技术领域Technical field
本申请涉及一种木质品技术领域，尤其涉及一种木质品及其加工工艺。The present application relates to the technical field of wood products, and in particular to a wood product and its processing technology.
背景技术Background technique
在家具行业内，实现单板件上的两种或两种以上颜色效果的涂装工艺通常会选择使用不同颜色油漆进行区域喷涂。喷涂过程中，在衔接位置使用纸胶带粘合，同时对其它待喷涂位置进行遮盖防护，以防止被其他颜色污染。然而，在木饰面家具中，正面可能选择做木纹色，而反面则选择做纯实色，以实现一板多色的效果。但是，这样的涂装工艺会导致两种颜色的喷涂过程存在差异。正面木纹色通常采用透明水底水面或油底水面工艺，而反面纯实色则采用白底水面工艺。因此，在底漆阶段就需要使用纸胶带对衔接处进行保护。In the furniture industry, the coating process to achieve two or more color effects on veneer parts usually involves spraying areas with different colors of paint. During the spraying process, paper tape is used to bond the connecting positions, and other positions to be sprayed are covered and protected to prevent contamination by other colors. However, in wood veneer furniture, the front may be made of wood grain color, while the back may be made of pure solid color to achieve the effect of one board with multiple colors. However, such a painting process will lead to differences in the spraying process of the two colors. The wood grain color on the front usually uses transparent water surface or oil water surface technology, while the pure solid color on the reverse side uses white water surface technology. Therefore, it is necessary to use paper tape to protect the joints during the primer stage.
具体操作是，当正面木纹色透明底漆喷涂完成并完全干燥后，需要对正面进行遮盖防护。然后，对反面喷涂实色白底漆，并等待完全干燥。之后，可以对正面进行表面砂磨喷涂颜色，先对正面木纹色进行颜色喷涂并完全干燥，同样对正面进行遮盖防护。在喷涂反面颜色之前，对已完成的正面颜色进行防护。最后，等待第二道颜色喷涂完成并完全干燥后，开始进行面漆的喷涂。The specific operation is that after the front wood grain color transparent primer is sprayed and completely dried, the front needs to be covered and protected. Then, spray the reverse side with a solid white primer and wait for it to dry completely. After that, the front surface can be sanded and sprayed with color. First, spray the wood grain color on the front and let it dry completely. The front can also be covered and protected. Protect the finished front color before spraying the reverse color. Finally, wait for the second coat of color to be applied and completely dry before applying the topcoat.
然而，这种方法耗时费力，作业准备时间长，并且工作量远高于正式喷涂作业，整个作业周期会延长。同时，依靠纸胶带进行防护衔接位置很难做到不串色，从而降低产品的品质。However, this method is time-consuming and labor-intensive, the preparation time for the operation is long, and the workload is much higher than that of the formal spraying operation, and the entire operation cycle will be extended. At the same time, it is difficult to rely on paper tape to protect the connection position without color bleed, thereby reducing the quality of the product.
发明内容Contents of the invention
本申请的目的在于提供一种木质品及其加工工艺，以至少解决相关技术中实现单板件上的两种或两种以上颜色效果的涂装工艺耗时费力、作业准备时间长和容易出现串色的问题。The purpose of the present application is to provide a wood product and its processing technology, so as to at least solve the problems in the related art of achieving two or more color effects on a single board, that is, the coating process is time-consuming and labor-intensive, the operation preparation time is long, and the color bleeding is easy to occur.
本申请第一方面提供一种木质品加工工艺，包括：The first aspect of this application provides a wood product processing technology, including:
提供基材，所述基材包括颜色不同的第一部分和第二部分；providing a substrate comprising a first portion and a second portion of different colors;
对所述基材的第一部分和第二部分中至少一个进行塑形加工，得到成型构件；performing a shaping process on at least one of the first part and the second part of the base material to obtain a shaped component;
对所述成型构件进行涂料涂布，以同一种涂料形成覆盖所述第一部分和所述第二部分的涂料层。The molded member is coated with paint to form a paint layer covering the first part and the second part with the same paint.
在一个实施例中，所述提供基材，包括：In one embodiment, the substrate provided includes:
将不同颜色的第一基材和第二基材连接为一体，所述第一基材形成所述第一部分，所述第二基材形成所述第二部分。A first substrate and a second substrate of different colors are connected as a whole, wherein the first substrate forms the first part, and the second substrate forms the second part.
在一个实施例中，所述将不同颜色的第一基材和第二基材连接为一体，包括：In one embodiment, connecting the first substrate and the second substrate of different colors into one body includes:
通过胶黏剂将不同颜色的第一基材和第二基材连接为一体，其中，所述胶黏剂的颜色与所述第一基材或第二基材相同。A first substrate and a second substrate of different colors are connected as a whole by an adhesive, wherein the color of the adhesive is the same as that of the first substrate or the second substrate.
在一个实施例中，所述第一基材包括第一子基材和第二子基材；所述将不同颜色的第一基材和第二基材连接为一体，包括：In one embodiment, the first base material includes a first sub-base material and a second sub-base material; and connecting the first base material and the second base material of different colors into one body includes:
以堆叠的方式顺次连接所述第一子基材、所述第二基材和所述第二子基材。The first sub-substrate, the second sub-substrate and the second sub-substrate are sequentially connected in a stacked manner.
在一个实施例中，所述塑形加工包括铣型、开槽。In one embodiment, the shaping processing includes milling and slotting.
在一个实施例中，所述涂料涂布采用多层涂料涂布。In one embodiment, the paint coating adopts multi-layer paint coating.
在一个实施例中，在对所述成型构件进行涂料涂布之前，还包括：In one embodiment, before applying paint to the formed component, the method further includes:
根据所述成型构件的显孔着色要求，确定相对应的涂料进行涂布。According to the requirements of the pore coloring of the molded component, the corresponding coating is determined for coating.
在一个实施例中，所述基材的密度≥800公斤/立方米。In one embodiment, the density of the substrate is ≥800 kg/cubic meter.
在一个实施例中，还包括：在所述成型构建表面覆设装饰层。In one embodiment, the method further includes: covering the molded construction surface with a decorative layer.
本申请第二方面提供一种木质品，根据上述所述的木质品加工工艺制备得到。A second aspect of the present application provides a wood product, which is prepared according to the wood product processing technology described above.
本申请实施例提供的一种木质品及其加工工艺至少具有以下技术效果。The wood product and its processing technology provided by the embodiments of the present application have at least the following technical effects.
通过使用颜色不同的第一部分和第二部分构成的基材，将其中一部分的基材代替油漆分色。在后续的成型构建过程中进行涂料涂布时，颜色不同的衔接位置以及被涂面无需反复使用遮盖物进行防护。对于涂装工艺的先后顺序不限定，能够保证同时作业以加快生产周期，简化生产过程，提高生产效率。同时，这种方法还能够避免分色区域出现串色问题，进而提高产品质量。By using a base material consisting of a first part and a second part of different colors, one part of the base material is color-separated instead of the paint. When applying paint during the subsequent molding and construction process, there is no need to repeatedly use masks for protection at the connection locations of different colors and the painted surfaces. There is no limit to the order of the coating process, and simultaneous operations can be ensured to speed up the production cycle, simplify the production process, and improve production efficiency. At the same time, this method can also avoid color cross-over problems in color separation areas, thereby improving product quality.
本申请的一个或多个实施例的细节在以下附图和描述中提出，以使本申请的其他特征、目的和优点更加简明易懂。The details of one or more embodiments of the present application are set forth in the following drawings and description to make other features, objects, and advantages of the present application more concise and understandable.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
此处所说明的附图用来提供对本申请的进一步理解，构成本申请的一部分，本申请的示意性实施例及其说明用于解释本申请，并不构成对本申请的不当限定。在附图中：The drawings described here are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation of the present application. In the attached picture:
图1为本申请实施例提供的木质品加工工艺的流程示意图；FIG1 is a schematic diagram of a process flow of a wood product processing technology provided in an embodiment of the present application;
图2为本申请实施例提供的提供基材的流程示意图；Figure 2 is a schematic flow chart of providing a substrate according to an embodiment of the present application;
图3为本申请实施例提供的连接为一体的流程示意图；FIG3 is a schematic diagram of a process flow of connecting as one provided in an embodiment of the present application;
图4为本申请实施例1提供的正面木纹色反面实色的木制品加工工艺。Figure 4 shows the processing technology of wood products with wood grain color on the front and solid color on the back provided in Embodiment 1 of the present application.
具体实施方式Detailed ways
以下对至少一个示例性实施例的描述实际上仅仅是说明性的，决不作为对本申请及其应用或使用的任何限制。基于本申请中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本申请保护的范围。The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the application or its application or uses. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of this application.
显而易见地，下面描述中的附图仅仅是本申请的一些示例或实施例，对于本领域的普通技术人员而言，在不付出创造性劳动的前提下，还可以根据这些附图将本申请应用于其他类似情景。此外，还可以理解的是，虽然这种开发过程中所作出的努力可能是复杂并且冗长的，然而对于与本申请公开的内容相关的本领域的普通技术人员而言，在本申请揭露的技术内容的基础上进行的一些设计，制造或者生产等变更只是常规的技术手段，不应当理解为本申请公开的内容不充分。Obviously, the drawings in the following description are only some examples or embodiments of the present application. For those of ordinary skill in the art, without exerting creative efforts, the present application can also be applied according to these drawings. Other similar scenarios. In addition, it will also be appreciated that, although such development efforts may be complex and lengthy, the technology disclosed in this application will be readily apparent to those of ordinary skill in the art relevant to the disclosure of this application. Some design, manufacturing or production changes based on the content are only conventional technical means and should not be understood as insufficient content disclosed in this application.
在本申请中提及“实施例”意味着，结合实施例描述的特定持征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例，也不是与其它实施例互斥的独立的或备选的实施例。本领域普通技术人员显式地和隐式地理解的是，本申请所描述的实施例在不冲突的情况下，可以与其它实施例相结合。Reference in this application to "an embodiment" means that a particular feature, structure or characteristic described in connection with the embodiment may be included in at least one embodiment of the application. The appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by those of ordinary skill in the art that the embodiments described in this application may be combined with other embodiments without conflict.
除非另作定义，本申请所涉及的技术术语或者科学术语应当为本申请所属技术领域内具有一般技能的人士所理解的通常意义。本申请所涉及的”一”、“一个”、“一种”、“该”等类似词语并不表示数量限制，可表示单数或复数。本申请所涉及的术语“包括”、“包含”、“具有”以及它们任何变形，意图在于覆盖不排他的包含；例如包含了一系列步骤或模块(单元)的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元，而是可以还包括没有列出的步骤或单元，或可以还包括对于这些过程、方法、产品或设备固有的其它步骤或单元。本申请所涉及的“连接”、“相连”、“耦接”等类似的词语并非限定于物理的或者机械的连接，而是可以包括电气的连接，不管是直接的还是间接的。本申请所涉及的“多个”是指两个或两个以上。“和/或”描述关联对象的关联关系，表示可以存在三种关系，例如，“A和/或B”可以表示：单独存在A，同时存在A和B，单独存在B这三种情况。字符“/”一般表示前后关联对象是一种“或”的关系。本申请所涉及的术语“第一”、“第二”、“第三”等仅仅是区别类似的对象，不代表针对对象的特定排序。Unless otherwise defined, the technical terms or scientific terms involved in this application shall have the usual meanings understood by those with ordinary skills in the technical field to which this application belongs. "A", "an", "an", "the" and other similar words used in this application do not indicate a quantitative limit and may indicate singular or plural numbers. The terms "include", "comprises", "having" and any variations thereof involved in this application are intended to cover non-exclusive inclusion; for example, a process, method, system, product or product that includes a series of steps or modules (units). The equipment is not limited to the listed steps or units, but may also include steps or units that are not listed, or may further include other steps or units inherent to these processes, methods, products or equipment. Words such as "connected", "connected", "coupled" and the like mentioned in this application are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. The "plurality" mentioned in this application refers to two or more than two. "And/or" describes the relationship between related objects, indicating that three relationships can exist. For example, "A and/or B" can mean: A alone exists, A and B exist simultaneously, and B exists alone. The character "/" generally indicates that the related objects are in an "or" relationship. The terms “first”, “second”, “third”, etc. used in this application are only used to distinguish similar objects and do not represent a specific ordering of the objects.
本申请实施例提供了一种木质品及其加工工艺。The embodiment of the present application provides a wood product and its processing technology.
第一方面，本申请实施例提供了一种木质品加工工艺，图1为本申请实施例提供的木质品加工工艺的流程示意图，如图1所示，该工艺包括以下步骤：In the first aspect, embodiments of the present application provide a wood product processing technology. Figure 1 is a schematic flow chart of the wood product processing technology provided by the embodiment of the present application. As shown in Figure 1, the process includes the following steps:
步骤S101、提供基材，所述基材包括颜色不同的第一部分和第二部分。Step S101: Provide a base material, which includes a first part and a second part with different colors.
在一个示例中，所述基材的密度≥800公斤/立方米。In one example, the density of the substrate is ≥ 800 kg/m3.
通过选择不同颜色的第一部分和第二部分基材，来实现更丰富的颜色组合，此外使用基材代替油漆分色，可以简化生产过程，减少涂装工艺中的步骤和时间，提高生产效率。密度≥800公斤/立方米的基材具有较高的紧密度和坚固性，可以有效避免板材在铣型过程中出现蓬松或变形的问题。基材材质的坚固性和紧密度可以提供更好的切削稳定性，从而提高铣削的精度和一致性。By selecting the first and second part base materials of different colors, richer color combinations can be achieved. In addition, using base materials instead of paint color separations can simplify the production process, reduce steps and time in the coating process, and improve production efficiency. Base materials with a density of ≥800 kg/cubic meter have high compactness and solidity, which can effectively avoid the problem of fluffy or deformation of the board during the milling process. The firmness and tightness of the base material provide better cutting stability, resulting in more precise and consistent milling.
图2为本申请实施例提供的提供基材的流程示意图，如图2所示，在图1所示流程的基础上，步骤S101中提供基材包括以下步骤：Figure 2 is a schematic flowchart of providing a substrate provided by an embodiment of the present application. As shown in Figure 2, based on the process shown in Figure 1, providing a substrate in step S101 includes the following steps:
步骤S201、将不同颜色的第一基材和第二基材连接为一体，所述第一基材形成所述第一部分，所述第二基材形成所述第二部分。Step S201: Connect the first base material and the second base material of different colors into one body, the first base material forms the first part, and the second base material forms the second part.
在一个示例中，所述第一基材包括第一子基材和第二子基材；所述将不同颜色的第一基材和第二基材连接为一体，包括：In one example, the first base material includes a first sub-base material and a second sub-base material; and connecting the first base material and the second base material of different colors into one body includes:
以堆叠的方式顺次连接所述第一子基材、所述第二基材和所述第二子基材。The first sub-substrate, the second sub-substrate and the second sub-substrate are sequentially connected in a stacked manner.
根据颜色的不同按照产品要求进行堆叠，可以横向堆叠也可以纵向堆叠，目的是利用不同颜色的第一基材或第二基材代替油漆分色，在后续的成型构建过程中进行涂料涂布时，颜色不同的衔接位置以及被涂面无需反复使用遮盖物进行防护。对于涂装工艺的先后顺序不限定，能够保证同时作业以加快生产周期，简化生产过程，提高生产效率。同时，这种方法还能够避免分色区域出现串色问题，进而提高产品质量。Stack according to different colors according to product requirements. It can be stacked horizontally or vertically. The purpose is to use the first base material or the second base material of different colors to replace the paint color separation when applying paint during the subsequent molding and construction process. , the connection locations of different colors and the painted surface do not need to be repeatedly used for protection. There is no limit to the order of the coating process, and simultaneous operations can be ensured to speed up the production cycle, simplify the production process, and improve production efficiency. At the same time, this method can also avoid color cross-over problems in color separation areas, thereby improving product quality.
优选地，将不同颜色的第一基材和第二基材连接为一体可以采用胶黏剂连接、金属件连接或者榫卯连接。胶黏剂可以选择与基材相同颜色的产品，如透明胶黏剂或者具有与基材相似的颜色。首先，将胶黏剂均匀涂覆在基材表面上，然后将两个基材部分紧密地粘合在一起。胶黏剂会在固化后形成强大的粘结力，将两个基材牢固地连接在一起。Preferably, adhesive connection, metal parts connection or mortise and tenon connection can be used to connect the first base material and the second base material of different colors into one body. The adhesive can be selected with the same color as the base material, such as a transparent adhesive or a color similar to the base material. First, apply the adhesive evenly on the surface of the substrate, and then glue the two substrate parts together tightly. The adhesive will form a strong bond after curing, firmly connecting the two substrates together.
对于金属件连接，通过使用螺栓、螺母、螺纹连接等金属件，将第一基材和第二基材固定在一起。金属件的颜色选择可以与所述第一基材或第二基材相同，实现不同颜色基材的连接。For metal parts connection, the first base material and the second base material are fixed together by using metal parts such as bolts, nuts, threaded connections, etc. The color selection of the metal parts can be the same as the first base material or the second base material to realize the connection of base materials of different colors.
对于榫卯连接，通过制作凸榫和凹槽，将第一基材和第二基材相互嵌入连接。这种连接方式能够提供较好的稳定性和强度，并且与胶黏剂或金属件连接相比更具装饰性。For the mortise and tenon connection, the first base material and the second base material are embedded and connected to each other by making convex tenons and grooves. This type of connection provides better stability and strength and is more decorative than adhesive or metal connections.
图3为本申请实施例提供的连接为一体的流程示意图，如图2所示，在图2所示流程的基础上，步骤S201中所述将不同颜色的第一基材和第二基材连接为一体包括以下步骤：Figure 3 is a schematic flow diagram of an integrated connection process provided by an embodiment of the present application. As shown in Figure 2, on the basis of the process shown in Figure 2, the first base material and the second base material of different colors are combined as described in step S201. Connecting as one involves the following steps:
步骤S301、通过胶黏剂将不同颜色的第一基材和第二基材连接为一体，其中，所述胶黏剂的颜色与所述第一基材或第二基材相同。Step S301: Connect the first base material and the second base material of different colors into one body through an adhesive, wherein the color of the adhesive is the same as the first base material or the second base material.
为了将第一基材和第二基材连接为一体，可以使用胶黏剂。由于第一基材和第二基材具有不同的颜色，所以选择与第一基材或第二基材相同颜色的胶黏剂。这样做可以使连接部位更加隐蔽，减少在产品中的可见度，从而增加产品的整体美观度。同时，连接处也会更加自然和无缝，消除明显的颜色差异，提升产品的整体外观质感。In order to connect the first substrate and the second substrate into one body, an adhesive may be used. Since the first substrate and the second substrate have different colors, an adhesive with the same color as the first substrate or the second substrate is selected. Doing so will make the connection more invisible and less visible in the product, thus increasing the overall aesthetics of the product. At the same time, the joints will be more natural and seamless, eliminating obvious color differences and improving the overall appearance and texture of the product.
继续参照图1，在步骤S101之后执行步骤S102，具体如下。Continuing to refer to FIG. 1 , step S102 is performed after step S101 , as follows.
步骤S102、对所述基材的第一部分和第二部分中至少一个进行塑形加工，得到成型构件。Step S102: Perform shaping processing on at least one of the first part and the second part of the base material to obtain a shaped component.
在一个示例中，所述塑形加工包括铣型、开槽。In one example, the shaping processing includes milling and slotting.
通过使用铣床或数控机床等工具，对所述基材的第一部分和第二部分中至少一个的表面进行切削和去除，以得到所需的形状和尺寸。铣型可以用于修整或调整基材的边缘、角度或曲线等部分，使其更好地适应连接要求。By using a tool such as a milling machine or a CNC machine tool, the surface of at least one of the first part and the second part of the substrate is cut and removed to obtain the desired shape and size. Milling can be used to trim or adjust edges, angles or curves of the base material to better suit the connection requirements.
开槽是一种在基材表面上切割出沟槽或槽道的方法。可以根据设计要求在基材的特定位置进行，本申请在基材的第一部分和第二部分之间的衔接处进行开槽处理，采用2*1mm的工艺线进行颜色过渡，能够提高产品的工艺感，并增添产品的美观度。Grooving is a method of cutting grooves or channels on the surface of a substrate. It can be performed at a specific position of the substrate according to design requirements. In this application, a groove is performed at the junction between the first part and the second part of the substrate, and a 2*1mm process line is used for color transition, which can improve the craftsmanship of the product and increase the aesthetics of the product.
在一个示例中，还包括：在所述成型构建表面覆设装饰层。In one example, the method further includes: covering the molded construction surface with a decorative layer.
在成型构件的正面，可以覆盖一层木皮装饰层，以增加美观度和装饰效果。为此可以选择正面厚木皮，机器热压贴皮的方式，边部薄皮手贴皮的方式，或采用木皮真空吸覆机选用厚皮进行面边一体真空吸覆。木皮来覆盖所需装饰表面，并与其他部分形成对比。手贴皮是将薄皮材料手工粘贴在构件表面利用电熨斗加热将木皮通过胶水与素材进行粘合，常用于有造型的边部。厚皮则是利用机器将木皮贴覆于素材表面形成一体化的覆盖层，常用于面积大的平面，通过这样的处理，成型构件的表面将得到提升，呈现其外观。The front side of the molded component can be covered with a decorative layer of wood veneer to increase the aesthetics and decorative effect. For this purpose, you can choose the method of thick veneer on the front, machine hot-pressing veneer, thin veneer hand veneer on the edges, or use a veneer vacuum coating machine to select thick veneer for integrated surface and edge vacuum suction. Wood veneer to cover the desired decorative surface and contrast with the rest. Hand-paved skin is a method of hand-pasting thin-skin materials on the surface of components and using an electric iron to heat the wood veneer and the material through glue. It is often used for shaped edges. Thick skin uses a machine to apply wood veneer to the surface of the material to form an integrated covering layer. It is often used on large planes. Through this treatment, the surface of the molded components will be improved to present its appearance.
步骤S103、对所述成型构件进行涂料涂布，以同一种涂料形成覆盖所述第一部分和所述第二部分的涂料层。Step S103: Apply paint to the molded component, and use the same paint to form a paint layer covering the first part and the second part.
在一个示例中，在对所述成型构件进行涂料涂布之前，还包括：In one example, before applying paint to the formed component, the method further includes:
根据所述成型构件的显孔着色要求，确定相对应的涂料进行涂布。According to the pore coloring requirements of the molded component, the corresponding paint is determined and applied.
在一个示例中，所述涂料涂布采用多层涂料涂布。In one example, the coating is applied by multi-layer coating.
使用合适的工具，如刷子、喷枪或辊涂等，将涂料均匀地涂布在成型构件的表面。确保涂料层厚度均匀且没有滴落和刷痕。通过使用颜色不同的第一部分和第二部分构成的基材，将其中一部分的基材代替油漆分色。在进行涂料涂布时，颜色不同的衔接位置以及被涂面无需反复使用遮盖物进行防护。对于涂装工艺的先后顺序不限定，能够保证同时作业以加快生产周期，简化生产过程，提高生产效率。同时，这种方法还能够避免分色区域出现串色问题，进而提高产品质量。Use appropriate tools, such as brushes, spray guns or rollers, to evenly apply paint to the surface of the molded component. Make sure the paint layer is even in thickness and free of drips and brush marks. By using a base material consisting of a first part and a second part of different colors, one part of the base material is color-separated instead of the paint. When applying paint, there is no need to repeatedly use masks for protection at the connecting locations of different colors and the painted surfaces. There is no limit to the order of the coating process, and simultaneous operations can be ensured to speed up the production cycle, simplify the production process, and improve production efficiency. At the same time, this method can also avoid color cross-over problems in color separation areas, thereby improving product quality.
实施例1，图4为本申请实施例1提供的正面木纹色反面实色的木制品加工工艺，如图4所示。Embodiment 1, Figure 4 shows the processing technology of wood products with wood grain color on the front and solid color on the back provided in Embodiment 1 of the present application, as shown in Figure 4 .
1)根据反面实色漆颜色定制一种相同颜色的染色基材，用于工件中间填充以及边形使用。1) Customize a dyed base material of the same color according to the color of the solid paint on the reverse side, which is used for filling in the middle of the workpiece and for edge use.
2)根据反面实色漆分色区域，计算出染色基材填充用量。2) Calculate the amount of dyed base material to be filled based on the solid color paint color separation area on the reverse side.
3)基材在拼接中需使用同色胶水进行黏合，防止拼板位置出现胶线影响成品。3) The base materials need to be bonded with glue of the same color during splicing to prevent glue lines from appearing at the splicing position and affecting the finished product.
4)基材使用密度≥800公斤/立方米的高密度板，用于产品有特殊造型要求的的铣型，避免板材蓬松。4) The base material uses high-density boards with a density of ≥800 kg/cubic meter, which is used for milling products with special styling requirements to avoid fluffy boards.
5)工件成型后侧边分色木纹色区域可选择手贴皮或面边木皮一体吸覆，多余木皮进行清理露出基材。5) After the workpiece is formed, the side color-separated wood grain area can be hand-paved or covered with integrated veneer. The excess veneer will be cleaned to expose the base material.
6)在两色衔接处可起一条2*1㎜工艺线用于颜色过度，可提高产品工艺感，增添产品美观度。6) A 2*1㎜ process line can be set up at the junction of the two colors for color transition, which can improve the craftsmanship of the product and add to the aesthetics of the product.
7)油漆段木纹色、实色漆面以及工艺线槽先刷涂一遍涂布量30-35g/m2透明底漆，干燥温度30-40℃，待完全干燥后对所有面使用400#砂纸进行表面砂磨处理并除尘干净。7) Paint the wood grain color, solid color paint surface and craft wire duct of the paint section first with a transparent primer with a coating amount of 30-35g/m2 , and a drying temperature of 30-40℃. After it is completely dry, use 400# on all surfaces. Sand the surface with sandpaper and remove dust.
8)砂磨完成显孔面如果有着色要求先进行着色，无着色要求直接喷涂二遍涂布量60-65g/m2透明底漆，干燥时间25℃以上6小时，25℃以下10小时，完全干燥后使用600#砂纸进行表面砂磨处理并除尘干净。8) After the sanding is completed, if there is a coloring requirement on the exposed pore surface, color it first. If there is no coloring requirement, directly spray two coats of transparent primer with a coating volume of 60-65g/m2 . The drying time is 6 hours above 25℃ and 10 hours below 25℃. After it is completely dry, use 600# sandpaper to sand the surface and remove dust.
9)砂磨完成对木纹面喷涂对应颜色待完全干燥后，使用1000#砂纸进行表面处理并除尘干净，完成以后整体喷涂透明面漆并彻底干燥。9) After sanding, spray the wood grain surface with the corresponding color. After it is completely dry, use 1000# sandpaper to treat the surface and remove dust. After completion, spray the entire surface with clear topcoat and dry it thoroughly.
按照检验标准“分色效果，要求分色区域喷涂均匀，衔接位置无油漆污染，油漆面平整光滑”对实施例1进行检测，检测结果为分色区域喷涂均匀，衔接位置无油漆污染，油漆面平整光滑，产品合格。According to the inspection standard "color separation effect, it is required that the color separation area is sprayed evenly, the connection position is free of paint contamination, and the paint surface is flat and smooth." The test result is that the color separation area is sprayed evenly, the connection position is free of paint contamination, and the paint surface is flat and smooth. Flat and smooth, the product is qualified.
对比例1Comparative example 1
首先，当正面木纹色透明底漆喷涂完成并完全干燥后，对正面采用纸胶带粘合进行遮盖防护。然后，对反面喷涂实色白底漆，并等待完全干燥。之后，可以对正面进行表面砂磨喷涂颜色，先对正面木纹色进行颜色喷涂并完全干燥，同样对正面采用纸胶带粘合进行遮盖防护。在喷涂反面颜色之前，对已完成的正面颜色采用纸胶带粘合进行防护。最后，等待第二道颜色喷涂完成并完全干燥后，开始进行面漆的喷涂。该过程耗时长，且按照检验标准“分色效果，要求分色区域喷涂均匀，衔接位置无油漆污染，油漆面平整光滑”对对比例1进行检测，检测结果为分色区域喷涂不均匀，衔接位置存在油漆污染，产品不合格。First, when the wood grain color transparent primer on the front is sprayed and completely dry, the front is covered with paper tape for protection. Then, spray the reverse side with a solid white primer and wait for it to dry completely. After that, the front surface can be sanded and sprayed with color. First, spray the wood grain color on the front and let it dry completely. Also, use paper tape on the front to cover and protect it. Before spraying the reverse color, the finished front color was protected with paper tape. Finally, wait for the second coat of color to be applied and completely dry before applying the topcoat. This process takes a long time, and according to the inspection standard "color separation effect, the color separation area is required to be sprayed evenly, there is no paint contamination at the connection position, and the paint surface is flat and smooth". The test result of Comparative Example 1 is that the color separation area is unevenly sprayed and the connection is uneven. There is paint contamination at the location and the product is unqualified.
综上所述，本申请实施例提供的一种木质品加工工艺，通过使用颜色不同的第一部分和第二部分构成的基材，将其中一部分的基材代替油漆分色。在后续的成型构建过程中进行涂料涂布时，颜色不同的衔接位置以及被涂面无需反复使用遮盖物进行防护。对于涂装工艺的先后顺序不限定，能够保证同时作业以加快生产周期，简化生产过程，提高生产效率。同时，这种方法还能够避免分色区域出现串色问题，进而提高产品质量。To sum up, the embodiment of the present application provides a wood product processing technology that uses base materials composed of first parts and second parts with different colors, and color-separates part of the base materials instead of paint. When applying paint during the subsequent molding and construction process, there is no need to repeatedly use masks for protection at the connection locations of different colors and the painted surfaces. There is no limit to the order of the coating process, and simultaneous operations can be ensured to speed up the production cycle, simplify the production process, and improve production efficiency. At the same time, this method can also avoid color cross-over problems in color separation areas, thereby improving product quality.
第二方面，本申请实施例提供了一种木质品，根据上述所述的木质品加工工艺制备得到。In a second aspect, embodiments of the present application provide a wood product prepared according to the wood product processing technology described above.
以上所述仅为本申请的优选实施例而已，并不用于限制本申请，对于本领域的技术人员来说，本申请可以有各种更改和变化。凡在本申请的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included in the protection scope of this application.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311623904.5ACN117774079A (en) | 2023-11-30 | 2023-11-30 | A kind of wood product and its processing technology |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311623904.5ACN117774079A (en) | 2023-11-30 | 2023-11-30 | A kind of wood product and its processing technology |
| Publication Number | Publication Date |
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| CN117774079Atrue CN117774079A (en) | 2024-03-29 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311623904.5APendingCN117774079A (en) | 2023-11-30 | 2023-11-30 | A kind of wood product and its processing technology |
| Country | Link |
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| CN (1) | CN117774079A (en) |
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| CN2642971Y (en)* | 2003-09-03 | 2004-09-22 | 王炼钢 | Indoor door pasted with decorative material on surface |
| CN1936068A (en)* | 2005-08-01 | 2007-03-28 | 蒸汽技术公司 | Article having patterned decorative coating |
| CN106133811A (en)* | 2014-03-24 | 2016-11-16 | 尼恩斯德特有限公司 | Marking panel and manufacture method thereof |
| KR20180092022A (en)* | 2017-02-08 | 2018-08-17 | (주)엘지하우시스 | real wood interior material and manufacturing method thereof |
| KR20200048937A (en)* | 2018-10-31 | 2020-05-08 | 방영식 | Handle with laminates of multiple colors for furniture door and furniture door therewith |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2231969Y (en)* | 1995-09-28 | 1996-07-31 | 王玉海 | Composite decorative board |
| CN2642971Y (en)* | 2003-09-03 | 2004-09-22 | 王炼钢 | Indoor door pasted with decorative material on surface |
| CN1936068A (en)* | 2005-08-01 | 2007-03-28 | 蒸汽技术公司 | Article having patterned decorative coating |
| CN106133811A (en)* | 2014-03-24 | 2016-11-16 | 尼恩斯德特有限公司 | Marking panel and manufacture method thereof |
| KR20180092022A (en)* | 2017-02-08 | 2018-08-17 | (주)엘지하우시스 | real wood interior material and manufacturing method thereof |
| KR20200048937A (en)* | 2018-10-31 | 2020-05-08 | 방영식 | Handle with laminates of multiple colors for furniture door and furniture door therewith |
| KR20210045711A (en)* | 2019-10-17 | 2021-04-27 | 고영호 | Color plywood |
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