技术领域Technical Field
本发明属于生产制造领域，特别涉及一种碳纤维复合材料边缘打磨设备及其工作方法。The invention belongs to the field of manufacturing, and in particular relates to a carbon fiber composite material edge grinding device and a working method thereof.
背景技术Background technique
碳纤维复合材料是由有机纤维经过一系列热处理转化而成，含碳量高于90%的无机高性能纤维，是一种力学性能优异的新材料，具有碳材料的固有本性特征，又兼备纺织纤维的柔软可加工性，是新一代增强纤维；通过机械切割碳纤维复合板是最常用的方式，碳纤维板一般使用砂轮切割机，砂轮切割的时候要保持极高的转速，避免毛边；精密加工的话也可以通过机床的合金刀具来进行切割。Carbon fiber composite materials are inorganic high-performance fibers that are converted from organic fibers through a series of heat treatments and have a carbon content of more than 90%. They are a new material with excellent mechanical properties. They have the inherent characteristics of carbon materials and the softness and processability of textile fibers. They are a new generation of reinforcing fibers. Mechanical cutting of carbon fiber composite panels is the most common method. Carbon fiber panels are generally cut using a grinding wheel cutter. When cutting with the grinding wheel, a very high speed must be maintained to avoid burrs. For precision machining, the alloy tool of the machine tool can also be used for cutting.
现有的打磨设备由于加工面复杂，通常需要操作人员测量并计算后才能准确调节打磨部件的角度倾斜程度，同时因打磨设备较为笨重大多需要操作人员手持打磨设备进行打磨，并且现有的打磨设备由于需要调节多个角度而设置多组传动件和驱动件，从而导致整体打磨装置体积较大；Due to the complex processing surface of the existing grinding equipment, the operator usually needs to measure and calculate before accurately adjusting the angle and inclination of the grinding parts. At the same time, because the grinding equipment is relatively bulky, the operator often needs to hold the grinding equipment for grinding. In addition, the existing grinding equipment is equipped with multiple sets of transmission parts and driving parts because multiple angles need to be adjusted, which makes the overall grinding device larger in size.
现有技术在进行打磨过程中通常缺少对打磨区域进行二次加工，同时现有技术在对打磨件进行夹持安装时通常采用螺栓件的紧固安装方法，该方式的整体拆装步骤较为复杂，影响整体打磨生产效率。The prior art usually lacks secondary processing of the grinding area during the grinding process. At the same time, the prior art usually adopts a bolt fastening installation method when clamping and installing the grinding parts. The overall disassembly and assembly steps of this method are relatively complicated, which affects the overall grinding production efficiency.
发明内容Summary of the invention
发明目的：为了克服以上不足，本发明的目的是提供一种碳纤维复合材料边缘打磨设备，其结构设计合理通过设置了打磨组件在工作台底部左后侧，通过伺服电机分别带动丝杆导块组件和皮带组件进行传动，丝杆导块组件传动带动滑动座和第一调节件在工作台顶部进行左右方向上的位移，并通过滑动座底部的滚珠降低滑动座的摩擦现象，便于提高伺服电机的多向传动的同时调节第一调节件的水平调节效果。Purpose of the invention: In order to overcome the above-mentioned shortcomings, the purpose of the present invention is to provide an edge grinding device for carbon fiber composite materials, which has a reasonable structural design. A grinding assembly is arranged on the left rear side of the bottom of the workbench, and a servo motor drives the screw guide block assembly and the belt assembly for transmission respectively. The screw guide block assembly drives the sliding seat and the first adjusting member to move in the left and right directions on the top of the workbench, and the friction of the sliding seat is reduced by the ball bearings at the bottom of the sliding seat, so as to improve the multi-directional transmission of the servo motor while adjusting the horizontal adjustment effect of the first adjusting member.
技术方案：为了实现上述目的，本发明提供了一种碳纤维复合材料边缘打磨设备，包括：机架，所述机架上设有工作台；Technical solution: In order to achieve the above-mentioned purpose, the present invention provides a carbon fiber composite material edge grinding device, comprising: a frame, on which a workbench is provided;
工作台，所述工作台上设有滑槽，所述滑槽的前侧设有一组夹持组件；A workbench, wherein a slide groove is provided on the workbench, and a group of clamping components is provided on the front side of the slide groove;
打磨组件，所述打磨组件设于工作台上，并设于滑槽的后侧，且于工作台滑动设置；A grinding assembly, which is arranged on the workbench and at the rear side of the slideway, and is slidably arranged on the workbench;
打磨机，所述打磨机设于工作台的顶部，并与打磨组件相配合；A grinder, which is arranged on the top of the workbench and cooperates with the grinding assembly;
激光定位器，所述激光定位器设于工作台顶部一侧凸块上，且所述打磨组件、打磨机、激光定位器均与控制器连接；A laser locator, which is arranged on a convex block on one side of the top of the workbench, and the grinding assembly, the grinder, and the laser locator are all connected to the controller;
所述打磨组件包括伺服电机，所述伺服电机通过连接块螺栓与工作台连接；The grinding assembly includes a servo motor, and the servo motor is connected to the workbench through a connecting block bolt;
丝杆导块组件，所述丝杆导块组件设于工作台上，并与伺服电机的输出端连接，且所述丝杆导块组件插接固定在限位座，且所述丝杆导块组件上设有水平驱动组件；A screw guide block assembly, the screw guide block assembly is arranged on the workbench and connected to the output end of the servo motor, and the screw guide block assembly is plugged and fixed on the limit seat, and a horizontal drive assembly is arranged on the screw guide block assembly;
第一调节机构，所述第一调节机构通过滑动座与工作台连接；a first adjusting mechanism, wherein the first adjusting mechanism is connected to the workbench via a sliding seat;
第二调节机构，所述第二调节机构设于夹持组件的外侧，并与水平驱动组件连接；A second adjustment mechanism, which is disposed outside the clamping assembly and connected to the horizontal driving assembly;
再加工组件，所述再加工组件设于滑动座的一侧。A reprocessing component is arranged on one side of the sliding seat.
其中，所述第一调节机构包括一组第一旋转架、安装壳体、传动机构、第二夹持组件，所述第一旋转架相对设置，并通过螺栓与滑动座连接，所述安装壳体设于第一旋转架内侧，且所述第一旋转架通过连接轴与安装壳体连接，所述传动机构设于安装壳体远离第一旋转架的一侧，所述第二夹持组件设于安装壳体的前端；Wherein, the first adjustment mechanism includes a group of a first rotating frame, a mounting shell, a transmission mechanism, and a second clamping assembly, the first rotating frames are arranged opposite to each other and connected to the sliding seat by bolts, the mounting shell is arranged on the inner side of the first rotating frame, and the first rotating frame is connected to the mounting shell by a connecting shaft, the transmission mechanism is arranged on a side of the mounting shell away from the first rotating frame, and the second clamping assembly is arranged at the front end of the mounting shell;
还包括气泵，所述气泵设于安装壳体的上方，且所述气泵的出气口管道与换向阀连接。It also includes an air pump, which is arranged above the mounting shell, and an air outlet pipe of the air pump is connected to the reversing valve.
进一步的，所述传动机构包括气动转盘，所述气动转盘通过螺栓与安装壳体连接；Further, the transmission mechanism includes a pneumatic turntable, and the pneumatic turntable is connected to the mounting housing by bolts;
第一锥齿轮组，所述第一锥齿轮组设于安装壳体内，其包括第一锥齿轮、第二锥齿轮和第三锥齿轮，所述第二锥齿轮设于第一锥齿轮和第三锥齿轮之间，且相互配合；A first bevel gear set, wherein the first bevel gear set is disposed in the mounting housing and comprises a first bevel gear, a second bevel gear and a third bevel gear, wherein the second bevel gear is disposed between the first bevel gear and the third bevel gear and cooperates with each other;
第一斜齿轮，所述第一斜齿轮设于第一旋转架的内侧，所述气动转盘的前端转轴与第一锥齿轮圆心处插接固定，第二锥齿轮通过磁性联轴器与第一斜齿轮连接；A first bevel gear, wherein the first bevel gear is arranged on the inner side of the first rotating frame, the front end rotating shaft of the pneumatic turntable is plugged and fixed to the center of the first bevel gear, and the second bevel gear is connected to the first bevel gear through a magnetic coupling;
第二旋转架，所述第二旋转架设于第二夹持组件的后方，且所述第二旋转架内设有第一调节气缸，所述第三锥齿轮通过磁性联轴器与第二旋转架插接；所述气动转盘和第一调节气缸分别与换向阀后端和底部的出气口管道连接，且所述磁性联轴器与控制器连接；A second rotating frame, wherein the second rotating frame is arranged at the rear of the second clamping assembly, and a first regulating cylinder is arranged in the second rotating frame, and the third bevel gear is plugged with the second rotating frame through a magnetic coupling; the pneumatic turntable and the first regulating cylinder are respectively connected to the air outlet pipes at the rear end and the bottom of the reversing valve, and the magnetic coupling is connected to the controller;
止锁机构，所述止锁机构设于滑动座上，所述第一斜齿轮与止锁机构相配合。A locking mechanism is provided on the sliding seat, and the first bevel gear cooperates with the locking mechanism.
更进一步的，所述止锁机构包括第二斜齿轮、限位棘轮、棘爪组件、限位轮、第一限位齿轮、第二限位齿轮和驱动机构，所述滑动座上设有一组第一支撑架和第二支撑架，所述第二斜齿轮和限位棘轮分别设于对应的支撑架上，所述第二斜齿轮的两侧分别与第一斜齿轮和限位棘轮啮合；所述棘爪组件和限位轮安装于第二支撑架上；Furthermore, the locking mechanism includes a second bevel gear, a limit ratchet, a pawl assembly, a limit wheel, a first limit gear, a second limit gear and a driving mechanism, a first support frame and a second support frame are provided on the sliding seat, the second bevel gear and the limit ratchet are respectively provided on the corresponding support frames, and the two sides of the second bevel gear are respectively meshed with the first bevel gear and the limit ratchet; the pawl assembly and the limit wheel are installed on the second support frame;
所述棘爪组件包括棘爪连接件，所述棘爪连接件的上下分别设有棘爪和转轮，所述棘爪与限位棘轮顶侧齿牙相接触，所述转轮与限位轮顶部接触；The pawl assembly comprises a pawl connecting member, wherein a pawl and a rotating wheel are respectively arranged at the upper and lower parts of the pawl connecting member, wherein the pawl contacts with the teeth on the top side of the limiting ratchet wheel, and the rotating wheel contacts with the top of the limiting wheel;
所述第一限位齿轮通过连接轴与限位轮连接，所述第二限位齿轮通过连接轴与限位棘轮连接，且所述第一限位齿轮与第二限位齿轮啮合；The first limiting gear is connected to the limiting wheel through a connecting shaft, the second limiting gear is connected to the limiting ratchet through a connecting shaft, and the first limiting gear is meshed with the second limiting gear;
所述驱动机构设于第一限位齿轮的外侧，其输出端与第一限位齿轮上的连接轴连接，且所述驱动机构与控制器连接。The driving mechanism is arranged on the outer side of the first limiting gear, an output end of the driving mechanism is connected to the connecting shaft on the first limiting gear, and the driving mechanism is connected to the controller.
优选地，所述第一斜齿轮与第二斜齿轮和限位棘轮的直径比为4:1:4，且限位轮呈横截面为三分之二扇形形状。Preferably, the diameter ratio of the first bevel gear to the second bevel gear and the position-limiting ratchet is 4:1:4, and the cross section of the position-limiting wheel is in the shape of a two-thirds sector.
进一步的，所述第二调节机构包括传动主轴，所述传动主轴的下方设有第二锥齿轮组，且所述传动主轴上设有至少一个旋转套筒，所述旋转套筒内位于传动轴的外侧设有电磁铁，位于电磁铁的上、下设有限位轴承，所述旋转套筒的上下两侧分别设有限位套筒，外侧设有一组第三调节组件，且所述旋转套筒上设有延时控制开关，所述延时控制开关与控制器连接。Furthermore, the second adjusting mechanism includes a transmission main shaft, a second bevel gear set is provided below the transmission main shaft, and at least one rotating sleeve is provided on the transmission main shaft, an electromagnet is provided inside the rotating sleeve and located on the outside of the transmission shaft, limit bearings are provided above and below the electromagnet, limit sleeves are provided on the upper and lower sides of the rotating sleeve respectively, a group of third adjusting components is provided on the outside, and a delay control switch is provided on the rotating sleeve, and the delay control switch is connected to the controller.
更进一步的，所述第三调节组件包括横板、一组第二调节气缸、同步阀、T型架、第三调节气缸，所述横板与旋转套筒连接，所述第二调节气缸设于横板的上、下两侧，并通过螺栓固定，所述同步阀安装于第二调节气缸前端气孔通道，所述T型架与第二调节气缸的活塞杆连接，所述第三调节气缸设于T型架上；Furthermore, the third adjustment assembly includes a transverse plate, a group of second adjustment cylinders, a synchronous valve, a T-shaped frame, and a third adjustment cylinder, the transverse plate is connected to the rotating sleeve, the second adjustment cylinder is arranged on the upper and lower sides of the transverse plate and fixed by bolts, the synchronous valve is installed in the air hole channel at the front end of the second adjustment cylinder, the T-shaped frame is connected to the piston rod of the second adjustment cylinder, and the third adjustment cylinder is arranged on the T-shaped frame;
位于上方的第三调节组件上的T型架上设有工业相机，且所述同步阀、工业相机均与控制器连接。An industrial camera is arranged on the T-shaped frame on the third adjusting assembly at the top, and the synchronous valve and the industrial camera are both connected to the controller.
优选地，再加工组件包括衔接板、齿板、从动齿轮、折叠家和连接转轴，所述衔接板设于滑动座的一侧，所述齿板设于工作台上，所述从动齿轮设于齿板上，所述折叠架设于工作台上，所述从动齿轮通过连接转轴与折叠架转动插接。Preferably, the reprocessing component includes a connecting plate, a tooth plate, a driven gear, a folding frame and a connecting shaft, the connecting plate is arranged on one side of the sliding seat, the tooth plate is arranged on the workbench, the driven gear is arranged on the tooth plate, the folding frame is arranged on the workbench, and the driven gear is rotatably connected with the folding frame through the connecting shaft.
进一步优选地，所述折叠架的内侧设有固定板，所述固定板前侧通过夹持块固定有砂纸，且所述固定板内侧通孔内设有清洁块，所述清洁块与连接转轴插接。Further preferably, a fixing plate is provided on the inner side of the folding frame, sandpaper is fixed on the front side of the fixing plate through a clamping block, and a cleaning block is provided in the through hole on the inner side of the fixing plate, and the cleaning block is plugged into the connecting shaft.
更进一步优选地，所述水平驱动组件包括主驱动轮、从动驱动轮，所述主驱动轮和从动驱动轮通过皮带传动连接，且所述从动驱动轮上设有连接轴，所述连接轴的另一端设于斜齿轮，所述斜齿轮与第二锥齿轮组啮合。Further preferably, the horizontal drive assembly includes a main drive wheel and a driven drive wheel, the main drive wheel and the driven drive wheel are connected by a belt drive, and the driven drive wheel is provided with a connecting shaft, the other end of the connecting shaft is provided on a bevel gear, and the bevel gear is meshed with the second bevel gear set.
上述技术方案可以看出，本发明具有如下有益效果：It can be seen from the above technical solution that the present invention has the following beneficial effects:
1、本发明所述一种碳纤维复合材料边缘打磨设备，通过设置了打磨组件在工作台底部左后侧，通过伺服电机分别带动丝杆导块组件和水平驱动组件进行传动，丝杆导块组件传动带动滑动座和第一调节机构在工作台顶部进行左右方向上的位移，并通过滑动座底部的滚珠降低滑动座的摩擦现象，便于提高伺服电机的多向传动的同时调节第一调节机构的水平调节效果。1. The edge grinding device of a carbon fiber composite material described in the present invention is provided with a grinding assembly on the left rear side of the bottom of a workbench, and the servo motor drives the screw guide block assembly and the horizontal drive assembly to transmit respectively, and the screw guide block assembly drives the sliding seat and the first adjustment mechanism to move in the left and right directions on the top of the workbench, and the friction of the sliding seat is reduced by the ball bearing at the bottom of the sliding seat, so as to improve the multi-directional transmission of the servo motor and adjust the horizontal adjustment effect of the first adjustment mechanism at the same time.
2、本发明所述一种碳纤维复合材料边缘打磨设备，通过设置了第一调节机构在滑动座顶部，利用气泵分别与气动转盘和第一调节气缸提供气源，并利用两组磁性联轴器的电磁贴合改变对打磨机的前后和左右方向上的角度调节动作，而后通过限位棘轮和棘爪等部件对第一斜齿轮等部件进行锁止限位，再通过微型马达在第一限位齿轮等部件的传动作用下改变棘爪的转动角度而改变限位棘轮的限位动作，并在第一调节气缸和第二夹持件以及夹持板的调节动作对打磨机进行夹持动作，有利于提高对打磨机的多向角度进行调节的同时提高对调节角度的锁止效果。2. The edge grinding equipment of a carbon fiber composite material described in the present invention is provided with a first adjustment mechanism on the top of the sliding seat, and an air pump is used to provide air source to the pneumatic turntable and the first adjustment cylinder respectively, and the electromagnetic fitting of two sets of magnetic couplings is used to change the angle adjustment action of the grinder in the front and back and left and right directions, and then the first bevel gear and other components are locked and limited by the limit ratchet and pawl and other components, and then the rotation angle of the pawl is changed by the micro motor under the transmission action of the first limit gear and other components to change the limiting action of the limit ratchet, and the grinder is clamped by the adjustment action of the first adjustment cylinder, the second clamping member and the clamping plate, which is beneficial to improve the multi-directional angle adjustment of the grinder while improving the locking effect of the adjustment angle.
3、本发明所述一种碳纤维复合材料边缘打磨设备，通过设置了第二调节机构在工作台顶侧，通过水平驱动组件和第一锥齿轮组带动传动主轴进行转动，并通过延时控制开关对电磁件进行通电，从而分别控制单组旋转套筒和横板进行转动，并同步阀为第二调节气缸调节第三调节气缸和工业相机的水平位置，有利于提高对夹持部件和检测部件的调节效果，提高检测便捷性而节省人工成本。3. The edge grinding equipment of a carbon fiber composite material described in the present invention has a second adjusting mechanism arranged on the top side of the workbench, which drives the transmission main shaft to rotate through the horizontal driving assembly and the first bevel gear group, and energizes the electromagnetic component through the delay control switch, thereby controlling the rotation of a single group of rotating sleeves and a cross plate respectively, and the synchronous valve adjusts the horizontal position of the third adjusting cylinder and the industrial camera for the second adjusting cylinder, which is beneficial to improve the adjustment effect of the clamping parts and the detection parts, improve the convenience of detection and save labor costs.
4、本发明所述一种碳纤维复合材料边缘打磨设备，通过设置了再加工组件在工作台顶侧，滑动座同步通过衔接板和连接转轴拉动折叠架中的位移架进行位移，同时使从动齿轮与其底部的齿板进行啮合而使清洁块转动对复合材料的打磨边缘进行清洁动作，从而拉动折叠架展开对复合材料进行遮挡，而后折叠架的位移架位移时也带动固定板上的砂纸对复合材料的打磨边缘进行去除毛刺，从而提高对复合材料的再加工和去毛刺效果4. The edge grinding equipment of carbon fiber composite materials described in the present invention sets a reprocessing component on the top side of the workbench, and the sliding seat synchronously pulls the displacement frame in the folding frame to move through the connecting plate and the connecting shaft, and at the same time makes the driven gear mesh with the tooth plate at its bottom to rotate the cleaning block to clean the grinding edge of the composite material, thereby pulling the folding frame to unfold to cover the composite material, and then the displacement frame of the folding frame also drives the sandpaper on the fixed plate to remove burrs from the grinding edge of the composite material, thereby improving the reprocessing and deburring effect of the composite material.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明所述的碳纤维复合材料边缘打磨设备的设备示意图；FIG1 is a schematic diagram of an edge grinding device for carbon fiber composite materials according to the present invention;
图2为本发明中的打磨组件立体结构示意图；FIG2 is a schematic diagram of the three-dimensional structure of the grinding assembly in the present invention;
图3是本发明的打磨组件立体爆炸结构示意图；FIG3 is a schematic diagram of a three-dimensional exploded structure of a grinding assembly according to the present invention;
图4是本发明的第一调节机构立体结构示意图；FIG4 is a schematic diagram of the three-dimensional structure of the first adjustment mechanism of the present invention;
图5是本发明的第一调节机构和传动件结构示意图；5 is a schematic diagram of the structure of the first adjustment mechanism and the transmission member of the present invention;
图6是本发明的锁止件立体爆炸结构示意图；FIG6 is a schematic diagram of a three-dimensional exploded structure of a locking member of the present invention;
图7是本发明的第二调节机构立体剖视结构示意图；FIG7 is a schematic diagram of a three-dimensional cross-sectional structure of a second adjustment mechanism of the present invention;
图8是本发明的第三调节机构立体结构示意图；FIG8 is a schematic diagram of the three-dimensional structure of the third adjustment mechanism of the present invention;
图9是本发明的再加工组件立体结构示意图；FIG9 is a schematic diagram of the three-dimensional structure of the reprocessing assembly of the present invention;
图10是本发明的图9中A处的放大结构示意图；FIG10 is an enlarged schematic diagram of the structure of point A in FIG9 of the present invention;
图中：。In the picture:.
具体实施方式Detailed ways
下面结合附图和具体实施例，进一步阐明本发明。The present invention is further explained below in conjunction with the accompanying drawings and specific embodiments.
实施例1Example 1
如图1、2、一种碳纤维复合材料边缘打磨设备，其特征在于：包括：机架，所述机架上设有工作台1；所述工作台1上设有滑槽，所述滑槽的前侧设有一组夹持组件2；As shown in Figures 1 and 2, a carbon fiber composite material edge grinding device is characterized in that it comprises: a frame, a workbench 1 is provided on the frame; a slide groove is provided on the workbench 1, and a group of clamping components 2 are provided on the front side of the slide groove;
打磨组件3，所述打磨组件3设于工作台1上，并设于滑槽的后侧，且于工作台1滑动设置；A grinding assembly 3, wherein the grinding assembly 3 is disposed on the workbench 1 and is disposed at the rear side of the slide slot and is slidably disposed on the workbench 1;
打磨机4，所述打磨机4设于工作台1的顶部，并与打磨组件3相配合；A grinder 4, which is disposed on the top of the workbench 1 and cooperates with the grinding assembly 3;
激光定位器5，所述激光定位器5设于工作台1顶部一侧凸块上，且所述打磨组件3、打磨机4、激光定位器5均与控制器6连接；A laser locator 5, wherein the laser locator 5 is disposed on a convex block on one side of the top of the workbench 1, and the grinding assembly 3, the grinder 4, and the laser locator 5 are all connected to a controller 6;
所述打磨组件3包括伺服电机31、丝杆导块组件32、第一调节机构35、第二调节机构37和再加工组件38，所述伺服电机31通过连接块螺栓与工作台1连接，所述丝杆导块组件32设于工作台1上，并与伺服电机31的输出端连接，且所述丝杆导块组件32插接固定在限位座33，且所述丝杆导块组件32上设有水平驱动组件34；所述第一调节机构35通过滑动座36与工作台1连接；所述第二调节机构37设于夹持组件2的外侧，并与水平驱动组件34连接；所述再加工组件38设于滑动座36的一侧。需要说明的是滑槽宽度与滑动座36底侧凸块宽度相同滑动座36底部的前后两侧均设有滚珠，提高滑动座36的滑动效果，同时降低滑动座36滑动时的摩擦现象。所述丝杆导块组件32包括丝杆和导块。The grinding assembly 3 includes a servo motor 31, a screw guide assembly 32, a first adjustment mechanism 35, a second adjustment mechanism 37 and a reprocessing assembly 38. The servo motor 31 is connected to the workbench 1 through a connecting block bolt. The screw guide assembly 32 is arranged on the workbench 1 and connected to the output end of the servo motor 31. The screw guide assembly 32 is plugged and fixed on the limit seat 33, and a horizontal drive assembly 34 is arranged on the screw guide assembly 32. The first adjustment mechanism 35 is connected to the workbench 1 through a sliding seat 36. The second adjustment mechanism 37 is arranged on the outside of the clamping assembly 2 and connected to the horizontal drive assembly 34. The reprocessing assembly 38 is arranged on one side of the sliding seat 36. It should be noted that the width of the slide groove is the same as the width of the bottom side protrusion of the sliding seat 36. Balls are arranged on both the front and rear sides of the bottom of the sliding seat 36 to improve the sliding effect of the sliding seat 36 and reduce the friction phenomenon when the sliding seat 36 slides. The screw guide assembly 32 includes a screw and a guide block.
本实施例中所述的一种碳纤维复合材料边缘打磨设备的工作方法如下： 1）：使用本设备时，首先将本设备放置在工作区域中，然后将装置与外部电源相连接，即可为本设备提供工作所需的电源；The working method of a carbon fiber composite material edge grinding device described in this embodiment is as follows: 1): When using the device, first place the device in the working area, and then connect the device to an external power source to provide the device with the power required for operation;
2）：工作人员先将复合材料放置在工作台1顶部，并通过推动夹持组件2对复合材料进行夹持，此时复合材料侧边与工作台1顶部的标线保持平行状态，并利用激光定位器5对复合材料的位置进行检测；2): The staff first places the composite material on the top of the workbench 1, and clamps the composite material by pushing the clamping assembly 2. At this time, the side of the composite material is kept parallel to the marking line on the top of the workbench 1, and the position of the composite material is detected by using the laser locator 5;
3）：然后工作人员通过控制器6控制伺服电机31进行工作，从而使其分别带动丝杆导块组件32和水平驱动组件34进行传动，丝杆导块组件32进行传动而带动滑动座36和第一调节机构35在工作台1顶部后侧的滑槽上进行左右方向的位移，此时可通过滑动座36底部的滚珠而降低滑动座36和第一调节机构35位移时的摩擦现象，伺服电机31通过水平驱动组件34带动第二调节机构37左端锥齿轮进行传动动作，以便于提高伺服电机31的多向传动的同时调节第一调节机构35的水平调节效果。3): Then the staff controls the servo motor 31 to work through the controller 6, so that it drives the screw guide block assembly 32 and the horizontal drive assembly 34 to transmit respectively. The screw guide block assembly 32 transmits and drives the sliding seat 36 and the first adjustment mechanism 35 to move left and right on the slide groove on the top rear side of the workbench 1. At this time, the friction phenomenon during the displacement of the sliding seat 36 and the first adjustment mechanism 35 can be reduced by the ball bearing at the bottom of the sliding seat 36. The servo motor 31 drives the left end bevel gear of the second adjustment mechanism 37 through the horizontal drive assembly 34 to perform transmission action, so as to improve the multi-directional transmission of the servo motor 31 while adjusting the horizontal adjustment effect of the first adjustment mechanism 35.
实施例2Example 2
本实施例所述的一种碳纤维复合材料边缘打磨设备的设备与实施例1的结构相同，除此之外还包括以下结构：The device for grinding the edge of a carbon fiber composite material described in this embodiment has the same structure as that of the embodiment 1, and in addition includes the following structures:
如图3、5、6所示，所述第一调节机构35包括一组第一旋转架351、安装壳体352、传动机构353、第二夹持组件354，所述第一旋转架351相对设置，并通过螺栓与滑动座36连接，所述安装壳体352设于第一旋转架351内侧，且所述第一旋转架351通过连接轴与安装壳体352连接，所述传动机构353设于安装壳体352远离第一旋转架351的一侧，所述第二夹持组件354设于安装壳体352的前端；As shown in FIGS. 3, 5 and 6, the first adjustment mechanism 35 includes a first rotating frame 351, a mounting shell 352, a transmission mechanism 353 and a second clamping assembly 354. The first rotating frame 351 is arranged opposite to each other and connected to the sliding seat 36 by bolts. The mounting shell 352 is arranged inside the first rotating frame 351, and the first rotating frame 351 is connected to the mounting shell 352 by a connecting shaft. The transmission mechanism 353 is arranged on a side of the mounting shell 352 away from the first rotating frame 351, and the second clamping assembly 354 is arranged at the front end of the mounting shell 352.
还包括气泵355，所述气泵355设于安装壳体352的上方，且所述气泵355的出气口管道与换向阀356连接。The air pump 355 is also included. The air pump 355 is arranged above the mounting shell 352 , and the air outlet pipe of the air pump 355 is connected to the reversing valve 356 .
所述传动机构353包括气动转盘3531、第一锥齿轮组3532、第一斜齿轮3534、第二旋转架3535和止锁机构3537，所述气动转盘3531通过螺栓与安装壳体352连接，所述第一锥齿轮组3532设于安装壳体352内，其包括第一锥齿轮、第二锥齿轮和第三锥齿轮，所述第二锥齿轮设于第一锥齿轮和第三锥齿轮之间，且相互配合；所述第一斜齿轮3534设于第一旋转架351的内侧，所述气动转盘3531的前端转轴与第一锥齿轮圆心处插接固定，第二锥齿轮通过磁性联轴器3533与第一斜齿轮3534连接；所述第二旋转架3535设于第二夹持组件354的后方，且所述第二旋转架3535内设有第一调节气缸3536，所述第三锥齿轮通过磁性联轴器3533与第二旋转架3535插接；所述气动转盘3531和第一调节气缸3536分别与换向阀356后端和底部的出气口管道连接，且所述磁性联轴器3533与控制器6连接，为磁性联轴器3533提供电能；所述止锁机构3537设于滑动座36上，所述第一斜齿轮3534与止锁机构3537相配合。The transmission mechanism 353 includes a pneumatic turntable 3531, a first bevel gear set 3532, a first helical gear 3534, a second rotating frame 3535 and a locking mechanism 3537. The pneumatic turntable 3531 is connected to the mounting housing 352 by bolts. The first bevel gear set 3532 is arranged in the mounting housing 352, and includes a first bevel gear, a second bevel gear and a third bevel gear. The second bevel gear is arranged between the first bevel gear and the third bevel gear and cooperates with each other; the first bevel gear 3534 is arranged on the inner side of the first rotating frame 351, and the front end rotating shaft of the pneumatic turntable 3531 is plugged and fixed to the center of the first bevel gear. The second bevel gear is connected to the mounting housing 352 by a magnetic coupling. The device 3533 is connected to the first bevel gear 3534; the second rotating frame 3535 is arranged at the rear of the second clamping assembly 354, and the first adjusting cylinder 3536 is arranged in the second rotating frame 3535, and the third bevel gear is plugged into the second rotating frame 3535 through the magnetic coupling 3533; the pneumatic turntable 3531 and the first adjusting cylinder 3536 are respectively connected to the outlet pipes at the rear end and the bottom of the reversing valve 356, and the magnetic coupling 3533 is connected to the controller 6 to provide electrical energy for the magnetic coupling 3533; the locking mechanism 3537 is arranged on the sliding seat 36, and the first bevel gear 3534 cooperates with the locking mechanism 3537.
所述止锁机构3537包括第二斜齿轮35371、限位棘轮35372、棘爪组件35373、限位轮35374、第一限位齿轮35375、第二限位齿轮35376和驱动机构35377，所述滑动座36上设有一组第一支撑架和第二支撑架，所述第二斜齿轮35371和限位棘轮35372分别设于对应的支撑架上，所述第二斜齿轮35371的两侧分别与第一斜齿轮3534和限位棘轮35372啮合；所述棘爪组件35373和限位轮35374安装于第二支撑架上；The locking mechanism 3537 includes a second bevel gear 35371, a limiting ratchet 35372, a pawl assembly 35373, a limiting wheel 35374, a first limiting gear 35375, a second limiting gear 35376 and a driving mechanism 35377. A first support frame and a second support frame are provided on the sliding seat 36. The second bevel gear 35371 and the limiting ratchet 35372 are respectively provided on the corresponding support frames. The two sides of the second bevel gear 35371 are respectively meshed with the first bevel gear 3534 and the limiting ratchet 35372; the pawl assembly 35373 and the limiting wheel 35374 are installed on the second support frame.
所述棘爪组件35373包括棘爪连接件353731，所述棘爪连接件353731的上下分别设有棘爪353732和转轮353733，所述棘爪353732与限位棘轮35372顶侧齿牙相接触，所述转轮353733与限位轮35374顶部接触；The pawl assembly 35373 includes a pawl connector 353731, and a pawl 353732 and a rotating wheel 353733 are respectively provided at the top and bottom of the pawl connector 353731. The pawl 353732 contacts the top teeth of the limiting ratchet wheel 35372, and the rotating wheel 353733 contacts the top of the limiting wheel 35374.
所述第一限位齿轮35375通过连接轴与限位轮35374连接，所述第二限位齿轮35376通过连接轴与限位棘轮35372连接，且所述第一限位齿轮35375与第二限位齿轮35376啮合；The first limiting gear 35375 is connected to the limiting wheel 35374 via a connecting shaft, the second limiting gear 35376 is connected to the limiting ratchet 35372 via a connecting shaft, and the first limiting gear 35375 is meshed with the second limiting gear 35376;
所述驱动机构35377设于第一限位齿轮35375的外侧，其输出端与第一限位齿轮35375上的连接轴连接，且所述驱动机构35377与控制器6连接。The driving mechanism 35377 is arranged on the outer side of the first limiting gear 35375 , and its output end is connected to the connecting shaft on the first limiting gear 35375 , and the driving mechanism 35377 is connected to the controller 6 .
所述第一斜齿轮3534与第二斜齿轮35371和限位棘轮35372的直径比为4：1：4，且限位轮35374呈横截面为三分之二扇形形状。通过第一斜齿轮3534与第二斜齿轮35371和限位棘轮35372之间的传动而提高对第一斜齿轮3534的啮合限位效果。The diameter ratio of the first bevel gear 3534 to the second bevel gear 35371 and the position limiting ratchet 35372 is 4:1:4, and the position limiting wheel 35374 has a cross section of two-thirds of a sector shape. The meshing and position limiting effect of the first bevel gear 3534 is improved through the transmission between the first bevel gear 3534 and the second bevel gear 35371 and the position limiting ratchet 35372.
所述第二夹持组件354包括夹持驱动缸3541和一组夹持板3542，所述夹持驱动缸3541的末端设有转接架，所述转接架与夹持板3542连接。需要说明的是所述转接架包括限位架本体和拉杆，所述拉杆与夹持驱动缸3541的输出端连接，所述限位架本体设于拉杆之间，且所述夹持板3542与拉杆转动连接。The second clamping assembly 354 includes a clamping drive cylinder 3541 and a group of clamping plates 3542. The end of the clamping drive cylinder 3541 is provided with an adapter frame, and the adapter frame is connected to the clamping plate 3542. It should be noted that the adapter frame includes a limit frame body and a pull rod, the pull rod is connected to the output end of the clamping drive cylinder 3541, the limit frame body is provided between the pull rods, and the clamping plate 3542 is rotatably connected to the pull rod.
本实施例中所述的碳纤维复合材料边缘打磨设备的工作方法如下：The working method of the carbon fiber composite material edge grinding device described in this embodiment is as follows:
1）：在进行打磨工序时，工作人员通过控制器6执行调节指令而对气泵355进行控制，从而使气泵355产生气压并通过换向阀356将气源分成两股，并分别与气动转盘3531和第一调节气缸3536相连通，从而使第一调节气缸3536可利用气压推动夹持板3542在第二夹持组件354内部转动而对打磨机4进行夹持动作，进而使气动转盘3531升压转动而带动第二锥齿轮组372进行传动，此时可通过控制器2控制两组磁性联轴器3533分别进行通电动作；1): During the grinding process, the staff executes the adjustment command through the controller 6 to control the air pump 355, so that the air pump 355 generates air pressure and divides the air source into two streams through the reversing valve 356, and respectively communicates with the pneumatic turntable 3531 and the first regulating cylinder 3536, so that the first regulating cylinder 3536 can use the air pressure to push the clamping plate 3542 to rotate inside the second clamping assembly 354 to clamp the grinder 4, and then the pneumatic turntable 3531 is increased in pressure and rotated to drive the second bevel gear set 372 to transmit. At this time, the two sets of magnetic couplings 3533 can be controlled by the controller 2 to be energized respectively;
2）：当第二锥齿轮组372左侧的磁性联轴器3533通电生磁时，此时使第二锥齿轮组372带动安装壳体352左端的第一斜齿轮3534进行转动，并在第二斜齿轮35371的啮合传动作用下使限位棘轮35372能为第一斜齿轮3534提供向前的单向转动调节动作，即可改变安装壳体352和打磨机4前后方向上的角度；2): When the magnetic coupling 3533 on the left side of the second bevel gear set 372 is energized to generate magnetism, the second bevel gear set 372 drives the first bevel gear 3534 on the left end of the mounting housing 352 to rotate, and under the meshing transmission action of the second bevel gear 35371, the limit ratchet 35372 can provide a forward one-way rotation adjustment action for the first bevel gear 3534, so as to change the angle between the mounting housing 352 and the grinder 4 in the front-rear direction;
3）：当第二锥齿轮组372前端的磁性联轴器3533通电生磁时，此时使第二锥齿轮组372带动旋转架5656进行转动，并在旋转架5656的传动作用下分别带动第二夹持组件354和打磨机4进行转动，即可改变第二夹持组件354和打磨机4的左右方向上的角度；3): When the magnetic coupling 3533 at the front end of the second bevel gear set 372 is energized to generate magnetism, the second bevel gear set 372 drives the rotating frame 5656 to rotate, and the second clamping assembly 354 and the grinder 4 are driven to rotate respectively under the transmission action of the rotating frame 5656, so that the left-right angles of the second clamping assembly 354 and the grinder 4 can be changed;
4）：在需要对安装壳体352和打磨机4的向后方向上的调节动作时，此时通过控制器2控制微型马达35377进行工作，从而使其分别带动第一限位齿轮35375和限位轮35374进行转动，此处因设置第一限位齿轮35375与限位棘轮35372的连轴之间设有电磁离合器，进而使限位轮35374能转动而改变棘爪353732的转动角度，从而改变棘爪353732对限位棘轮35372的限位动作，同步能利用上述电磁离合器为限位棘轮35372提供反向转动的动力，从而使限位棘轮35372通过第二斜齿轮35371带动第一斜齿轮3534和安装壳体352向后进行转动动作，有利于提高对打磨机4的多向角度进行调节的同时提高对调节角度的锁止效果。4): When it is necessary to adjust the mounting shell 352 and the grinder 4 in the backward direction, the micro motor 35377 is controlled by the controller 2 to work, so that it drives the first limit gear 35375 and the limit wheel 35374 to rotate respectively. Here, an electromagnetic clutch is provided between the connecting shaft of the first limit gear 35375 and the limit ratchet 35372, so that the limit wheel 35374 can rotate to change the rotation angle of the pawl 353732, thereby changing the limiting action of the pawl 353732 on the limit ratchet 35372, and the electromagnetic clutch can be used to provide the limit ratchet 35372 with reverse rotation power, so that the limit ratchet 35372 drives the first bevel gear 3534 and the mounting shell 352 to rotate backward through the second bevel gear 35371, which is beneficial to improve the multi-directional angle adjustment of the grinder 4 while improving the locking effect of the adjustment angle.
实施例3Example 3
本实施例所述的一种碳纤维复合材料边缘打磨设备，与实施例2中的结构相同，除此之外还包括如下特征：The carbon fiber composite material edge grinding device described in this embodiment has the same structure as that in Embodiment 2, and also includes the following features:
如图7、8所示的第二调节机构37包括传动主轴371，所述传动主轴371的下方设有第二锥齿轮组372，且所述传动主轴371上设有至少一个旋转套筒373，所述旋转套筒373内位于传动轴371的外侧设有电磁铁374，位于电磁铁374的上、下设有限位轴承375，所述旋转套筒373的上下两侧分别设有限位套筒376，外侧设有一组第三调节组件377，且所述旋转套筒373上设有延时控制开关378，所述延时控制开关378与控制器6连接。The second adjustment mechanism 37 shown in Figures 7 and 8 includes a transmission main shaft 371, a second bevel gear set 372 is provided below the transmission main shaft 371, and at least one rotating sleeve 373 is provided on the transmission main shaft 371, an electromagnet 374 is provided inside the rotating sleeve 373 and located on the outside of the transmission shaft 371, and limit bearings 375 are provided above and below the electromagnet 374, limit sleeves 376 are provided on the upper and lower sides of the rotating sleeve 373, and a group of third adjustment components 377 are provided on the outside, and a delay control switch 378 is provided on the rotating sleeve 373, and the delay control switch 378 is connected to the controller 6.
所述第三调节组件377包括横板3771、一组第二调节气缸3772、同步阀3773、T型架3774、第三调节气缸3775，所述横板3771与旋转套筒373连接，所述第二调节气缸3772设于横板3771的上、下两侧，并通过螺栓固定，所述同步阀3773安装于第二调节气缸3772前端气孔通道，所述T型架3774与第二调节气缸3772的活塞杆连接，所述第三调节气缸3775设于T型架3774上；The third regulating assembly 377 includes a transverse plate 3771, a group of second regulating cylinders 3772, a synchronous valve 3773, a T-shaped frame 3774, and a third regulating cylinder 3775. The transverse plate 3771 is connected to the rotating sleeve 373. The second regulating cylinder 3772 is arranged on the upper and lower sides of the transverse plate 3771 and fixed by bolts. The synchronous valve 3773 is installed on the front end air hole channel of the second regulating cylinder 3772. The T-shaped frame 3774 is connected to the piston rod of the second regulating cylinder 3772. The third regulating cylinder 3775 is arranged on the T-shaped frame 3774.
位于上方的第三调节组件377上的T型架3774上设有工业相机3776，且所述同步阀3773、工业相机3776均与控制器6连接。An industrial camera 3776 is provided on the T-shaped frame 3774 on the third adjustment component 377 located at the top, and the synchronization valve 3773 and the industrial camera 3776 are both connected to the controller 6.
本实施例所述的一种碳纤维复合材料边缘打磨设备的工作方法如下；The working method of the carbon fiber composite material edge grinding device described in this embodiment is as follows;
1）：伺服电机31通过水平驱动组件34和第一锥齿轮组3532带动传动主371进行转动，在将复合材料放置并夹持在夹持组件2上后，此时可通过设置传动主轴371顶侧的延时控制开关378进行工作，从而使延时控制开关378对与其相连的电磁铁374进行通电，从而使电磁铁374通电生磁而吸附在传动主轴371上，进而使控制单组旋转套筒373和横板3771进行转动；1): The servo motor 31 drives the transmission main shaft 371 to rotate through the horizontal driving component 34 and the first bevel gear set 3532. After the composite material is placed and clamped on the clamping component 2, the delay control switch 378 on the top side of the transmission main shaft 371 can be set to work, so that the delay control switch 378 can energize the electromagnet 374 connected thereto, so that the electromagnet 374 is energized to generate magnetism and adsorbed on the transmission main shaft 371, thereby controlling the single set of rotating sleeves 373 and the horizontal plate 3771 to rotate;
2）：而后在该组的同步阀3773的同步作用下为第二调节气缸3772提供气源，从而使第二调节气缸3772带动T型架3774进行位移，从而使其调节工业相机3776的水平位置，并控制工业相机3776对复合材料进行扫描，并将工业相机3776所采集的数据输送至控制终端，并输入复合材料标准件的数值参数，并由外部控制终端进行数据对比和计算后，经由工作人员确认后将该数值指令传输回控制器2，再由现场操作人员通过控制器6执行指令进行后续的调节工序；2): Then, under the synchronous action of the synchronous valve 3773 of the group, the gas source is provided to the second regulating cylinder 3772, so that the second regulating cylinder 3772 drives the T-frame 3774 to move, so that it adjusts the horizontal position of the industrial camera 3776, and controls the industrial camera 3776 to scan the composite material, and transmits the data collected by the industrial camera 3776 to the control terminal, and inputs the numerical parameters of the composite material standard parts, and after the external control terminal compares and calculates the data, the numerical instruction is transmitted back to the controller 2 after confirmation by the staff, and then the on-site operator executes the instruction through the controller 6 to perform the subsequent adjustment process;
3）：而后通过相同步骤将传动主轴371侧面底侧的T型架3774和第三调节气缸3775调节位移至复合材料顶部中侧，并控制第三调节气缸3775使其活塞杆向下位移挤压复合材料顶部，从而配合夹持组件2对复合材料进行限位动作，降低复合材料在受打磨机4打磨时的振动现象，有利于提高对夹持部件和检测部件的调节效果。3): Then, through the same steps, the T-shaped frame 3774 and the third adjusting cylinder 3775 on the bottom side of the side of the transmission main shaft 371 are adjusted and moved to the middle side of the top of the composite material, and the third adjusting cylinder 3775 is controlled to make its piston rod move downward to squeeze the top of the composite material, thereby cooperating with the clamping assembly 2 to limit the composite material, reducing the vibration of the composite material when being polished by the grinder 4, which is beneficial to improving the adjustment effect of the clamping components and the detection components.
实施例4Example 4
本实施例中所述的一种碳纤维复合材料边缘打磨设备与实施例3的结构相同，如图1至图10所示的，除此之外还包括：再加工组件38，所述再加工组件38包括衔接板381、齿板382、从动齿轮383、折叠家384和连接转轴385，所述衔接板381设于滑动座36的一侧，所述齿板382设于工作台1上，所述从动齿轮383设于齿板382上，所述折叠架384设于工作台1上，所述从动齿轮383通过连接转轴385与折叠架384转动插接。利用从动齿轮383与齿板382之间的啮合传动为连接转轴5385提供转动力。The structure of a carbon fiber composite material edge grinding device described in this embodiment is the same as that of embodiment 3, as shown in Figures 1 to 10, and in addition, it also includes: a reprocessing component 38, the reprocessing component 38 includes a connecting plate 381, a tooth plate 382, a driven gear 383, a folding frame 384 and a connecting shaft 385, the connecting plate 381 is arranged on one side of the sliding seat 36, the tooth plate 382 is arranged on the workbench 1, the driven gear 383 is arranged on the tooth plate 382, the folding frame 384 is arranged on the workbench 1, and the driven gear 383 is rotatably plugged with the folding frame 384 through the connecting shaft 385. The meshing transmission between the driven gear 383 and the tooth plate 382 provides a rotational force for the connecting shaft 5385.
所述折叠架384的内侧设有固定板386，所述固定板386前侧通过夹持块固定有砂纸387，且所述固定板386内侧通孔内设有清洁块388，所述清洁块388与连接转轴385插接。通过连接转轴385为清洁块388提供传动力，此处设置固定板386的厚度补偿折叠架384的位移架和复合材料边缘之间的间隙。A fixing plate 386 is provided inside the folding frame 384, and a sandpaper 387 is fixed to the front side of the fixing plate 386 through a clamping block, and a cleaning block 388 is provided in the through hole inside the fixing plate 386, and the cleaning block 388 is plugged into the connecting shaft 385. The connecting shaft 385 provides a transmission force for the cleaning block 388, and the thickness of the fixing plate 386 is provided here to compensate for the gap between the displacement frame of the folding frame 384 and the edge of the composite material.
水平驱动组件34包括主驱动轮341、从动驱动轮342，所述主驱动轮341和从动驱动轮342通过皮带传动连接，且所述从动驱动轮342上设有连接轴，所述连接轴的另一端设于斜齿轮343，所述斜齿轮343与第二锥齿轮组372啮合。所述主驱动轮341和从动驱动轮342的直径比为1:3，且所述工作台1顶板的左底侧设有凸块，所述凸块能够对皮带轮起到限位作用，能够有效提高丝杆导块组件和水平驱动组件34的传动效果。The horizontal drive assembly 34 includes a main drive wheel 341 and a driven drive wheel 342. The main drive wheel 341 and the driven drive wheel 342 are connected by belt transmission, and a connecting shaft is provided on the driven drive wheel 342. The other end of the connecting shaft is provided on a bevel gear 343, and the bevel gear 343 is meshed with a second bevel gear set 372. The diameter ratio of the main drive wheel 341 and the driven drive wheel 342 is 1:3, and a protrusion is provided on the left bottom side of the top plate of the workbench 1. The protrusion can limit the pulley and effectively improve the transmission effect of the screw guide block assembly and the horizontal drive assembly 34.
工作时，在滑动座36位移带动第一调节机构35进行打磨工序时，滑动座36同步通过衔接板381和连接转轴382拉动折叠架384中的位移架进行位移，同时使从动齿轮383与其底部的齿板382进行啮合，从而使折叠架384位移架和固定架分离而拉动折叠板体进行延伸，进而使折叠架384展开并同时对已经打磨完成的复合材料区域进行遮挡；During operation, when the sliding seat 36 moves to drive the first adjustment mechanism 35 to perform the grinding process, the sliding seat 36 synchronously pulls the displacement frame in the folding frame 384 through the connecting plate 381 and the connecting shaft 382 to move, and at the same time makes the driven gear 383 mesh with the tooth plate 382 at its bottom, so that the displacement frame and the fixed frame of the folding frame 384 are separated and the folding plate body is pulled to extend, so that the folding frame 384 is unfolded and the composite material area that has been polished is covered at the same time;
由于复合材料在安装夹持时通过激光定位器5定位安装在工作台1顶部的标线垂直面上，并设置固定板386的厚度为折叠架384的位移架和复合材料边缘之和，此时从动齿轮383带动连接转轴382和清洁块388进行转动，从而使清洁块388转动对复合材料的打磨边缘进行清洁动作，而后折叠架384的位移架位移时也带动固定板386上的砂纸387对复合材料的打磨边缘进行去除毛刺，从而提高对复合材料的再加工和去毛刺效果。Since the composite material is positioned and installed on the vertical plane of the marking line on the top of the workbench 1 by the laser locator 5 during installation and clamping, and the thickness of the fixed plate 386 is set to be the sum of the displacement frame of the folding frame 384 and the edge of the composite material, the driven gear 383 drives the connecting shaft 382 and the cleaning block 388 to rotate, so that the cleaning block 388 rotates to clean the polished edge of the composite material, and then when the displacement frame of the folding frame 384 is displaced, it also drives the sandpaper 387 on the fixed plate 386 to remove burrs from the polished edge of the composite material, thereby improving the reprocessing and deburring effect of the composite material.
本发明通过改进提供一种碳纤维复合材料边缘打磨设备的工作方法如下：The present invention provides a carbon fiber composite material edge grinding device through improvement. The working method is as follows:
1）：工作人员先将复合材料放置在工作台1顶部，并通过推动夹持组件2对复合材料进行夹持，此时复合材料侧边与工作台1顶部的标线保持平行状态，并利用激光定位器5对复合材料的位置进行检测；1): The staff first places the composite material on the top of the workbench 1, and clamps the composite material by pushing the clamping assembly 2. At this time, the side of the composite material is kept parallel to the marking line on the top of the workbench 1, and the position of the composite material is detected by using the laser locator 5;
2）：然后工作人员通过控制器6控制伺服电机31进行工作，通过伺服电机31分别带动丝杆导块组件32和水平驱动组件34进行传动，丝杆导块组件32传动带动滑动座36和第一调节机构35在工作台1顶部进行左右方向上的位移，并通过滑动座36底部的滚珠降低滑动座36的摩擦现象，便于提高伺服电机31的多向传动的同时调节第一调节机构35的水平调节效果；即丝杆导块组件32进行传动而带动滑动座36和第一调节机构35在工作台1顶部后侧的滑槽上进行左右方向的位移，此时可通过滑动座36底部的滚珠而降低滑动座36和第一调节机构35位移时的摩擦现象，伺服电机31通过水平驱动组件34带动第二调节机构37左端锥齿轮进行传动动作，以便于提高伺服电机31的多向传动的同时调节第一调节机构35的水平调节效果；2): Then the staff controls the servo motor 31 to work through the controller 6, and the servo motor 31 drives the screw guide block assembly 32 and the horizontal drive assembly 34 to transmit respectively, and the screw guide block assembly 32 drives the sliding seat 36 and the first adjustment mechanism 35 to move in the left and right directions on the top of the workbench 1, and reduces the friction of the sliding seat 36 through the ball bearing at the bottom of the sliding seat 36, so as to improve the multi-directional transmission of the servo motor 31 while adjusting the horizontal adjustment effect of the first adjustment mechanism 35; that is, the screw guide block assembly 32 drives the sliding seat 36 and the first adjustment mechanism 35 to move in the left and right directions on the slide groove on the rear side of the top of the workbench 1, at this time, the friction of the sliding seat 36 and the first adjustment mechanism 35 during displacement can be reduced by the ball bearing at the bottom of the sliding seat 36, and the servo motor 31 drives the left end bevel gear of the second adjustment mechanism 37 through the horizontal drive assembly 34 to perform transmission action, so as to improve the multi-directional transmission of the servo motor 31 while adjusting the horizontal adjustment effect of the first adjustment mechanism 35;
3）：通过设置了第一调节机构35在滑动座36顶部，利用气泵355分别与气动转盘3531和第一调节气缸3536提供气源，并利用两组磁性联轴器3533的电磁贴合改变对打磨机4的前后和左右方向上的角度调节动作，而后通过限位棘轮35372和棘爪353732等部件对第一斜齿轮3534等部件进行锁止限位，再通过驱动机构35377在第一限位齿轮35375等部件的传动作用下改变棘爪353732的转动角度而改变限位棘轮35372的限位动作，并在第一调节气缸3536和第二夹持件566以及夹持板567的调节动作对打磨机4进行夹持动作，有利于提高对打磨机4的多向角度进行调节的同时提高对调节角度的锁止效果，即在进行打磨工序时，工作人员通过控制器6执行调节指令而对气泵355进行控制，从而使气泵355产生气压并通过换向阀356将气源分成两股，并分别与气动转盘3531和第一调节气缸3536相连通，从而使第一调节气缸3536可利用气压推动夹持板3542在第二夹持组件354内部转动而对打磨机4进行夹持动作，进而使气动转盘3531升压转动而带动第二锥齿轮组372进行传动，此时可通过控制器2控制两组磁性联轴器3533分别进行通电动作；当第二锥齿轮组372左侧的磁性联轴器3533通电生磁时，此时使第二锥齿轮组372带动安装壳体352左端的第一斜齿轮3534进行转动，并在第二斜齿轮35371的啮合传动作用下使限位棘轮35372能为第一斜齿轮3534提供向前的单向转动调节动作，即可改变安装壳体352和打磨机4前后方向上的角度；当第二锥齿轮组372前端的磁性联轴器3533通电生磁时，此时使第二锥齿轮组372带动旋转架5656进行转动，并在旋转架5656的传动作用下分别带动第二夹持组件354和打磨机4进行转动，即可改变第二夹持组件354和打磨机4的左右方向上的角度；在需要对安装壳体352和打磨机4的向后方向上的调节动作时，此时通过控制器2控制微型马达35377进行工作，从而使其分别带动第一限位齿轮35375和限位轮35374进行转动，此处因设置第一限位齿轮35375与限位棘轮35372的连轴之间设有电磁离合器，进而使限位轮35374能转动而改变棘爪353732的转动角度，从而改变棘爪353732对限位棘轮35372的限位动作，同步能利用上述电磁离合器为限位棘轮35372提供反向转动的动力，从而使限位棘轮35372通过第二斜齿轮35371带动第一斜齿轮3534和安装壳体352向后进行转动动作，有利于提高对打磨机4的多向角度进行调节的同时提高对调节角度的锁止效果；3): By setting the first adjustment mechanism 35 on the top of the sliding seat 36, the air pump 355 is used to provide air sources to the pneumatic turntable 3531 and the first adjustment cylinder 3536 respectively, and the electromagnetic adhesion of the two sets of magnetic couplings 3533 is used to change the angle adjustment action of the grinder 4 in the front and back and left and right directions, and then the first bevel gear 3534 and other components are locked and limited by the limit ratchet 35372 and the pawl 353732 and other components, and then the driving mechanism 35377 is used to change the rotation angle of the pawl 353732 under the transmission action of the first limit gear 35375 and other components to change the limiting action of the limit ratchet 35372, and the first adjustment cylinder 3536, the second clamping member 566 and the clamping plate 567 The action is clamped on the grinder 4, which is beneficial to improve the control of the grinder. 4 can be adjusted in multiple directions while improving the locking effect of the adjustment angle, that is, when performing the grinding process, the staff executes the adjustment command through the controller 6 to control the air pump 355, so that the air pump 355 generates air pressure and divides the air source into two streams through the reversing valve 356, and respectively communicates with the pneumatic turntable 3531 and the first adjustment cylinder 3536, so that the first adjustment cylinder 3536 can use the air pressure to push the clamping plate 3542 to rotate inside the second clamping assembly 354 to clamp the grinder 4, and then the pneumatic turntable 3531 is increased in pressure and rotated to drive the second bevel gear set 372 to transmit. At this time, the two sets of magnetic couplings 3533 can be controlled by the controller 2 to be energized respectively; when the magnetic coupling 3533 on the left side of the second bevel gear set 372 is energized to generate magnetism, the second bevel gear set 372 is driven to rotate. The second bevel gear set 372 drives the first bevel gear 3534 at the left end of the mounting shell 352 to rotate, and under the meshing transmission action of the second bevel gear 35371, the limiting ratchet 35372 can provide the first bevel gear 3534 with a forward one-way rotation adjustment action, thereby changing the angle of the mounting shell 352 and the grinder 4 in the front-to-back direction; when the magnetic coupling 3533 at the front end of the second bevel gear set 372 is energized to generate magnetism, the second bevel gear set 372 drives the rotating frame 5656 to rotate, and under the transmission action of the rotating frame 5656, the second clamping assembly 354 and the grinder 4 are respectively driven to rotate, thereby changing the angle of the second clamping assembly 354 and the grinder 4 in the left-right direction; when the mounting shell 352 and the grinder 4 need to be adjusted in the backward direction, the control The controller 2 controls the micro motor 35377 to work, so that it drives the first limit gear 35375 and the limit wheel 35374 to rotate respectively. Here, an electromagnetic clutch is provided between the connecting shaft of the first limit gear 35375 and the limit ratchet 35372, so that the limit wheel 35374 can rotate to change the rotation angle of the pawl 353732, thereby changing the limiting action of the pawl 353732 on the limit ratchet 35372, and synchronously the electromagnetic clutch can be used to provide the limit ratchet 35372 with reverse rotation power, so that the limit ratchet 35372 drives the first bevel gear 3534 and the mounting shell 352 to rotate backward through the second bevel gear 35371, which is beneficial to improve the multi-directional angle adjustment of the grinder 4 while improving the locking effect of the adjustment angle;
4）：通过设置了第二调节机构37在工作台1顶侧，通过水平驱动组件34和第一锥齿轮组3532带动传动主轴371进行转动，并通过延时控制开关378对电磁铁374进行通电，从而分别控制单组旋转套筒373和横板3771进行转动，并同步阀3773为第二调节气缸3772调节第三调节气缸3775和工业相机3776的水平位置，有利于提高对夹持部件和检测部件的调节效果，即（伺服电机31通过水平驱动组件34和第一锥齿轮组3532带动传动主371进行转动，在将复合材料放置并夹持在夹持组件2上后，此时可通过设置传动主轴371顶侧的延时控制开关378进行工作，从而使延时控制开关378对与其相连的电磁铁374进行通电，从而使电磁铁374通电生磁而吸附在传动主轴371上，进而使控制单组旋转套筒373和横板3771进行转动；而后在该组的同步阀3773的同步作用下为第二调节气缸3772提供气源，从而使第二调节气缸3772带动T型架3774进行位移，从而使其调节工业相机3776的水平位置，并控制工业相机3776对复合材料进行扫描，并将工业相机3776所采集的数据输送至控制终端，并输入复合材料标准件的数值参数，并由外部控制终端进行数据对比和计算后，经由工作人员确认后将该数值指令传输回控制器2，再由现场操作人员通过控制器6执行指令进行后续的调节工序；而后通过相同步骤将传动主轴371侧面底侧的T型架3774和第三调节气缸3775调节位移至复合材料顶部中侧，并控制第三调节气缸3775使其活塞杆向下位移挤压复合材料顶部，从而配合夹持组件2对复合材料进行限位动作，降低复合材料在受打磨机4打磨时的振动现象，有利于提高对夹持部件和检测部件的调节效果）；4): By setting the second adjustment mechanism 37 on the top side of the workbench 1, the transmission main shaft 371 is driven to rotate through the horizontal drive component 34 and the first bevel gear set 3532, and the electromagnet 374 is energized through the delay control switch 378, thereby controlling the single group of rotating sleeves 373 and the horizontal plate 3771 to rotate respectively, and the synchronous valve 3773 adjusts the horizontal position of the third adjusting cylinder 3775 and the industrial camera 3776 for the second adjusting cylinder 3772, which is beneficial to improve the adjustment effect of the clamping components and the detection components, that is, (The servo motor 31 drives the transmission main shaft 371 to rotate through the horizontal driving component 34 and the first bevel gear group 3532. After the composite material is placed and clamped on the clamping component 2, the delay control switch 378 on the top side of the transmission main shaft 371 can be operated, so that the delay control switch 378 can energize the electromagnet 374 connected thereto, so that the electromagnet 374 is energized to generate magnetism and adsorbed on the transmission main shaft 371, thereby controlling the rotation of the single group of rotating sleeves 373 and the horizontal plate 3771; then, in the group The synchronous valve 3773 provides an air source for the second regulating cylinder 3772, so that the second regulating cylinder 3772 drives the T-shaped frame 3774 to move, so that it adjusts the horizontal position of the industrial camera 3776, and controls the industrial camera 3776 to scan the composite material, and transmits the data collected by the industrial camera 3776 to the control terminal, and inputs the numerical parameters of the composite material standard parts, and after the external control terminal performs data comparison and calculation, the numerical instruction is transmitted back to the controller 2 after confirmation by the staff, and then the on-site operator executes the instruction through the controller 6 to perform subsequent adjustment procedures; then, through the same steps, the T-shaped frame 3774 and the third regulating cylinder 3775 on the bottom side of the side of the transmission main shaft 371 are adjusted and moved to the middle side of the top of the composite material, and the third regulating cylinder 3775 is controlled to make its piston rod move downward to squeeze the top of the composite material, so as to cooperate with the clamping component 2 to limit the composite material, reduce the vibration of the composite material when being polished by the grinder 4, and help improve the adjustment effect of the clamping component and the detection component);
5）：通过设置了再加工组件38在工作台1顶侧，滑动座36同步通过衔接板381和连接转轴382拉动折叠架384中的位移架进行位移，同时使从动齿轮383与其底部的齿板382进行啮合而使清洁块388转动对复合材料的打磨边缘进行清洁动作，从而拉动折叠架384展开对复合材料进行遮挡，而后折叠架384的位移架位移时也带动固定板386上的砂纸387对复合材料的打磨边缘进行去除毛刺，从而提高对复合材料的再加工和去毛刺效果，即在滑动座36位移带动第一调节机构35进行打磨工序时，滑动座36同步通过衔接板381和连接转轴382拉动折叠架384中的位移架进行位移，同时使从动齿轮383与其底部的齿板382进行啮合，从而使折叠架384位移架和固定架分离而拉动折叠板体进行延伸，进而使折叠架384展开并同时对已经打磨完成的复合材料区域进行遮挡。5): By setting the reprocessing component 38 on the top side of the workbench 1, the sliding seat 36 synchronously pulls the displacement frame in the folding frame 384 through the connecting plate 381 and the connecting shaft 382 to move, and at the same time, the driven gear 383 is engaged with the tooth plate 382 at its bottom to rotate the cleaning block 388 to clean the polished edge of the composite material, thereby pulling the folding frame 384 to unfold and cover the composite material, and then the displacement frame of the folding frame 384 also drives the sandpaper 387 on the fixed plate 386 to polish the edge of the composite material. The burrs are removed, thereby improving the reprocessing and deburring effect of the composite material, that is, when the sliding seat 36 is displaced to drive the first adjustment mechanism 35 to perform the grinding process, the sliding seat 36 synchronously pulls the displacement frame in the folding frame 384 to move through the connecting plate 381 and the connecting shaft 382, and at the same time makes the driven gear 383 engage with the tooth plate 382 at its bottom, so that the displacement frame and the fixed frame of the folding frame 384 are separated and the folding plate body is pulled to extend, so that the folding frame 384 is unfolded and at the same time the area of the composite material that has been polished is covered.
以上所述仅是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进，这些改进也应视为本发明的保护范围。The above description is only a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several improvements without departing from the principle of the present invention, and these improvements should also be regarded as within the protection scope of the present invention.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410518648.1ACN118438284A (en) | 2024-04-28 | 2024-04-28 | Carbon fiber composite material edge grinding device and working method thereof |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410518648.1ACN118438284A (en) | 2024-04-28 | 2024-04-28 | Carbon fiber composite material edge grinding device and working method thereof |
| Publication Number | Publication Date |
|---|---|
| CN118438284Atrue CN118438284A (en) | 2024-08-06 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410518648.1APendingCN118438284A (en) | 2024-04-28 | 2024-04-28 | Carbon fiber composite material edge grinding device and working method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119772697A (en)* | 2025-03-10 | 2025-04-08 | 山西鑫日升压铝件制造有限公司 | Aluminum parts deburring and grinding machine |
| CN120134126A (en)* | 2025-05-15 | 2025-06-13 | 常州纺兴精密机械有限公司 | Intelligently controlled in-hole deburring mechanism for high-strength and high-modulus polyethylene fiber spinneret |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119772697A (en)* | 2025-03-10 | 2025-04-08 | 山西鑫日升压铝件制造有限公司 | Aluminum parts deburring and grinding machine |
| CN120134126A (en)* | 2025-05-15 | 2025-06-13 | 常州纺兴精密机械有限公司 | Intelligently controlled in-hole deburring mechanism for high-strength and high-modulus polyethylene fiber spinneret |
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