Disclosure of Invention
The invention aims to solve the technical problems that the surface enhanced electrode slice based on the liquid alloy and the manufacturing device thereof are low in production efficiency, not suitable for producing the electrode slice with the liquid alloy as a conductive substrate, uneven injection exists in the injection of the liquid alloy, burrs generated by punching holes of the liquid alloy and viscous foam are adhered to each other, so that an injection layer generates a cavity to influence the use of a product, and the liquid alloy can flow when sheared due to good biocompatibility and high viscosity of the liquid alloy when in rest, and the surface strength of the injected liquid alloy is low and is easy to damage.
In order to solve the technical problems, the invention provides the following technical scheme:
A device for manufacturing a surface enhanced electrode sheet based on a liquid alloy, comprising: the mounting bracket body, mounting bracket body top fixed mounting has the air pump, the tip of air pump is installed and is gone up the push pedal, the inboard of mounting bracket body is fixed with the operation panel, upward install the punching press subassembly on the push pedal, one side of going up the push pedal is connected with the stopper, slidable mounting has adjusting nut in the slotted hole of stopper, and adjusting nut fixes the side threaded hole of last push pedal, the bottom fixed mounting of mounting bracket body has one-way joint, the top of one-way joint is connected with the pivot, be connected with supporting component in the pivot, be provided with electrode slice subassembly on the operation panel, install thread bush two on the inner wall bottom surface of the mounting bracket body, and thread bush two and one-way joint threaded connection.
Optionally, the mounting bracket body uses wear-resisting material, be provided with the screw hole on the push pedal, the push pedal is on a parallel with the operation panel installation, the top at the operation panel is installed to the push pedal, stopper perpendicular to push pedal installation, the one-way joint uses nickel plating alloy material, the one-way joint outside is provided with the screw thread, the tip of pivot is provided with cylindrical magnet, thread bush two is left-handed screw thread.
Optionally, the punching press subassembly includes first punching press head, first punching press head is installed the bottom of push pedal, the equidistance is distributed on the push pedal and is installed the lead screw, slidable mounting has the thread bush one on the lead screw, the thread bush one nest is installed on the operation panel.
Optionally, the tail end of lead screw is connected with push down the board, and the lead screw rotates under in the push down the board, install the second punching head under on the board, equidistance fixedly connected with slide bar under on the board, and the slide bar runs through push up board and operation panel slip.
Optionally, the first stamping head and the second stamping head are on the same central axis, the first stamping head and the second stamping head use wear-resistant materials, the end parts of the first stamping head and the second stamping head are provided with concave knife edges, the screw rod and the sliding rod are parallel to each other, the screw rod and the sliding rod are vertically arranged on the lower push plate, and the lower push plate is parallel to the operating platform.
Optionally, the supporting component includes the installation piece, the installation piece is connected the tip of pivot, the equal angle movable mounting in installation piece surface has first backup pad and second backup pad, and the joint each other between first backup pad and the second backup pad, the installation pole is installed to the equal angle distribution in installation piece surface, the slip cap is equipped with slider one and slider two on the installation pole.
Optionally, slider one and slider are connected respectively in the side of first backup pad and second backup pad, the connecting rod is installed in the bottom rotation of slider one, the tail end rotation of connecting rod is connected with the connecting block, the connecting block is in slide in the pivot, be provided with the sprinkler mouth in first backup pad and the second backup pad.
Optionally, the installation piece bottom surface is provided with the round hole, the installation piece uses the iron material, first backup pad and second backup pad set up to triangle-shaped, the side of first backup pad and second backup pad is provided with the side cutting edge, graphene materials is used to first backup pad and second backup pad, copper zinc material is used to the connecting block.
Optionally, the electrode plate assembly comprises a viscous foam layer, a template layer is arranged on the viscous foam layer, a liquid alloy layer is arranged on the inner side of the viscous foam layer, and a support assembly is connected to the bottom of the liquid alloy layer.
Optionally, the viscous foam layer and the template layer are arranged in a circular arc shape, the liquid alloy layer is nested inside the viscous foam layer, and a circular arc contact surface which is in contact with the skin exists on the upper surface of the template layer.
Compared with the prior art, the invention has at least the following beneficial effects:
In the scheme, through being provided with supporting component and pivot, in use, the unidirectional joint drives the pivot through the meshing with thread bush two and rotates in opposite directions, thereby make the side sharp sword of first backup pad and second backup pad can be by the limit rotation carry out the scrape to the viscous foam inner wall and spray liquid alloy, because liquid alloy surface tension makes first backup pad and second backup pad continuously move downwards, reach on the viscous foam inner wall bottom surface, through liquid alloy to pivot terminal surface extrusion force, make pivot and supporting component break away from, the connecting block uses as the electrically conductive grip point of electrode slice after standing and solidifying, make supporting component play electrically conductive and support fixed effect to the liquid alloy layer, the injection degree of consistency of liquid alloy has been improved, can not produce the cavity, simultaneously strengthen liquid alloy's surface strength, improve the electrically conductive efficiency of electrode slice.
Through being provided with supporting component, in use, insert the viscidity foam layer that does not pour into liquid alloy through cup jointing supporting component wholly in pivot tip, screw thread intermesh through one-way joint and thread bush two, because thread bush two is fixed on the inner wall bottom surface of the mounting bracket body, thereby make one-way joint drive pivot rotate, thereby make first backup pad and second backup pad under the centrifugal force effect of rotation, slider one and slider two slide outside the installation pole, make the connecting rod that the connecting block is connected in slider one bottom drive the connecting block and upwards slide in the pivot, thereby make supporting component strut completely, the practicality of device has been increased, make it carry out liquid alloy injection in the hole that can get into different volume sizes, supporting structure's stability has been improved.
Detailed Description
The invention provides a surface enhanced electrode sheet based on liquid alloy and a manufacturing device thereof, which are described in detail below with reference to the accompanying drawings and specific embodiments. While the invention has been described herein in terms of the preferred and preferred embodiments, the following embodiments are intended to be more illustrative, and may be implemented in many alternative ways as will occur to those of skill in the art; and the accompanying drawings are only for the purpose of describing the embodiments more specifically and are not intended to limit the invention specifically.
It should be noted that references in the specification to "one embodiment," "an example embodiment," "some embodiments," etc., indicate that the embodiment described may include a particular feature, structure, or characteristic, but every embodiment may not necessarily include the particular feature, structure, or characteristic. Further, when a particular feature, structure, or characteristic is described in connection with an embodiment, it is submitted that it is within the knowledge of one skilled in the relevant art to effect such feature, structure, or characteristic in connection with other embodiments whether or not explicitly described.
Generally, the terminology may be understood, at least in part, from the use of context. For example, the term "one or more" as used herein may be used to describe any feature, structure, or characteristic in a singular sense, or may be used to describe a combination of features, structures, or characteristics in a plural sense, depending at least in part on the context. In addition, the term "based on" may be understood as not necessarily intended to convey an exclusive set of factors, but may instead, depending at least in part on the context, allow for other factors that are not necessarily explicitly described.
It will be understood that the meanings of "on … …", "on … …" and "over … …" in this disclosure should be interpreted in the broadest sense so that "on … …" means not only "directly on" something but also includes the meaning of "on" something with intervening features or layers therebetween, and "on … …" or "over … …" means not only "on" or "over" something, but also may include its meaning of "on" or "over" something without intervening features or layers therebetween.
Furthermore, spatially relative terms such as "under …," "under …," "lower," "above …," "upper," and the like may be used herein for ease of description to describe one element or feature's relationship to another element or feature as illustrated in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The device may be otherwise oriented and the spatially relative descriptors used herein may similarly be interpreted accordingly.
As shown in fig. 1 and 2, an embodiment of the present invention provides a manufacturing apparatus of a surface enhanced electrode sheet based on a liquid alloy, including: the mounting bracket body 1, mounting bracket body 1 top fixed mounting has air pump 2, the tip of air pump 2 installs push pedal 3, the inboard of mounting bracket body 1 is fixed with operation panel 4, install punching press subassembly 5 on the push pedal 3, one side of push pedal 3 is connected with stopper 6, the downthehole slidable mounting of stopper 6 has adjusting nut 7, and adjusting nut 7 fixes the side threaded hole of push pedal 3, the bottom fixed mounting of mounting bracket body 1 has one-way joint 8, the top of one-way joint 8 is connected with pivot 9, be connected with supporting component 10 in the pivot 9, be provided with electrode plate subassembly 11 on the operation panel 4, install thread bush two 12 on the inner wall bottom surface of mounting bracket body 1, and thread bush two 12 and one-way joint 8 threaded connection.
When in use, firstly, the viscous foam and the electrode plate template are placed on the operation table 4, the adjusting nut 7 is manually adjusted to change the height of the limiting block 6 from the ground of the installation frame body 1, so that the punching stroke is changed, the air pump 2 is started to drive the upper pushing plate 3 to move downwards, the punching assembly 5 punches round holes on the viscous foam and the electrode plate template on the operation table 4, when the limiting block 6 contacts the contact surface of the installation frame body 1 right below, the vertical direction is stopped to carry out deep punching, the supporting assembly 10 is inserted into the rotating shaft 9 and the supporting assembly 10 are inserted into the viscous foam through the one-way joint 8, when the supporting assembly 10 is lifted upwards, waste generated by punching is ejected from the viscous foam, the one-way joint 8 is meshed with the threads of the thread bush II 12, and the thread bush II 12 is fixed on the bottom surface of the inner wall of the installation frame body 1, the stamping component 5 moves towards the direction of the operating platform 4 under the action of the air pump 2, so that the one-way joint 8 drives the rotating shaft 9 to rotate, the supporting component 10 is unfolded under the action of rotating centrifugal force, liquid alloy enters the supporting component 10 through the one-way joint 8 and the internal channel of the rotating shaft 9 and is sprayed out from the spraying opening 109, along with the injection of the liquid alloy, the liquid alloy continuously extrudes stamping waste, the supporting component 10 drives the rotating shaft 9 to move downwards under the reaction force of the liquid alloy to the section of the stamping waste, when the air pump 2 is closed and the air pump 2 is retracted, the one-way joint 8 drives the rotating shaft 9 to rotate reversely through the engagement with the threaded sleeve two 12, so that the supporting component 10 can change autorotation to scrape the inner wall of viscous foam to spray the liquid alloy, the supporting component 10 continuously moves downwards due to the surface tension of the liquid alloy, when the supporting component 10 reaches the bottom surface of the viscous foam inner wall, the liquid alloy presses the end surface of the rotating shaft 9, so that the rotating shaft 9 is separated from the supporting component 10.
As shown in fig. 1-4, the mounting frame body 1 uses wear-resistant materials, a threaded hole is formed in the upper push plate 3, the upper push plate 3 is installed parallel to the operation table 4, the upper push plate 3 is installed above the operation table 4, the limiting block 6 is installed perpendicular to the upper push plate 3, the unidirectional joint 8 uses nickel-plated alloy materials, threads are arranged on the outer side of the unidirectional joint 8, cylindrical magnets are arranged at the end part of the rotating shaft 9, the second threaded sleeve 12 is left-handed threads, the transmission stability of the device to the supporting component 10 is improved by arranging the threads on the outer side of the unidirectional joint 8, the butt joint transmission stability of the rotating shaft 9 and the mounting block 101 is improved by arranging the cylindrical magnets at the end part of the rotating shaft 9, and meanwhile, the structural detachment of the rotating shaft 9 is facilitated.
As shown in fig. 1,2 and 6, the punching assembly 5 includes a first punching head 51, the first punching head 51 is mounted at the bottom of the upper push plate 3, the upper push plate 3 is equidistantly provided with screw rods 52, the screw rods 52 are slidably mounted with a first thread bush 53, the first thread bush 53 is nested and mounted on the operation table 4, when in use, the upper push plate 3 is driven to move downwards by starting the air pump 2, so that the first punching head 51 moves downwards, and simultaneously, the screw rods 52 are meshed with the screw threads of the upper push plate 3, so that the screw rods 52 rotate, the lower push plate 54 moves upwards by the first thread bush 53, and in the moving process, the lower push plate 54 is assisted by the slide rods 56 to be kept horizontal, so that the viscous foam and the electrode slice template on the operation table 4 are punched by the first punching head 51 on the upper push plate 3 and the second punching head 55 on the lower push plate 54.
As shown in fig. 1, 2 and 6, the tail end of the screw rod 52 is connected with a lower push plate 54, the screw rod 52 rotates on the lower push plate 54, a second punching head 55 is installed on the lower push plate 54, the lower push plate 54 is fixedly connected with a slide rod 56 at equal intervals, the slide rod 56 penetrates through the upper push plate 3 and the operating platform 4 to slide, when the air pump 2 is closed, the cylinder body of the air pump 2 drives the upper push plate 3 to move upwards, the screw rod 52 is reversely rotated through the threaded engagement of the screw rod 52 and the upper push plate 3, the lower push plate 54 is downwards moved through the threaded engagement of a first threaded sleeve 53 and the upper push plate 3, and in the moving process, the slide rod 56 assists the lower push plate 54 to keep horizontal, so that the upper push plate 3 and the lower push plate 54 drive the first punching head 51 and the second punching head 55 to return to the original position.
As shown in fig. 1 and fig. 2, the first punch head 51 and the second punch head 55 are on the same central axis, the first punch head 51 and the second punch head 55 use wear-resistant materials, the end parts of the first punch head 51 and the second punch head 55 are provided with concave knife edges, the screw rod 52 and the slide rod 56 are parallel to each other, the screw rod 52 and the slide rod 56 are vertically arranged on the lower push plate 54, the lower push plate 54 is parallel to the operating platform 4, the accuracy of punching is improved by arranging the first punch head 51 and the second punch head 55 on the same central axis, and the service life of the device is prolonged by using the first punch head 51 and the second punch head 55 of the wear-resistant materials.
As shown in fig. 3, fig. 4 and fig. 5, the supporting component 10 includes a mounting block 101, the mounting block 101 is connected to the end of the rotating shaft 9, the surface of the mounting block 101 is movably mounted with a first supporting plate 102 and a second supporting plate 103 at equal angles, the surface of the mounting block 101 is mounted with a mounting rod 104 at equal angles, the mounting rod 104 is slidably sleeved with a first slider 105 and a second slider 106, when in use, the mounting block 101 is inserted into the rotating shaft 9, the rotating shaft 9 and the supporting component 10 are inserted into the viscous foam through a one-way joint 8, when the mounting block 101 is lifted upwards, the waste generated by punching is lifted out of the viscous foam, and the one-way joint 8 is meshed with the threads of a second threaded sleeve 12, because the second threaded sleeve 12 is fixed on the bottom surface of the inner wall of the mounting frame 1, so that the one-way joint 8 drives the rotating shaft 9 to rotate, so that the first supporting plate 102 and the second supporting plate 103 slide outwards under the action of rotating centrifugal force, the first slider 105 and the second slider 106 slide outwards under the action of the rotating rod 104, so that the connecting rod 107 connected to the bottom of the first slider 105 drives the connecting block 108 to slide the connecting block 107 to prop open the connecting block 10 completely upwards.
In this embodiment, as shown in fig. 3-5, the first slider 105 and the second slider 106 are respectively connected to the sides of the first support plate 102 and the second support plate 103, a connecting rod 107 is rotatably installed at the bottom of the first slider 105, a connecting block 108 is rotatably connected to the tail end of the connecting rod 107, the connecting block 108 slides on the rotating shaft 9, a spraying opening 109 is provided on the first support plate 102 and the second support plate 103, in use, the liquid alloy enters into the first support plate 102 and the second support plate 103 through the unidirectional joint 8 and the internal channel of the rotating shaft 9, and is sprayed out from the spraying opening 109, along with the injection of the liquid alloy, the liquid alloy continuously extrudes the stamping waste upwards, and under the reaction force of the liquid alloy to the section of the stamping waste, the first support plate 102 and the second support plate 103 drive the rotating shaft 9 to move downwards, closing the air pump 2, the air pump 2 is retracted, thereby the unidirectional joint 8 drives the rotating shaft 9 to reversely rotate through the engagement with the threaded sleeve II 12, thereby the side sharp edges of the first supporting plate 102 and the second supporting plate 103 can scrape the viscous foam inner wall and spray liquid alloy, the first supporting plate 102 and the second supporting plate 103 continuously move downwards due to the extrusion force of the surface tension of the liquid alloy to the end face, when the supporting component 10 reaches the bottom surface of the viscous foam inner wall, the rotating shaft 9 is separated from the supporting component 10 through the extrusion force of the liquid alloy to the end face of the rotating shaft 9, the liquid alloy is stopped to be filled when the rotating shaft 9 is completely separated, the connecting block 108 is used as a clamping point of a conductive substrate of an electrode slice after standing and solidifying, and the supporting component 10 plays roles of conducting and supporting and fixing the liquid alloy layer 113.
As shown in fig. 4, the bottom surface of the mounting block 101 is provided with a round hole, the mounting block 101 uses an iron material, the first support plate 102 and the second support plate 103 are provided with triangular shapes, the sides of the first support plate 102 and the second support plate 103 are provided with side edges, the first support plate 102 and the second support plate 103 use graphene materials, the connecting block 108 uses copper-zinc materials, the mounting block 101 using the iron material ensures that the connection with the rotating shaft 9 can be completed, the internal input pipeline can be aligned, the side edges are arranged on the sides of the first support plate 102 and the second support plate 103, and the device can scrape the inner side wall of viscous foam at the same time when injecting liquid alloy, so that the injected liquid alloy is even and full in the inner side of the viscous foam, and the first support plate 102 and the second support plate 103 can have good conductivity to the liquid alloy layer 113 through the first support plate 102 and the second support plate 103 using the graphene materials.
The electrode plate assembly 11, the electrode plate assembly 11 includes a viscous foam layer 111, a template layer 112 is disposed on the viscous foam layer 111, a liquid alloy layer 113 is disposed on the inner side of the viscous foam layer 111, and a support assembly 10 is connected to the bottom of the liquid alloy layer 113.
As shown in fig. 6, the adhesive foam layer 111 and the template layer 112 are provided with circular arc shapes, the liquid alloy layer 113 is nested inside the adhesive foam layer 111, and the upper surface of the template layer 112 of the liquid alloy layer 113 is provided with a circular arc contact surface which is in contact with the skin, so that the electrode plate can be better clung to the skin layer of the human body by the circular arc-shaped adhesive foam layer 111 and the template layer 112, and the practicability of the device is improved.
According to the technical scheme, the supporting component and the rotating shaft are arranged, in use, the unidirectional joint drives the rotating shaft to reversely rotate through meshing with the threaded sleeve II, so that the side sharp edges of the first supporting plate and the second supporting plate can change autorotation to scrape and grind the viscous foam inner wall and spray liquid alloy, the first supporting plate and the second supporting plate continuously move downwards due to the surface tension of the liquid alloy, when the supporting component reaches the bottom surface of the viscous foam inner wall, the rotating shaft is separated from the supporting component through extrusion force of the liquid alloy on the end surface of the rotating shaft, and the connecting block is used as a conductive clamping point of the electrode plate after standing and solidification, the supporting component plays a role in conducting, supporting and fixing the liquid alloy layer, so that the injection uniformity of the liquid alloy is improved, a cavity is not generated, the surface strength of the liquid alloy is enhanced, and the conductive efficiency of the electrode plate is improved.
The invention is intended to cover any alternatives, modifications, equivalents, and variations that fall within the spirit and scope of the invention. In the following description of preferred embodiments of the invention, specific details are set forth in order to provide a thorough understanding of the invention, and the invention will be fully understood to those skilled in the art without such details. In other instances, well-known methods, procedures, flows, components, circuits, and the like have not been described in detail so as not to unnecessarily obscure aspects of the present invention.
The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.