技术领域Technical field
本发明涉及安全生产技术领域,特别是涉及一种安全报警装置。The invention relates to the technical field of production safety, and in particular to a safety alarm device.
背景技术Background technique
若新能源汽车的电池中混入了磁性异物,则容易导致电池的正负极中间的隔膜被刺穿以释放大量的热量而引发自燃,严重时甚至发生爆炸的现象。If magnetic foreign matter is mixed into the battery of a new energy vehicle, it will easily cause the separator between the positive and negative electrodes of the battery to be pierced, releasing a large amount of heat and triggering spontaneous combustion, or even explosion in severe cases.
由此可见,磁性异物的去除是电池生产中必不可缺少的环节。因此,电池车间内地面环境控制尤为重要,要求车间内地面不能有磁性异物存在,如此,以有效地减少电池带入磁性异物的概率。例如,专利号CN 109577261 A公开了一种用于锂电车间地面除铁的便携式除铁小车,并具体公开了种用于锂电车间地面除铁的便携式除铁小车,包括水平设置的柱形空心壳体(4),其特征在于:所述壳体(4)的两端分别连接一行走轮,壳体(4)内设有一活动磁体板(8),所述磁体板(8)的下表面上设有若干小块状强磁铁(81)形成一能与壳体(4)的底面贴合的磁面;所述磁体板(8)与一弹性模块连接,所述弹性模块能带动磁体板(8)上下运动使所述磁面贴紧壳体(4)的底面以吸附地面磁性异物,或使所述磁面远离壳体(4)的底面以使被吸附的磁性异物脱落,以实现对车间地面的磁性异物有效的去除。It can be seen that the removal of magnetic foreign matter is an indispensable link in battery production. Therefore, it is particularly important to control the ground environment in the battery workshop. It is required that there should be no magnetic foreign matter on the floor in the workshop. This can effectively reduce the probability of magnetic foreign matter being brought into the battery. For example, patent number CN 109577261 A discloses a portable iron removal trolley used for ground iron removal in lithium battery workshops, and specifically discloses a portable iron removal trolley used for ground iron removal in lithium battery workshops, including a horizontally arranged cylindrical hollow shell. The body (4) is characterized in that: two ends of the housing (4) are respectively connected to a running wheel, a movable magnet plate (8) is provided in the housing (4), and the lower surface of the magnet plate (8) There are a number of small strong magnets (81) on the top to form a magnetic surface that can fit with the bottom surface of the housing (4); the magnet plate (8) is connected to an elastic module, and the elastic module can drive the magnet plate (8) Move up and down to make the magnetic surface close to the bottom surface of the casing (4) to absorb magnetic foreign matter on the ground, or move the magnetic surface away from the bottom surface of the casing (4) to make the adsorbed magnetic foreign matter fall off, to achieve Effectively remove magnetic foreign matter on the workshop floor.
然而,虽然上述的便携式除铁小车能有效地去除车间地面的磁性异物,并没有专门的报警装置来提醒人们车间地面的磁性异物已处理干净,若单靠人们的肉眼去判断仍存在较大的误判的概率,仍存在车间地面的磁性异物处理不干净的现象,以影响新能源汽车的使用安全性。However, although the above-mentioned portable iron removal trolley can effectively remove magnetic foreign matter on the workshop floor, there is no special alarm device to remind people that the magnetic foreign matter on the workshop floor has been cleaned. If people only rely on their naked eyes to judge, there is still a big problem. The probability of misjudgment still exists, and the phenomenon of unclean handling of magnetic foreign matter on the workshop floor still exists, which affects the safety of new energy vehicles.
此外,上述的便携式除铁小车采用盘式吸附车间磁性异物,当磁性异物吸附过多时,需要手动拉动导向轴向上运动使磁体板远离壳体底面的拉板,使磁面远离壳体的底面以使被吸附的磁性异物脱落,即传统的便携式除铁小车吸附、收集磁性异物时只能单独进行,从而导致其吸附效率较低;并且若不及时地处理吸附的磁性异物,容易导致其与车间地面接触又会出现掉落的现象以影响车间地面除磁的效果。In addition, the above-mentioned portable iron removal trolley uses a disc type to absorb magnetic foreign matter in the workshop. When too much magnetic foreign matter is absorbed, it is necessary to manually pull the guide shaft upward to move the magnet plate away from the bottom surface of the casing, so that the magnetic surface is away from the bottom surface of the casing. In order to make the adsorbed magnetic foreign matter fall off, that is, the traditional portable iron removal trolley can only adsorb and collect the magnetic foreign matter alone, resulting in a low adsorption efficiency; and if the adsorbed magnetic foreign matter is not dealt with in a timely manner, it will easily cause it to be separated from the magnetic foreign matter. If the workshop floor comes into contact, it will fall off, which will affect the demagnetization effect of the workshop floor.
发明内容Contents of the invention
本发明的目的是克服现有技术中的不足之处,提供一种实现对磁性异物的全自动吸附与收集,并发送清扫干净报警信号的安全报警装置。The purpose of the present invention is to overcome the deficiencies in the prior art and provide a safety alarm device that realizes fully automatic adsorption and collection of magnetic foreign matter and sends a cleaning alarm signal.
本发明的目的是通过以下技术方案来实现的:The purpose of the present invention is achieved through the following technical solutions:
一种安全报警装置,包括自动架驶车架,所述自动架驶车架的下方形成有磁吸腔,A safety alarm device includes an automatic driving frame, and a magnetic suction cavity is formed below the automatic driving frame.
所述安全报警装置还包括除磁模块、收集盒和风机,所述除磁模块设置于所述磁吸腔内,所述收集盒设置于所述自动架驶车架内,并连通于所述磁吸腔;The safety alarm device also includes a demagnetization module, a collection box and a fan. The demagnetization module is arranged in the magnetic chamber, and the collection box is arranged in the automatic driving frame and connected to the Magnetic cavity;
所述除磁模块包括磁吸带、主动轮、被动轮、导通断电防护板和导通防护板,所述主动轮和所述被动轮分别转动设置于所述磁吸腔内,所述导通断电防护板和所述导通防护板分别设置于所述主动轮的两侧,且所述导通断电防护板和所述导通防护板均电连接于所述自动架驶车架的清扫控制模块;所述磁吸带分别套设于所述主动轮与所述被动轮之间,且所述磁吸带两端的导通件分别与所述导通断电防护板和所述导通防护板活动抵接,所述导通断电防护板用于所述磁吸带在沿所述导通断电防护板转动一周时,邻近所述自动架驶车架的下方的所述磁吸带与所述导通断电防护板导通形成吸附输送区,邻近所述收集盒的所述磁吸带与所述导通断电防护板断开形成断电输送区;The demagnetization module includes a magnetic suction belt, a driving wheel, a passive wheel, a conduction and power-off protection plate, and a conduction protection plate. The driving wheel and the passive wheel are respectively rotatably arranged in the magnetic suction cavity. The conduction and power-off protection plate and the conduction protection plate are respectively arranged on both sides of the driving wheel, and the conduction and power-off protection plate and the conduction protection plate are electrically connected to the automatic frame driving vehicle. The cleaning control module of the rack; the magnetic belts are respectively set between the driving wheel and the driven wheel, and the conductive parts at both ends of the magnetic belt are respectively connected with the conduction and power-off protection plate and the The conduction protection plate is movablely abutted, and the conduction and power-off protection plate is used for the magnetic tape to be adjacent to all the lower parts of the automatic rack driving frame when the magnetic tape rotates along the conduction and power-off protection plate. The magnetic suction belt is connected with the conduction and power-off protection plate to form an adsorption and transportation area, and the magnetic suction belt adjacent to the collection box is disconnected from the conduction and power-off protection plate to form a power-off transportation area;
所述风机设置于所述收集盒内;The fan is installed in the collection box;
光栅报警器,所述光栅报警器设置于所述磁吸腔和/或所述收集盒内,且电连接于所述自动架驶车架的报警控制模块。A grating alarm is provided in the magnetic chamber and/or the collection box, and is electrically connected to the alarm control module of the automatic driving frame.
在其中一个实施例中,所述光栅报警器设置于所述收集盒的顶壁或侧壁;及/或,In one embodiment, the grating alarm is provided on the top wall or side wall of the collection box; and/or,
所述收集盒还包括杂质磁吸件,所述杂质磁吸件设置于所述收集盒底部,且电连接于所述自动架驶车架的报警控制模块。The collection box also includes an impurity magnetic attraction piece. The impurity magnetic attraction piece is provided at the bottom of the collection box and is electrically connected to the alarm control module of the automatic driving frame.
在其中一个实施例中,所述光栅报警器为红外光栅报警器。In one embodiment, the grating alarm is an infrared grating alarm.
在其中一个实施例中,所述收集盒形成有过滤补气通道。In one embodiment, the collection box is formed with a filtered air supply channel.
在其中一个实施例中,所述磁吸带包括运输吸附带和至少一个电磁块,所述运输吸附带分别套设于所述主动轮与所述被动轮之间,所述运输吸附带包括首尾连接的所述吸附输送区和所述断电输送区,所述运输吸附带内形成有多个空腔,每一所述电磁块位于一所述空腔内,所述导通防护板形成有封闭的第一导通滑轨部,每一所述电磁块的第一端的所述导通件与所述第一导通滑轨部滑动抵接;所述导通断电防护板对应所述断电输送区上形成有绝缘滑轨部,所述导通断电防护板对应所述吸附输送区上形成有第二导通滑轨部,所述绝缘滑轨部和所述第二导通滑轨部共同形成封闭的导通-断开滑轨部,每一所述电磁块的第二端的所述导通件与所述导通-断开滑轨部滑动抵接。In one embodiment, the magnetic suction belt includes a transportation suction belt and at least one electromagnetic block. The transportation suction belt is respectively set between the driving wheel and the driven wheel. The transportation suction belt includes a head and tail The adsorption conveying area and the power-off conveying area are connected, a plurality of cavities are formed in the conveying adsorption belt, each electromagnetic block is located in one of the cavities, and the conduction protection plate is formed with The first conductive slide rail portion is closed, and the conductive piece at the first end of each electromagnetic block is in sliding contact with the first conductive slide rail portion; the conduction and power-off protection plate corresponds to the An insulating slide rail portion is formed on the power-off conveying area, and a second conductive slide rail portion is formed on the conduction and power-off protective plate corresponding to the adsorption conveying area. The insulating slide rail portion and the second conductive rail portion are formed on the power-off conveying area. The pass-through slide rail parts together form a closed conduction-disconnection slide rail part, and the conduction piece at the second end of each electromagnetic block is in sliding contact with the conduction-disconnection slide rail part.
在其中一个实施例中,所述运输吸附带为软金属运输吸附带。In one embodiment, the transport adsorption belt is a soft metal transport adsorption belt.
在其中一个实施例中,所述电磁块包括铁块、两个所述导通件及多个磁线圈,各所述磁线圈缠绕设置于所述铁块的外周壁,其中一个所述导通件与一所述磁线圈连接,另一个所述导通件与所述铁块连接。In one embodiment, the electromagnetic block includes an iron block, two conductive members and a plurality of magnetic coils. Each of the magnetic coils is wound around an outer peripheral wall of the iron block, and one of the conductive members is The component is connected to one of the magnetic coils, and the other conductive component is connected to the iron block.
在其中一个实施例中,所述导通件包括导电连接杆、导电水平承接部及导电滑槽部,所述导电滑槽部通过所述导电水平承接部与所述导电连接杆连接,所述导电连接杆与所述磁线圈和/或所述铁块连接;In one embodiment, the conductive member includes a conductive connecting rod, a conductive horizontal receiving part and a conductive chute part, and the conductive chute part is connected to the conductive connecting rod through the conductive horizontal receiving part, and the A conductive connecting rod is connected to the magnetic coil and/or the iron block;
所述导电滑槽部形成有滑动槽,所述导电滑槽部通过所述滑动槽滑动抵接于所述第一导通滑轨部和/或所述导通-断开滑轨部。The conductive slide groove portion is formed with a sliding groove, and the conductive slide groove portion slides and abuts against the first conductive slide rail portion and/or the conduction-disconnecting slide rail portion through the sliding groove.
在其中一个实施例中,所述磁吸带还包括多个挡板,各所述挡板分别沿所述运输吸附带的外周壁间隔设置。In one embodiment, the magnetic suction belt further includes a plurality of baffles, and each of the baffles is spaced apart along the outer peripheral wall of the transport suction belt.
在其中一个实施例中,磁吸带还包括多个限位件,各所述限位件分别沿所述运输吸附带的内周壁间隔设置。In one embodiment, the magnetic suction belt further includes a plurality of limiting members, and each of the limiting members is spaced apart along the inner peripheral wall of the transport suction belt.
与现有技术相比,本发明至少具有以下优点:Compared with the prior art, the present invention at least has the following advantages:
1、由于在磁吸腔和/或所述收集盒增设了光栅报警器,且电连接于自动架驶车架的报警控制模块,当光栅报警器在磁吸腔或收集盒检测到磁性物质时,光栅报警器会发出报警信号,即提醒人们车间地面的磁性异物未清扫干净,还需要继续清扫;当光栅报警器在磁吸腔或收集盒内未检测到磁性物质时,则光栅报警器未发出报警信号,即提醒人们车间地面的磁性异物已清扫干净,可进入生产阶段,这样,提高了对车间地面的磁性异物监控的准确性,有效避免了传统人工判断存在较大的误判的现象。1. Since a grating alarm is added to the magnetic suction chamber and/or the collection box and is electrically connected to the alarm control module of the automatic carriage, when the grating alarm detects magnetic material in the magnetic suction chamber or collection box , the grating alarm will send out an alarm signal to remind people that the magnetic foreign matter on the workshop floor has not been cleaned and needs to continue cleaning; when the grating alarm does not detect magnetic substances in the magnetic chamber or collection box, the grating alarm has not An alarm signal is issued to remind people that the magnetic foreign matter on the workshop floor has been cleaned and the production stage can be entered. This improves the accuracy of monitoring the magnetic foreign matter on the workshop floor and effectively avoids the large misjudgment in traditional manual judgment. .
2、由于主动轮和所述被动轮分别转动设置于所述磁吸腔内,导通断电防护板和导通防护板分别设置于所述主动轮的两侧,且导通断电防护板和导通防护板均电连接于自动架驶车架的清扫控制模块,以实现导通断电防护板、导通防护板与清扫控制模块的电连接;又由于所述磁吸带分别套设于所述主动轮与所述被动轮之间,且磁吸带两端的导通件分别与导通断电防护板和导通防护板活动抵接,当主动轮与外部的第一驱动器通电时,驱动器会带动主动轮发生转动,以带动磁吸带转动,在摩擦力的作用下,磁吸带又会带动被动轮转动,从而实现磁吸带履带式运动,使所述磁吸带在沿所述导通断电防护板转动一周时,邻近所述自动架驶车架的下方的所述磁吸带与所述导通断电防护板导通形成吸附输送区,以有效地吸附车间地面的磁性异物,并随着磁吸带不断地运动,当磁吸带送到靠近收集盒时,此时,磁吸带会与导通断电防护板断开形成断电输送区,被吸附的磁性异物与磁吸带失去吸附力,即实现导通断电防护板与磁吸带为导通-断开的连接模式,在风机的作用下,使得处于断电输送区的磁性异物能被风机抽到收集盒中,以实现对磁性异物的全自动吸附-收集的同步进行,从而提高了除磁模块对磁性异物的吸附效率,且及时处理被吸附的磁性异物,有效避免了被吸附的磁性异物再次掉落车间地面以影响车间地面除磁的效果。2. Since the driving wheel and the driven wheel are respectively rotated and arranged in the magnetic suction cavity, the conduction and power-off protection plates and the conduction and power-off protection plates are respectively arranged on both sides of the driving wheel, and the conduction and power-off protection plates are installed on both sides of the driving wheel. and the conduction protection plate are electrically connected to the cleaning control module of the automatic carriage frame to realize the electrical connection between the conduction and power-off protection plate, the conduction protection plate and the cleaning control module; and because the magnetic belts are respectively sleeved Between the driving wheel and the driven wheel, and the conductive parts at both ends of the magnetic belt are in movable contact with the conduction and power-off protection plate and the conduction protection plate respectively, when the driving wheel is energized with the external first driver , the driver will drive the driving wheel to rotate to drive the magnetic belt to rotate. Under the action of friction, the magnetic belt will drive the passive wheel to rotate, thereby realizing the crawler-type movement of the magnetic belt, making the magnetic belt move along the When the conduction and power-off protection plate rotates once, the magnetic suction belt adjacent to the lower part of the automatic driving frame conducts with the conduction and power-off protection plate to form an adsorption and conveying area to effectively absorb the workshop floor. Magnetic foreign objects, and continue to move with the magnetic tape. When the magnetic tape is sent close to the collection box, at this time, the magnetic tape will be disconnected from the conduction and power-off protection plate to form a power-off conveying area, and the adsorbed The magnetic foreign matter and the magnetic belt lose their adsorption force, that is, the power-off protective plate and the magnetic belt are connected in an on-disconnect mode. Under the action of the fan, the magnetic foreign matter in the power-off conveying area can be removed by the fan. Pumped into the collection box to achieve fully automatic adsorption and collection of magnetic foreign matter simultaneously, thereby improving the adsorption efficiency of the demagnetization module for magnetic foreign matter, and processing the adsorbed magnetic foreign matter in a timely manner, effectively avoiding the adsorption of magnetic foreign matter Foreign objects fell to the workshop floor again, affecting the demagnetization effect of the workshop floor.
3、由于车间地面的磁性异物首先被吸附输送区的电磁场吸附,然后进入断电输送区,使被吸附在磁吸带的磁性异物部分会出现磁化现象,以确保被吸附的磁性异物能较好地被运输到邻近收集盒处,有效避免断电输送区磁性异物容易出现掉落的现象;若此时仅靠磁性异物自身重力来进行分离,则被磁化的磁性异物则无法正常地掉落在收集盒内,即被磁化的磁性异物会随磁吸带进入吸附输送区以影响磁吸带的下一轮的吸附,因此,通过将风机设置于收集盒内,使增设的风机能确保磁吸腔和收集盒能形成负压,这样,不仅便于收集盒快速地收集断电输送区的磁性异物,而且还有利于磁吸带更快速地吸附车间地面的磁性异物,以达到更快速且更全面地吸磁效果,尤其适用于磁性异物细小且数量较多的车间地面应用。3. Since the magnetic foreign matter on the floor of the workshop is first adsorbed by the electromagnetic field in the adsorption and conveying area, and then enters the power-off conveying area, the part of the magnetic foreign matter adsorbed on the magnetic belt will be magnetized to ensure that the adsorbed magnetic foreign matter can be better The ground is transported to the adjacent collection box, which effectively prevents magnetic foreign objects from easily falling in the power-off transportation area. If the magnetic foreign objects are separated only by their own gravity at this time, the magnetized magnetic foreign objects will not be able to fall normally. In the collection box, the magnetized magnetic foreign matter will enter the adsorption conveyor area with the magnetic belt to affect the next round of adsorption of the magnetic belt. Therefore, by placing the fan in the collection box, the additional fan can ensure the magnetic suction. The cavity and the collection box can form a negative pressure, which not only facilitates the collection box to quickly collect magnetic foreign matter in the power-off conveying area, but also facilitates the magnetic tape to more quickly absorb magnetic foreign matter on the workshop floor to achieve a faster and more comprehensive The ground magnetic effect is especially suitable for workshop floor applications where magnetic foreign matter is small and large in quantity.
附图说明Description of the drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to explain the technical solutions of the embodiments of the present invention more clearly, the drawings required to be used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and therefore do not It should be regarded as a limitation of the scope. For those of ordinary skill in the art, other relevant drawings can be obtained based on these drawings without exerting creative efforts.
图1为本发明一实施例的安全报警装置的一方向的结构示意图;Figure 1 is a schematic structural diagram of a security alarm device in one direction according to an embodiment of the present invention;
图2为本发明一实施例的安全报警装置的一方向的剖视图;Figure 2 is a cross-sectional view of the security alarm device in one direction according to an embodiment of the present invention;
图3为本发明一实施例的安全报警装置局部的一方向的结构示意图;Figure 3 is a schematic structural diagram of a partial direction of the security alarm device according to an embodiment of the present invention;
图4为本发明一实施例的安全报警装置局部的又一方向的结构示意图;Figure 4 is a schematic structural diagram of a part of the security alarm device in another direction according to an embodiment of the present invention;
图5为图4所示的A处放大图;Figure 5 is an enlarged view of point A shown in Figure 4;
图6为本发明一实施例的导通断电防护板的一方向结构示意图;Figure 6 is a schematic structural diagram of a conduction and power-off protection plate in one embodiment of the present invention;
图7为图6所示的B处放大图;Figure 7 is an enlarged view of B shown in Figure 6;
图8为本发明一实施例的电磁块的一方向结构示意图;Figure 8 is a schematic structural diagram of the electromagnetic block in one embodiment of the present invention;
图9为图8所示的C处放大图。Figure 9 is an enlarged view of point C shown in Figure 8.
附图标记:10、安全报警装置;100、自动架驶车架;110、磁吸腔;200、除磁模块;210、磁吸带;211、吸附输送区;2111、水平吸附输送部;2112、下降吸附输送部;212、断电输送区;2121、上升断电输送部;2122、水平断电输送部;214、电磁块;2141、铁块;2142、导通件;2142a、导电连接杆;2142b、导电水平承接部;2142c、导电滑槽部;2142d、滑动槽;2143、磁线圈;215、空腔;216、挡板;217、限位件;218、运输吸附带;219、容纳腔;220、第一主动轮;230、第二主动轮;240、第一被动轮;250、第二被动轮;260、导通断电防护板;261、绝缘滑轨部;2611、楔形导入部;262、第二导通滑轨部;263、导通-断开滑轨部;270、导通防护板;280、滑行槽;300、收集盒;310、杂质磁吸件;320、过滤补气通道;330、收集腔;400、风机;500、光栅报警器。Reference signs: 10. Safety alarm device; 100. Automatic driving frame; 110. Magnetic suction chamber; 200. Demagnetization module; 210. Magnetic suction belt; 211. Adsorption and conveying area; 2111. Horizontal adsorption and conveying section; 2112 , Descending adsorption and conveying part; 212, power-off conveying area; 2121, rising power-off conveying part; 2122, horizontal power-off conveying part; 214, electromagnetic block; 2141, iron block; 2142, conductive piece; 2142a, conductive connecting rod ; 2142b, conductive horizontal receiving part; 2142c, conductive chute part; 2142d, sliding groove; 2143, magnetic coil; 215, cavity; 216, baffle; 217, limiter; 218, transport adsorption belt; 219, accommodation cavity; 220, the first driving wheel; 230, the second driving wheel; 240, the first driven wheel; 250, the second driven wheel; 260, conduction and power failure protection plate; 261, insulating slide rail part; 2611, wedge-shaped introduction 262, second conduction slide rail part; 263, conduction-disconnection slide rail part; 270, conduction protection plate; 280, sliding groove; 300, collection box; 310, impurity magnetic suction piece; 320, filter Air supply channel; 330, collection chamber; 400, fan; 500, grating alarm.
具体实施方式Detailed ways
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施例。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容理解的更加透彻全面。In order to facilitate understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. Preferred embodiments of the invention are shown in the drawings. However, the invention may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that a thorough understanding of the disclosure of the present invention will be provided.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施例。It should be noted that when an element is referred to as being "fixed" to another element, it can be directly on the other element or intervening elements may also be present. When an element is said to be "connected" to another element, it can be directly connected to the other element or there may also be intervening elements present. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent exclusive embodiments.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于抑制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which the invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
本公开提供一种安全报警装置,包括自动架驶车架,所述自动架驶车架的下方形成有磁吸腔,所述安全报警装置还包括除磁模块、收集盒和风机,所述除磁模块设置于所述磁吸腔内,所述收集盒设置于所述自动架驶车架内,并连通于所述磁吸腔;所述除磁模块包括磁吸带、主动轮、被动轮、导通断电防护板和导通防护板,所述主动轮和所述被动轮分别转动设置于所述磁吸腔内,所述导通断电防护板和所述导通防护板分别设置于所述主动轮的两侧,且所述导通断电防护板和所述导通防护板均电连接于所述自动架驶车架的清扫控制模块;所述磁吸带分别套设于所述主动轮与所述被动轮之间,且所述磁吸带两端的导通件分别与所述导通断电防护板和所述导通防护板活动抵接,所述导通断电防护板用于所述磁吸带在沿所述导通断电防护板转动一周时,邻近所述自动架驶车架的下方的所述磁吸带与所述导通断电防护板导通形成吸附输送区,邻近所述收集盒的所述磁吸带与所述导通断电防护板断开形成断电输送区;所述风机设置于所述收集盒内;光栅报警器,所述光栅报警器设置于所述磁吸腔和/或所述收集盒内,且电连接于所述自动架驶车架的报警控制模块。The present disclosure provides a safety alarm device, which includes an automatic driving frame. A magnetic suction cavity is formed below the automatic driving frame. The safety alarm device also includes a demagnetization module, a collection box and a fan. The magnetic module is arranged in the magnetic suction cavity, and the collection box is arranged in the automatic driving frame and connected to the magnetic suction cavity; the demagnetization module includes a magnetic suction belt, a driving wheel, and a passive wheel. , conduction and power-off protection plate and conduction protection plate, the driving wheel and the driven wheel are respectively installed in the magnetic suction cavity, the conduction and power-off protection plate and the conduction protection plate are respectively provided On both sides of the driving wheel, the conduction and power-off protection plate and the conduction protection plate are electrically connected to the cleaning control module of the automatic driving frame; the magnetic belts are respectively sleeved on Between the driving wheel and the driven wheel, and the conductive parts at both ends of the magnetic belt are in movable contact with the conduction and power-off protection plate and the conduction and power-off protection plate respectively, the conduction and power-off protection plate The protective plate is used for the magnetic belt adjacent to the lower part of the automatic carriage frame to be connected to the conductive and power-off protective plate when the magnetic belt rotates one revolution along the conduction and power-off protective plate. An adsorption conveying area is formed, and the magnetic suction belt adjacent to the collection box is disconnected from the conduction and power-off protection plate to form a power-off conveying area; the fan is arranged in the collection box; a grating alarm, the A grating alarm is disposed in the magnetic chamber and/or the collection box, and is electrically connected to the alarm control module of the automatic carriage frame.
上述的安全报警装置,由于在磁吸腔和/或所述收集盒增设了光栅报警器,且电连接于自动架驶车架的报警控制模块,当光栅报警器在磁吸腔或收集盒检测到磁性物质时,光栅报警器会发出报警信号,即提醒人们车间地面的磁性异物未清扫干净,还需要继续清扫;当光栅报警器在磁吸腔或收集盒内未检测到磁性物质时,则光栅报警器未发出报警信号,即提醒人们车间地面的磁性异物已清扫干净,可进入生产阶段,这样,提高了对车间地面的磁性异物监控的准确性,有效避免了传统人工判断存在较大的误判的现象。进一步地,由于主动轮和所述被动轮分别转动设置于所述磁吸腔内,所述导通断电防护板和所述导通防护板分别设置于所述主动轮的两侧,且所述导通断电防护板和所述导通防护板均电连接于所述自动架驶车架的清扫控制模块,以实现导通断电防护板、导通防护板与清扫控制模块的电连接;所述磁吸带分别套设于所述主动轮与所述被动轮之间,当主动轮与外部的第一驱动器通电时,驱动器会带动主动轮发生转动,以带动磁吸带转动,在摩擦力的作用下,磁吸带又会带动被动轮转动,从而实现磁吸带履带式运动,又由于所述磁吸带在沿所述导通断电防护板转动一周时,邻近所述自动架驶车架的下方的所述磁吸带与所述导通断电防护板导通形成吸附输送区,以有效地吸附车间地面的磁性异物,并随着磁吸带不断地运动,当磁吸带送到靠近收集盒时,此时,磁吸带会与导通断电防护板断开形成断电输送区,被吸附的磁性异物与磁吸带失去吸附力,即实现导通断电防护板与磁吸带为导通-断开的连接模式,在风机的作用下,使得处于断电输送区的磁性异物能被风机抽到收集盒中,以实现对磁性异物的全自动吸附-收集的同步进行,从而提高了除磁模块对磁性异物的吸附效率,且及时处理被吸附的磁性异物,有效避免了被吸附的磁性异物再次掉落车间地面以影响车间地面除磁的效果。进一步地,由于车间地面的磁性异物首先被吸附输送区的电磁场吸附,然后进入断电输送区,由于被吸附在磁吸带的磁性异物部分会出现磁化现象,以确保被吸附的磁性异物能较好地被运输到邻近收集盒处,有效避免断电输送区磁性异物容易出现掉落的现象;若此时仅靠磁性异物自身重力来进行分离,则被磁化的磁性异物则无法正常地掉落在收集盒内,即被磁化的磁性异物会随磁吸带进入吸附输送区以影响磁吸带的下一轮的吸附,因此,通过将风机设置于收集盒内,使增设的风机能确保磁吸腔和收集盒能形成负压,这样,不仅便于收集盒快速地收集断电输送区的磁性异物,而且还有利于磁吸带更快速地吸附车间地面的磁性异物,以达到更快速且更全面地吸磁效果,尤其适用于磁性异物细小且数量较多的车间地面应用。The above-mentioned safety alarm device has a grating alarm installed in the magnetic suction chamber and/or the collection box, and is electrically connected to the alarm control module of the automatic carriage. When the grating alarm detects in the magnetic suction chamber or the collection box When magnetic substances are detected, the grating alarm will send out an alarm signal to remind people that the magnetic foreign matter on the workshop floor has not been cleaned and needs to continue cleaning; when the grating alarm does not detect magnetic substances in the magnetic chamber or collection box, then If the grating alarm does not send out an alarm signal, it reminds people that the magnetic foreign matter on the workshop floor has been cleaned and the production stage can be entered. In this way, the accuracy of monitoring the magnetic foreign matter on the workshop floor is improved, and the traditional manual judgment is effectively avoided. The phenomenon of misjudgment. Further, since the driving wheel and the driven wheel are respectively rotatably arranged in the magnetic chamber, the conduction and power-off protection plates and the conduction protection plates are respectively disposed on both sides of the driving wheel, and the The conduction and power-off protection plate and the conduction protection plate are both electrically connected to the cleaning control module of the automatic driving frame to realize the electrical connection between the conduction and power-off protection plate, the conduction protection plate and the cleaning control module. ; The magnetic belts are respectively set between the driving wheel and the driven wheel. When the driving wheel is powered on to the external first driver, the driver will drive the driving wheel to rotate to drive the magnetic belt to rotate. Under the action of friction, the magnetic belt will drive the driven wheel to rotate, thereby realizing the caterpillar movement of the magnetic belt. Moreover, when the magnetic belt rotates along the conduction and power-off protective plate, it will move close to the automatic belt. The magnetic suction belt under the driving frame is connected with the conduction and power-off protection plate to form an adsorption and transportation area to effectively absorb magnetic foreign matter on the workshop floor, and as the magnetic suction belt continues to move, when the magnetic suction belt When the suction tape is brought close to the collection box, the magnetic tape will be disconnected from the conduction and power-off protective plate to form a power-off conveying area. The adsorbed magnetic foreign matter and the magnetic suction tape will lose their adsorption force, that is, conduction and power-off will be realized. The protective plate and the magnetic belt are connected in an on-off mode. Under the action of the fan, the magnetic foreign matter in the power-off conveying area can be drawn into the collection box by the fan to realize fully automatic adsorption of the magnetic foreign matter - The collection is carried out simultaneously, thereby improving the adsorption efficiency of the demagnetization module for magnetic foreign matter, and processing the adsorbed magnetic foreign matter in a timely manner, effectively preventing the adsorbed magnetic foreign matter from falling to the workshop floor again and affecting the demagnetization effect of the workshop floor. Furthermore, since the magnetic foreign matter on the workshop floor is first adsorbed by the electromagnetic field in the adsorption and conveying area, and then enters the power-off conveying area, the part of the magnetic foreign matter adsorbed on the magnetic suction belt will be magnetized to ensure that the adsorbed magnetic foreign matter can be more efficiently transported. Goods are transported to the nearby collection box, effectively avoiding the phenomenon that magnetic foreign objects are prone to fall in the power-off transportation area; if the magnetic foreign objects are separated only by their own gravity at this time, the magnetized magnetic foreign objects will not be able to fall normally. In the collection box, the magnetized magnetic foreign matter will enter the adsorption conveyor area with the magnetic suction belt to affect the next round of adsorption of the magnetic suction belt. Therefore, by placing the fan in the collection box, the additional fan can ensure the magnetic The suction chamber and collection box can form a negative pressure, which not only facilitates the collection box to quickly collect magnetic foreign matter in the power-off conveying area, but also helps the magnetic belt to more quickly absorb magnetic foreign matter on the workshop floor, so as to achieve faster and more efficient Comprehensive magnetic absorption effect, especially suitable for workshop floor applications where magnetic foreign matter is small and large in quantity.
为更好地理解本公开的技术方案和有益效果,以下结合具体实施例对本公开做进一步地详细说明:In order to better understand the technical solutions and beneficial effects of the present disclosure, the present disclosure will be further described in detail below in conjunction with specific embodiments:
如图1至图3所示,一实施例的安全报警装置10,包括自动架驶车架100,自动架驶车架100的下方形成有磁吸腔110,安全报警装置10还包括除磁模块200、收集盒300和风机400,除磁模块200设置于磁吸腔110内,收集盒300设置于自动架驶车架100内,并连通于磁吸腔110;除磁模块200包括磁吸带210、主动轮、被动轮、导通断电防护板260和导通防护板270,主动轮和被动轮分别转动设置于磁吸腔110内,导通断电防护板260和导通防护板270分别设置于主动轮的两侧,且导通断电防护板260和导通防护板270均电连接于自动架驶车架100的清扫控制模块;并结合图5、图6和图8,磁吸带210分别套设于主动轮与被动轮之间,且磁吸带210两端的导通件2142分别与导通断电防护板260和导通防护板270活动抵接,导通断电防护板260用于磁吸带210在沿导通断电防护板260转动一周时,邻近自动架驶车架100的下方的磁吸带210与导通断电防护板260导通形成吸附输送区211,邻近收集盒300的磁吸带210与导通断电防护板260断开形成断电输送区212;风机400设置于收集盒300内;光栅报警器500,光栅报警器500设置于磁吸腔110和/或收集盒300内,且电连接于自动架驶车架100的报警控制模块。As shown in Figures 1 to 3, a safety alarm device 10 in one embodiment includes an automatic driving frame 100. A magnetic cavity 110 is formed below the automatic driving frame 100. The safety alarm device 10 also includes a demagnetization module. 200. Collection box 300 and fan 400. The demagnetization module 200 is installed in the magnetic suction chamber 110. The collection box 300 is installed in the automatic carriage 100 and connected to the magnetic suction chamber 110. The demagnetization module 200 includes a magnetic suction belt. 210. The driving wheel, the driven wheel, the conduction and power-off protection plate 260 and the conduction protection plate 270. The driving wheel and the driven wheel are respectively rotated and arranged in the magnetic suction cavity 110. The conduction and power-off protection plate 260 and the conduction protection plate 270 They are respectively arranged on both sides of the driving wheel, and the conduction and power-off protective plates 260 and the conduction protective plates 270 are electrically connected to the cleaning control module of the automatic driving frame 100; and in conjunction with Figures 5, 6 and 8, the magnetic The suction belts 210 are respectively sleeved between the driving wheel and the driven wheel, and the conductive pieces 2142 at both ends of the magnetic suction belt 210 are respectively in movable contact with the conduction and power-off protection plates 260 and the conduction and power-off protection plates 270 to provide conduction and power-off protection. The plate 260 is used for when the magnetic belt 210 rotates along the conduction and power-off protection plate 260, the magnetic belt 210 adjacent to the bottom of the automatic rack 100 conducts with the conduction and power-off protection plate 260 to form an adsorption and conveying area 211. , the magnetic suction belt 210 adjacent to the collection box 300 is disconnected from the conduction and power-off protection plate 260 to form a power-off transport area 212; the fan 400 is provided in the collection box 300; the grating alarm 500 is provided in the magnetic suction cavity 110 and/or the collection box 300, and is electrically connected to the alarm control module of the automatic driving frame 100.
可以理解,由于在磁吸腔110和/或收集盒300增设了光栅报警器500,且电连接于自动架驶车架100的报警控制模块,当光栅报警器500在磁吸腔110或收集盒300检测到磁性物质时,光栅报警器500会发出报警信号,即提醒人们车间地面的磁性异物未清扫干净,还需要继续清扫;当光栅报警器500在磁吸腔110或收集盒300内未检测到磁性物质时,则光栅报警器500未发出报警信号,即提醒人们车间地面的磁性异物已清扫干净,可进入生产阶段,这样,提高了对车间地面的磁性异物监控的准确性,有效避免了传统人工判断存在较大的误判的现象。It can be understood that since the grating alarm 500 is added to the magnetic suction chamber 110 and/or the collection box 300 and is electrically connected to the alarm control module of the automatic driving frame 100, when the grating alarm 500 is in the magnetic suction chamber 110 or the collection box When 300 detects magnetic substances, the grating alarm 500 will send out an alarm signal to remind people that the magnetic foreign matter on the workshop floor has not been cleaned and needs to continue cleaning; when the grating alarm 500 does not detect the magnetic foreign matter in the magnetic chamber 110 or the collection box 300 When a magnetic substance is detected, the grating alarm 500 does not send an alarm signal, which reminds people that the magnetic foreign matter on the workshop floor has been cleaned and the production stage can be entered. This improves the accuracy of monitoring the magnetic foreign matter on the workshop floor and effectively avoids Traditional manual judgments often suffer from misjudgments.
需要说明的是,为了确保光栅报警器500对车间地面磁性异物检测的准确性,首先,通过清扫控制模块设定车间地面S与清扫次数N的关系来确定车间地面磁性异物是否清理干净,例如,当车间地面S小于50m2,时,清扫3次;当车间地面S为50m2至200m2时,清扫5次~6次;当车间地面S大于200,m2时,清扫次数不少于8次,即车间地面S大于200m2时,清扫次数可以是8次、9次、10次、12次或15次等自然数;接着,通过报警控制模块设定光栅报警器500在随安全报警装置10清扫一次连续未检测到磁性异物时,则可判定车间地面磁性异物已清理干净,若光栅报警器500检测到磁性异物时,则安全报警装置10继续进行清扫模式。在本实施例中,清扫的次数是指单次清扫车间地面一圈定义为一次。It should be noted that in order to ensure the accuracy of the grating alarm 500 in detecting magnetic foreign matter on the workshop floor, first, the cleaning control module sets the relationship between the workshop floor S and the number of cleaning times N to determine whether the magnetic foreign matter on the workshop floor has been cleaned. For example, When the workshop floor S is less than 50 m2 , clean it 3 times; when the workshop floor S is 50 m2 to 200 m2 , clean it 5 to 6 times; when the workshop floor S is greater than 200 m2 , clean it no less than 8 times times, that is, when the workshop floor S is greater than200m2 , the number of cleaning times can be a natural number such as 8 times, 9 times, 10 times, 12 times or 15 times; then, set the grating alarm 500 through the alarm control module to follow the safety alarm device 10 When no magnetic foreign objects are detected continuously during one cleaning, it can be determined that the magnetic foreign objects on the workshop floor have been cleaned. If the grating alarm 500 detects magnetic foreign objects, the safety alarm device 10 continues the cleaning mode. In this embodiment, the number of times of cleaning refers to a single cleaning of the workshop floor, which is defined as one time.
需要说明的是,目前大多除磁设备使用的是磁块来吸附,由于磁块的磁性相对较弱,则造成除磁设备在吸附的过程中容易出现掉落的现象以造成车间地面的除磁效果较差。为此,一些学者又研发出一种新型的除磁设备,即将磁块更换为永磁块,这样能有效地避免除磁设备在吸附的过程中容易出现掉落的现象,但是却面临着另外一个新的问题:由于磁性异物与永磁块的磁性较强,则增大了磁性异物与永磁块的剥离难度,即需要手动刮除才能达到较全面的收集,不仅费劲且效率低。因此,为了确保安全报警装置10具有较好除磁效果,即确保光栅报警器500能向人们发送准确的清扫干净的信号,通过设置导通断电防护板260与磁吸带210为导通-断开的连接模式,以确保磁吸带210在沿导通断电防护板260转动一周时,邻近自动架驶车架100的下方的磁吸带210与导通断电防护板260导通形成吸附输送区211,邻近收集盒300的磁吸带210与导通断电防护板260断开形成断电输送区212,以有效地实现安全报警装置10对磁性异物的全自动吸附-收集的同步进行,这样,在确保安全报警装置10具有较好的磁吸力的条件下,还确保更省力、快速且全面地收集磁性异物,以达到快速、全面的除磁效果。It should be noted that most current demagnetization equipment uses magnetic blocks for adsorption. Since the magnetism of the magnet blocks is relatively weak, the demagnetization equipment is prone to falling during the adsorption process, causing demagnetization on the workshop floor. Less effective. For this reason, some scholars have developed a new type of demagnetization equipment, which replaces the magnet blocks with permanent magnet blocks. This can effectively prevent the demagnetization equipment from easily falling during the adsorption process, but it also faces other challenges. A new problem: Due to the strong magnetism of the magnetic foreign matter and the permanent magnet block, it increases the difficulty of peeling off the magnetic foreign matter and the permanent magnet block, that is, manual scraping is required to achieve a more comprehensive collection, which is not only laborious but also inefficient. Therefore, in order to ensure that the security alarm device 10 has a better demagnetization effect, that is, to ensure that the grating alarm 500 can send accurate cleaning signals to people, the conduction and power-off protection plate 260 and the magnetic tape 210 are set to conduction- The disconnected connection mode ensures that when the magnetic belt 210 rotates along the conduction and power-off protection plate 260, the magnetic belt 210 adjacent to the bottom of the automatic rack 100 is connected to the conduction and power-off protection plate 260. In the adsorption and transportation area 211, the magnetic suction belt 210 adjacent to the collection box 300 is disconnected from the power-off protection plate 260 to form a power-off transportation area 212, so as to effectively realize the synchronization of the fully automatic adsorption and collection of magnetic foreign matter by the security alarm device 10. In this way, while ensuring that the security alarm device 10 has good magnetic attraction, it also ensures that magnetic foreign matter can be collected more effortlessly, quickly and comprehensively, so as to achieve a rapid and comprehensive demagnetization effect.
为了实现导通断电防护板260与磁吸带210为导通-断开的连接模式,在本公开中,通过将主动轮和被动轮分别转动设置于磁吸腔110内,导通断电防护板260和导通防护板270分别设置于主动轮的两侧,且导通断电防护板260和导通防护板270均电连接于自动架驶车架的清扫控制模块,以实现导通断电防护板260、导通防护板270与清扫控制模块的电连接;又由于磁吸带210分别套设于主动轮与被动轮之间,且磁吸带210两端的导通件2142分别与导通断电防护板260和导通防护板270活动抵接,当主动轮与外部的第一驱动器通电时,驱动器会带动主动轮发生转动,以带动磁吸带210转动,在摩擦力的作用下,磁吸带210又会带动被动轮转动,从而实现磁吸带210履带式运动,以使磁吸带210在沿导通断电防护板260转动一周时,邻近自动架驶车架100的下方的磁吸带210与导通断电防护板260导通形成吸附输送区211,以有效地吸附车间地面的磁性异物,并随着磁吸带210不断地运动,当磁吸带210送到靠近收集盒300时,此时,磁吸带210会与导通断电防护板260断开形成断电输送区212,被吸附的磁性异物与磁吸带210失去吸附力,在风机400的作用下,使得处于断电输送区212的磁性异物能被风机400抽到收集盒300中,以实现对磁性异物的全自动吸附-收集的同步进行,从而提高了除磁模块200对磁性异物的吸附效率,且及时处理被吸附的磁性异物,有效避免了被吸附的磁性异物再次掉落车间地面以影响车间地面除磁的效果。In order to realize the on-off connection mode between the conduction and power-off protective plate 260 and the magnetic suction belt 210, in the present disclosure, the driving wheel and the driven wheel are respectively rotated and disposed in the magnetic suction cavity 110, and the conduction and power-off are performed. The protective plate 260 and the conductive protective plate 270 are respectively arranged on both sides of the driving wheel, and the conductive and power-off protective plate 260 and the conductive protective plate 270 are both electrically connected to the cleaning control module of the automatic driving frame to achieve conduction. The power-off protection plate 260, the conduction protection plate 270 and the cleaning control module are electrically connected; and because the magnetic belt 210 is respectively set between the driving wheel and the passive wheel, and the conductive parts 2142 at both ends of the magnetic belt 210 are respectively connected to The conduction and power-off protection plate 260 and the conduction protection plate 270 are in movable contact. When the driving wheel is energized with the external first driver, the driver will drive the driving wheel to rotate to drive the magnetic belt 210 to rotate. Under the action of friction, Next, the magnetic belt 210 will drive the passive wheel to rotate, thereby realizing the crawler movement of the magnetic belt 210, so that when the magnetic belt 210 rotates along the conduction and power-off protection plate 260, it will be adjacent to the automatic driving frame 100. The magnetic belt 210 below is connected with the conduction and power-off protection plate 260 to form an adsorption conveying area 211 to effectively absorb magnetic foreign matter on the workshop floor, and continuously moves with the magnetic belt 210. When the magnetic belt 210 is delivered to When approaching the collection box 300, the magnetic belt 210 will be disconnected from the conduction and power-off protection plate 260 to form a power-off transport area 212. The adsorbed magnetic foreign matter and the magnetic belt 210 will lose their adsorption force, and under the action of the fan 400 down, so that the magnetic foreign matter in the power-off transport area 212 can be pumped into the collection box 300 by the fan 400, so as to realize the synchronization of fully automatic adsorption and collection of magnetic foreign matter, thereby improving the adsorption of magnetic foreign matter by the demagnetization module 200. Efficient, and timely processing of adsorbed magnetic foreign objects, effectively preventing the adsorbed magnetic foreign objects from falling to the workshop floor again and affecting the demagnetization effect of the workshop floor.
需要说明的是,由于车间地面的磁性异物首先被吸附输送区211的电磁场吸附,然后进入断电输送区212,使被吸附在磁吸带210的磁性异物部分会出现磁化现象,以确保被吸附的磁性异物能较好地被运输到邻近收集盒300处,有效避免断电输送区212磁性异物容易出现掉落的现象;若此时仅靠磁性异物自身重力来进行分离,则被磁化的磁性异物则无法正常地掉落在收集盒300内,即被磁化的磁性异物会随磁吸带210进入吸附输送区211以影响磁吸带210的下一轮的吸附,因此,通过将风机400设置于收集盒300内,使增设的风机400能确保磁吸腔110和收集盒300能形成负压,这样,不仅便于收集盒300快速地收集断电输送区212的磁性异物,而且还有利于磁吸带210更快速地吸附车间地面的磁性异物,以达到更快速且更全面地吸磁效果,尤其适用于磁性异物细小且数量较多的车间地面应用。It should be noted that since the magnetic foreign matter on the workshop floor is first adsorbed by the electromagnetic field of the adsorption and conveying area 211, and then enters the power-off conveying area 212, the part of the magnetic foreign matter adsorbed on the magnetic suction belt 210 will be magnetized to ensure that it is adsorbed. The magnetic foreign objects can be better transported to the adjacent collection box 300, effectively preventing the magnetic foreign objects from easily falling in the power-off transport area 212; if the magnetic foreign objects are separated only by their own gravity at this time, the magnetized magnetic objects will Foreign objects cannot normally fall into the collection box 300, that is, the magnetized magnetic foreign objects will enter the adsorption conveying area 211 with the magnetic belt 210 to affect the next round of adsorption of the magnetic belt 210. Therefore, by setting the fan 400 In the collection box 300, the additional fan 400 can ensure that the magnetic suction chamber 110 and the collection box 300 can form a negative pressure. This not only facilitates the collection box 300 to quickly collect the magnetic foreign matter in the power-off conveying area 212, but also facilitates the magnetization. The suction tape 210 can more quickly absorb magnetic foreign matter on the workshop floor to achieve a faster and more comprehensive magnetic absorption effect. It is especially suitable for workshop floor applications where the magnetic foreign matter is small and large in quantity.
还需要说明的是,一些较为细小的磁性异物更容易躲在车间地面的坑洼处,这样会加大车间地面除磁的难度。而本公开增设的风机400在运行时能产生负压,并且产生的负压有助于将车间地面的坑洼扬起,以便磁吸带210更好地吸附扬起的磁性异物,以达到更全面的除磁效果。It should also be noted that some relatively small magnetic foreign objects are more likely to hide in the potholes on the workshop floor, which will make it more difficult to demagnetize the workshop floor. The fan 400 added in the present disclosure can generate negative pressure during operation, and the generated negative pressure helps to raise potholes on the workshop floor, so that the magnetic belt 210 can better absorb the raised magnetic foreign matter to achieve better results. Comprehensive demagnetization effect.
在其中一个实施例中,自动架驶车架100内设置有驱动控制模块和第二驱动器,自动架驶车架100设置有行驶组件,第二驱动器的驱动端与行驶组件连接,以确保第二驱动器能驱动自动架驶车架100在车间地面行驶。进一步地,第一驱动器和第二驱动器可以为电机。In one of the embodiments, the automatic driving frame 100 is provided with a drive control module and a second driver. The automatic driving frame 100 is provided with a traveling component. The driving end of the second driver is connected to the traveling component to ensure that the second driving component is connected to the driving component. The driver can drive the automatic carriage 100 to travel on the workshop floor. Further, the first driver and the second driver may be motors.
如图2所示,在其中一个实施例中,光栅报警器500设置于收集盒300的顶壁或侧壁。可以理解,由于磁吸腔110内吸附的磁性异物较多,且磁吸带210与车间地面的距离相对较近,而为了确保光栅报警器500检测的准确性,通常会将光栅报警器500设置在磁吸带210的下方,这样,确保光栅报警器500能准确地检测到磁性异物。然而,由于磁吸带210与车间地面的距离相对较近,这样,使光栅报警器500容易受车间地面的干扰以影响检测的准确性,且容易与车间地面发生碰撞以造成损坏的现象。因此,在本公开中,通过将光栅报警器500设置于收集盒300的顶壁或侧壁,以确保光栅报警器500能很好地检测到下降至收集盒300过程的磁性异物,有效排除了车间地面外部的一些环境的干扰,从而提高了光栅报警器500的准确性,且有效避免了光栅报警器500容易与车间地面发生碰撞以造成损坏的现象。As shown in FIG. 2 , in one embodiment, the grating alarm 500 is disposed on the top wall or side wall of the collection box 300 . It can be understood that since there are many magnetic foreign objects adsorbed in the magnetic suction cavity 110 and the distance between the magnetic suction tape 210 and the workshop floor is relatively close, in order to ensure the accuracy of the detection of the grating alarm 500, the grating alarm 500 is usually set Below the magnetic tape 210, this ensures that the grating alarm 500 can accurately detect magnetic foreign objects. However, since the distance between the magnetic tape 210 and the workshop floor is relatively close, the grating alarm 500 is easily interfered by the workshop floor, which affects detection accuracy, and is easily damaged by collision with the workshop floor. Therefore, in the present disclosure, the grating alarm 500 is disposed on the top wall or side wall of the collection box 300 to ensure that the grating alarm 500 can well detect the magnetic foreign matter falling to the collection box 300, effectively eliminating Interference from some environments outside the workshop floor improves the accuracy of the grating alarm 500 and effectively prevents the grating alarm 500 from easily colliding with the workshop floor to cause damage.
如图2所示,在其中一个实施例中,光栅报警器500为红外光栅报警器500。可以理解,由于红外光栅报警器500具有灵敏度高、反应快、干扰性少的特点,使得红外光栅报警器500能准确且快速地检测到收集盒300内下降漂浮的磁性异物,以更好地确保了红外光栅报警器500检测的准确性。As shown in FIG. 2 , in one embodiment, the grating alarm 500 is an infrared grating alarm 500 . It can be understood that because the infrared grating alarm 500 has the characteristics of high sensitivity, fast response, and less interference, the infrared grating alarm 500 can accurately and quickly detect the falling and floating magnetic foreign matter in the collection box 300 to better ensure that The detection accuracy of the infrared grating alarm 500 is improved.
在其中一个实施例中,收集盒300还包括杂质磁吸件310,杂质磁吸件310设置于收集盒300底部,且电连接于自动架驶车架100的报警控制模块。可以理解,当磁性异物细小且数量较多时,由于风机400的正常运行会导致收集盒300内的磁性异物被扬起并掉落至车间的地面以影响除磁效果。因此,在本公开中,通过在收集盒300底部增设杂质磁吸件310,以确保杂质磁吸件310能很好地被吸附在杂质磁吸件310,有效避免风机400的正常运行时以导致收集盒300内的磁性异物被扬起并掉落至车间的地面以影响除磁效果的现象。In one embodiment, the collection box 300 further includes an impurity magnetic attraction component 310 . The impurity magnetic attraction component 310 is disposed at the bottom of the collection box 300 and is electrically connected to the alarm control module of the automatic driving frame 100 . It can be understood that when the magnetic foreign matter is small and in large quantity, the normal operation of the fan 400 will cause the magnetic foreign matter in the collection box 300 to be lifted up and fall to the floor of the workshop, thereby affecting the demagnetization effect. Therefore, in the present disclosure, the impurity magnetic suction part 310 is added to the bottom of the collection box 300 to ensure that the impurity magnetic suction part 310 can be well adsorbed on the impurity magnetic suction part 310, effectively preventing the normal operation of the fan 400 from causing The magnetic foreign matter in the collection box 300 is lifted up and dropped to the floor of the workshop, thereby affecting the demagnetization effect.
在其中一个实施例中,杂质磁吸件310由线圈缠绕铁块2141形成的杂质磁吸件310,杂质磁吸件310与报警控制模块电连接时,以确保杂质磁吸件310产生较强的磁场,以较好地吸附断电输送区212的磁性异物。当安全报警装置10清扫完毕后,断开杂质磁吸件310的电源,手动抽出收集盒300,并将收集到的磁性异物倒入收集站中进行统一处理。In one embodiment, the foreign matter magnetic attraction component 310 is formed by a coil wound around the iron block 2141. When the foreign matter magnetic attraction component 310 is electrically connected to the alarm control module, it is ensured that the foreign matter magnetic attraction component 310 generates a strong The magnetic field can better absorb the magnetic foreign matter in the power-off transport area 212. After the security alarm device 10 has been cleaned, the power supply of the impurity magnetic suction piece 310 is turned off, the collection box 300 is manually pulled out, and the collected magnetic foreign matter is poured into the collection station for unified processing.
在其中一个实施例中,杂质磁吸件310由线圈缠绕铁块2141后,再经环氧树脂浇灌形成,这样,增设的环氧树脂能有效地避免杂质磁吸件310在长时间产生静电而吸附空气中灰尘以影响对磁性异物的吸附。In one embodiment, the impurity magnet 310 is formed by winding a coil around the iron block 2141 and then pouring epoxy resin. In this way, the additional epoxy resin can effectively prevent the impurity magnet 310 from generating static electricity over a long period of time. Adsorbs dust in the air to affect the adsorption of magnetic foreign matter.
如图1和图4所示,在其中一个实施例中,收集盒300形成有过滤补气通道320。可以理解,增设的过滤补气通道320,有助于收集盒300内形成较强的负压,以确保风机400能很好地将断电输送区212的磁异性物吸附至收集盒300内,以实现对断电输送区212内磁性异物的全面收集。As shown in FIGS. 1 and 4 , in one embodiment, the collection box 300 is formed with a filtered air supply channel 320 . It can be understood that the additional filtered air supply channel 320 helps to form a strong negative pressure in the collection box 300 to ensure that the fan 400 can well absorb the magnetic foreign matter in the power-off transport area 212 into the collection box 300. In order to realize the comprehensive collection of magnetic foreign matter in the power-off transportation area 212.
在其中一个实施例中,收集盒300的底部和侧壁均设置有过滤补气通道320。可以理解,通过在收集盒300的底部和侧壁均设置有过滤补气通道320,以确保风机400运行时能收集盒300内形成的负压能较好的满足将断电输送区212内磁性异物全面地吸附下来,同时有效避免因收集盒300内负压较大以造成收集盒300或磁吸带210容易发生变形的现象。In one embodiment, the bottom and side walls of the collection box 300 are provided with filtered air supply channels 320 . It can be understood that by providing filtered air supply channels 320 on both the bottom and side walls of the collection box 300, it is ensured that the negative pressure formed in the collection box 300 when the fan 400 is running can better satisfy the magnetic pressure in the power-off transport area 212. The foreign matter is completely absorbed, and at the same time, it is effectively avoided that the collection box 300 or the magnetic tape 210 is easily deformed due to the large negative pressure in the collection box 300 .
在其中一个实施例中,过滤补气通道320的总面积占收集盒300的底部和收集盒300侧壁的总面积占比的1/2~1/3,以确保风机400运行时,收集盒300内形成较适宜的负压。In one embodiment, the total area of the filtered air supply channel 320 accounts for 1/2~1/3 of the total area of the bottom of the collection box 300 and the side wall of the collection box 300 to ensure that when the fan 400 is running, the collection box A more suitable negative pressure will be formed within 300.
如图2所示,在其中一个实施例中,风机400设置于杂质磁吸件310的下方。可以理解,通过将风机400设置在杂质磁吸件310,以确保风机400在运行时,能从收集盒300的四周向收集盒300的底部形成向下的气流,以确保杂质磁吸件310能更快速地吸附收集断电输送区212内的磁性异物,以实现对断电输送区212内的磁性异物更快速且更全面的收集。进一步地,风机400为抽风机400,以确保在收集盒300内形成向下的气流。As shown in FIG. 2 , in one embodiment, the fan 400 is disposed below the impurity magnetic attraction member 310 . It can be understood that by arranging the fan 400 on the impurity magnetic attraction part 310, it is ensured that when the fan 400 is running, a downward airflow can be formed from the surroundings of the collection box 300 to the bottom of the collection box 300, thereby ensuring that the impurity magnetic attraction part 310 can The magnetic foreign matter in the power-off transportation area 212 is more quickly adsorbed and collected to achieve a faster and more comprehensive collection of the magnetic foreign matter in the power-off transportation area 212 . Further, the fan 400 is an exhaust fan 400 to ensure that downward airflow is formed in the collection box 300 .
为了避免磁性异物从过滤补气通道320排出,在其中一个实施例中,过滤补气通道320的滤孔小于磁性异物的最小粒径,以确保风机400在运行时,磁性异物很难从过滤补气通道320排出,如此,有效避免了收集盒300内磁性异物再次回到车间地面以影响除磁的效果。In order to prevent magnetic foreign matter from being discharged from the filtered air supply channel 320, in one embodiment, the filter holes of the filtered air supply channel 320 are smaller than the minimum particle size of the magnetic foreign matter to ensure that when the fan 400 is running, the magnetic foreign matter is difficult to escape from the filtered air supply channel 320. The air channel 320 is discharged, thus effectively preventing the magnetic foreign matter in the collection box 300 from returning to the workshop floor again to affect the demagnetization effect.
在其中一个实施例中,导通防护板270形成有封闭的第一导通滑轨部,导通断电防护板260形成封闭的导通-断开滑轨部263,以确保磁吸带210的两端的导通件2142分别与导通防护板270、导通断电防护板260滑动抵接,以实现磁吸带210与导通防护板270、导通断电防护板260的导通-断开模式。In one embodiment, the conduction protection plate 270 is formed with a closed first conduction slide rail portion, and the conduction and power-off protection plate 260 is formed with a closed conduction-disconnection slide rail portion 263 to ensure that the magnetic strip 210 The conductive pieces 2142 at both ends are in sliding contact with the conduction protection plate 270 and the conduction and power-off protection plate 260 respectively, so as to realize the conduction between the magnetic tape 210 and the conduction protection plate 270 and the conduction and power-off protection plate 260 - Disconnect mode.
如图2至图4所示,在其中一个实施例中,磁吸带210包括运输吸附带218和至少一个电磁块214,运输吸附带218分别套设于主动轮与被动轮之间,运输吸附带218包括首尾连接的吸附输送区211和断电输送区212,运输吸附带218内形成有多个空腔215,每一电磁块214位于一空腔215内,导通防护板270形成有封闭的第一导通滑轨部,每一电磁块214的第一端的导通件2142与第一导通滑轨部滑动抵接;导通断电防护板260对应断电输送区212上形成有绝缘滑轨部261,导通断电防护板260对应吸附输送区211上形成有第二导通滑轨部262,绝缘滑轨部261和第二导通滑轨部262共同形成封闭的导通-断开滑轨部263,每一电磁块214的第二端的导通件2142与导通-断开滑轨部263滑动抵接。As shown in Figures 2 to 4, in one embodiment, the magnetic suction belt 210 includes a transportation suction belt 218 and at least one electromagnetic block 214. The transportation suction belts 218 are respectively set between the driving wheel and the driven wheel. The belt 218 includes an adsorption conveying area 211 and a power-off conveying area 212 connected end to end. A plurality of cavities 215 are formed in the conveying adsorption belt 218. Each electromagnetic block 214 is located in a cavity 215. The conduction protection plate 270 is formed with a closed The conductive piece 2142 at the first end of each electromagnetic block 214 is in sliding contact with the first conductive slide rail portion; the conductive and power-off protection plate 260 is formed on the corresponding power-off transfer area 212 The insulating slide rail part 261 and the conduction and power-off protection plate 260 are formed with a second conductive slide rail part 262 corresponding to the adsorption and conveying area 211. The insulating slide rail part 261 and the second conductive slide rail part 262 jointly form a closed conductive - Disconnect slide rail portion 263, the conductive piece 2142 at the second end of each electromagnetic block 214 is in sliding contact with the conduction-disconnect slide rail portion 263.
可以理解,由于运输吸附带218包括首尾连接的吸附输送区211和断电输送区212,以确保吸附输送区211和断电输送区212能形成封闭履带式的运输吸附带218,以确保自动架驶车架100在不断地行驶的条件下,运输吸附带218能不断地在主动轮、被动轮进行循环吸附-收集磁性异物,以实现对磁性异物的全自动除磁操作;又由于运输吸附带218内形成有多个空腔215,每一电磁块214位于一空腔215内,导通防护板270形成有封闭的第一导通滑轨部,使得运输吸附带218在随着主动轮转动时能带动多个电磁块214发生移动,使得每一个电磁块214的第一端的导通件2142能与第一导通滑轨部保持滑动抵接,以实现每个电磁块214的第一端与导通防护板270的活动导通;又由于导通断电防护板260对应断电输送区212上形成有绝缘滑轨部261,导通断电防护板260对应吸附输送区211上形成有第二导通滑轨部262,使绝缘滑轨部261和第二导通滑轨部262共同形成封闭的导通-断开滑轨部263,使每一个电磁块214的第二端的导通件2142与导通-断开滑轨部263滑动抵接,如此,当电磁块214的第二端的导通件2142与第二导通滑轨部262滑动抵接时,此时,电磁块214实现导通并产生电磁场,以实现对磁性异物的吸附,当运输吸附带218继续移动时,从而带动电磁块214发生移动,当电磁块214的第二端的导通件2142与绝缘滑轨部261滑动抵接时,此时,电磁块214出现断电以使电磁块214的电磁场消失,以便收集盒300更好地收集磁性异物。It can be understood that since the transport adsorption belt 218 includes an adsorption conveyor area 211 and a power-off conveyor area 212 connected end to end, it is ensured that the adsorption conveyor area 211 and the power-off conveyor area 212 can form a closed crawler-type transport adsorption belt 218 to ensure that the automatic rack Under the condition that the driving frame 100 is continuously driving, the transport adsorption belt 218 can continuously adsorb and collect magnetic foreign matter on the driving wheel and the driven wheel, so as to realize the fully automatic demagnetization operation of the magnetic foreign matter; and because of the transport adsorption belt A plurality of cavities 215 are formed in 218, and each electromagnetic block 214 is located in a cavity 215. The conduction protection plate 270 is formed with a closed first conduction slide rail part, so that the transport adsorption belt 218 rotates with the driving wheel. It can drive the plurality of electromagnetic blocks 214 to move, so that the conductive member 2142 at the first end of each electromagnetic block 214 can maintain sliding contact with the first conductive slide rail portion to realize the first end of each electromagnetic block 214. It is connected to the movement of the conduction protection plate 270; and because the conduction and power-off protection plate 260 is formed with an insulating slide rail portion 261 corresponding to the power-off conveying area 212, the conduction and power-off protection plate 260 is formed with an insulating slide rail portion 261 corresponding to the adsorption and conveying area 211. The second conductive slide rail part 262 makes the insulating slide rail part 261 and the second conductive slide rail part 262 jointly form a closed conduction-disconnect slide rail part 263, so that the second end of each electromagnetic block 214 is conductive. The member 2142 is in sliding contact with the conduction-disconnection slide rail portion 263. In this way, when the conduction member 2142 at the second end of the electromagnetic block 214 is in sliding contact with the second conduction slide rail portion 262, at this time, the electromagnetic block 214 Conduction is achieved and an electromagnetic field is generated to achieve adsorption of magnetic foreign matter. When the transport adsorption belt 218 continues to move, the electromagnetic block 214 is driven to move. When sliding in contact, the electromagnetic block 214 is powered off so that the electromagnetic field of the electromagnetic block 214 disappears, so that the collection box 300 can better collect magnetic foreign matter.
如图6和图7所示,在其中一个实施例中,导通断电防护板260的导通-断开滑轨部263还可以是导通断电防护板260形成有封闭的第二导通滑轨部262,绝缘滑轨部261设置于第二导通滑轨部262对应断电输送区212的位置上,同样可以实现电磁块214在导通-断开滑轨部263的导通与断开模式。As shown in FIGS. 6 and 7 , in one embodiment, the conduction-disconnection slide rail portion 263 of the conduction-disconnection protection plate 260 can also be a conduction-disconnection protection plate 260 formed with a closed second conductor. The through slide rail part 262 and the insulating slide rail part 261 are disposed at the position of the second conductive slide rail part 262 corresponding to the power-off transfer area 212, and the conduction of the electromagnetic block 214 in the conduction-off slide rail part 263 can also be realized. and disconnect mode.
为了确保运输吸附带218在主动轮和被动轮的作用下不断地实现转动,如图2和图4所示,在其中一个实施例中,吸附输送区211包括相连接的水平吸附输送部2111和下降吸附输送部2112,断电输送区212包括上升断电输送部2121及水平断电输送部2122,水平断电输送部2122和下降吸附输送部2112邻近收集盒300设置,并与水平吸附输送部2111和上升断电输送部2121连接形成封闭的运输吸附带218。In order to ensure that the transport adsorption belt 218 continuously rotates under the action of the driving wheel and the driven wheel, as shown in Figures 2 and 4, in one embodiment, the adsorption conveying area 211 includes connected horizontal adsorption conveying parts 2111 and The descending suction and conveying part 2112, the power-off conveying area 212 includes a rising power-off conveying part 2121 and a horizontal power-off conveying part 2122. The horizontal power-off conveying part 2122 and the descending adsorption and conveying part 2112 are arranged adjacent to the collection box 300 and are connected with the horizontal adsorption and conveying part. 2111 and the rising power-off conveying part 2121 are connected to form a closed conveying adsorption belt 218.
可以理解,由于吸附输送区211包括相连接的水平吸附输送部2111和下降吸附输送部2112,使得水平吸附输送部2111能更好地吸附车间地面的磁性异物,又由于下降吸附输送部2112邻近收集盒300设置,以增大了吸附输送区211的磁吸面积,从而确保吸附输送区211能更全面地吸附车间地面的磁性异物,即实现磁吸带210对车间地面磁性异物的自动吸附,有效避免部分磁性异物进入磁吸带210与收集盒300的间隙以存在磁吸盲区而影响对车间地面除磁的效果;又由于断电输送区212包括上升断电输送部2121及水平断电输送部2122,且水平断电输送部2122邻近收集盒300设置,以确保被水平吸附输送部2111吸附的磁性异物能很好经上升断电输送部2121输送至水平断电输送部2122,以确保水平断电输送部2122的磁性异物在风机400的负压下能更全面且更快速地被吸附在杂质磁吸件310内,以实现对磁性异物的快速且全面的收集,这样,使得水平断电输送部2122、下降吸附输送部2112、水平吸附输送部2111和上升断电输送部2121在主动轮和被动轮的作用下不断地实现转动,即实现了安全报警装置10的全自动吸附收集。It can be understood that since the adsorption and conveyance area 211 includes a connected horizontal adsorption and conveyance part 2111 and a descending adsorption and conveyance part 2112, the horizontal adsorption and conveyance part 2111 can better absorb magnetic foreign matter on the workshop floor, and because the descending adsorption and conveyance part 2112 is adjacent to collect The box 300 is arranged to increase the magnetic area of the adsorption conveyor area 211, thereby ensuring that the adsorption conveyor area 211 can more comprehensively absorb magnetic foreign matter on the workshop floor, that is, the magnetic adsorption belt 210 can automatically adsorb the magnetic foreign matter on the workshop floor, effectively This prevents some magnetic foreign matter from entering the gap between the magnetic belt 210 and the collection box 300 to create a magnetic dead zone and affecting the demagnetization effect on the workshop floor; and because the power-off conveying area 212 includes an ascending power-off conveying part 2121 and a horizontal power-off conveying part 2122, and the horizontal power-off conveying part 2122 is arranged adjacent to the collection box 300 to ensure that the magnetic foreign matter adsorbed by the horizontal adsorption and conveying part 2111 can be well transported to the horizontal power-off conveying part 2122 through the rising power-off conveying part 2121 to ensure the horizontal power-off conveying part 2122. The magnetic foreign matter in the electric transport part 2122 can be more comprehensively and quickly adsorbed in the impurity magnetic suction piece 310 under the negative pressure of the fan 400, so as to realize the rapid and comprehensive collection of the magnetic foreign matter, thus enabling horizontal power-off transportation. The part 2122, the descending adsorption conveying part 2112, the horizontal adsorbing conveying part 2111 and the rising power-off conveying part 2121 continuously rotate under the action of the driving wheel and the driven wheel, that is, the fully automatic adsorption and collection of the security alarm device 10 is realized.
为了实现磁吸带210全自动吸附收集功能,水平吸附输送部2111、上升断电输送部2121、水平断电输送部2122和下降吸附输送部2112依次连接形成封闭的运输吸附带218,以确保磁吸带210在顺时针运行时,使磁吸带210能对车间地面的磁性异物的全方位、无死角且全自动的吸附收集。In order to realize the fully automatic adsorption and collection function of the magnetic suction belt 210, the horizontal suction and conveying part 2111, the ascending power-off conveying part 2121, the horizontal power-off conveying part 2122 and the descending adsorption and conveying part 2112 are connected in sequence to form a closed transport and adsorption belt 218 to ensure that the magnetic When the suction belt 210 runs clockwise, the magnetic suction belt 210 can adsorb and collect magnetic foreign matter on the workshop floor in all directions, without dead corners and fully automatically.
如图2和图4所示,在其一个实施例中,上升断电输送部2121与水平吸附输送部2111形成有第一预设倾斜夹角。可以理解,若上升断电输送部2121与水平吸附输送部2111未设置有第一预设倾斜夹角,当磁吸带210进入断电区时,则此时的磁性异物容易出现掉落的现象。因此,在本公开中,通过将上升断电输送部2121与水平吸附输送部2111形成有第一预设倾斜夹角,同时配合着挡板216、导通断电防护板260和导通防护板270的使用,以确保上升断电输送部2121、挡板216、导通断电防护板260和导通防护板270能形成有容纳腔219,如此,当磁性异物进入断电区时,容纳腔219四周的侧壁能有效地阻挡磁性异物出现掉落的现象,以确保磁性异物能全面地被输送至水平断电输送部2122,且提高对磁性异物的收集率。As shown in Figures 2 and 4, in one embodiment, the ascending power-off conveying part 2121 and the horizontal suction conveying part 2111 form a first preset inclination angle. It can be understood that if the ascending power-off conveying part 2121 and the horizontal suction conveying part 2111 are not set with a first preset inclination angle, when the magnetic suction belt 210 enters the power-off area, the magnetic foreign matter at this time will easily fall. . Therefore, in the present disclosure, the rising power-off conveying part 2121 and the horizontal suction conveying part 2111 are formed with a first preset inclination angle, and at the same time, the baffle 216, the conduction and power-off protection plate 260 and the conduction protection plate are cooperated 270 is used to ensure that the rising power-off transport part 2121, the baffle 216, the conduction and power-off protection plate 260 and the conduction protection plate 270 can form an accommodation cavity 219. In this way, when magnetic foreign matter enters the power-off area, the accommodation cavity The side walls around 219 can effectively prevent magnetic foreign objects from falling, ensuring that magnetic foreign objects can be fully transported to the horizontal power-off conveying part 2122, and improving the collection rate of magnetic foreign objects.
同样地,在其中一个实施例中,下降吸附输送部2112与水平吸附输送部2111形成有第二预设倾斜夹角,以确保磁吸带210能顺畅地回到磁吸腔110的下方,同时配合着第一预设倾斜夹角的设置,使得磁吸带210能在主动轮和被动轮进行不断地循环转动。进一步地,第一预设倾斜夹角为锐角;第二预设倾斜夹角为钝角。Similarly, in one embodiment, the descending suction conveying part 2112 and the horizontal suction conveying part 2111 form a second preset inclination angle to ensure that the magnetic tape 210 can smoothly return to the bottom of the magnetic suction cavity 110. At the same time, Cooperating with the setting of the first preset tilt angle, the magnetic belt 210 can continuously rotate on the driving wheel and the driven wheel. Further, the first preset tilt angle is an acute angle; the second preset tilt angle is an obtuse angle.
为了确保磁吸带210能在主动轮与被动轮上形成水平吸附输送部2111和下降吸附输送部2112,如图2和图4所示,在其中一个实施例中,主动轮的数量为两个,分别为第一主动轮220、第二主动轮230、被动轮的数量为两个,分别为第一被动轮240和第二被动轮250,第一主动轮220和第一被动轮240水平设置于磁吸腔110的下方,第二主动轮230和第二被动轮250水平设置于磁吸腔110的上方,且第二主动轮230位于第一被动轮240内侧,第二被动轮250位于第一主动轮220的外侧,以确保磁吸带210套设在第一主动轮220、第二主动轮230、第一被动轮240和第二被动轮250能分别形成水平吸附输送部2111、上升断电输送部2121、水平断电输送部2122和下降吸附输送部2112,且上升断电输送部2121和下降吸附输送部2112均能倾斜设置在水平吸附输送部2111和水平断电输送部2122上,并形成倾斜的上升断电输送部2121和倾斜的下降吸附输送部2112,以确保磁性异物能较全面地被输送至水平断电输送部2122,以实现磁吸带210全自动吸附收集磁性异物的效果,以达到更快速、更全面的除磁效果。In order to ensure that the magnetic suction belt 210 can form a horizontal suction and conveying part 2111 and a descending suction and conveying part 2112 on the driving wheel and the driven wheel, as shown in Figures 2 and 4, in one embodiment, the number of driving wheels is two. , the number of the first driving wheel 220, the second driving wheel 230 and the driven wheel is two, respectively the first driven wheel 240 and the second driven wheel 250, the first driving wheel 220 and the first driven wheel 240 are arranged horizontally Below the magnetic chamber 110, the second driving wheel 230 and the second driven wheel 250 are horizontally disposed above the magnetic chamber 110, and the second driving wheel 230 is located inside the first driven wheel 240, and the second driven wheel 250 is located inside the first driven wheel 240. outside a driving wheel 220 to ensure that the magnetic belt 210 is sleeved on the first driving wheel 220, the second driving wheel 230, the first driven wheel 240 and the second driven wheel 250 to form a horizontal suction conveying part 2111 and a rising section respectively. The electric conveying part 2121, the horizontal power-off conveying part 2122 and the descending suction conveying part 2112, and the rising power-off conveying part 2121 and the descending suction conveying part 2112 can be arranged obliquely on the horizontal suction conveying part 2111 and the horizontal power-off conveying part 2122, And an inclined ascending power-off conveying part 2121 and an inclined descending adsorption and conveying part 2112 are formed to ensure that magnetic foreign matter can be more comprehensively transported to the horizontal power-off conveying part 2122, so as to realize the fully automatic adsorption and collection of magnetic foreign matter by the magnetic suction belt 210. effect to achieve a faster and more comprehensive demagnetization effect.
如图2和图4所示,在其中一个实施例中,收集盒300内形成有收集腔330,收集腔330朝向水平断电输送部2122和下降吸附输送部2112的连接处形成有一倾斜喇叭收集口,如此,使得水平断电输送部2122和下降吸附输送部2112能至少位于倾斜喇叭收集口内,同时配合风机400的使用,以实现对磁性异物快速且全面地收集。值得一提的是,增设的倾斜喇叭收集口在确保具有较高的磁性异物的收集率的同时,还确保磁吸带210在运行时不容易出现卡顿的现象,尤其配合着倾斜的上升断电输送部2121和倾斜的下降吸附输送部2112的使用,以实现对磁性异物更快速、更全面地吸附与收集,从而达到更快速、更全面的除磁效果。As shown in Figures 2 and 4, in one embodiment, a collection cavity 330 is formed in the collection box 300. The collection cavity 330 forms an inclined horn collection toward the connection between the horizontal power-off conveying part 2122 and the descending suction conveying part 2112. In this way, the horizontal power-off conveying part 2122 and the descending suction conveying part 2112 can be at least located in the inclined horn collection port, and at the same time, cooperate with the use of the fan 400 to achieve rapid and comprehensive collection of magnetic foreign matter. It is worth mentioning that the added inclined horn collection port not only ensures a high collection rate of magnetic foreign matter, but also ensures that the magnetic tape 210 is not prone to jamming during operation, especially in conjunction with the inclined rising break. The use of the electric transport part 2121 and the inclined descending adsorption and transport part 2112 can achieve faster and more comprehensive adsorption and collection of magnetic foreign matter, thereby achieving a faster and more comprehensive demagnetization effect.
为了确保上升断电输送部2121、挡板216、导通断电防护板260和导通防护板270能形成有容纳腔219,如图3所示,在其中一个实施例中,导通断电防护板260和导通防护板270的高度略高于磁吸带210的高度,以确保上升断电输送部2121、挡板216、导通断电防护板260和导通防护板270能形成有容纳腔219,以确保容纳腔219四周的侧壁能有效地阻挡磁性异物出现掉落的现象,从而确保磁性异物能全面地被输送至水平断电输送部2122In order to ensure that the rising power-off conveying part 2121, the baffle 216, the conduction and power-off protection plate 260 and the conduction protection plate 270 can be formed with an accommodation cavity 219, as shown in Figure 3, in one embodiment, the conduction and power-off protection plate 219 is formed. The height of the protective plate 260 and the conductive protective plate 270 is slightly higher than the height of the magnetic belt 210 to ensure that the rising power-off conveying part 2121, the baffle 216, the conductive and power-off protective plate 260 and the conductive protective plate 270 can form a Accommodation cavity 219 to ensure that the side walls around the accommodation cavity 219 can effectively prevent magnetic foreign objects from falling, thereby ensuring that magnetic foreign objects can be fully transported to the horizontal power-off conveying part 2122
在其中一个实施例中,运输吸附带218可以为塑料运输吸附带或软金属运输吸附带,以确保运输吸附带218能在主动轮与被动轮之间转动。In one embodiment, the transport adsorption belt 218 may be a plastic transport adsorption belt or a soft metal transport adsorption belt to ensure that the transport adsorption belt 218 can rotate between the driving wheel and the driven wheel.
在其中一个实施例中,运输吸附带218为软金属运输吸附带。可以理解,由于软金属运输吸附带表面光滑,且耐磨性好,相对塑料运输吸附带而言,软金属运输吸附带能很好地吸附车间地面的磁性异物,有效地防止被吸附的磁性异物在随着磁吸带210的移动而发生掉落的现象,同时,当断电时,光滑的软金属运输吸附带更利于风机400抽走断电输送区212的磁性异物,以实现对磁性异物的快速收集。In one embodiment, the conveyor belt 218 is a soft metal conveyor belt. It can be understood that because the surface of the soft metal transport adsorption belt is smooth and has good wear resistance, compared with the plastic transport adsorption belt, the soft metal transport adsorption belt can better absorb magnetic foreign matter on the workshop floor and effectively prevent the adsorbed magnetic foreign matter. When the magnetic belt 210 moves, it will fall. At the same time, when the power is off, the smooth soft metal transport adsorption belt is more conducive to the fan 400 to remove the magnetic foreign matter in the power-off conveying area 212, so as to achieve the purpose of removing the magnetic foreign matter. of quick collection.
在一个较优的实施例中,软金属运输吸附带朝向主动轮的一面为软硬铝合金内带,软金属运输吸附带背向主动轮的一面为软铝合金内带。可以理解,由于整条软金属运输吸附带在输送的过程中需要拐弯前行的,若采用硬度高的运输吸附带218,则无法实现运输吸附带218的拐弯前行。因此,在本公开中,为了实现整条软金属运输吸附带的拐弯前行,通过设置软金属运输吸附带为朝向主动轮的一面为软硬铝合金内带,软金属运输吸附带为背向主动轮的一面为软铝合金内带,以确保软金属运输吸附带具有一定的柔软性,从而确保软金属运输吸附带在主动轮及被动轮的带动下能发生形变,以实现整条软金属运输吸附带的拐弯前行,有效避免因运输吸附带218的硬度高以造成运输吸附带218容易出现卡死的现象。In a preferred embodiment, the side of the soft metal transport adsorption belt facing the driving wheel is a soft and hard aluminum alloy inner belt, and the side of the soft metal transport adsorption belt facing away from the driving wheel is a soft aluminum alloy inner belt. It can be understood that since the entire soft metal transport adsorption belt needs to turn forward during the transportation process, if the transport adsorption belt 218 with high hardness is used, the transportation adsorption belt 218 cannot move forward in a curve. Therefore, in the present disclosure, in order to realize the turning forward movement of the entire soft metal transport adsorption belt, the soft metal transport adsorption belt is provided with a soft and hard aluminum alloy inner belt on one side facing the driving wheel, and a soft and hard aluminum alloy inner belt on the other side. One side of the driving wheel is a soft aluminum alloy inner belt to ensure that the soft metal transport adsorption belt has a certain degree of flexibility, thereby ensuring that the soft metal transport adsorption belt can deform under the driving wheel and passive wheel to realize the entire soft metal transport adsorption belt. The transportation adsorption belt 218 moves forward in a curve, which effectively prevents the transportation adsorption belt 218 from being easily stuck due to the high hardness of the transportation adsorption belt 218 .
需要说明的是,通过设置软金属运输吸附带朝向主动轮的一面为软硬铝合金内带,以避免主动轮或被动轮因软金属运输吸附带太软而无法较好地带动软金属运输吸附带上升,同时配合着软金属运输吸附带背向主动轮的一面为软铝合金内带,使得软金属运输吸附带最外层的柔软性较好,一方面确保软金属运输吸附带能顺畅地在主动轮与被动轮之间发生转动,另一方面确保软金属运输吸附带运行至车间地面时,运输吸附带218受到自身的重力会发生轻微的弧度,如此,减少了软金属运输吸附带与车间地面的距离,以更好地吸附车间地面的磁性异物,从而提高对车间地面的除磁效果。It should be noted that by arranging the side of the soft metal transport adsorption belt facing the driving wheel to be a soft and hard aluminum alloy inner belt, it is possible to prevent the driving wheel or passive wheel from being unable to properly drive the soft metal transport adsorption belt due to the soft metal transport adsorption belt being too soft. The belt rises, and at the same time, the side of the soft metal transport adsorption belt facing away from the driving wheel is a soft aluminum alloy inner belt, which makes the outermost layer of the soft metal transport adsorption belt more flexible. On the one hand, it ensures that the soft metal transport adsorption belt can move smoothly Rotation occurs between the driving wheel and the passive wheel. On the other hand, when the soft metal transport adsorption belt is ensured to run to the workshop floor, the transport adsorption belt 218 will undergo a slight arc due to its own gravity. In this way, the soft metal transport adsorption belt 218 and the soft metal transport adsorption belt are reduced. distance from the workshop floor to better absorb magnetic foreign matter on the workshop floor, thereby improving the demagnetization effect on the workshop floor.
值得一提的是,由于软金属运输吸附带的外带和内带采用不含磁性铝合金材质,以确保软金属运输吸附带属于非常好的吸磁隔绝材料,从确保电磁块214具有较强的磁吸性能,以实现对车间地面磁性异物强力的吸附,有效避免磁吸带210因磁吸性能较差以造成除磁效果较差的现象。It is worth mentioning that because the outer and inner bands of the soft metal transport adsorption belt are made of non-magnetic aluminum alloy, this ensures that the soft metal transport adsorption belt is a very good magnetic isolation material, thereby ensuring that the electromagnetic block 214 has a strong The magnetic suction performance can achieve strong adsorption of magnetic foreign matter on the workshop floor, effectively avoiding the phenomenon that the magnetic suction tape 210 has poor demagnetization effect due to poor magnetic suction performance.
如图8和图9所示,在其中一个实施例中,电磁块214包括铁块2141、两个导通件2142及多个磁线圈2143,各磁线圈2143缠绕设置于铁块2141的外周壁,其中一个导通件2142与一磁线圈2143连接,另一个导通件2142与铁块2141连接。As shown in Figures 8 and 9, in one embodiment, the electromagnetic block 214 includes an iron block 2141, two conductive members 2142 and a plurality of magnetic coils 2143. Each magnetic coil 2143 is wound around the outer peripheral wall of the iron block 2141. , one of the conductive parts 2142 is connected to a magnetic coil 2143, and the other conductive part 2142 is connected to the iron block 2141.
可以理解,通过将多个磁线圈2143缠绕设置于铁块2141的外周壁上,当电磁块214的其中一个导通件2142与一个磁线圈2143连接,另一个导通件2142与铁块2141连接时,使得电磁块214的内部能形成导通的电路,以使电磁块214第一端的导通件2142、导通防护板270的第一导通滑轨部、电磁块214第二端的导通件2142与导通断电防护板260的导通-断开滑轨部263能形成导通-断开的连接模式。It can be understood that by winding multiple magnetic coils 2143 on the outer peripheral wall of the iron block 2141, when one of the conductive members 2142 of the electromagnetic block 214 is connected to one magnetic coil 2143, the other conductive member 2142 is connected to the iron block 2141. When, a conductive circuit can be formed inside the electromagnetic block 214, so that the conductive member 2142 at the first end of the electromagnetic block 214, the first conductive slide rail portion of the conductive protective plate 270, and the conductive conductor at the second end of the electromagnetic block 214 are connected. The through member 2142 and the conduction-disconnection slide rail portion 263 of the conduction-disconnection protection plate 260 can form an conduction-disconnection connection mode.
还需要说明的是,由于电磁块214属于磁吸带210内部必不可少结构,若电磁块214的硬度过高,同样会影响整条运输吸附带218在主动轮与被动轮之间的转动。因此,在本公开中,电磁块214为软性电磁块214,以确保整条运输吸附带218在主动轮与被动轮之间能发生顺畅地转动。进一步地,铁块2141为软铁块2141,磁线圈2143为软磁线圈2143,如此,确保软铁块2141和软磁线圈2143能制备得到软性电磁块214。It should also be noted that since the electromagnetic block 214 is an essential internal structure of the magnetic suction belt 210, if the hardness of the electromagnetic block 214 is too high, it will also affect the rotation of the entire transport suction belt 218 between the driving wheel and the driven wheel. Therefore, in the present disclosure, the electromagnetic block 214 is a soft electromagnetic block 214 to ensure that the entire transport adsorption belt 218 can rotate smoothly between the driving wheel and the driven wheel. Further, the iron block 2141 is a soft iron block 2141, and the magnetic coil 2143 is a soft magnetic coil 2143. This ensures that the soft iron block 2141 and the soft magnetic coil 2143 can prepare the soft electromagnetic block 214.
在其中一个实施例中,电磁块214在将磁线圈2143缠绕铁块2141后,再经环氧树脂浇灌形成,这样,增设的环氧树脂能有效地避免电磁块214在长时间产生静电而吸附空气中灰尘以影响对磁性异物的吸附。需要说明的是,由于环氧树脂为塑胶料的材质,它具有较好的柔软性,以确保加入的环氧树脂有利于提高电磁块214柔软性,从而确保整条运输吸附带218在主动轮与被动轮之间能发生顺畅地转动。In one embodiment, the electromagnetic block 214 is formed by wrapping the magnetic coil 2143 around the iron block 2141 and then pouring epoxy resin. In this way, the additional epoxy resin can effectively prevent the electromagnetic block 214 from generating static electricity for a long time and causing adsorption. Dust in the air may affect the adsorption of magnetic foreign matter. It should be noted that since epoxy resin is made of plastic material, it has good softness to ensure that the added epoxy resin is conducive to improving the softness of the electromagnetic block 214, thereby ensuring that the entire transport adsorption belt 218 is on the driving wheel It can rotate smoothly with the driven wheel.
如图9所示,在其中一个实施例中,导通件2142包括导电连接杆2142a、导电水平承接部2142b及导电滑槽部2142c,导电滑槽部2142c通过导电水平承接部2142b与导电连接杆2142a连接,导电连接杆2142a与磁线圈2143连接,以实现电磁块214第一端的导通件2142与一个磁线圈2143导通连接。As shown in Figure 9, in one embodiment, the conductive member 2142 includes a conductive connecting rod 2142a, a conductive horizontal receiving part 2142b and a conductive chute part 2142c. The conductive chute part 2142c is connected to the conductive connecting rod through the conductive horizontal receiving part 2142b. 2142a is connected, and the conductive connecting rod 2142a is connected to the magnetic coil 2143 to achieve a conductive connection between the conductive piece 2142 at the first end of the electromagnetic block 214 and a magnetic coil 2143.
在其他的实施例中,导电连接杆2142a与铁块2141连接,以实现电磁块214第二端的导通件2142与铁块2141的导通连接。In other embodiments, the conductive connecting rod 2142a is connected to the iron block 2141 to achieve a conductive connection between the conductive piece 2142 at the second end of the electromagnetic block 214 and the iron block 2141.
如图9所示,在其中一个实施例中,导电滑槽部2142c形成有滑动槽2142d,滑动槽2142d与第一导通滑轨部和导通-断开滑轨部263相适配,以确保导电滑槽部2142c通过滑动槽2142d滑动抵接于第一导通滑轨部,以实现电磁块214的第一端与第一导通滑轨部的滑动导通。同样地,在其他实施例中,由于滑动槽2142d与导通-断开滑轨部263相适配,以确保导电滑槽部2142c通过滑动槽2142d滑动抵接于导通-断开滑轨部263,使得电磁块214的第二端的导通件2142能通过滑动槽2142d滑动抵抵接在导通-断开滑轨部263,以使电磁块214在随主动轮和被动轮转动时,磁吸带210能进入通电与断电的切换的模式,以实现磁吸带210全自动的吸附收集效果。As shown in Figure 9, in one embodiment, the conductive slide portion 2142c is formed with a sliding groove 2142d, and the sliding groove 2142d is adapted to the first conductive slide rail portion and the conduction-disconnect slide rail portion 263 to It is ensured that the conductive slide groove portion 2142c is in sliding contact with the first conductive slide rail portion through the slide groove 2142d, so as to achieve sliding conduction between the first end of the electromagnetic block 214 and the first conductive slide rail portion. Similarly, in other embodiments, since the sliding groove 2142d is adapted to the conduction-disconnection slide rail portion 263, it is ensured that the conductive slide groove portion 2142c is slidably abutted against the conduction-disconnection slide rail portion through the sliding groove 2142d. 263, so that the conductive piece 2142 at the second end of the electromagnetic block 214 can slide against the conduction-disconnection slide rail portion 263 through the sliding groove 2142d, so that when the electromagnetic block 214 rotates with the driving wheel and the driven wheel, the magnetic The suction tape 210 can enter the power-on and power-off switching mode to realize the fully automatic adsorption and collection effect of the magnetic suction tape 210.
需要说明的是,为了确保导通件2142能顺畅地在主动轮与被动轮发生转动,在本公开中,导电滑槽部2142c增设的滑动槽2142d能很好地确保导通件2142能沿第一导通滑轨部、导通-断开滑轨部263顺畅地滑行,有效避免电磁块214容易出现卡顿的现象;且增设的导电连接杆2142a与磁线圈2143或铁块2141的连接力相对较小,如此,在外力的作用下,导电连接杆2142a能带动导电水平承接部2142b及导电滑槽部2142c发生摆动,以有效避免避免导通件2142在拐弯处容易出现卡死的现象;同时配合着导电水平承接部2142b的使用,在确保导通件2142在主动轮与被动轮滑动时具有较高的灵活性,同时还确保导通件2142能可靠平稳地在导通断电防护板260和导通防护板间滑动,以确保磁吸带210在主动轮和被动轮不停的转动条件下能进行快速的导通-断开的切换模式,以更好地确保安全报警装置10的除磁清扫效果,从而更好地确保光栅报警器500能发送准确的清扫干净的信号,以提高了对车间地面的磁性异物监控的准确性,有效避免电池内部杂夹有磁性异物以引发的安全隐患问题。It should be noted that in order to ensure that the conductive member 2142 can rotate smoothly between the driving wheel and the driven wheel, in the present disclosure, the additional sliding groove 2142d of the conductive chute portion 2142c can well ensure that the conductive member 2142 can rotate along the third The conduction slide rail part and the conduction-off slide rail part 263 slide smoothly, effectively preventing the electromagnetic block 214 from getting stuck easily; and the connection force between the additional conductive connecting rod 2142a and the magnetic coil 2143 or the iron block 2141 is Relatively small, in this way, under the action of external force, the conductive connecting rod 2142a can drive the conductive horizontal receiving part 2142b and the conductive chute part 2142c to swing, so as to effectively avoid the phenomenon that the conductive member 2142 is easily stuck at corners; At the same time, combined with the use of the conductive horizontal receiving portion 2142b, it ensures that the conductive member 2142 has high flexibility when the driving wheel and the passive wheel slide, and also ensures that the conductive member 2142 can reliably and smoothly connect and disconnect the power protection plate. 260 and the conduction protection plate to ensure that the magnetic belt 210 can perform a rapid conduction-disconnection switching mode under the condition that the driving wheel and the passive wheel are constantly rotating, so as to better ensure the safety alarm device 10 Demagnetization cleaning effect, thereby better ensuring that the grating alarm 500 can send accurate cleaning signals to improve the accuracy of monitoring magnetic foreign matter on the workshop floor and effectively avoid safety hazards caused by magnetic foreign matter mixed inside the battery. Hidden danger issues.
在其中一个较优的实施例中,导电连接杆2142a为细杆,以确保导通件2142在滑动时具有更高的灵活性。In one of the preferred embodiments, the conductive connecting rod 2142a is a thin rod to ensure that the conductive member 2142 has higher flexibility when sliding.
为了确保导通件2142能顺畅地进入或滑出绝缘滑轨部261,在其中一个实施例中,绝缘滑轨部261的两端分别形成楔形导入部2611,以确保电磁块214能顺畅地进入或滑出绝缘滑轨部261。In order to ensure that the conductive member 2142 can enter or slide out of the insulating slide rail portion 261 smoothly, in one embodiment, wedge-shaped introduction portions 2611 are formed at both ends of the insulating slide rail portion 261 to ensure that the electromagnetic block 214 can enter smoothly. Or slide out the insulating slide rail part 261.
为确保导通件2142能顺畅地在导通断电防护板260的拐弯处滑动,在其中一个实施例中,绝缘滑轨部261的两个楔形导入部2611位于导通断电防护板260的拐弯处,如此,更好地确保导通件2142能顺畅地在导通断电防护板260的拐弯处滑动,且不容易出现卡死的现象。In order to ensure that the conductive member 2142 can slide smoothly at the corners of the conduction and power-off protection plate 260, in one embodiment, the two wedge-shaped introduction parts 2611 of the insulating slide rail part 261 are located on the conduction and power-off protection plate 260. At the corner, this better ensures that the conductive member 2142 can slide smoothly at the corner of the conduction and power-off protection plate 260, and is less likely to get stuck.
如图6和图7所示,在其中一个实施例中,导通断电防护板260和导通防护板270的外周缘均形成有封闭的滑行槽280,以确保导通件2142的导电滑槽部2142c能更灵活地在封闭的滑行槽280滑行摆动,有效避免电磁块214容易出现卡死的现象。As shown in FIGS. 6 and 7 , in one embodiment, a closed sliding groove 280 is formed on the outer periphery of the conduction and power-off protection plate 260 and the conduction protection plate 270 to ensure the conductive sliding of the conductive member 2142 . The groove portion 2142c can slide and swing in the closed sliding groove 280 more flexibly, effectively preventing the electromagnetic block 214 from being easily stuck.
在其中一个实施例中,第一导通滑轨部环绕凸设置于所述导通防护板的滑行槽280的内侧壁,并将滑行槽280分隔成第一滑动子槽和第二滑动子槽,使导电滑槽部2142c能很好地扣设在第一导通滑轨部、第一滑动子槽及第二滑动子槽,进一步确保导通件2142在第一导通滑轨部滑动的可靠及平稳性。In one embodiment, the first conductive slide rail portion is protrudingly disposed on the inner wall of the sliding groove 280 of the conductive protective plate, and divides the sliding groove 280 into a first sliding sub-groove and a second sliding sub-groove. , so that the conductive slide groove portion 2142c can be well fastened to the first conductive slide rail portion, the first sliding sub-groove and the second sliding sub-groove, further ensuring that the conductive member 2142 slides on the first conductive slide rail portion Reliability and stability.
同样地,在其中一个实施例中,导通-断开滑轨部263环绕凸设置于所述导通防护板的滑行槽280的内侧壁,并将滑行槽280分隔成第一滑动子槽和第二滑动子槽,以进一步确保导通件2142在导通-断开滑轨部263滑动的可靠及平稳性。Similarly, in one embodiment, the conduction-disconnection slide rail portion 263 surrounds the inner wall of the sliding groove 280 of the conduction protection plate and divides the sliding groove 280 into a first sliding sub-groove and a sliding groove 280. The second sliding sub-slot is used to further ensure the reliability and smoothness of the conductive member 2142 sliding on the on-off slide rail portion 263 .
如图3所示,在其中一个实施例中,磁吸带210还包括多个挡板216,各挡板216分别沿运输吸附带218的外周壁间隔设置。As shown in FIG. 3 , in one embodiment, the magnetic suction belt 210 further includes a plurality of baffles 216 , and each baffle 216 is spaced apart along the outer peripheral wall of the transport suction belt 218 .
可以理解,当磁吸带210转动至断电输送区212时,此时,断电输送区212的电磁场已消失,大部分磁性异物在没有电磁场的条件下受到重力的作用容易发生掉落的现象,同时受到吸附输送区211的电磁场的吸引,断电输送区212内未磁化的磁性异物容易被磁吸腔110下方通电的电磁块214吸附,以导致大部分磁性异物无法正常地被运输至断电输送区212的上方的水平断电输送部2122,以影响对磁性异物的收集。因此,在本公开中,通过在运输吸附带218的外周壁间隔设置设置有多个挡板216,使多个挡板216能有效地阻挡未磁化的磁性异物向下移动,以确保断电输送区212的磁性异物能较全面地被运输至断电输送区212的上方的水平断电输送部2122,以确保对磁性异物的全面收集。It can be understood that when the magnetic belt 210 rotates to the power-off conveying area 212, at this time, the electromagnetic field in the power-off conveying area 212 has disappeared, and most magnetic foreign objects are prone to fall under the action of gravity in the absence of an electromagnetic field. , and at the same time attracted by the electromagnetic field of the adsorption and transportation area 211, the unmagnetized magnetic foreign matter in the power-off transportation area 212 is easily adsorbed by the energized electromagnetic block 214 below the magnetic suction cavity 110, resulting in that most of the magnetic foreign matter cannot be transported to the power-off transportation area normally. The horizontal power transfer part 2122 above the power transfer area 212 is used to affect the collection of magnetic foreign matter. Therefore, in the present disclosure, multiple baffles 216 are provided at intervals on the outer peripheral wall of the transport adsorption belt 218, so that the multiple baffles 216 can effectively block the downward movement of unmagnetized magnetic foreign matter to ensure power-off transportation. The magnetic foreign matter in the area 212 can be relatively completely transported to the horizontal power-off conveying part 2122 above the power-off conveying area 212 to ensure a comprehensive collection of the magnetic foreign matter.
在其中一个实施例中,挡板216为铝合金挡板216。In one embodiment, the baffle 216 is an aluminum alloy baffle 216 .
在其中一个实施例中,挡板216与车间地面的距离不低于车间地面障碍物的高度。可以理解,通过设置挡板216与车间地面的距离不低于车间地面障碍物的高度,以确保挡板216在随着磁吸带210的转动时不容易与车间地面障碍物发生碰撞以造成损坏的现象。In one embodiment, the distance between the baffle 216 and the workshop floor is no less than the height of obstacles on the workshop floor. It can be understood that by setting the distance between the baffle 216 and the workshop floor to be no less than the height of the obstacles on the workshop floor, it is ensured that the baffle 216 will not easily collide with the obstacles on the workshop floor to cause damage when the magnetic belt 210 rotates. The phenomenon.
在其中一个实施例中,磁吸带210还包括多个限位件217,各限位件217分别沿运输吸附带218的内周壁间隔设置。可以理解,增设的限位件217能有效地避免运输吸附带218与主动轮、被动轮容易出现打滑的现象,以影响磁吸带210的正常转动,使增设的多个限位件217能确保磁吸带210正常运行,从而确保磁吸带210能将水平吸附输送部2111的磁性异物运输至水平断电输送部2122,以实现对磁性异物的正常运输。In one embodiment, the magnetic suction belt 210 further includes a plurality of limiting members 217 , and each limiting member 217 is spaced apart along the inner peripheral wall of the transport suction belt 218 . It can be understood that the additional limiters 217 can effectively prevent the transport adsorption belt 218 from slipping on the driving wheel and the passive wheel, thereby affecting the normal rotation of the magnetic belt 210, so that the additional limiters 217 can ensure The normal operation of the magnetic belt 210 ensures that the magnetic belt 210 can transport the magnetic foreign objects in the horizontal adsorption and conveying part 2111 to the horizontal power-off conveying part 2122 to achieve normal transportation of the magnetic foreign objects.
与现有技术相比,本发明至少具有以下优点:Compared with the prior art, the present invention at least has the following advantages:
1、由于在磁吸腔110和/或收集盒300增设了光栅报警器500,且电连接于自动架驶车架100的报警控制模块,当光栅报警器500在磁吸腔110或收集盒300检测到磁性物质时,光栅报警器500会发出报警信号,即提醒人们车间地面的磁性异物未清扫干净,还需要继续清扫;当光栅报警器500在磁吸腔110或收集盒300内未检测到磁性物质时,则光栅报警器500未发出报警信号,即提醒人们车间地面的磁性异物已清扫干净,可进入生产阶段,这样,提高了对车间地面的磁性异物监控的准确性,有效避免了传统人工判断存在较大的误判的现象。1. Since the grating alarm 500 is added to the magnetic suction chamber 110 and/or the collection box 300 and is electrically connected to the alarm control module of the automatic driving frame 100, when the grating alarm 500 is in the magnetic suction chamber 110 or the collection box 300 When magnetic substances are detected, the grating alarm 500 will send out an alarm signal to remind people that the magnetic foreign matter on the floor of the workshop has not been cleaned and needs to continue cleaning; when the grating alarm 500 does not detect it in the magnetic chamber 110 or the collection box 300 When there are magnetic substances, the grating alarm 500 does not send an alarm signal, which reminds people that the magnetic foreign matter on the workshop floor has been cleaned and the production stage can be entered. In this way, the accuracy of monitoring the magnetic foreign matter on the workshop floor is improved, and the traditional method of monitoring the magnetic foreign matter on the workshop floor is effectively avoided. There is a large amount of misjudgment in manual judgment.
2、由于主动轮和被动轮分别转动设置于磁吸腔110内,导通断电防护板260和导通防护板270分别设置于主动轮的两侧,且导通断电防护板260和导通防护板270均电连接于自动架驶车架的清扫控制模块,且导通断电防护板260电连接于自动架驶车架100的控制模块,以实现导通断电防护板260、导通防护板270与清扫控制模块的电连接;又由于磁吸带210分别套设于主动轮与被动轮之间,且磁吸带210两端的导通件2142分别与导通断电防护板260和导通防护板270活动抵接,当主动轮与外部的第一驱动器通电时,驱动器会带动主动轮发生转动,以带动磁吸带210转动,在摩擦力的作用下,磁吸带210又会带动被动轮转动,从而实现磁吸带210履带式运动,又由于磁吸带210在沿导通断电防护板260转动一周时,邻近自动架驶车架100的下方的磁吸带210与导通断电防护板260导通形成吸附输送区211,以有效地吸附车间地面的磁性异物,并随着磁吸带210不断地运动,当磁吸带210送到靠近收集盒300时,此时,磁吸带210会与导通断电防护板260断开形成断电输送区212,被吸附的磁性异物与磁吸带210失去吸附力,在风机400的作用下,使得处于断电输送区212的磁性异物能被风机400抽到收集盒300中,以实现对磁性异物的全自动吸附-收集的同步进行,从而提高了除磁模块200对磁性异物的吸附效率,且及时处理被吸附的磁性异物,有效避免了被吸附的磁性异物再次掉落车间地面以影响车间地面除磁的效果。2. Since the driving wheel and the driven wheel are rotated and installed in the magnetic cavity 110 respectively, the conduction and power-off protection plates 260 and the conduction protection plates 270 are respectively installed on both sides of the driving wheel, and the conduction and power-off protection plates 260 and the conduction protection plate 270 are respectively arranged on both sides of the driving wheel. The conduction and power-off protection plates 270 are electrically connected to the cleaning control module of the automatic driving frame, and the conduction and power-off protection plates 260 are electrically connected to the control module of the automatic driving and driving frame 100, so as to realize the conduction and power-off protection plates 260 and the conduction control module. There is an electrical connection between the protective plate 270 and the cleaning control module; and because the magnetic belts 210 are respectively set between the driving wheel and the driven wheel, and the conductive pieces 2142 at both ends of the magnetic belt 210 are respectively connected to the conductive and power-off protective plate 260 It is in movable contact with the conductive protective plate 270. When the driving wheel is energized with the external first driver, the driver will drive the driving wheel to rotate to drive the magnetic belt 210 to rotate. Under the action of friction, the magnetic belt 210 will rotate again. The passive wheel will be driven to rotate, thereby realizing the caterpillar movement of the magnetic belt 210. Moreover, when the magnetic belt 210 rotates along the conduction and power-off protection plate 260, the magnetic belt 210 adjacent to the bottom of the automatic driving frame 100 and The conductive and power-off protective plate 260 is conductive to form an adsorption conveying area 211 to effectively absorb magnetic foreign matter on the workshop floor, and continuously moves with the magnetic suction belt 210. When the magnetic suction belt 210 is sent close to the collection box 300, this At this time, the magnetic belt 210 will be disconnected from the conduction and power-off protection plate 260 to form a power-off conveying area 212. The adsorbed magnetic foreign matter and the magnetic belt 210 will lose their adsorption force. Under the action of the fan 400, the power-off conveying zone 212 will be formed. The magnetic foreign matter in area 212 can be pumped into the collection box 300 by the fan 400 to realize the synchronization of fully automatic adsorption and collection of magnetic foreign matter, thereby improving the adsorption efficiency of the magnetic foreign matter by the demagnetization module 200 and handling the adsorbed matter in a timely manner. The magnetic foreign matter effectively prevents the adsorbed magnetic foreign matter from falling to the workshop floor again and affecting the demagnetization effect of the workshop floor.
3、由于车间地面的磁性异物首先被吸附输送区211的电磁场吸附,然后进入断电输送区212,使被吸附在磁吸带210的磁性异物部分会出现磁化现象,以确保被吸附的磁性异物能较好地被运输到邻近收集盒300处,有效避免断电输送区212磁性异物容易出现掉落的现象;若此时仅靠磁性异物自身重力来进行分离,则被磁化的磁性异物则无法正常地掉落在收集盒300内,即被磁化的磁性异物会随磁吸带210进入吸附输送区211以影响磁吸带210的下一轮的吸附,因此,通过将风机400设置于收集盒300内,使增设的风机400能确保磁吸腔110和收集盒300能形成负压,这样,不仅便于收集盒300快速地收集断电输送区212的磁性异物,而且还有利于磁吸带210更快速地吸附车间地面的磁性异物,以达到更快速且更全面地吸磁效果,尤其适用于磁性异物细小且数量较多的车间地面应用。3. Since the magnetic foreign matter on the workshop floor is first adsorbed by the electromagnetic field of the adsorption and conveying area 211, and then enters the power-off conveying area 212, the part of the magnetic foreign matter adsorbed on the magnetic belt 210 will be magnetized to ensure that the adsorbed magnetic foreign matter is It can be better transported to the nearby collection box 300, effectively preventing the magnetic foreign matter from easily falling in the power-off transport area 212; if the magnetic foreign matter is separated only by its own gravity at this time, the magnetized magnetic foreign matter cannot Normally dropped in the collection box 300, that is, the magnetized magnetic foreign matter will enter the adsorption conveying area 211 with the magnetic suction belt 210 to affect the next round of adsorption of the magnetic suction belt 210. Therefore, by setting the fan 400 in the collection box 300, the additional fan 400 can ensure that the magnetic suction chamber 110 and the collection box 300 can form a negative pressure. This not only facilitates the collection box 300 to quickly collect magnetic foreign matter in the power-off conveying area 212, but also facilitates the magnetic suction belt 210. It can absorb magnetic foreign matter on the workshop floor more quickly to achieve a faster and more comprehensive magnetic absorption effect. It is especially suitable for workshop floor applications where the magnetic foreign matter is small and large in quantity.
以上所述实施例仅表达了本发明的几种实施例,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的抑制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several embodiments of the present invention. The descriptions are relatively specific and detailed, but this should not be understood as limiting the patent scope of the invention. It should be noted that, for those of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the patent of the present invention should be determined by the appended claims.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311704577.6ACN117392822B (en) | 2023-12-13 | 2023-12-13 | Safety alarm device |
| KR1020240080495AKR20250091049A (en) | 2023-12-13 | 2024-06-20 | Safety Alarm Device |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311704577.6ACN117392822B (en) | 2023-12-13 | 2023-12-13 | Safety alarm device |
| Publication Number | Publication Date |
|---|---|
| CN117392822Atrue CN117392822A (en) | 2024-01-12 |
| CN117392822B CN117392822B (en) | 2024-04-19 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311704577.6AActiveCN117392822B (en) | 2023-12-13 | 2023-12-13 | Safety alarm device |
| Country | Link |
|---|---|
| KR (1) | KR20250091049A (en) |
| CN (1) | CN117392822B (en) |
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