技术领域Technical Field
本发明涉及汽车零件备货拣选技术领域，具体而言，涉及一种备货拣选位的排布方法。The present invention relates to the technical field of automobile parts stocking and picking, and in particular to a method for arranging stocking and picking positions.
背景技术Background Art
在应用高架上层存储，一层拣选的存储模式下，KLT(small load carriers人工搬运的小箱子)存储种类较多，在一层拣选位需要使用分拣料架提升可分拣箱体的种类数。In the storage mode of high-rise upper storage and first-level picking, there are many types of KLT (small boxes manually moved by small load carriers) storage. Sorting racks are needed at the first-level picking position to increase the number of types of sortable boxes.
在实际排布过程中，零件在料架上的排布方式受到存储规则、零件包装、料架尺寸以及上线需求等多方面的影响，通常会使各个零件的库存量过剩，零件容易积压，导致过期或损坏等，增加了库存损失，提高了库存成本。In the actual arrangement process, the arrangement of parts on the rack is affected by many factors such as storage rules, parts packaging, rack size and online demand. Usually, the inventory of each part is in excess, and parts are easily accumulated, resulting in expiration or damage, etc., which increases inventory losses and increases inventory costs.
发明内容Summary of the invention
本发明的主要目的在于提供一种备货拣选位的排布方法，以解决现有技术中的各类零件库存量过多，增加了库存成本的问题。The main purpose of the present invention is to provide a method for arranging stock picking positions to solve the problem of excessive inventory of various parts in the prior art, which increases inventory costs.
为了实现上述目的，根据本发明的一个方面，提供了一种备货拣选位的排布方法，包括：将零件分类，零件的类别至少包括：高消耗零件，低消耗零件；按照零件的类别，将各个类别的零件分别放置在对应的存储高架上；对各个类别的零件分配拣选位，并将零件以预定标准排布在拣选位上，以确定各个类别的零件的备货拣选位置；其中，预定标准至少包括：零件的尺寸大小，零件的备货拣选顺序，零件的上线顺序。In order to achieve the above-mentioned purpose, according to one aspect of the present invention, there is provided a method for arranging stock picking positions, comprising: classifying parts, wherein the categories of parts include at least: high-consumption parts and low-consumption parts; placing the parts of each category on corresponding storage shelves according to the categories of parts; allocating picking positions to the parts of each category, and arranging the parts on the picking positions according to predetermined standards to determine the stock picking positions of the parts of each category; wherein the predetermined standards include at least: the size of the parts, the stock picking order of the parts, and the order in which the parts are put on line.
进一步地，将零件进行分类的方法包括：获取各个零件的使用频率；根据零件的使用频率以及生产所需零件总数确定高消耗零件和低消耗零件。Furthermore, the method for classifying parts includes: obtaining the usage frequency of each part; and determining high-consumption parts and low-consumption parts according to the usage frequency of the parts and the total number of parts required for production.
进一步地，存储高架包括高位货架和分拣料架，分拣料架设置在高位货架的侧方；高位货架用于存储高消耗零件，分拣料架用于存储低消耗零件。Furthermore, the storage rack includes a high-level shelf and a sorting rack, and the sorting rack is arranged on the side of the high-level shelf; the high-level shelf is used to store high-consumption parts, and the sorting rack is used to store low-consumption parts.
进一步地，对低消耗零件分配拣选位的方法包括：设计分拣料架的尺寸，使分拣料架的长度和宽度与低消耗零件的长度和宽度相匹配；将低消耗零件的长度方向沿分拣料架的长度方向放置。Furthermore, the method for allocating picking positions for low-consumption parts includes: designing the size of the sorting rack so that the length and width of the sorting rack match the length and width of the low-consumption parts; and placing the length direction of the low-consumption parts along the length direction of the sorting rack.
进一步地，备货拣选位的排布方法还包括：将低消耗零件的摆放完成后，根据各个分拣料架的尺寸规格，对低消耗零件进行分组；确定各个分拣料架上所存储的低消耗零件总数以及排布位置。Furthermore, the arrangement method of the stock picking positions also includes: after the low-consumption parts are placed, the low-consumption parts are grouped according to the size specifications of each sorting rack; and the total number of low-consumption parts stored on each sorting rack and the arrangement position are determined.
进一步地，对高消耗零件分配拣选位的方法包括：获取上料路线，确定各个高消耗零件的上线顺序，根据上料路线以及上线顺序依次对各个高消耗零件排序放置。Furthermore, the method for allocating picking positions for high-consumption parts includes: obtaining a loading route, determining the order in which each high-consumption part is to be loaded online, and sorting and placing each high-consumption part in sequence according to the loading route and the order in which each high-consumption part is to be loaded online.
进一步地，对高消耗零件分配拣选位的方法还包括：获取备货顺序，将高消耗零件的拣选位置按照备货顺序以及上线顺序进行排序放置。Furthermore, the method for allocating picking positions for high-consumption parts also includes: obtaining a stocking order, and placing the picking positions of the high-consumption parts in order according to the stocking order and the order of going online.
进一步地，高位货架包括拣选货位和存储货位，存储货位为多层，拣选货位设置在存储货位的下方，拣选货位用于对零件备货拣选，存储货位用于存放整托零件。Furthermore, the high-level shelves include picking locations and storage locations. The storage locations are multi-layered. The picking locations are arranged below the storage locations. The picking locations are used for picking parts for stocking, and the storage locations are used for storing whole pallets of parts.
进一步地，备货拣选位的排布方法还包括：确立高消耗零件的作业流程；作业流程包括：接收到补货任务后，将高消耗零件由高架存储货位整托下架零件到拣选位，同时将拣选位上的低储尾箱放置在整托零件上完成补货。Furthermore, the arrangement method of the stock picking positions also includes: establishing an operation process for high-consumption parts; the operation process includes: after receiving a replenishment task, moving the high-consumption parts from the high-bay storage position to the picking position, and at the same time placing the low-storage tail box on the picking position on the pallet to complete the replenishment.
进一步地，备货拣选位的排布方法还包括：确立低消耗零件的作业流程；作业流程包括：接收到补货任务后，将低消耗零件由高架存储货位整托下架零件，将高架存储货位的最底层零件补货至拣选位，将托内剩余零件重新上架到高架存储货位。Furthermore, the arrangement method of the stock picking positions also includes: establishing an operation process for low-consumption parts; the operation process includes: after receiving a replenishment task, removing the low-consumption parts from the high-bay storage locations by whole pallets, replenishing the bottom-level parts of the high-bay storage locations to the picking positions, and putting the remaining parts in the pallets back on the high-bay storage locations.
应用本发明的技术方案，备货拣选位的排布方法，包括将零件分类，零件的类别至少包括：高消耗零件，低消耗零件；按照零件的类别，将各个类别的零件分别放置在对应的存储高架上；对各个类别的零件分配拣选位，并将零件以预定标准排布在拣选位上，以确定各个类别的零件的数量以及排布位置；其中，预定标准至少包括：零件的尺寸大小，零件的备货拣选顺序，零件的上线顺序。这样能够通过对零件进行分类，更加详细的确库房每个零件的具体库存量，能够避免低消耗零件的存储量过多，占用存储高架存储空间等问题，根据零件的尺寸大小，或者零件的备货拣选顺序或者零件的上线顺序对零件的拣选位置进行排布，使其适应不同的实际需求，提高订单处理效率，减少库存水平，降低成本。The technical solution of the present invention is applied to the method of arranging the stock picking positions, including classifying parts, the categories of parts at least include: high-consumption parts, low-consumption parts; according to the categories of parts, the parts of each category are placed on the corresponding storage racks; the picking positions are allocated to the parts of each category, and the parts are arranged on the picking positions according to the predetermined standards to determine the quantity and arrangement position of the parts of each category; wherein the predetermined standards at least include: the size of the parts, the stock picking order of the parts, and the order of the parts going online. In this way, by classifying the parts, the specific inventory of each part in the warehouse can be determined in more detail, and the problem of excessive storage of low-consumption parts occupying the storage space of the storage rack can be avoided. The picking positions of the parts are arranged according to the size of the parts, or the stock picking order of the parts or the order of the parts going online, so that they can adapt to different actual needs, improve order processing efficiency, reduce inventory levels, and reduce costs.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解，本发明的示意性实施例及其说明用于解释本发明，并不构成对本发明的不当限定。在附图中：The drawings constituting a part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
图1示出了根据本发明的备货拣选位的排布方法的流程图；FIG1 shows a flow chart of a method for arranging stock picking positions according to the present invention;
图2示出了根据本发明的备货拣选位的排布方法中高位货架的结构示意图；FIG2 shows a schematic structural diagram of a high-level shelf in the method for arranging stock picking positions according to the present invention;
图3示出了根据本发明的备货拣选位的排布方法中分拣料架的结构示意图。FIG3 shows a schematic structural diagram of a sorting rack in a method for arranging stock picking positions according to the present invention.
其中，上述附图包括以下附图标记：The above drawings include the following reference numerals:
1、高位货架；2、分拣料架。1. High shelf; 2. Sorting rack.
具体实施方式DETAILED DESCRIPTION
需要说明的是，在不冲突的情况下，本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
请参考图1至图3，本申请提供了一种备货拣选位的排布方法，包括：将零件分类，零件的类别至少包括：高消耗零件，低消耗零件；按照零件的类别，将各个类别的零件分别放置在对应的货架上；对各个类别的零件分配拣选位，并将零件以预定标准排布在拣选位上，以确定各个类别的零件的数量以及排布位置；其中，预定标准至少包括：零件的尺寸大小，零件的备货拣选顺序，零件的上线顺序。Please refer to Figures 1 to 3. The present application provides a method for arranging stock picking positions, including: classifying parts, the categories of parts include at least: high-consumption parts, low-consumption parts; placing parts of each category on corresponding shelves according to the categories of parts; allocating picking positions for parts of each category, and arranging the parts on the picking positions according to predetermined standards to determine the quantity and arrangement position of parts of each category; wherein the predetermined standards include at least: the size of the parts, the stock picking order of the parts, and the order in which the parts are put online.
根据本发明提供的一种备货拣选位的排布方法，包括以下步骤：A method for arranging stock picking positions provided by the present invention comprises the following steps:
S100：将零件分类，零件的类别至少包括：高消耗零件，低消耗零件；S100: Classify the parts, and the categories of the parts at least include: high-consumption parts and low-consumption parts;
其中，通过区分高消耗零件和低消耗零件，能够针对实际使用情况，适当分配各个零件的存储量，更加详细的确库房每个零件的具体库存量，能够避免低消耗零件的存储量过多，占用存储高架存储空间等问题。Among them, by distinguishing between high-consumption parts and low-consumption parts, the storage capacity of each part can be appropriately allocated according to actual usage, and the specific inventory of each part in the warehouse can be determined in more detail, which can avoid the problem of excessive storage of low-consumption parts and occupying storage high-bay storage space.
S200：按照零件的类别，将各个类别的零件分别放置在对应的存储高架上；S200: placing the parts of each category on corresponding storage racks according to the categories of the parts;
其中，按照零件的类别将各类零件放置在对应存储高架上，能够根据不同的使用需求，对各类零件在对应存储高架上进行排布，例如，将低消耗零件和高消耗零件存储在不同的存储高架上，以满足不同的备货以及排布需求。Among them, various parts are placed on corresponding storage racks according to their categories, and can be arranged on corresponding storage racks according to different usage requirements. For example, low-consumption parts and high-consumption parts are stored on different storage racks to meet different stocking and arrangement requirements.
S300：对各个类别的零件分配拣选位，并将零件以预定标准排布在拣选位上，以确定各个类别的零件的备货拣选位置；其中，预定标准至少包括：零件的尺寸大小，零件的备货拣选顺序，零件的上线顺序。S300: Allocate picking positions for parts of each category, and arrange the parts on the picking positions according to predetermined standards to determine the stock picking positions of parts of each category; wherein the predetermined standards at least include: the size of the parts, the stock picking order of the parts, and the order of the parts going online.
其中，根据零件的尺寸大小进行排序，能够在存储高架上尽可能的排布多的零件个数，从而避免浪费存储高架上的存储空间；或者根据零件的备货拣选顺序进行排序，方便备货拣选人员对零件进行备货拣选，或者根据零件的上线顺序，对零件的备货拣选位置进行排序，这样方便上线人员按照固定的路线一次性拿取所需所有零件。Among them, by sorting the parts according to their sizes, as many parts as possible can be arranged on the storage racks, thereby avoiding wasting storage space on the storage racks; or by sorting the parts according to their stock picking order, it is convenient for stock picking personnel to pick the parts from stock, or by sorting the stock picking locations of the parts according to the order in which the parts go online, which makes it convenient for online personnel to take all the required parts at one time according to a fixed route.
根据本申请提供的备货拣选位的排布方法，包括将零件分类，零件的类别至少包括：高消耗零件，低消耗零件；按照零件的类别，将各个类别的零件分别放置在对应的存储高架上；对各个类别的零件分配拣选位，并将零件以预定标准排布在拣选位上，以确定各个类别的零件的数量以及排布位置；其中，预定标准至少包括：零件的尺寸大小，零件的备货拣选顺序，零件的上线顺序。这样能够通过对零件进行分类，更加详细的确库房每个零件的具体库存量，能够避免低消耗零件的存储量过多，占用存储高架存储空间等问题，根据零件的尺寸大小，或者零件的备货拣选顺序或者零件的上线顺序对零件的拣选位置进行排布，使其适应不同的实际需求，提高订单处理效率，减少库存水平，降低成本。According to the arrangement method of stock picking positions provided by the present application, the method includes classifying parts, and the categories of parts include at least: high-consumption parts and low-consumption parts; according to the categories of parts, the parts of each category are placed on the corresponding storage racks; the picking positions are allocated to the parts of each category, and the parts are arranged on the picking positions according to the predetermined standards to determine the quantity and arrangement position of the parts of each category; wherein the predetermined standards include at least: the size of the parts, the stock picking order of the parts, and the order of the parts going online. In this way, by classifying the parts, the specific inventory of each part in the warehouse can be determined in more detail, and the problem of excessive storage of low-consumption parts and occupying storage space of the storage racks can be avoided. The picking positions of the parts are arranged according to the size of the parts, or the stock picking order of the parts or the order of the parts going online, so that they can adapt to different actual needs, improve order processing efficiency, reduce inventory levels, and reduce costs.
具体地，在本申请所提供的实施例中，将零件进行分类的方法包括：获取各个零件的使用频率；根据零件的使用频率以及生产所需零件总数确定高消耗零件和低消耗零件。进一步地，高消耗零件与低消耗零件的区分原则为：按一拖零件内的1层零件的使用时间进行排序，结合特定区域内存储的总零件数分配高低消耗的零件个数，按照排序的顺序依次分配高低消零件类别。其中，特定区域是指：每个上线员依据流量即负荷分配上线路线后，都有所对应的上线零件清单，依据人员负荷为备货员分配备货零件，其备货的零件为1至多个上线员上线的零件，备货员备货的这些零件存储在一组或几组高架中，每个备货员备货零件存储高架即为特定区域。Specifically, in the embodiment provided in the present application, the method for classifying parts includes: obtaining the usage frequency of each part; determining high-consumption parts and low-consumption parts according to the usage frequency of the parts and the total number of parts required for production. Furthermore, the principle of distinguishing high-consumption parts from low-consumption parts is: sorting by the usage time of the first layer of parts in a drag part, allocating the number of high- and low-consumption parts in combination with the total number of parts stored in a specific area, and allocating high- and low-consumption part categories in the order of sorting. Among them, the specific area means that after each on-line worker allocates the on-line route according to the flow, that is, the load, there is a corresponding on-line parts list, and the stocking parts are allocated to the stocking worker according to the personnel load. The stocking parts are the parts that 1 to more on-line workers go online. The stocking parts are stored in one or more groups of elevated racks, and each stocking worker's stocking parts storage elevated rack is a specific area.
在具体实施的过程中，存储高架包括高位货架1和分拣料架2，分拣料架2设置在高位货架1的侧方；高位货架1用于存储高消耗零件，分拣料架2用于存储低消耗零件。其中，分拣料架2上每一个零件分配一个固定的拣选位置进行备货拣选。In the specific implementation process, the storage high rack includes a high shelf 1 and a sorting rack 2. The sorting rack 2 is arranged on the side of the high shelf 1. The high shelf 1 is used to store high-consumption parts, and the sorting rack 2 is used to store low-consumption parts. Among them, each part on the sorting rack 2 is assigned a fixed picking position for stock picking.
进一步地，对低消耗零件分配拣选位的方法包括：设计分拣料架2的尺寸，使分拣料架2的长度和宽度与低消耗零件的长度和宽度相匹配；将低消耗零件的长度方向沿分拣料架2的长度方向放置。具体地，低消耗KLT零件包装有尺寸的模数标准，同时尺寸模式与分拣料架的宽度为0.9m或1.3m的布局相匹配。所有KLT零件均按照长边对应料架长边进行摆放，在此条件下，分拣料架的长边尺寸决定了KLT零件的摆放列数，分拣料架的宽边决定了KLT零件的摆放行数，考虑安全因素，KLT零件料箱堆垛层数不能高于2箱，以此为基础制作料箱在分拣料架上的摆放标准清单。Furthermore, the method of allocating picking positions for low-consumption parts includes: designing the size of the sorting rack 2 so that the length and width of the sorting rack 2 match the length and width of the low-consumption parts; placing the length direction of the low-consumption parts along the length direction of the sorting rack 2. Specifically, the low-consumption KLT parts are packaged with a size modulus standard, and the size pattern matches the layout of the sorting rack with a width of 0.9m or 1.3m. All KLT parts are placed in accordance with the long side corresponding to the long side of the rack. Under this condition, the long side size of the sorting rack determines the number of KLT parts placement columns, and the wide side of the sorting rack determines the number of KLT parts placement rows. Considering safety factors, the number of stacking layers of KLT part bins cannot be higher than 2 boxes. Based on this, a standard list of placement of bins on the sorting rack is made.
备货拣选位的排布方法还包括：将低消耗零件的摆放完成后，根据各个分拣料架的尺寸规格，对低消耗零件进行分组；确定各个分拣料架上所存储的低消耗零件总数以及排布位置。确定低消耗零件的摆放标准确定后，每一种零件归属为0.9m组或1.3m组即确定了。结合高低消耗零件个数的确立，将低消耗零件按照料架进行组合，尽可能充分利用料架面积，充分利用料架上的存储位置。最终确定低消耗零件和高消耗零件的数量和分布。The arrangement method of stock picking positions also includes: after the low-consumption parts are placed, the low-consumption parts are grouped according to the size specifications of each sorting rack; the total number of low-consumption parts stored on each sorting rack and the arrangement position are determined. After the placement standard of low-consumption parts is determined, each part is assigned to a 0.9m group or a 1.3m group. Combined with the establishment of the number of high- and low-consumption parts, the low-consumption parts are combined according to the racks to make full use of the rack area and the storage position on the rack as much as possible. Finally, the number and distribution of low-consumption parts and high-consumption parts are determined.
对高消耗零件分配拣选位的方法包括：获取上料路线，确定各个高消耗零件的上线顺序，根据上料路线以及上线顺序依次对各个高消耗零件排序放置。对高消耗零件分配拣选位的方法还包括：获取备货顺序，将高消耗零件的拣选位置按照备货顺序以及上线顺序进行排序放置。拣选位与工位的匹配是为了降低备货员的负荷，上线员按固定路线上线，待其发现空箱后进行零件要货，要货信息会发送至备货员手中，备货员依据信息进行备货，如果拣选位与工位不匹配就会出现备货员备完一种零件后，再备下一种零件过程中折返回原路线进行拿取，为此会增加备货员行走距离，备货员负荷增加。拣选位与工位相匹配后备货员可按固定路线一趟备完所有零件，无需折返，负荷最低。The method for allocating picking positions for high-consumption parts includes: obtaining the loading route, determining the order of each high-consumption part to be put online, and sorting and placing each high-consumption part in sequence according to the loading route and the order of going online. The method for allocating picking positions for high-consumption parts also includes: obtaining the stocking order, and sorting and placing the picking positions of high-consumption parts according to the stocking order and the order of going online. The matching of picking positions and workstations is to reduce the load of stock preparers. The online staff goes online according to a fixed route, and after finding an empty box, they will request parts. The request information will be sent to the stock preparers, and the stock preparers will prepare the goods based on the information. If the picking position does not match the workstation, the stock preparer will prepare one part and then return to the original route to pick up the next part during the preparation process. This will increase the walking distance of the stock preparer and increase the load of the stock preparer. After the picking position is matched with the workstation, the stock preparer can prepare all parts in one trip according to the fixed route without turning back, and the load is minimized.
具体地，高位货架1包括拣选货位和存储货位，存储货位为多层，拣选货位设置在存储货位的下方，拣选货位用于对零件备货拣选，存储货位用于存放整托零件。高位货架的高度一般高于5米，可以有效提升仓库存储高度，提高仓库空间使用率。Specifically, the high-level shelf 1 includes picking positions and storage positions. The storage positions are multi-layered. The picking positions are arranged below the storage positions. The picking positions are used to pick parts for stocking, and the storage positions are used to store whole pallets of parts. The height of the high-level shelf is generally higher than 5 meters, which can effectively increase the storage height of the warehouse and improve the utilization rate of the warehouse space.
备货拣选位的排布方法还包括：确立高消耗零件的作业流程；作业流程包括：接收到补货任务后，将高消耗零件由高架存储货位整托下架零件到拣选位，同时将拣选位上的低储尾箱放置在整托零件上完成补货。The arrangement method of the stock picking positions also includes: establishing the operation process of high-consumption parts; the operation process includes: after receiving the replenishment task, the high-consumption parts are taken down from the high-bay storage position and transported to the picking position, and at the same time, the low-storage tail box on the picking position is placed on the pallet of parts to complete the replenishment.
备货拣选位的排布方法还包括：确立低消耗零件的作业流程；作业流程包括：接收到补货任务后，将低消耗零件由高架存储货位整托下架零件，将高架存储货位的最底层零件补货至拣选位，将托内剩余零件重新上架到高架存储货位。The arrangement method of the stock picking positions also includes: establishing the operation process of low-consumption parts; the operation process includes: after receiving the replenishment task, taking the low-consumption parts off the high-rack storage location in a whole pallet, replenishing the bottom-level parts of the high-rack storage location to the picking position, and putting the remaining parts in the pallet back on the high-rack storage location.
在本发明提供的备货拣选位的排布方法的具体实施过程中，包括以下具体步骤：In the specific implementation process of the method for arranging stock picking positions provided by the present invention, the following specific steps are included:
第一步：高低消耗零件作业流程的确立：Step 1: Establishment of high and low consumption parts operation process:
高消耗零件由小车操作员接收补货任务后，从高架存储货位整托下架零件到拣选位，同时将拣选位上的低储尾箱放置在整托零件上完成补货。After the trolley operator receives the replenishment task for high-consumption parts, he or she will unload the parts from the high-bay storage location and transport them to the picking location. At the same time, he or she will place the low-bay storage tail box on the picking location on the pallet to complete the replenishment.
在这里需要说明的是，补货任务是指将存储在高位货架上的零件进行下架后放到拣选位上的任务，是拣选位上的零件数量不足了；低储尾箱放在整托零件上完成补货是为了保证零件的先进先出，放在低储尾箱上补货就无法保证先进先出了。It should be noted here that the replenishment task refers to the task of taking the parts stored on the high shelves and placing them on the picking position. This is because the number of parts on the picking position is insufficient. The low storage tail box is placed on the whole pallet of parts to complete the replenishment in order to ensure the first-in-first-out of the parts. Replenishment on the low storage tail box cannot ensure the first-in-first-out.
低消耗零件由小车操作员接收补货任务后，从高架存储货位整托下架零件，将一层零件补货至拣选位，将托内剩余零件重新上架到原高架存储位。After the trolley operator receives the replenishment task for low-consumption parts, he or she will unload the parts from the high-bay storage location in a whole pallet, replenish the parts on one layer to the picking location, and put the remaining parts in the pallet back to the original high-bay storage location.
在这里需要说明的是：因为低消耗零件放在拣选位内的料架上，无法像高消耗零件那样成托存放在拣选位，而存储的零件都是成托的，这就导致下架的成托零件有剩余，需要再放回到原高架位置。It should be noted here that: because low-consumption parts are placed on the material rack in the picking position, they cannot be stored in the picking position in pallets like high-consumption parts, and the stored parts are all in pallets. This results in some palletized parts being removed from the shelf to be left over and need to be put back to the original high shelf position.
第二步：高低消耗零件的区分：Step 2: Distinguish between high and low consumption parts:
高低消耗零件区分原则为，按一拖零件内的1层零件的使用时间进行排序，结合特定区域内存储的总零件数分配高低消耗的零件个数，按照排序的顺序依次分配高低消零件类别。The principle of distinguishing high- and low-consumption parts is to sort the parts in the first layer of a YTO parts group according to their usage time, allocate the number of high- and low-consumption parts based on the total number of parts stored in a specific area, and then allocate the high- and low-consumption parts categories in the order of sorting.
具体地，由于器具容量不同，比如同在一小时生产50台车前提下：A零件器具容量是1000，一拖有3层，一层有5箱，单车装配2个零件，10小时才会使用1箱，一层需要使用50小时；B零件器具容量100，一拖有3层，一层5箱，单车装配1个零件，2小时才会使用一箱，一层使用需要10小时；A零件明显比B零件使用频次高，但是它器具容量大导致消耗时间比较长，拣选位最重要的就是面积，所以不能按照使用频次区分高低消耗零件。Specifically, due to the different capacities of the equipment, for example, under the premise of producing 50 vehicles in one hour: the capacity of the equipment for part A is 1000, one tractor has 3 layers, each layer has 5 boxes, one vehicle is assembled with 2 parts, one box is used in 10 hours, and one layer needs to be used for 50 hours; the capacity of the equipment for part B is 100, one tractor has 3 layers, each layer has 5 boxes, one vehicle is assembled with 1 part, one box is used in 2 hours, and one layer needs to be used for 10 hours; part A is obviously used more frequently than part B, but its large equipment capacity leads to a longer consumption time. The most important thing about the picking position is the area, so high and low consumption parts cannot be distinguished according to the frequency of use.
第三步：为低消耗零件分配拣选位：Step 3: Assign picking locations for low-consumption parts:
低消耗KLT零件包装有尺寸的模数标准，同时尺寸模式与分拣料架的0.9m或1.3m的布局相匹配。所有KLT零件均按照长边对应料架长边进行摆放，在此条件下，分拣料架的长边尺寸决定了KLT零件的摆放列数，分拣料架的宽边决定了KLT零件的摆放行数，考虑安全因素，KLT零件料箱堆垛层数不能高于2箱，以此为基础制作料箱在分拣料架上的摆放标准清单。The low-consumption KLT parts packaging has a modular size standard, and the size pattern matches the 0.9m or 1.3m layout of the sorting rack. All KLT parts are placed according to the long side corresponding to the long side of the rack. Under this condition, the long side size of the sorting rack determines the number of KLT parts placement columns, and the wide side of the sorting rack determines the number of KLT parts placement rows. Considering safety factors, the number of stacking layers of KLT parts bins cannot be higher than 2 boxes. Based on this, a standard list of bin placement on the sorting rack is made.
其中，当高消耗零件存在无法成托存放的情况下，也需要放置到分拣料架上。Among them, when high-consumption parts cannot be stored in pallets, they also need to be placed on the sorting rack.
第四步：零件在拣选位上的预排布：Step 4: Pre-arrangement of parts at the picking location:
确定低消耗零件的摆放标准确定后，每一种零件归属为0.9m组或1.3m组即确定了。结合第二步高低消耗零件个数的确立，将低消耗零件按照料架进行组合，尽可能充分利用料架面积，充分利用料架上的存储位置。最终确定低消耗零件和高消耗零件的数量和分布。After the placement standard of low-consumption parts is determined, each part is assigned to a 0.9m group or a 1.3m group. Combined with the establishment of the number of high and low-consumption parts in the second step, the low-consumption parts are grouped according to the racks to make full use of the rack area and storage space on the racks as much as possible. Finally, the number and distribution of low-consumption parts and high-consumption parts are determined.
第五步：上线工位与拣选位匹配：Step 5: Matching the online workstation with the picking station:
在确定了高低消耗零件的数量和分布后，具体的排布过程已经基本接近尾声。如需要在基础排布的基础上进一步优化，将拣选位对应的员工备货拣选顺序和上线员的零件上线顺序相匹配的话，需要确立每一个零件的上线位置，按照上线顺序进行排序，同时将拣选位按照备货员的备货顺序进行排序，两个顺序进行匹配，在按照整体的排布步骤进行排布。After determining the number and distribution of high- and low-consumption parts, the specific arrangement process is almost complete. If further optimization is needed based on the basic arrangement, and the employee stock picking order corresponding to the picking position is matched with the part online order of the online staff, it is necessary to establish the online position of each part, sort them according to the online order, and sort the picking positions according to the stocking order of the stocking staff, match the two orders, and then arrange according to the overall arrangement steps.
进一步地，上线的顺序指的是上线员按照固定的路线形式，上线员依次到达线边零件工位的顺序；备货顺序是指备货员按固定的路线备货的顺序，比如备货员从A点走到B点是个直线，依次经过直线上的点位就是备货的先后顺序。Furthermore, the order of going online refers to the order in which the online staff arrive at the part workstations at the line side according to a fixed route; the order of stocking refers to the order in which the stocking staff prepares goods according to a fixed route. For example, the stocking staff walks from point A to point B in a straight line, and the points they pass through on the straight line in sequence are the order of stocking.
其中，KLT零件为：包装尺寸一般小于600*400mm模数，使用托盘整体装载，可以实现手工搬运的零件。Among them, KLT parts are: the packaging size is generally less than 600*400mm module, and they are loaded as a whole on pallets and can be manually carried.
上层存储1层拣选模式：高架一层(地面)作为拣选货位，存放零件用于备货拣选，2层以上高架作为存储货位，用于存放整托的KLT零件。Upper storage 1-layer picking mode: The first layer of the elevated platform (ground) is used as a picking location to store parts for stock picking, and the 2nd layer and above elevated platform are used as storage locations to store whole pallets of KLT parts.
定置定位拣选：每一个零件分配一个固定的拣选位位置进行备货拣选。Fixed-position picking: Each part is assigned a fixed picking location for stock picking.
高消耗零件和低消耗零件：由于高架存储的零件种类数大于高架一层的货位数，在定置定位拣选模式下，无法给每一种零件按托分配一个拣选位，需要增加分拣料架，本文分拣料架为2层。通过增设分拣料架，拣选位位置相应增加，作为区分，在分拣料架上进行拣选的零件称为低消耗零件，以整托在地面进行存储的零件称为高消耗零件。High-consumption parts and low-consumption parts: Since the number of parts stored on the high shelf is greater than the number of cargo positions on one level of the high shelf, it is impossible to assign a picking position to each part by pallet in the fixed-position picking mode. It is necessary to add a sorting rack. The sorting rack in this article has two layers. By adding a sorting rack, the number of picking positions increases accordingly. As a distinction, the parts picked on the sorting rack are called low-consumption parts, and the parts stored on the ground with a whole pallet are called high-consumption parts.
分拣料架：分为两层，总长度2.4m，每一层内设置一个隔断，隔断一侧长度0.9m，另一侧长度1.3m。Sorting rack: divided into two layers, with a total length of 2.4m. A partition is set in each layer, with a length of 0.9m on one side and 1.3m on the other side.
从以上的描述中，可以看出，本发明上述的实施例实现了如下技术效果：From the above description, it can be seen that the above embodiments of the present invention achieve the following technical effects:
降低库存成本：KLT备货拣选方法通过减少库存水平，可以降低企业的库存成本，包括货物存储成本、资金占用成本和仓储管理成本等。Reduce inventory costs: KLT stock picking method can reduce the company's inventory costs, including goods storage costs, capital occupation costs and warehouse management costs, by reducing inventory levels.
提高资金周转率：由于库存水平下降，资金将不再被大量困留在库存中，而是可以用于其他投资或经营活动，从而提高资金周转率。Improve capital turnover: As inventory levels decrease, funds will no longer be trapped in inventory and can be used for other investments or operating activities, thereby improving capital turnover.
减少库存风险：减少库存水平可以降低因库存积压而导致的过期、损坏或陈旧货物的风险，从而减少库存损失。Reduced inventory risk: Reducing inventory levels reduces the risk of expired, damaged or obsolete goods due to overstocking, thereby reducing inventory losses.
提高订单处理效率：采用KLT备货拣选方法可以使企业更加灵活地应对订单变化，降低订单处理时间，提高订单处理效率，缩短交货周期。Improve order processing efficiency: Using the KLT stock picking method can enable enterprises to respond to order changes more flexibly, reduce order processing time, improve order processing efficiency, and shorten delivery cycle.
优化供应链运作：减少库存水平可以帮助企业更好地规划供应链运作，简化供应链流程，降低管理成本，提高供应链的整体效率。Optimize supply chain operations: Reducing inventory levels can help companies better plan supply chain operations, simplify supply chain processes, reduce management costs, and improve the overall efficiency of the supply chain.
改善客户服务水平：通过更快速地响应客户需求，缩短交货周期，提高交付准时率和服务水平，从而增强客户满意度。Improve customer service levels: Enhance customer satisfaction by responding to customer needs more quickly, shortening delivery cycles, and improving on-time delivery and service levels.
以上所述仅为本发明的优选实施例而已，并不用于限制本发明，对于本领域的技术人员来说，本发明可以有各种更改和变化。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410849902.6ACN118761707A (en) | 2024-06-27 | 2024-06-27 | Arrangement method of stock picking position |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410849902.6ACN118761707A (en) | 2024-06-27 | 2024-06-27 | Arrangement method of stock picking position |
| Publication Number | Publication Date |
|---|---|
| CN118761707Atrue CN118761707A (en) | 2024-10-11 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410849902.6APendingCN118761707A (en) | 2024-06-27 | 2024-06-27 | Arrangement method of stock picking position |
| Country | Link |
|---|---|
| CN (1) | CN118761707A (en) |
| Publication | Publication Date | Title |
|---|---|---|
| CN112678409A (en) | Goods processing method, device, equipment, system, storage medium and program product | |
| JP5116366B2 (en) | Article supply shelf assignment program, article supply shelf assignment method, and article supply shelf | |
| JP3673441B2 (en) | Product picking equipment | |
| CN110723448A (en) | Intelligent warehousing system and control method thereof | |
| JP6697628B2 (en) | Warehouse management system and warehouse management method | |
| CN1248954A (en) | Method for constituting storage of heterogeneous components | |
| CN120057460A (en) | Warehouse, sorting system with warehouse, sorting method and sorting device | |
| CN103596858A (en) | Picking and Sorting Systems | |
| JP2022527879A (en) | Warehouse work system and method | |
| CN109205160B (en) | Three-dimensional commodity storage and allocation system and method | |
| JP6377787B1 (en) | Rose logistics picking replenishment system | |
| CN221753988U (en) | Cargo sorting system and robot | |
| JP5748107B2 (en) | Goods entry / exit method for goods sorting equipment | |
| CN119190691A (en) | Robot, server, storage system, warehouse and warehouse delivery method | |
| US20230169456A1 (en) | Method for inbound inventory putaway | |
| JP7275602B2 (en) | Automated warehouse control device and crane allocation method for automated warehouse | |
| CN112387603B (en) | A logistics system and picking method for picking bulk commodities | |
| CN211392817U (en) | Small order goods suspension chain ex-warehouse transportation system | |
| CN118761707A (en) | Arrangement method of stock picking position | |
| CN112581068A (en) | Cross-region combined type commodity sorting method, device and system | |
| JP2005145578A (en) | Article warehousing system | |
| CN113682702B (en) | Warehouse system based on double-station stacker and control method thereof | |
| JP4296254B2 (en) | Picking apparatus and method | |
| US11530094B2 (en) | Method for removing goods from a storage device in order to fulfill an order | |
| JPH0948508A (en) | Method and device for delivery from warehouse |
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |