技术领域Technical Field
本发明应用于生产线成品检测操作技术领域，名称是一种基于信息终端的操作系统。The present invention is applied to the technical field of finished product detection operation of production lines, and is named as an operating system based on information terminals.
背景技术Background Art
在现代化的工业大生产中，许多新兴的行业对检测方面提出了更高的要求。例如，工业生产线上零配件检测，产品包装印刷的检测，图像实时监控，半导体芯片封装检测，印刷电路板定位等。在这些应用中，采用传统的人工检测的方法已经难以满足生产生活的需要，制约了生产力水平的发展和提高。In modern industrial production, many emerging industries have put forward higher requirements for detection. For example, spare parts detection on industrial production lines, product packaging and printing detection, real-time image monitoring, semiconductor chip packaging detection, printed circuit board positioning, etc. In these applications, the traditional manual detection method has been difficult to meet the needs of production and life, restricting the development and improvement of productivity.
因此，现代工业生产迫切需要智能检测，来替代人类视觉检测零件的质量。在输送成品流水线中会采用机械臂以智能扫描的方式检测产品质量，并将信号传输给信号终端，记录检测的数值，便于工人实时知晓产品合格情况。Therefore, modern industrial production urgently needs intelligent detection to replace human visual inspection of parts quality. In the finished product delivery line, a robotic arm will be used to detect product quality in an intelligent scanning manner, and transmit the signal to the signal terminal to record the detected value, so that workers can know the product quality in real time.
然而现有的智能检测装置会存在损坏的可能，导致无法精准检测产品的质量。故，有必要提供一种基于信息终端的操作系统，可以利用多个检测机械臂检测，将检测的信号传输给信息终端，在分析产品质量的同时还能判断检测装置是否存在问题，提高检测质量的作用。However, the existing intelligent detection devices may be damaged, resulting in the inability to accurately detect the quality of the product. Therefore, it is necessary to provide an operating system based on an information terminal, which can use multiple detection mechanical arms to detect and transmit the detection signal to the information terminal. While analyzing the product quality, it can also determine whether there is a problem with the detection device, thereby improving the detection quality.
发明内容Summary of the invention
本发明的目的在于提供一种基于信息终端的操作系统，以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an operating system based on an information terminal to solve the problems raised in the above background technology.
为了解决上述技术问题，本发明提供如下技术方案：一种基于信息终端的操作系统，包含传送带和检测信息终端操作系统，所述传送带用于将产品从左往右移动，所述传送带的上下两侧分别设置有机械臂一和机械臂二，所述传送带的右侧设置有竖板，所述竖板的传送方向为纵向传送，所述竖板的一侧设置有推送驱动，所述机械臂一和机械臂二设置于传动带一的上方，所述机械臂一设置于机械臂二的左侧，所述竖板的一侧设置有废品区；In order to solve the above technical problems, the present invention provides the following technical solutions: an operating system based on an information terminal, comprising a conveyor belt and a detection information terminal operating system, wherein the conveyor belt is used to move products from left to right, and a mechanical arm 1 and a mechanical arm 2 are respectively arranged on the upper and lower sides of the conveyor belt, and a vertical plate is arranged on the right side of the conveyor belt, and the conveying direction of the vertical plate is longitudinal conveying, and a push drive is arranged on one side of the vertical plate, and the mechanical arm 1 and the mechanical arm 2 are arranged above the conveyor belt 1, and the mechanical arm 1 is arranged on the left side of the mechanical arm 2, and a waste area is arranged on one side of the vertical plate;
所述检测信息终端操作系统包括有检测模块、分析模块和操作模块，所述检测模块包括有视觉扫描模块和人工复检记录子模块，所述视觉扫描模块设置于机械臂一和机械臂二上，用于拍摄传动带一上的产品，所述人工复检记录子模块用于记录复检产品的质量。The detection information terminal operating system includes a detection module, an analysis module and an operation module. The detection module includes a visual scanning module and a manual re-inspection recording sub-module. The visual scanning module is arranged on robot arm 1 and robot arm 2, and is used to photograph the products on transmission belt 1. The manual re-inspection recording sub-module is used to record the quality of the re-inspected products.
在一个实施例中，所述分析模块包括有对比子模块、信息终端储存子模块和标记子模块，所述对比子模块用于判断产品的质量，所述信息终端储存子模块用于将产品的质量信号传输给信息终端，所述标记子模块用于将有问题的产品进行标记。In one embodiment, the analysis module includes a comparison submodule, an information terminal storage submodule and a marking submodule. The comparison submodule is used to judge the quality of the product, the information terminal storage submodule is used to transmit the product quality signal to the information terminal, and the marking submodule is used to mark problematic products.
在一个实施例中，所述标记子模块包括有间隔识别单元，所述间隔识别单元用于识别被标记产品之间的间隔距离。In one embodiment, the marking submodule includes a spacing identification unit, and the spacing identification unit is used to identify the spacing distance between marked products.
在一个实施例中，所述操作模块包括有推动子模块、速度控制子模块和报警子模块，所述推动子模块与推送驱动为电连接，用于启动推送驱动工作，所述速度控制子模块与推送驱动为电连，用于控制推送驱动的工作速度，所述报警子模块用于报警作用；In one embodiment, the operation module includes a push submodule, a speed control submodule and an alarm submodule, the push submodule is electrically connected to the push drive and is used to start the push drive, the speed control submodule is electrically connected to the push drive and is used to control the working speed of the push drive, and the alarm submodule is used for alarming;
所述推动子模块包括有计数单元，用于记录被推动产品的质量。The pushing submodule includes a counting unit for recording the mass of the pushed product.
在一个实施例中，所述检测信息终端操作系统包括以下具体操作步骤：In one embodiment, the detection information terminal operating system includes the following specific operation steps:
步骤一：在需要检测产品时启动传送带输送产品；Step 1: Start the conveyor belt to transport the product when the product needs to be inspected;
步骤二：在输送产品时启动机械臂一和机械臂二上的视觉扫描模块工作，对产品进行扫描判断产品的质量是否合格；Step 2: When conveying products, the visual scanning modules on the robot arm 1 and the robot arm 2 are activated to scan the products to determine whether the quality of the products is qualified;
步骤三：当产品的质量不合格，通过标记子模块对不合格的产品进行标记；Step 3: When the quality of the product is unqualified, the unqualified product is marked through the marking submodule;
步骤四：当标记不合格的产品移动到竖板处时，通过推动子模块启动来控制推送驱动启动，将不合格的产品推出传送带，使其进入废品区。Step 4: When the unqualified products are moved to the vertical plate, the push drive is started by pushing the submodule to push the unqualified products out of the conveyor belt and into the waste area.
在一个实施例中，所述步骤二包括以下具体操作步骤：In one embodiment, the step 2 includes the following specific steps:
步骤二-a：当产品经过机械臂一时先将扫描的图像传输给对比子模块分析产品的第一次检测的质量，并将不合格的产品进行标记；Step 2-a: When the product passes through the robot arm 1, the scanned image is first transmitted to the comparison submodule to analyze the quality of the first inspection of the product, and unqualified products are marked;
步骤二-b：当被标记的不合格的产品移动到机械臂二的下方时再次检测，进一步的确定初次检测不合格的产品的质量，如果产品在二次检测时合格将其取下进行人工复检，确保检测产品的质量；Step 2-b: When the marked unqualified products are moved to the bottom of the second robot arm, they are tested again to further determine the quality of the products that failed the initial test. If the products pass the second test, they are removed for manual re-inspection to ensure the quality of the tested products.
步骤二-c：人工复检进一步确定产品的质量之后判断是否是机械臂一和机械臂二存在问题导致质量检测有误。Step 2-c: Manual re-inspection further confirms the quality of the product and determines whether there is a problem with Robot Arm 1 and Robot Arm 2 that caused the quality inspection to be incorrect.
与现有技术相比，本发明所达到的有益效果是：本发明通过设置有检测信息终端操作系统和机械臂，可以利用多个机械臂检测，将检测的信号传输给信息终端，在分析产品质量的同时还能判断检测装置是否存在问题，提高检测质量的作用。Compared with the prior art, the beneficial effect achieved by the present invention is that: by providing a detection information terminal operating system and a robotic arm, the present invention can utilize multiple robotic arms for detection, transmit the detection signal to the information terminal, and while analyzing the product quality, it can also determine whether there is a problem with the detection device, thereby improving the detection quality.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图，通过对本申请的具体实施方式详细描述，将使本申请的技术方案及其它有益效果显而易见。The technical solution and other beneficial effects of the present application will be made apparent by describing in detail the specific implementation methods of the present application in conjunction with the accompanying drawings.
在附图中：In the attached picture:
图1是本发明的传送带的二维示意图；FIG1 is a two-dimensional schematic diagram of a conveyor belt of the present invention;
图2是本发明的检测信息终端操作系统示意图；FIG2 is a schematic diagram of the operating system of the detection information terminal of the present invention;
图中：1、传送带；2、机械臂二；3、机械臂三；4、竖板；5、推送驱动。In the figure: 1. conveyor belt; 2. robotic arm 2; 3. robotic arm 3; 4. vertical plate; 5. push drive.
具体实施方式DETAILED DESCRIPTION
下文的公开提供了许多不同的实施方式或例子用来实现本申请的不同结构。为了简化本申请的公开，下文中对特定例子的部件和设置进行描述。当然，它们仅仅为示例，并且目的不在于限制本申请。此外，本申请可以在不同例子中重复参考数字和/或参考字母，这种重复是为了简化和清楚的目的，其本身不指示所讨论各种实施方式和/或设置之间的关系。此外，本申请提供了各种特定的工艺和材料的例子，但是本领域普通技术人员可以意识到其他工艺的应用和/或其他材料的使用。The disclosure below provides many different embodiments or examples to realize the different structures of the present application. In order to simplify the disclosure of the present application, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the present application. In addition, the present application can repeat reference numbers and/or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and/or settings discussed. In addition, the present application provides various specific processes and examples of materials, but those of ordinary skill in the art can appreciate the application of other processes and/or the use of other materials.
请参阅图1-2，本发明提供技术方案：一种基于信息终端的操作系统，包含传送带1和检测信息终端操作系统，传送带1用于将产品从左往右移动，传送带1的上下两侧分别设置有机械臂一3和机械臂二2，传送带1的右侧设置有竖板4，竖板4的传送方向为纵向传送，竖板4的一侧设置有推送驱动5，机械臂一3和机械臂二2设置于传动带一1的上方，机械臂一3设置于机械臂二2的左侧，竖板4的一侧设置有废品区。Please refer to Figures 1-2. The present invention provides a technical solution: an operating system based on an information terminal, including a conveyor belt 1 and a detection information terminal operating system, the conveyor belt 1 is used to move the product from left to right, and a robot arm 3 and a robot arm 2 2 are respectively arranged on the upper and lower sides of the conveyor belt 1, and a vertical plate 4 is arranged on the right side of the conveyor belt 1. The conveying direction of the vertical plate 4 is longitudinal transmission, and a push drive 5 is arranged on one side of the vertical plate 4. The robot arm 1 3 and the robot arm 2 2 are arranged above the transmission belt 1, the robot arm 1 3 is arranged on the left side of the robot arm 2 2, and a waste area is arranged on one side of the vertical plate 4.
检测信息终端操作系统包括有检测模块、分析模块和操作模块，检测模块包括有视觉扫描模块和人工复检记录子模块，视觉扫描模块设置于机械臂一3和机械臂二2上，用于拍摄传动带一1上的产品，人工复检记录子模块用于记录复检产品的质量。The detection information terminal operating system includes a detection module, an analysis module and an operation module. The detection module includes a visual scanning module and a manual re-inspection recording submodule. The visual scanning module is arranged on the robot arm 1 3 and the robot arm 2 2, and is used to photograph the products on the transmission belt 1. The manual re-inspection recording submodule is used to record the quality of the re-inspected products.
分析模块包括有对比子模块、信息终端储存子模块和标记子模块，对比子模块用于判断产品的质量，信息终端储存子模块用于将产品的质量信号传输给信息终端，标记子模块用于将有问题的产品进行标记；The analysis module includes a comparison submodule, an information terminal storage submodule and a marking submodule. The comparison submodule is used to judge the quality of the product, the information terminal storage submodule is used to transmit the quality signal of the product to the information terminal, and the marking submodule is used to mark the problematic products.
标记子模块包括有间隔识别单元，间隔识别单元用于识别被标记产品之间的间隔距离。The marking submodule includes an interval recognition unit, which is used to recognize the interval distance between marked products.
操作模块包括有推动子模块、速度控制子模块和报警子模块，推动子模块与推送驱动5为电连接，用于启动推送驱动5工作，速度控制子模块与推送驱动5为电连，用于控制推送驱动5的工作速度，报警子模块用于报警作用；The operation module includes a pushing submodule, a speed control submodule and an alarm submodule. The pushing submodule is electrically connected to the push drive 5 and is used to start the push drive 5. The speed control submodule is electrically connected to the push drive 5 and is used to control the working speed of the push drive 5. The alarm submodule is used for alarming.
推动子模块包括有计数单元，用于记录被推动产品的质量。The pushing submodule includes a counting unit for recording the mass of the pushed product.
检测信息终端操作系统包括以下具体操作步骤：Testing the information terminal operating system includes the following specific steps:
步骤一：在需要检测产品时启动传送带1输送产品；Step 1: When the product needs to be inspected, start the conveyor belt 1 to transport the product;
步骤二：在输送产品时启动机械臂一3和机械臂二2上的视觉扫描模块工作，对产品进行扫描判断产品的质量是否合格；Step 2: When conveying products, start the visual scanning modules on the robot arm 1 3 and the robot arm 2 2 to scan the products to determine whether the quality of the products is qualified;
步骤三：当产品的质量不合格，通过标记子模块对不合格的产品进行标记；Step 3: When the quality of the product is unqualified, the unqualified product is marked through the marking submodule;
步骤四：当标记不合格的产品移动到竖板4处时，通过推动子模块启动来控制推送驱动5启动，将不合格的产品推出传送带1，使其进入废品区；Step 4: When the marked unqualified product moves to the vertical plate 4, the push drive 5 is started by starting the push submodule to push the unqualified product out of the conveyor belt 1 and into the waste area;
步骤二包括以下具体操作步骤：Step 2 includes the following specific steps:
步骤二-a：当产品经过机械臂一3时先将扫描的图像传输给对比子模块分析产品的第一次检测的质量，并将不合格的产品进行标记；Step 2-a: When the product passes through the robot arm 1 3, the scanned image is first transmitted to the comparison submodule to analyze the quality of the first inspection of the product, and unqualified products are marked;
具体地，工作人员在对比子模块中设定各个的产品图象，将实时扫描的图像与设定的图像进行对比，若是对比成功表示产品初次检测合格，当合格后产品继续经过机械臂二2时，再次扫描产品图像传输给对比子模块，继续判断产品的质量，当二次检测产品质量没问题时，直接将产品运输到传送带1的末端进行包装；Specifically, the staff sets each product image in the comparison submodule, and compares the real-time scanned image with the set image. If the comparison is successful, it means that the product has passed the initial inspection. When the qualified product continues to pass through the robot arm 2, the product image is scanned again and transmitted to the comparison submodule to continue to judge the quality of the product. When the product quality is fine after the second inspection, the product is directly transported to the end of the conveyor belt 1 for packaging;
若是对比不成功通过标记子模块对该不合格的产品进行标记；If the comparison is unsuccessful, the unqualified product is marked through the marking submodule;
步骤二-b：当被标记的不合格的产品移动到机械臂二2的下方时再次检测，进一步的确定初次检测不合格的产品的质量，如果产品在二次检测时合格将其取下进行人工复检，确保检测产品的质量；Step 2-b: When the marked unqualified products are moved to the bottom of the robot arm 2, they are tested again to further determine the quality of the products that failed the initial test. If the products pass the second test, they are removed for manual re-inspection to ensure the quality of the tested products.
具体地，若是再次检测产品质量存在问题，继续将标记的产品运输到传送带1的末端，通过推送子模块控制推送驱动5将标记的有问题的产品推出传送带1，从而推导竖板4上，使其进入废品区域；Specifically, if the product quality is found to have problems after re-detection, the marked product is transported to the end of the conveyor belt 1, and the push drive 5 is controlled by the push submodule to push the marked problematic product out of the conveyor belt 1, thereby pushing it onto the vertical plate 4 and entering the waste area;
若是再次检测的产品质量不存在问题，此时将信号传输给报警子模块，通过报警子模块报警使得工作人员得知被标记的产品存在异议，工作人员将其取下进行人工复检，进一步的判断该产品的质量；If the product quality is not problematic after the second inspection, the signal is transmitted to the alarm submodule, and the alarm submodule is used to inform the staff that there is an objection to the marked product. The staff will remove it for manual re-inspection to further determine the quality of the product.
步骤二-c：人工复检进一步确定产品的质量之后判断是否是机械臂一3和机械臂二2存在问题导致质量检测有误；Step 2-c: Manual re-inspection further confirms the quality of the product and determines whether there is a problem with robot arm 1 3 and robot arm 2 2 that causes the quality inspection to be incorrect;
具体地，当人工复检判断产品的质量没问题时将数值上传到人工复检记录子模块中记录，将人工复检有问题的质量产品直接放置于废品区；Specifically, when manual re-inspection determines that the product quality is fine, the value is uploaded to the manual re-inspection record submodule for record, and the quality products with problems in manual re-inspection are directly placed in the waste area;
进一步的，人工复检记录子模块中记录到在一定时间内数量达到a值时（该值为复检没问题产品的数量），说明在一定时间内机械臂一3和机械臂二2总是检测失误，此时将信号传输给信息终端储存子模块，将信号记录，并通过报警子模块进行报警，可以告知工作人员对机械臂一3和机械臂二2进行检修。Furthermore, when the manual re-inspection record submodule records that the number reaches a value a within a certain period of time (this value is the number of products that have no problems in the re-inspection), it means that the robot arm 1 3 and the robot arm 2 2 always make detection errors within a certain period of time. At this time, the signal is transmitted to the information terminal storage submodule, the signal is recorded, and an alarm is issued through the alarm submodule, which can inform the staff to inspect the robot arm 1 3 and the robot arm 2 2.
需要补充的是，在本发明中如果第一次检测产品不合格，第二次检测产品合格，依然要进行人工复检进一步判断产品质量的同时再次判断机械臂是否存在问题。It should be added that in the present invention, if the product fails the first test but passes the second test, manual re-inspection is still required to further determine the product quality and to determine again whether there is a problem with the robotic arm.
步骤四包括以下具体操作步骤：Step 4 includes the following specific steps:
步骤四-a：通过间隔识别单元识别被标记产品之间的距离，分为距离大和距离小；Step 4-a: Identify the distance between the marked products through the interval recognition unit, and divide them into large distance and small distance;
步骤四-b：将被标记产品之间的距离产品之间的距离信号传输给速度控制子模块，实时调节推送驱动5的速度；Step 4-b: Transmit the distance signal between the marked products to the speed control submodule, and adjust the speed of the push drive 5 in real time;
具体地，当被标记产品之间的距离较大时可以控制推送驱动5速度变慢，当被标记产品之间的距离较小时可以控制推送驱动5速度变快，具体的速度根据实际情况调节确保每次推送驱动可以将被标记的产品推出传送带1；Specifically, when the distance between the marked products is large, the push drive 5 can be controlled to slow down, and when the distance between the marked products is small, the push drive 5 can be controlled to speed up. The specific speed is adjusted according to the actual situation to ensure that each push drive can push the marked products out of the conveyor belt 1;
步骤四-c：当推送驱动5工作时，通过计数单元判断推送驱动5工作的次数，判断产品的整体不合格率；Step 4-c: When the push drive 5 is working, the number of times the push drive 5 works is determined by the counting unit to determine the overall unqualified rate of the product;
具体地，设定规定时间为t，当t在时间内，计数单元识别到推送驱动5工作的次数大于n时（即不合格的产品的数量），表示整体产品的质量存在问题，合格率低下，此时将信号传输给信息终端储存子模块将数值记录，便于工作人员实时得知制造产品的合格情况。Specifically, the specified time is set to t. When the counting unit recognizes that the number of times the push drive 5 works is greater than n (i.e., the number of unqualified products) within the time t, it means that there are problems with the quality of the overall product and the qualified rate is low. At this time, the signal is transmitted to the information terminal storage submodule to record the value, so that the staff can know the qualified status of the manufactured products in real time.
在本申请的描述中，需要说明的是，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接或可以相互通讯；可以是直接相连，可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本申请中的含义。In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, internal communication between two elements, or an interaction relationship between two elements. For ordinary technicians in this field, the meanings of the above terms in this application can be understood according to specific circumstances.
以上对本申请实施例所提供的一种基于信息终端的操作系统进行了详细介绍，本文中应用了具体个例对本申请的原理及实施方式进行了阐述，以上实施例的说明只是用于帮助理解本申请的技术方案及其核心思想；本领域的普通技术人员应当理解：其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换；而这些修改或者替换，并不使相应技术方案的本质脱离本申请各实施例的技术方案的范围。The above is a detailed introduction to an operating system based on an information terminal provided in an embodiment of the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the technical solution and its core idea of the present application. Ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410664168.6ACN118788621A (en) | 2024-05-27 | 2024-05-27 | An operating system based on information terminal |
| CN202511035253.7ACN120618873A (en) | 2024-05-27 | 2024-05-27 | Information terminal-based operating system |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410664168.6ACN118788621A (en) | 2024-05-27 | 2024-05-27 | An operating system based on information terminal |
| Application Number | Title | Priority Date | Filing Date |
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| CN202511035253.7ADivisionCN120618873A (en) | 2024-05-27 | 2024-05-27 | Information terminal-based operating system |
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| CN118788621Atrue CN118788621A (en) | 2024-10-18 |
| Application Number | Title | Priority Date | Filing Date |
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| CN202511035253.7APendingCN120618873A (en) | 2024-05-27 | 2024-05-27 | Information terminal-based operating system |
| CN202410664168.6APendingCN118788621A (en) | 2024-05-27 | 2024-05-27 | An operating system based on information terminal |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202511035253.7APendingCN120618873A (en) | 2024-05-27 | 2024-05-27 | Information terminal-based operating system |
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