内容的限制。The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the protection content of the present invention.
尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411258895.9ACN118893309A (en) | 2024-09-10 | 2024-09-10 | A laser welding machine with zeroing and precision detection |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411258895.9ACN118893309A (en) | 2024-09-10 | 2024-09-10 | A laser welding machine with zeroing and precision detection |
| Publication Number | Publication Date |
|---|---|
| CN118893309Atrue CN118893309A (en) | 2024-11-05 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202411258895.9APendingCN118893309A (en) | 2024-09-10 | 2024-09-10 | A laser welding machine with zeroing and precision detection |
| Country | Link |
|---|---|
| CN (1) | CN118893309A (en) |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication | Application publication date:20241105 |