技术领域Technical Field
本发明属于热处理加工技术领域，具体的说是一种汽车阀体部件热处理设备。The invention belongs to the technical field of heat treatment processing, in particular to a heat treatment device for automobile valve body parts.
背景技术Background Art
热处理淬火是金属材料制造中常用的技术，可以使金属材料具有更高的硬度和强度。在淬火过程中，通常需要用到淬火水池，它是一个大型水质循环系统，用于控制金属材料的温度和冷却速度，以达到理想的淬火效果。但在淬火过程中，会产生很多铁屑，这些铁屑对淬火水池和淬火设备的正常运行会带来很多影响。Heat treatment quenching is a commonly used technology in metal material manufacturing, which can make metal materials have higher hardness and strength. In the quenching process, a quenching pool is usually required. It is a large water circulation system used to control the temperature and cooling rate of metal materials to achieve the ideal quenching effect. However, a lot of iron filings will be generated during the quenching process, which will have a lot of impact on the normal operation of the quenching pool and quenching equipment.
铁屑不仅会使淬火水质变得越来越浑浊，导致水质变差，进一步影响淬火效果，还会在淬火设备内积累，不仅加速淬火设备的磨损，还有可能引起故障，大量的铁屑会对环境造成危害，对淬火水池的排放标准也提出了更高的要求。Iron filings will not only make the quenching water more and more turbid, resulting in poor water quality, further affecting the quenching effect, but will also accumulate in the quenching equipment, which will not only accelerate the wear of the quenching equipment but may also cause failures. A large amount of iron filings will harm the environment and put higher requirements on the emission standards of the quenching water pool.
汽车阀体部件在热处理过程中，通过淬火池进行淬火加工处理，可以有效提高汽车阀体部件的机械性能；长期的淬火加工中，阀体部件在淬火加工中产生的残渣留存在淬火池内部，随着时间积累，可能导致淬火液的纯度下降；这样在淬火加工过程中，可能出现淬火池底部被扬起的残渣粘附在阀体部件上，阻碍阀体部件与淬火液的接触，影响淬火质量；并且在高温下粘附到阀体部件表面的残渣也可能被固定到阀体部件表面，影响阀体部件的表面质量，导致阀体部件在淬火过程中的废品率提高。During the heat treatment process of automobile valve body parts, quenching processing in a quenching pool can effectively improve the mechanical properties of automobile valve body parts. During long-term quenching processing, the residues generated by the valve body parts during the quenching processing remain in the quenching pool, which may cause the purity of the quenching liquid to decrease over time. In this way, during the quenching process, the residues raised from the bottom of the quenching pool may adhere to the valve body parts, hindering the contact between the valve body parts and the quenching liquid and affecting the quenching quality. Moreover, the residues adhered to the surface of the valve body parts at high temperatures may also be fixed to the surface of the valve body parts, affecting the surface quality of the valve body parts and causing an increase in the scrap rate of the valve body parts during the quenching process.
发明内容Summary of the invention
为了弥补现有技术的不足，解决上述的技术问题；本发明提出了一种汽车阀体部件热处理设备。In order to make up for the deficiencies of the prior art and solve the above-mentioned technical problems, the present invention provides a heat treatment device for automobile valve body components.
本发明解决其技术问题所采用的技术方案是：本发明提出了一种汽车阀体部件热处理设备，所述热处理设备包括淬火池，所述淬火池包括池体，所述池体底部设置有温控组件和除杂组件，所述除杂组件用以清理淬火池内部积累的工件杂质；The technical solution adopted by the present invention to solve the technical problem is as follows: the present invention proposes a heat treatment device for automobile valve body parts, the heat treatment device comprises a quenching pool, the quenching pool comprises a pool body, a temperature control component and an impurity removal component are arranged at the bottom of the pool body, and the impurity removal component is used to clean the workpiece impurities accumulated inside the quenching pool;
所述除杂组件包括除杂腔，所述除杂腔设置在所述池体底部的中间位置，并且所述除杂腔通过侧壁均匀设置的进液口与所述池体底部区域相通；所述进液口内壁设置有封闭门，所述封闭门的开合受到外界控制器的控制；The impurity removal component includes an impurity removal chamber, which is arranged in the middle of the bottom of the pool body, and the impurity removal chamber is connected to the bottom area of the pool body through a liquid inlet evenly arranged on the side wall; a closed door is arranged on the inner wall of the liquid inlet, and the opening and closing of the closed door is controlled by an external controller;
所述除杂腔顶部中间设置有限位杆，所述限位杆竖直向上延伸到所述池体顶部开口上侧位置，并且所述限位杆外侧设置有加工仓；所述加工仓通过中间位置设置的限位筒滑动嵌套在所述限位杆外侧；A limiting rod is arranged in the middle of the top of the impurity removal chamber, and the limiting rod extends vertically upward to the upper side of the top opening of the pool body, and a processing chamber is arranged outside the limiting rod; the processing chamber is slidably nested on the outside of the limiting rod through a limiting cylinder arranged in the middle position;
所述限位杆为管状结构，并且所述限位杆与所述除杂腔内部相通；所述除杂腔内部位于所述限位杆开口和进液口之间的位置设置有拦截网，所述除杂腔底部位于拦截网下侧的位置设置有排空管与外界相通，且所述限位杆和排空管与除杂腔的结合部位均设置有控制阀，所述控制阀受到外界控制；所述限位杆侧壁外表面均匀设置有冲击孔，所述冲击孔与所述限位杆内部相通。The limit rod is a tubular structure, and the limit rod is communicated with the interior of the impurity removal chamber; an interception net is arranged inside the impurity removal chamber at a position between the limit rod opening and the liquid inlet, and a drain pipe is arranged at a position below the interception net at the bottom of the impurity removal chamber to communicate with the outside world, and a control valve is arranged at the joint of the limit rod, the drain pipe and the impurity removal chamber, and the control valve is controlled by the outside world; impact holes are evenly arranged on the outer surface of the side wall of the limit rod, and the impact holes are communicated with the interior of the limit rod.
优选的，所述加工仓内部位于所述限位筒外表面的部位设置有隔板，所述隔板内部中空形成冲击腔，所述限位筒内壁与所述冲击孔对应的部位设置有连接孔，所述连接孔延伸到所述冲击腔内部；所述隔板表面均匀设置有驱散孔，所述驱散孔与所述冲击腔内部相通。Preferably, a partition is provided inside the processing chamber at a position located on the outer surface of the limiting cylinder, the interior of the partition is hollow to form an impact cavity, a connecting hole is provided at a position on the inner wall of the limiting cylinder corresponding to the impact hole, and the connecting hole extends to the interior of the impact cavity; dispersion holes are evenly provided on the surface of the partition, and the dispersion holes are communicated with the interior of the impact cavity.
优选的，所述池体内部靠近底部的部位设置有遮蔽板，所述遮蔽板将所述池体内部区域分隔成上侧的加工区和下侧的清理区，所述进液口位于所述清理区中；Preferably, a shielding plate is provided at a position near the bottom of the pool body, the shielding plate divides the internal area of the pool body into an upper processing area and a lower cleaning area, and the liquid inlet is located in the cleaning area;
所述遮蔽板上均匀设置有连通槽，所述连通槽实现所述加工区和清理区的相通；所述连通槽一侧内壁中设置有安装槽，所述安装槽内部滑动设置有隔断板，所述隔断板与所述安装槽内壁设置的一号伸缩设备相连。The shielding plate is evenly provided with connecting grooves, and the connecting grooves realize the communication between the processing area and the cleaning area; an installation groove is provided in the inner wall of one side of the connecting groove, and a partition plate is slidably provided inside the installation groove, and the partition plate is connected to the No. 1 telescopic device provided on the inner wall of the installation groove.
优选的，所述隔断板包括方形的固定框，以及所述固定框内壁设置的双层的滤板；双层的所述滤板之间的中空区域为冲刷腔，所述固定框与所述一号伸缩设备的伸缩端相连，所述固定框与所述安装槽内壁滑动连接；Preferably, the partition plate comprises a square fixing frame, and a double-layer filter plate arranged on the inner wall of the fixing frame; the hollow area between the double-layer filter plates is a flushing cavity, the fixing frame is connected to the telescopic end of the first telescopic device, and the fixing frame is slidably connected to the inner wall of the mounting groove;
所述遮蔽板上表面均匀设置有导流孔，所述导流孔与安装槽相通，所述固定框侧壁靠近所述安装槽的一侧均匀设置有补充孔，所述补充孔连通所述安装槽和冲刷腔。The upper surface of the shielding plate is evenly provided with guide holes, the guide holes are communicated with the mounting groove, and the side wall of the fixing frame close to the mounting groove is evenly provided with supplementary holes, the supplementary holes are communicated with the mounting groove and the flushing cavity.
优选的，所述固定框上远离所述安装槽一侧部位的上下表面均匀设置有导流槽，所述导流槽横向设置，并且所述导流槽连通所述连通槽和安装槽；所述导流孔为锥形孔结构，并且所述导流孔的小端位于所述安装槽内壁上。Preferably, guide grooves are evenly arranged on the upper and lower surfaces of the fixed frame away from one side of the mounting groove, the guide grooves are arranged horizontally, and the guide grooves connect the connecting groove and the mounting groove; the guide hole is a conical hole structure, and the small end of the guide hole is located on the inner wall of the mounting groove.
优选的，所述连通槽内壁正对所述安装槽的部位设置有封闭槽，所述封闭槽内部滑动设置有封闭板，所述封闭板与所述封闭槽内部设置的三号伸缩设备相连，并且所述固定框与所述封闭板对应的部位设置有插入槽。Preferably, a closed groove is provided on the inner wall of the connecting groove facing the installation groove, a closed plate is slidably provided inside the closed groove, the closed plate is connected to the No. 3 telescopic device provided inside the closed groove, and an insertion groove is provided at the position of the fixed frame corresponding to the closed plate.
优选的，所述封闭板内部设置有振动器，所述振动器受到外界控制器的控制。Preferably, a vibrator is arranged inside the closing plate, and the vibrator is controlled by an external controller.
优选的，所述清理区两侧位置设置有安装腔，所述安装腔内部设置有二号伸缩设备，所述二号伸缩设备的伸缩端指向所述除杂腔并且设置有刮板，所述刮板底部设置有锥形刮块，所述锥形刮块的锥形端部与所述清理区底面接触。Preferably, installation cavities are provided on both sides of the cleaning area, a No. 2 telescopic device is provided inside the installation cavity, the telescopic end of the No. 2 telescopic device points to the impurity removal cavity and is provided with a scraper, a conical scraper block is provided at the bottom of the scraper, and the conical end of the conical scraper block contacts the bottom surface of the cleaning area.
优选的，所述刮板靠近所述除杂腔一侧底部设置有刮动槽，所述锥形刮块位于所述刮动槽内部；Preferably, a scraping groove is provided at the bottom of one side of the scraper close to the impurity removal chamber, and the conical scraper block is located inside the scraping groove;
所述锥形刮块内部中空设置有补充腔，所述补充腔通过补充管与所述安装槽相通，所述刮动槽内壁均匀设置有清理孔，所述清理孔与所述补充腔内部相通，所述清理孔外侧开口位于所述锥形刮块端部上。The conical scraper block is hollow inside and has a supplementary cavity which is connected to the mounting groove through a supplementary tube. The inner wall of the scraper groove is evenly provided with cleaning holes which are connected to the inside of the supplementary cavity. The outer opening of the cleaning holes is located on the end of the conical scraper block.
优选的，所述刮动槽内壁转动设置有刮动辊，所述刮动辊外表面均匀设置有刮动块，所述刮动块端部为锥形，并且所述清理孔开口指向所述刮动辊与所述清理区底面之间的间隙区域。Preferably, a scraping roller is rotatably provided on the inner wall of the scraping groove, and scraping blocks are evenly provided on the outer surface of the scraping roller. The ends of the scraping blocks are conical, and the opening of the cleaning hole points to the gap area between the scraping roller and the bottom surface of the cleaning area.
本发明的有益效果如下：The beneficial effects of the present invention are as follows:
1.本发明的一种汽车阀体部件热处理设备，汽车阀体部件随着加工仓沿着限位杆下移，并在淬火池的中间区域接受淬火处理，限位杆上对应的冲击孔使得出现过滤后淬火液从加工仓中间向外侧扩散，这样使得待加工的阀体部件与经过过滤的淬火液充分接触，提高淬火处理的效果，减少出现淬火液中的残渣与阀体部件接触影响淬火效果和阀体部件质量的问题；并且向外扩散的淬火液也阻止了淬火池内部含有杂质的淬火液向加工仓方向靠近，进一步减少了阀体部件与淬火池内部残渣接触的情况，保证了阀体部件的淬火加工质量。1. A heat treatment equipment for automobile valve body parts of the present invention, the automobile valve body parts move down along the limit rod with the processing chamber, and receive quenching treatment in the middle area of the quenching pool, the corresponding impact holes on the limit rod allow the filtered quenching liquid to diffuse from the middle of the processing chamber to the outside, so that the valve body parts to be processed are fully in contact with the filtered quenching liquid, the effect of quenching treatment is improved, and the problem of contact between the residue in the quenching liquid and the valve body parts affecting the quenching effect and the quality of the valve body parts is reduced; and the quenching liquid diffused outward also prevents the quenching liquid containing impurities in the quenching pool from approaching the processing chamber, further reducing the contact between the valve body parts and the residue in the quenching pool, and ensuring the quenching processing quality of the valve body parts.
2.本发明的一种汽车阀体部件热处理设备，随着淬火池底部的淬火液通过除杂腔进入限位杆，再扩散到淬火池上侧位置，强化淬火池底部混有大量残渣的部分淬火液向下流动的趋势，并通过除杂腔进行循环过滤流动，抑制了淬火池底部淬火液向上扩散的趋势，使得淬火池底部的残渣主要随着淬火液流入到除杂腔中得到收集，而不是向上扩散与阀体部件接触，这样在对淬火池内部残渣进行有效收集的同时，进一步阻止残渣与阀体部件接触，保证了阀体部件的淬火加工质量。2. In the heat treatment equipment for automobile valve body parts of the present invention, as the quenching liquid at the bottom of the quenching pool enters the limit rod through the impurity removal chamber and then diffuses to the upper side of the quenching pool, the tendency of part of the quenching liquid mixed with a large amount of residue at the bottom of the quenching pool to flow downward is strengthened, and the quenching liquid is circulated and filtered through the impurity removal chamber, thereby suppressing the tendency of the quenching liquid at the bottom of the quenching pool to diffuse upward, so that the residue at the bottom of the quenching pool is mainly collected in the impurity removal chamber as the quenching liquid flows into the impurity removal chamber, rather than diffusing upward to contact the valve body parts. In this way, while the residue inside the quenching pool is effectively collected, the residue is further prevented from contacting the valve body parts, thereby ensuring the quenching processing quality of the valve body parts.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明的立体图；Fig. 1 is a perspective view of the present invention;
图2是本发明正视方向的局部剖视图；Fig. 2 is a partial cross-sectional view of the present invention in the front view direction;
图3是图2中A处的局部放大图；FIG3 is a partial enlarged view of point A in FIG2;
图4是图2中B处的局部放大图；FIG4 is a partial enlarged view of point B in FIG2;
图5是本发明中隔断板的立体图；FIG5 is a perspective view of a partition board according to the present invention;
图6是本发明中加工仓的立体图；FIG6 is a perspective view of a processing chamber in the present invention;
图7是本发明中加工仓的剖视图。FIG. 7 is a cross-sectional view of the processing chamber in the present invention.
图中：淬火池1、池体11、遮蔽板12、连通槽121、安装槽122、导流孔123、封闭槽124、封闭板125、加工区13、清理区14、安装腔141、隔断板15、固定框151、滤板152、冲刷腔153、补充孔154、导流槽155、插入槽156、刮板16、锥形刮块161、刮动槽162、补充腔163、清理孔164、补充管165、刮动辊166、刮动块167、除杂组件2、除杂腔21、拦截网211、排空管212、进液口22、封闭门221、限位杆23、冲击孔231、加工仓3、限位筒31、隔板32、冲击腔321、连接孔322、驱散孔323。In the figure: quenching pool 1, pool body 11, shielding plate 12, connecting groove 121, installation groove 122, guide hole 123, closed groove 124, closed plate 125, processing area 13, cleaning area 14, installation cavity 141, partition plate 15, fixing frame 151, filter plate 152, flushing cavity 153, replenishing hole 154, guide groove 155, insertion groove 156, scraper 16, conical scraper block 161, scraping groove 162, replenishing cavity 163, cleaning hole 164, replenishing pipe 165, scraping roller 166, scraping block 167, impurity removal component 2, impurity removal cavity 21, intercepting net 211, emptying pipe 212, liquid inlet 22, closed door 221, limiting rod 23, impact hole 231, processing chamber 3, limiting cylinder 31, partition plate 32, impact cavity 321, connecting hole 322, dispersing hole 323.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中附图所示，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例一：Embodiment 1:
一种汽车阀体部件热处理设备，如说明书附图中图1-图7所示，热处理设备包括淬火池1，淬火池1包括池体11，池体11底部设置有温控组件和除杂组件2，温控组件采用现有的淬火池温度控制系统，用以保证调节池体11内部的淬火液的温度；A heat treatment device for automobile valve body parts, as shown in Figures 1 to 7 of the accompanying drawings of the specification, the heat treatment device comprises a quenching pool 1, the quenching pool 1 comprises a pool body 11, a temperature control component and an impurity removal component 2 are arranged at the bottom of the pool body 11, and the temperature control component adopts an existing quenching pool temperature control system to ensure the temperature of the quenching liquid inside the pool body 11 is regulated;
除杂组件2用以清理淬火池1内部积累的工件杂质，除杂组件2包括除杂腔21，除杂腔21设置在池体11底部的中间位置，并且除杂腔21与池体11内部相通，除杂腔21侧壁均匀设置有进液口22，进液口22内壁设置有封闭门221，封闭门221的开合受到外界控制器的控制；此处的封闭门221的开合方式存在多种可能的实施方案，此处提供一种可能的实施方案；具体的，在进液口22顶部设置有电动伸缩装置，并受到控制器控制，电动伸缩装置的伸缩端与封闭门221相连，电动伸缩装置带动封闭门221上移时，进液口22打开；当电动伸缩装置带动封闭门221下移遮蔽进液口22时，进液口22关闭，如此实现了对进液口22的开合控制；The impurity removal component 2 is used to clean the workpiece impurities accumulated inside the quenching tank 1. The impurity removal component 2 includes a impurity removal chamber 21, which is arranged in the middle position of the bottom of the tank body 11, and the impurity removal chamber 21 is communicated with the inside of the tank body 11. The side walls of the impurity removal chamber 21 are evenly provided with liquid inlets 22, and the inner wall of the liquid inlet 22 is provided with a closed door 221, and the opening and closing of the closed door 221 is controlled by an external controller; there are multiple possible implementation schemes for the opening and closing of the closed door 221 here, and a possible implementation scheme is provided here; specifically, an electric telescopic device is arranged on the top of the liquid inlet 22 and is controlled by the controller, and the telescopic end of the electric telescopic device is connected to the closed door 221, and when the electric telescopic device drives the closed door 221 to move upward, the liquid inlet 22 is opened; when the electric telescopic device drives the closed door 221 to move downward to cover the liquid inlet 22, the liquid inlet 22 is closed, thereby realizing the opening and closing control of the liquid inlet 22;
除杂腔21顶部中间设置有限位杆23，限位杆23竖直向上延伸到池体11顶部开口上侧位置，并且限位杆23外侧设置有加工仓3；加工仓3底部均匀设置有通孔，侧壁采用筛网结构，筛网结构孔径较大，可以方便阀体部件淬火加工产生的碎渣穿过，避免阀体部件上的掉落的碎渣在加工仓3内部积累，重复与阀体部件接触，影响淬火加工质量；并且加工仓3通过底部中间位置设置的限位筒31嵌套在限位杆23外侧，实现了加工仓3与限位杆23的滑动连接；A limiting rod 23 is arranged in the middle of the top of the impurity removal chamber 21, and the limiting rod 23 extends vertically upward to the upper side of the top opening of the pool body 11, and a processing chamber 3 is arranged outside the limiting rod 23; through holes are evenly arranged at the bottom of the processing chamber 3, and the side wall adopts a screen structure with a large aperture, which can facilitate the passage of debris generated by the quenching process of the valve body parts, and avoid the accumulation of debris dropped on the valve body parts inside the processing chamber 3, repeatedly contacting the valve body parts, and affecting the quenching process quality; and the processing chamber 3 is nested on the outside of the limiting rod 23 through a limiting cylinder 31 arranged at the middle position of the bottom, so as to realize the sliding connection between the processing chamber 3 and the limiting rod 23;
限位杆23为管状结构，并且限位杆23与除杂腔21内部相通，且除杂腔21内部位于限位杆23开口和进液口22之间的位置设置有拦截网211，除杂腔21底部位于拦截网211下侧的位置设置有排空管212与外界相通，且限位杆23和排空管212与除杂腔21的结合部位均设置有控制阀，控制阀受到外界的控制器的控制；限位杆23侧壁外表面均匀设置有冲击孔231，冲击孔231与限位杆23内部相通。The limiting rod 23 is a tubular structure, and the limiting rod 23 is communicated with the interior of the impurity removal chamber 21, and an interception net 211 is arranged inside the impurity removal chamber 21 between the opening of the limiting rod 23 and the liquid inlet 22, and a drain pipe 212 is arranged at the bottom of the impurity removal chamber 21 under the interception net 211 to communicate with the outside, and control valves are arranged at the joints of the limiting rod 23, the drain pipe 212 and the impurity removal chamber 21, and the control valves are controlled by an external controller; impact holes 231 are evenly arranged on the outer surface of the side wall of the limiting rod 23, and the impact holes 231 are communicated with the interior of the limiting rod 23.
具体工作流程：汽车阀体部件在热处理过程中，通过淬火池1进行淬火加工处理，有效提高汽车阀体部件的机械性能；长期的淬火加工中，阀体部件在淬火加工中产生的残渣留存在淬火池1内部，随着时间积累，可能导致淬火液的纯度下降；这样在淬火加工过程中，可能出现淬火池1底部被扬起的残渣粘附在阀体部件上，阻碍阀体部件与淬火液的接触，影响淬火质量；并且在高温下粘附到阀体部件表面的残渣也可能被固定到阀体部件表面，影响阀体部件的表面质量，导致阀体部件在淬火过程中的废品率提高；Specific work flow: During the heat treatment process, the automobile valve body parts are quenched in the quenching pool 1 to effectively improve the mechanical properties of the automobile valve body parts; during the long-term quenching process, the residues generated by the valve body parts during the quenching process remain in the quenching pool 1, which may cause the purity of the quenching liquid to decrease over time; thus, during the quenching process, the residues raised from the bottom of the quenching pool 1 may adhere to the valve body parts, hindering the contact between the valve body parts and the quenching liquid and affecting the quenching quality; and the residues adhered to the surface of the valve body parts at high temperatures may also be fixed to the surface of the valve body parts, affecting the surface quality of the valve body parts and causing an increase in the scrap rate of the valve body parts during the quenching process;
因此，在淬火池1底部中间位置设置除杂腔21，这样在淬火加工中，将待加工的淬火阀体部件放置在加工仓3内部，通过控制加工仓3顶部连接的牵引绳长度，使得加工仓3沿着限位杆23向下滑动，并浸入到淬火液内部，与淬火液充分接触；打开除杂腔21侧壁的封闭门221，在水压作用下，使得淬火池1底部位置的淬火液通过进液口22加速流入到除杂腔21内部，同时打开限位杆23底部开口的控制阀，使得淬火池1底部的淬火液进入除杂腔21后向上穿过拦截网211，淬火液中的残渣留在拦截网211下侧，而过滤后的淬火液向上进入到限位杆23内部，随后从限位杆23侧壁上均匀设置的冲击孔231流出，使得淬火池1中间区域与限位杆23对应的区域出现指向外侧的水流冲击；并且限位杆23内部可以设置辅助水泵，配合压差作用，加强除杂腔21内部的淬火液向上流入限位杆23内部的过程，保证淬火液循环流动净化过程的顺利进行；Therefore, a debris removal chamber 21 is provided at the middle position of the bottom of the quenching tank 1. In this way, during the quenching process, the quenching valve body component to be processed is placed inside the processing chamber 3. By controlling the length of the traction rope connected to the top of the processing chamber 3, the processing chamber 3 slides downward along the limit rod 23 and is immersed in the quenching liquid to fully contact with the quenching liquid. The closed door 221 on the side wall of the debris removal chamber 21 is opened. Under the action of water pressure, the quenching liquid at the bottom of the quenching tank 1 is accelerated to flow into the debris removal chamber 21 through the liquid inlet 22. At the same time, the control valve at the bottom opening of the limit rod 23 is opened so that the bottom of the quenching tank 1 After the quenching liquid enters the impurity removal chamber 21, it passes through the interception net 211 upwards, and the residue in the quenching liquid remains on the lower side of the interception net 211, while the filtered quenching liquid enters the interior of the limiting rod 23 upwards, and then flows out from the impact holes 231 evenly arranged on the side wall of the limiting rod 23, so that the middle area of the quenching pool 1 and the area corresponding to the limiting rod 23 appear water flow impact pointing outward; and an auxiliary water pump can be arranged inside the limiting rod 23, and cooperate with the pressure difference to strengthen the process of the quenching liquid in the impurity removal chamber 21 flowing upward into the interior of the limiting rod 23, so as to ensure the smooth progress of the circulation and purification process of the quenching liquid;
而加工仓3也沿着限位杆23下移，并在淬火池1的中间区域接受淬火处理；因此加工仓3也会受到对应的限位杆23上冲击孔231的影响，出现过滤后的纯度较高的淬火液从加工仓3中间向外侧扩散的情况，这样使得待加工的阀体部件与经过过滤的淬火液充分接触，提高淬火处理的效果，减少出现淬火液中的残渣与阀体部件接触影响淬火效果和阀体部件质量的问题；并且向外扩散的淬火液也阻止了淬火池1内部含有杂质的淬火液向加工仓3方向靠近，进一步减少了阀体部件与淬火池1内部残渣接触的情况，保证了阀体部件的淬火加工质量；The processing chamber 3 also moves downward along the limiting rod 23 and receives quenching treatment in the middle area of the quenching pool 1; therefore, the processing chamber 3 will also be affected by the impact hole 231 on the corresponding limiting rod 23, and the filtered quenching liquid with higher purity will diffuse from the middle of the processing chamber 3 to the outside, so that the valve body parts to be processed are fully in contact with the filtered quenching liquid, thereby improving the effect of the quenching treatment and reducing the problem that the residue in the quenching liquid contacts the valve body parts and affects the quenching effect and the quality of the valve body parts; and the quenching liquid diffused outward also prevents the quenching liquid containing impurities in the quenching pool 1 from approaching the processing chamber 3, further reducing the contact between the valve body parts and the residue in the quenching pool 1, thereby ensuring the quenching processing quality of the valve body parts;
随着淬火池1底部的淬火液通过除杂腔21进入限位杆23，再扩散到淬火池1上侧位置，强化淬火池1底部混有大量残渣的部分淬火液向下流动的趋势，并通过除杂腔21进行循环过滤流动，抑制了淬火池1底部淬火液向上扩散的趋势，使得淬火池1底部的残渣主要随着淬火液流入到除杂腔21中得到收集，而不是向上扩散与阀体部件接触，这样在对淬火池1内部残渣进行有效收集的同时，进一步阻止残渣与阀体部件接触，保证了阀体部件的淬火加工质量；As the quenching liquid at the bottom of the quenching pool 1 enters the limit rod 23 through the impurity removal chamber 21 and then diffuses to the upper side of the quenching pool 1, the tendency of the quenching liquid at the bottom of the quenching pool 1 mixed with a large amount of residue to flow downward is strengthened, and the quenching liquid is circulated and filtered through the impurity removal chamber 21, which suppresses the tendency of the quenching liquid at the bottom of the quenching pool 1 to diffuse upward, so that the residue at the bottom of the quenching pool 1 is mainly collected in the impurity removal chamber 21 along with the quenching liquid, rather than diffused upward and contacted with the valve body parts. In this way, while the residue inside the quenching pool 1 is effectively collected, the residue is further prevented from contacting with the valve body parts, thereby ensuring the quenching processing quality of the valve body parts;
在淬火加工结束后，通过牵引绳拉动加工仓3上移脱离淬火池1，取出阀体部件，完成淬火加工，随后关闭除杂腔21的进液口22；随着之前的循环过滤流动，此时淬火池1底部的碎渣集中到除杂腔21内部，位于拦截网211下侧收集的杂质可以通过打开控制阀的排空管212排向外界，实现对淬火池1内部积累的工件碎渣等杂质的清理；After the quenching process is completed, the processing chamber 3 is pulled up and separated from the quenching pool 1 by the traction rope, the valve body components are taken out, the quenching process is completed, and then the liquid inlet 22 of the impurity removal chamber 21 is closed; with the previous circulation filtration flow, the debris at the bottom of the quenching pool 1 is concentrated inside the impurity removal chamber 21, and the impurities collected on the lower side of the interception net 211 can be discharged to the outside by opening the drain pipe 212 of the control valve, so as to realize the cleaning of impurities such as workpiece debris accumulated inside the quenching pool 1;
进一步的，在排空除杂腔21内部积累杂质的过程中，因为进液口22关闭，隔绝了淬火池1底部的水压作用；保持限位杆23内部控制阀处于打开状态，并启动辅助水泵反向启动，这样配合水压作用，使得限位杆23周围的淬火液通过冲击孔231流入限位杆23内部，反向流动冲刷除杂腔21内部和拦截网211，使得除杂腔21内部积累的碎渣被充分带走，随后再关闭限位杆23和排空管212的控制阀，完成对淬火池1内部残渣的清理作业；这样的清理过程充分利用了淬火池1内部水压的作用，有效控制淬火池1内部的残渣含量，减少需要彻底清理淬火池1底部残渣杂质的频率，从而减少了人工维护投入，提高了对阀体部件的淬火加工效率。Furthermore, in the process of emptying the impurities accumulated in the impurity removal chamber 21, because the liquid inlet 22 is closed, the water pressure at the bottom of the quenching tank 1 is isolated; the control valve inside the limit rod 23 is kept in an open state, and the auxiliary water pump is started in reverse, so that the quenching liquid around the limit rod 23 flows into the limit rod 23 through the impact hole 231 in conjunction with the water pressure, and the reverse flow flushes the interior of the impurity removal chamber 21 and the interception net 211, so that the debris accumulated in the impurity removal chamber 21 is fully taken away, and then the limit rod 23 and the control valve of the emptying pipe 212 are closed to complete the cleaning operation of the residue inside the quenching tank 1; such a cleaning process makes full use of the effect of the water pressure inside the quenching tank 1, effectively controls the residue content inside the quenching tank 1, reduces the frequency of needing to thoroughly clean the residue impurities at the bottom of the quenching tank 1, thereby reducing manual maintenance input and improving the quenching processing efficiency of the valve body components.
实施例二：Embodiment 2:
在实施例一的基础上，加工仓3内部位于限位筒31外表面的部位设置有隔板32，隔板32内部中空形成冲击腔321，限位筒31内壁与冲击孔231对应的部位设置有连接孔322，连接孔322延伸到冲击腔321内部；隔板32表面均匀设置有驱散孔323，驱散孔323与冲击腔321内部相通。On the basis of Example 1, a partition 32 is provided inside the processing chamber 3 at a position located on the outer surface of the limiting cylinder 31. The interior of the partition 32 is hollow to form an impact cavity 321. A connecting hole 322 is provided at a position on the inner wall of the limiting cylinder 31 corresponding to the impact hole 231. The connecting hole 322 extends to the interior of the impact cavity 321. Dispersion holes 323 are evenly provided on the surface of the partition 32, and the dispersion holes 323 are communicated with the interior of the impact cavity 321.
具体工作流程：在实施例一中具体工作流程的基础上，加工仓3内部设置的隔板32，将加工仓3内部区域分隔开，可以容纳多个阀体部件，使其处于不同区域，避免出现多个阀体工件在加工仓3内部进行淬火加工时，阀体部件之间相互碰撞导致受损的情况；并且通过控制限位筒31在限位杆23上移动的距离，使得限位筒31移动到淬火池1内部中间位置，进行淬火加工时，限位筒31内壁上的连接孔322与限位杆23上的冲击孔231相重合；Specific workflow: Based on the specific workflow in Example 1, the partition 32 provided inside the processing chamber 3 separates the internal area of the processing chamber 3, and can accommodate multiple valve body components so that they are in different areas, thereby avoiding the situation where the valve body components collide with each other and cause damage when multiple valve body workpieces are quenched inside the processing chamber 3; and by controlling the distance that the limiting cylinder 31 moves on the limiting rod 23, the limiting cylinder 31 is moved to the middle position inside the quenching pool 1. When the quenching process is performed, the connecting hole 322 on the inner wall of the limiting cylinder 31 coincides with the impact hole 231 on the limiting rod 23;
这样从冲击孔231流出的净化后的淬火液流入到连接孔322，再进入到隔板32内部的冲击腔321中，从冲击腔321两侧的驱散孔323流出，使得加工仓3内部从内向外扩散的净化后淬火液分布得更加均匀，增大净化后淬火液流动覆盖范围的同时，进一步驱散周围的含有杂质残渣淬火液，阻止其向着加工仓3靠近，这样进一步减少加工仓3内部的阀体部件与淬火液中的残渣接触，保证阀体部件的淬火加工质量。In this way, the purified quenching liquid flowing out from the impact hole 231 flows into the connecting hole 322, and then enters the impact cavity 321 inside the partition 32, and flows out from the dispersion holes 323 on both sides of the impact cavity 321, so that the purified quenching liquid diffused from the inside to the outside of the processing chamber 3 is distributed more evenly, and while increasing the flow coverage range of the purified quenching liquid, the surrounding quenching liquid containing impurities and residues is further dispersed to prevent it from approaching the processing chamber 3, thereby further reducing the contact between the valve body components inside the processing chamber 3 and the residue in the quenching liquid, thereby ensuring the quenching processing quality of the valve body components.
实施例三：Embodiment three:
在实施例二的基础上，池体11内部靠近底部的部位设置有遮蔽板12，遮蔽板12将池体11内部区域分隔成上侧的加工区13和下侧的清理区14，进液口22位于清理区14中；遮蔽板12上均匀设置有连通槽121，连通槽121实现加工区13和清理区14的相通；连通槽121一侧内壁中设置有安装槽122，安装槽122内部滑动设置有隔断板15，隔断板15与安装槽122内壁设置的一号伸缩设备相连；此处的一号伸缩设备可以选用电动伸缩杆设备，并且受到外界控制器控制；On the basis of the second embodiment, a shielding plate 12 is provided near the bottom of the pool body 11, and the shielding plate 12 divides the internal area of the pool body 11 into an upper processing area 13 and a lower cleaning area 14, and the liquid inlet 22 is located in the cleaning area 14; connecting grooves 121 are evenly provided on the shielding plate 12, and the connecting grooves 121 realize the communication between the processing area 13 and the cleaning area 14; a mounting groove 122 is provided in the inner wall of one side of the connecting groove 121, and a partition plate 15 is slidably provided inside the mounting groove 122, and the partition plate 15 is connected to the No. 1 telescopic device provided on the inner wall of the mounting groove 122; the No. 1 telescopic device here can be an electric telescopic rod device, and is controlled by an external controller;
遮蔽板12包括方形的固定框151，以及固定框151内壁设置的双层的滤板152；双层的滤板152结构之间的中空区域为冲刷腔153，固定框151与一号伸缩设备的伸缩端相连，固定框151与安装槽122内壁滑动连接；遮蔽板12上表面均匀设置有导流孔123，导流孔123与安装槽122相通，固定框151靠近安装槽122的一侧均匀设置有补充孔154，补充孔154连通安装槽122和冲刷腔153；导流孔123上侧开口设置有滤网，滤网中间部位向上凸起，使得穿过导流孔123流入到安装槽122内部的淬火液受到过滤净化。The shielding plate 12 includes a square fixed frame 151 and a double-layer filter plate 152 arranged on the inner wall of the fixed frame 151; the hollow area between the double-layer filter plate 152 structure is a flushing chamber 153, the fixed frame 151 is connected to the telescopic end of the No. 1 telescopic device, and the fixed frame 151 is slidably connected to the inner wall of the mounting groove 122; the upper surface of the shielding plate 12 is evenly provided with guide holes 123, the guide holes 123 are communicated with the mounting groove 122, and the side of the fixed frame 151 close to the mounting groove 122 is evenly provided with supplementary holes 154, and the supplementary holes 154 connect the mounting groove 122 and the flushing chamber 153; the upper opening of the guide hole 123 is provided with a filter screen, and the middle part of the filter screen protrudes upward, so that the quenching liquid passing through the guide hole 123 and flowing into the inside of the mounting groove 122 is filtered and purified.
具体工作流程：在实施例二中具体工作流程的基础上，在淬火池1中，工件淬火加工产生的碎渣主要为金属材质，密度较大，因此主要积累到池体11底部，集中位于遮蔽板12下侧的清理区14中；因此在淬火加工中，为了避免因为高温的阀体部件与淬火液接触剧烈反应，导致池体11内部的淬火液被激起剧烈流动，使得底部积累的碎渣杂质上扬与加工区13的阀体部件接触影响淬火效果；Specific workflow: Based on the specific workflow in the second embodiment, in the quenching pool 1, the slag generated by the quenching of the workpiece is mainly made of metal material and has a high density, so it is mainly accumulated at the bottom of the pool body 11 and concentrated in the cleaning area 14 on the lower side of the shielding plate 12; therefore, during the quenching process, in order to avoid the quenching liquid inside the pool body 11 being aroused to flow violently due to the contact of the high-temperature valve body parts with the quenching liquid, the slag impurities accumulated at the bottom are raised and contacted with the valve body parts in the processing area 13 to affect the quenching effect;
因此，在打开进液口22之前，控制安装槽122内部的一号伸缩设备启动，推动隔断板15横向伸出，使得隔断板15遮蔽连通槽121，加工区13和清理区14之间的淬火液交换只能穿过遮蔽板12上固定框151中间双层的滤板152，从而实现对下侧清理区14中残渣的限位；随后将阀体部件送入到淬火池1中，同时打开进液口22，阀体部件接受淬火加工的同时，对清理区14中的残渣进行收集；Therefore, before opening the liquid inlet 22, the No. 1 telescopic device inside the control installation groove 122 is started to push the partition plate 15 to extend horizontally, so that the partition plate 15 shields the connecting groove 121, and the quenching liquid exchange between the processing area 13 and the cleaning area 14 can only pass through the double-layer filter plate 152 in the middle of the fixed frame 151 on the shielding plate 12, thereby limiting the residue in the lower cleaning area 14; then the valve body component is sent into the quenching pool 1, and the liquid inlet 22 is opened at the same time. While the valve body component is undergoing quenching processing, the residue in the cleaning area 14 is collected;
加工一段时间后，淬火加工中新生产的残渣可能粘附到上侧的滤板152上表面，而清理区14中因为淬火液剧烈流动而被扬起的残渣与下侧的滤板152接触，可能会粘附到下侧滤板152的下表面上，这样会影响遮蔽板12对淬火液的通过性；因此可以打开导流孔123内部的控制阀，使得加工区13上侧的淬火液可以穿过导流孔123进入到安装槽122内部，随后再与固定框151上的补充孔154接触，淬火液从补充孔154流入到双层的滤板152之间区域，随后从中间区域分别向上下两侧流动，并冲刷上侧两侧的滤板152，使得双侧滤板152上的筛孔得到疏通，保证除杂腔21工作时，对清理区14内部淬火液循环净化过程的顺利持续进行。After a period of processing, the newly produced residues in the quenching process may adhere to the upper surface of the upper filter plate 152, and the residues in the cleaning area 14 that are lifted up due to the violent flow of the quenching liquid contact the lower filter plate 152 and may adhere to the lower surface of the lower filter plate 152, which will affect the permeability of the shielding plate 12 to the quenching liquid; therefore, the control valve inside the guide hole 123 can be opened, so that the quenching liquid on the upper side of the processing area 13 can pass through the guide hole 123 into the inside of the mounting groove 122, and then contact the supplementary hole 154 on the fixing frame 151, and the quenching liquid flows from the supplementary hole 154 into the area between the double-layer filter plates 152, and then flows from the middle area to the upper and lower sides respectively, and flushes the filter plates 152 on both sides of the upper side, so that the sieve holes on the double-sided filter plates 152 are dredged, ensuring that when the impurity removal chamber 21 is working, the circulation and purification process of the quenching liquid in the cleaning area 14 is smoothly and continuously carried out.
实施例四：Embodiment 4:
在实施例三的基础上，固定框151位于远离安装槽122的一侧的上下表面均匀设置有导流槽155，导流槽155横向设置，并且导流槽155连通连通槽121和安装槽122；导流孔123为锥形孔结构，并且导流孔123的小端位于安装槽122内壁上。On the basis of Example 3, the upper and lower surfaces of the fixed frame 151 on the side away from the mounting groove 122 are evenly provided with guide grooves 155, the guide grooves 155 are arranged horizontally, and the guide grooves 155 connect the connecting groove 121 and the mounting groove 122; the guide hole 123 is a conical hole structure, and the small end of the guide hole 123 is located on the inner wall of the mounting groove 122.
具体工作流程：在实施例三中具体工作流程的基础上，在淬火加工结束，除杂腔21也停止进行对池体11内部残渣收集工作时，控制一号伸缩设备带动隔断板15复位；因为导流孔123引入的淬火液充满安装槽122，因此隔断板15复位到安装槽122的过程中，固定框151会对安装槽122内部积累的淬火液进行挤压，使其水压增大，从而加速通过补充孔154进入到双层的滤板152之间；Specific workflow: Based on the specific workflow in Example 3, when the quenching process is completed and the impurity removal chamber 21 stops collecting the residue inside the pool body 11, the first telescopic device is controlled to drive the partition plate 15 to reset; because the quenching liquid introduced by the guide hole 123 fills the installation groove 122, during the process of the partition plate 15 resetting to the installation groove 122, the fixed frame 151 will squeeze the quenching liquid accumulated inside the installation groove 122 to increase its water pressure, thereby accelerating the quenching liquid to enter between the double-layer filter plates 152 through the supplementary hole 154;
流入滤板152之间的淬火液一部分横向流动，将双层滤板152之间的间隙区域中可能积累的残渣杂质带出到外侧的连通槽121中，使得双层的滤板152之间区域得到充分清理；另一部分淬火液从上下两侧滤板152向外渗透到安装槽122内壁与滤板152之间的间隙区域，随后再从外侧固定框151上的导流槽155流出，在狭小的间隙区域受到挤压而横向流动的淬火液冲刷滤板152正对安装槽122的外表面，使得滤板152外侧表面上可能粘附的碎渣杂质得到有效清理，保证的滤板152的通过性。A portion of the quenching liquid flowing between the filter plates 152 flows horizontally, bringing out the residual impurities that may have accumulated in the gap area between the double-layer filter plates 152 to the outer connecting groove 121, so that the area between the double-layer filter plates 152 is fully cleaned; another portion of the quenching liquid penetrates outward from the upper and lower filter plates 152 to the gap area between the inner wall of the mounting groove 122 and the filter plate 152, and then flows out from the guide groove 155 on the outer fixing frame 151. The quenching liquid that is squeezed in the narrow gap area and flows horizontally flushes the outer surface of the filter plate 152 facing the mounting groove 122, so that the debris and impurities that may adhere to the outer surface of the filter plate 152 are effectively cleaned, thereby ensuring the passability of the filter plate 152.
实施例五：Embodiment five:
在实施例四的基础上，连通槽121内壁正对安装槽122的部位设置有封闭槽124，封闭槽124内部滑动设置有封闭板125，封闭板125与封闭槽124内部设置的三号伸缩设备相连，并且固定框151与封闭板125对应的部位设置有插入槽156；所述封闭板125内部设置有振动器，所述振动器受到外界控制器的控制，此处的振动器可以选用微型的振动电机；On the basis of the fourth embodiment, a closed groove 124 is provided at the position of the inner wall of the connecting groove 121 facing the mounting groove 122, a closed plate 125 is slidably provided inside the closed groove 124, the closed plate 125 is connected to the third telescopic device provided inside the closed groove 124, and an insertion groove 156 is provided at the position corresponding to the closed plate 125 of the fixing frame 151; a vibrator is provided inside the closed plate 125, and the vibrator is controlled by an external controller, and the vibrator here can be a micro vibration motor;
清理区14两侧位置设置有安装腔141，安装腔141内部设置有二号伸缩设备，二号伸缩设备的伸缩端指向除杂腔21并且设置有刮板16，刮板16底部与清理区14底面接触。Installation cavities 141 are provided on both sides of the cleaning area 14 , and a second telescopic device is provided inside the installation cavity 141 . The telescopic end of the second telescopic device points to the impurity removal cavity 21 and is provided with a scraper 16 , and the bottom of the scraper 16 contacts the bottom surface of the cleaning area 14 .
具体工作流程：在实施例四中具体工作流程的基础上，经过多次的淬火加工之后，需要对淬火池1内部积累的残渣进行充分清理时，同时启一号伸缩设备和二号伸缩设备，分别推动连通槽121两侧内壁的封闭板125和隔断板15相互靠近；Specific workflow: Based on the specific workflow in Example 4, after multiple quenching processes, when the residue accumulated inside the quenching pool 1 needs to be fully cleaned, the first telescopic device and the second telescopic device are started at the same time to push the closing plate 125 and the partition plate 15 on the inner walls of both sides of the connecting groove 121 closer to each other;
在隔断板15和封闭板125重合时，封闭板125嵌入到隔断板15上固定框151对应部位设置的插入槽156中，使得封闭板125嵌入到上下两侧滤板152之间的间隙区域；直到隔断板15和封闭板125充分重合，此时遮蔽板12上的连通槽121完全封闭，清理区14和加工区13之间的淬火液无法进行交换；此时除杂腔21可以打开进液口22，通过排空管212抽出清理区14内部的淬火液和碎渣杂质的混合，实现对清理区14内部的充分清理；同时，启动位于插入槽156内部的封闭板125中的振动器，使得弹性的封闭板125振动，从内向外振动冲击上下两侧滤板152，加速上下两侧滤板152表面粘附杂质的脱落，保证上下两侧滤板152的疏通状态；When the partition plate 15 and the closing plate 125 overlap, the closing plate 125 is embedded in the insertion groove 156 provided at the corresponding position of the fixing frame 151 on the partition plate 15, so that the closing plate 125 is embedded in the gap area between the upper and lower filter plates 152; until the partition plate 15 and the closing plate 125 fully overlap, at this time, the connecting groove 121 on the shielding plate 12 is completely closed, and the quenching liquid between the cleaning area 14 and the processing area 13 cannot be exchanged; at this time, the impurity removal chamber 21 can open the liquid inlet 22, and extract the mixture of quenching liquid and slag impurities inside the cleaning area 14 through the emptying pipe 212, so as to fully clean the inside of the cleaning area 14; at the same time, the vibrator in the closing plate 125 located inside the insertion groove 156 is started, so that the elastic closing plate 125 vibrates, vibrates and impacts the upper and lower filter plates 152 from the inside to the outside, accelerates the shedding of impurities adhering to the surfaces of the upper and lower filter plates 152, and ensures the dredging state of the upper and lower filter plates 152;
进一步的，启动三号伸缩设备，带动刮板16在清理区14内部向着除杂腔21方向移动；刮板16顶部与遮蔽板12下表面滑动接触，底部设置有锥形刮块161，锥形刮块161端部与清理区14底面接触，这样在刮板16移动过程中，推动清理区14内部的淬火液和杂质集中向着除杂腔21方向流动；同时，移动的刮板16底部的锥形刮块161刮动清理区14底面粘附的残渣杂质，使得粘附得较为紧密的残渣被铲起脱离清理区14底面，随后在刮板16的推动下进入到除杂腔21内部，并被排向外界，实现对池体11内部残渣的充分清理，提高对淬火池1的维护清理效果。Furthermore, the No. 3 telescopic device is started to drive the scraper 16 to move inside the cleaning area 14 toward the impurity removal chamber 21; the top of the scraper 16 is in sliding contact with the lower surface of the shielding plate 12, and a conical scraper block 161 is provided at the bottom, and the end of the conical scraper block 161 is in contact with the bottom surface of the cleaning area 14, so that during the movement of the scraper 16, the quenching liquid and impurities inside the cleaning area 14 are pushed to flow toward the impurity removal chamber 21; at the same time, the conical scraper block 161 at the bottom of the moving scraper 16 scrapes the residual impurities adhered to the bottom surface of the cleaning area 14, so that the residues that are more tightly adhered are shoveled off the bottom surface of the cleaning area 14, and then enter the impurity removal chamber 21 under the push of the scraper 16, and are discharged to the outside, so as to fully clean the residue inside the pool body 11 and improve the maintenance and cleaning effect of the quenching pool 1.
实施例六：Embodiment six:
在实施例五的基础上，刮板16靠近除杂腔21一侧底部设置有刮动槽162，锥形刮块161位于刮动槽162内部，并且锥形刮块161内部中空形成补充腔163，补充腔163通过补充管165与安装槽122相通，刮动槽162内壁均匀设置有清理孔164，清理孔164与补充腔163内部相通。On the basis of Example 5, a scraping groove 162 is provided at the bottom of the scraper 16 near the impurity removal chamber 21, the conical scraper block 161 is located inside the scraping groove 162, and the conical scraper block 161 is hollow inside to form a supplementary chamber 163, the supplementary chamber 163 is communicated with the mounting groove 122 through a supplementary tube 165, and the inner wall of the scraping groove 162 is evenly provided with cleaning holes 164, and the cleaning holes 164 are communicated with the inside of the supplementary chamber 163.
刮动槽162内壁转动设置有刮动辊166，刮动辊166端部通过转轴与刮动槽162内壁中的驱动设备相连，驱动设备可以选用电机设备，并受到控制器控制；刮动辊166靠近锥形刮板16的端部上表面，刮动辊166外表面均匀设置有刮动块167，刮动块167端部为锥形，并且清理孔164开口指向刮动辊166与清理区14底面之间的间隙区域。A scraping roller 166 is rotatably arranged on the inner wall of the scraping groove 162, and the end of the scraping roller 166 is connected to a driving device in the inner wall of the scraping groove 162 through a rotating shaft. The driving device can be a motor device and is controlled by a controller; the scraping roller 166 is close to the upper surface of the end of the conical scraper 16, and scraping blocks 167 are evenly arranged on the outer surface of the scraping roller 166. The end of the scraping block 167 is conical, and the opening of the cleaning hole 164 points to the gap area between the scraping roller 166 and the bottom surface of the cleaning area 14.
具体工作流程：在实施例五中具体工作流程的基础上，随着刮板16的移动，通过外界控制器控制刮动辊166启动，刮动辊166位于锥形刮块161前进方向的前方，并且在转动过程中带动外表面上的刮动块167作用于清理区14底面，使得清理区14底面上粘附的残渣受到转动的刮动块167端部的冲击，并在持续的冲击下破碎脱离；随后来到的锥形刮块161端部对残余的碎渣杂质进行再一次的刮动清理，如此使得清理区14底面受到刮动辊166和锥形刮块161的双重清理，充分去除清理区14底面上粘附的残渣杂质；Specific working process: Based on the specific working process in Example 5, as the scraper 16 moves, the scraper roller 166 is started by controlling the external controller. The scraper roller 166 is located in front of the conical scraper block 161 in the forward direction, and drives the scraper block 167 on the outer surface to act on the bottom surface of the cleaning area 14 during the rotation, so that the residue adhering to the bottom surface of the cleaning area 14 is impacted by the end of the rotating scraper block 167, and is broken and separated under the continuous impact; the end of the conical scraper block 161 that comes later scrapes and cleans the remaining debris and impurities again, so that the bottom surface of the cleaning area 14 is double cleaned by the scraper roller 166 and the conical scraper block 161, and the residue and impurities adhering to the bottom surface of the cleaning area 14 are fully removed;
进一步的，打开导流孔123，使得加工区13的淬火液流入到安装槽122后，再通过补充管165流入到补充腔163中，因为加工区13底部的水压较大，因此流入到补充腔163内部的淬火液动能较大，因此补充腔163内部的淬火液从锥形刮块161端部的清理孔164流出，随后再冲击刮动辊166与清理区14底面之间的间隙，对刮动辊166表面上刮动块167的冲击促使刮动辊166的转动，减少了相连的驱动设备负荷；并且流动的淬火液冲击锥形刮块161和刮动块167端部，使得被刮下了残渣在冲击下迅速脱落，避免残渣在锥形刮块161端部处积累，导致锥形刮块161移动阻力增大，影响对清理区14底面的清理效率。Furthermore, the guide hole 123 is opened so that the quenching liquid in the processing area 13 flows into the mounting groove 122, and then flows into the replenishing chamber 163 through the replenishing pipe 165. Because the water pressure at the bottom of the processing area 13 is relatively high, the kinetic energy of the quenching liquid flowing into the replenishing chamber 163 is relatively high. Therefore, the quenching liquid in the replenishing chamber 163 flows out from the cleaning hole 164 at the end of the conical scraper block 161, and then impacts the gap between the scraper roller 166 and the bottom surface of the cleaning area 14. The impact of the scraper block 167 on the surface of the scraper roller 166 causes the scraper roller 166 to rotate, thereby reducing the load on the connected driving equipment; and the flowing quenching liquid impacts the conical scraper block 161 and the end of the scraper block 167, so that the scraped residue falls off quickly under the impact, thereby avoiding the accumulation of residue at the end of the conical scraper block 161, resulting in an increase in the movement resistance of the conical scraper block 161, thereby affecting the cleaning efficiency of the bottom surface of the cleaning area 14.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411154745.3ACN118668041B (en) | 2024-08-22 | 2024-08-22 | A heat treatment equipment for automobile valve body parts |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411154745.3ACN118668041B (en) | 2024-08-22 | 2024-08-22 | A heat treatment equipment for automobile valve body parts |
| Publication Number | Publication Date |
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| CN118668041A CN118668041A (en) | 2024-09-20 |
| CN118668041Btrue CN118668041B (en) | 2024-10-22 |
| Application Number | Title | Priority Date | Filing Date |
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| CN202411154745.3AActiveCN118668041B (en) | 2024-08-22 | 2024-08-22 | A heat treatment equipment for automobile valve body parts |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN204185521U (en)* | 2014-11-07 | 2015-03-04 | 重庆帅昌机械制造有限公司 | A kind of small-sized foundry goods quenching bath |
| CN118147407A (en)* | 2024-05-11 | 2024-06-07 | 安徽瑞林精科股份有限公司 | Auto-parts heat treatment device |
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| CN204185521U (en)* | 2014-11-07 | 2015-03-04 | 重庆帅昌机械制造有限公司 | A kind of small-sized foundry goods quenching bath |
| CN118147407A (en)* | 2024-05-11 | 2024-06-07 | 安徽瑞林精科股份有限公司 | Auto-parts heat treatment device |
| Publication number | Publication date |
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| CN118668041A (en) | 2024-09-20 |
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