技术领域Technical field
本发明涉及摄像头玻璃裁切技术领域，具体为一种摄像头玻璃生产使用裁切设备。The invention relates to the technical field of camera glass cutting, specifically a cutting equipment used in the production of camera glass.
背景技术Background technique
目前随着经济的发展，人们的生活水平不断提高，手机也越来越成为我们生活中的必需品，而随着科学技术的不断发展，手机的功能也越来越多样化，同时人们对手机的拍照与摄像功能的要求也越来越严格，而手机摄像头玻璃是手机摄像头不可少的一个元件，手机摄像头玻璃的好坏直接影响手机的拍照摄像性能，所以现在手机生产厂家为满足人们的需求，也对手机玻璃镜片的要求越来越高，手机摄像头镜片在生产过程中要对玻璃镜片进行切割。At present, with the development of the economy, people's living standards continue to improve, and mobile phones have become more and more necessary in our lives. With the continuous development of science and technology, the functions of mobile phones are becoming more and more diversified. At the same time, people's attention to mobile phones The requirements for photography and video functions are becoming more and more stringent, and mobile phone camera glass is an indispensable component of mobile phone cameras. The quality of mobile phone camera glass directly affects the photo and video performance of mobile phones. Therefore, in order to meet people's needs, mobile phone manufacturers now The requirements for mobile phone glass lenses are also getting higher and higher, and mobile phone camera lenses require cutting of glass lenses during the production process.
现有的摄像头玻璃裁切设备，在对玻璃的裁切过程中，都是一次裁切操作，得到一个对应的玻璃配件，而无法提高单次裁切玻璃时的裁切效率，并且无法预先对圆形玻璃切片的边棱进行预打磨处理。Existing camera glass cutting equipment, in the process of cutting glass, only needs one cutting operation to obtain a corresponding glass accessory, but cannot improve the cutting efficiency when cutting the glass in a single time, and cannot pre-align the glass. The edges of the circular glass slices are pre-polished.
发明内容Contents of the invention
为实现以上目的，本发明通过以下技术方案予以实现：一种摄像头玻璃生产使用裁切设备，包括吊盘，所述吊盘的外表面呈圆形阵列状铰接有三根下支杆，所述吊盘的底端中部法兰安装有液压气缸，所述液压气缸的表面套装有环盘架，所述环盘架的外表面呈圆形阵列铰接有三根伸缩杆一，所述伸缩杆一远离环盘架的一端与下支杆相铰接；In order to achieve the above objectives, the present invention is realized through the following technical solutions: a cutting equipment for camera glass production, including a hanging plate. The outer surface of the hanging plate is hinged with three lower support rods in a circular array. A hydraulic cylinder is installed on the middle flange of the bottom end of the disk. The surface of the hydraulic cylinder is covered with a ring disk frame. The outer surface of the ring disk frame is hinged with three telescopic rods in a circular array. The telescopic rods are away from the ring. One end of the disk rack is hinged with the lower support rod;
还包括上支杆，该上支杆安装在吊盘上，且整体位于吊盘的顶部偏上设置，数量为三根，且整体呈圆形阵列状铰接在吊盘的外表面上，所述上支杆包括连接在上支杆顶端的基筒，且基筒通过上支杆与吊盘伸缩安装，所述基筒的底端中部螺纹安装有螺钉杆；It also includes an upper support rod. The upper support rod is installed on the suspension plate and is located above the top of the suspension plate. The number is three and the upper support rod is hinged to the outer surface of the suspension plate in a circular array. The support pole includes a base tube connected to the top of the upper support pole, and the base tube is telescopically installed through the upper support pole and the hanging plate. A screw rod is threaded in the middle of the bottom end of the base tube;
所述液压气缸的底端法兰安装有电机，且电机通过液压气缸与吊盘伸缩安装，所述电机的底端连接有转轴柱，所述转轴柱的底端中部法兰安装有液压接杆；A motor is installed on the bottom flange of the hydraulic cylinder, and the motor is telescopically installed through the hydraulic cylinder and the hanging plate. The bottom end of the motor is connected to a rotating shaft column, and a hydraulic connecting rod is installed on the middle flange of the bottom end of the rotating shaft column. ;
裁切总成，该裁切总成安装在转轴柱的底端，裁切总成通过转轴柱与电机旋转安装，所述裁切总成包括插销安装在转轴柱底端的外裁筒，所述外裁筒的内侧安装有内裁筒，所述内裁筒的内侧顶部连接有支架，所述支架的顶端与液压接杆相连接，并且内裁筒通过支架和液压接杆配合与转轴柱伸缩安装；The cutting assembly is installed at the bottom end of the rotating shaft column. The cutting assembly is rotated and installed through the rotating shaft column and the motor. The cutting assembly includes an outer cutting cylinder with a latch installed at the bottom end of the rotating shaft column. An inner cutting cylinder is installed on the inside of the outer cutting cylinder. The inner top of the inner cutting cylinder is connected to a bracket. The top of the bracket is connected to a hydraulic connecting rod, and the inner cutting cylinder is telescopic and retractable with the rotating shaft column through the bracket and the hydraulic connecting rod. Install;
所述外裁筒的底部组装有外锯环，所述内裁筒的底部组装有内锯环，所述外裁筒的内侧固定安装有隔离斗，且隔离斗位于内裁筒的正上方设置，所述液压接杆与隔离斗贯穿设置；The bottom of the outer cutting cylinder is assembled with an outer saw ring, and the bottom of the inner cutting cylinder is assembled with an inner saw ring. An isolation bucket is fixedly installed on the inside of the outer cutting cylinder, and the isolation bucket is located directly above the inner cutting cylinder. , the hydraulic connecting rod and the isolation bucket are arranged through;
抽动件，该抽动件安装在裁切总成的内侧顶部，所述抽动件包括安装在隔离斗上端口的活塞盘，所述活塞盘能够对隔离斗上端口进行遮挡，帮助吸泵机启动时，在隔离斗内侧形成负压。The twitching part is installed on the inner top of the cutting assembly. The twitching part includes a piston disk installed on the upper port of the isolation bucket. The piston disk can block the upper port of the isolation bucket to help the suction pump when starting. , forming negative pressure inside the isolation bucket.
优选的，所述外裁筒的外表面一侧插接有收集管，所述收集管未插入外裁筒内侧的一端套装有气球，用于盛装切割玻璃时产生的粉尘，所述外裁筒的内侧顶部螺纹安装有观察筒，用于方便使用者观察隔离斗内部粉尘的轨迹情况。Preferably, a collection tube is inserted into one side of the outer surface of the outer cutting tube, and the end of the collection tube that is not inserted into the inner side of the outer cutting tube is covered with a balloon to contain dust generated when cutting glass. The outer cutting tube An observation tube is installed on the inner top thread to facilitate the user to observe the trajectory of dust inside the isolation bucket.
优选的，所述外裁筒和内裁筒的底端均呈圆形阵列状连接有凸棱，且所述外裁筒和内裁筒的底端均呈圆形阵列状开设有卡齿槽，所述外锯环和内锯环靠近转轴柱的一端均呈圆形阵列连接有三个钩齿，所述外锯环通过钩齿和卡齿槽配合与外裁筒相扣合，内锯环也同样能够通过钩齿和卡齿槽配合与内裁筒相扣合。Preferably, the bottom ends of the outer cutting cylinder and the inner cutting cylinder are connected with ridges in a circular array, and the bottom ends of the outer cutting cylinder and the inner cutting cylinder are arranged in a circular array with latch grooves. , the outer saw ring and the inner saw ring are connected in a circular array with three hook teeth at one end close to the rotating shaft column, the outer saw ring is engaged with the outer cutting barrel through the hook teeth and the latch groove, and the inner saw ring It can also be locked with the inner cutting tube through the cooperation of hook teeth and latch grooves.
优选的，所述外裁筒和内裁筒的表面均螺纹安装有锁钉，锁钉用于对钩齿在卡齿槽内侧扣合时，将钩齿螺纹锁定在卡齿槽内侧，避免钩齿在卡齿槽内侧发生局部松动。Preferably, the surfaces of the outer cutting cylinder and the inner cutting cylinder are threaded with locking pins. The locking pins are used to lock the hook teeth on the inside of the latch groove when the hook teeth are fastened inside the latch groove to avoid hooking. The teeth are partially loosened on the inside of the tooth slot.
优选的，所述外锯环的底端呈圆形阵列状安装有凹齿，所述外锯环的内壁面嵌合安装有磨环套，用于对裁切下来的玻璃片进行圆周式打磨。Preferably, the bottom end of the outer saw ring is equipped with concave teeth in a circular array, and the inner wall surface of the outer saw ring is fitted with a grinding ring sleeve for circumferential grinding of the cut glass pieces. .
优选的，所述内锯环背离内裁筒的一端呈圆形阵列状固定连接有凸齿，且所述凸齿整体凸出于内锯环的底端边棱设置。Preferably, one end of the inner saw ring facing away from the inner cutting barrel is fixedly connected with convex teeth in a circular array, and the convex teeth are integrally protruding from the bottom edge of the inner saw ring.
优选的，所述隔离斗的内侧连接有单向管，且单向管与隔离斗相接触的反面位置上对应开设有斗槽，用于汇集灰尘，斗槽通过单向管将外裁筒的内腔与隔离斗上方的内腔相连通，从斗槽到单向管的顶端引导腔的直径逐渐缩小，可防止灰尘回流。Preferably, a one-way pipe is connected to the inside of the isolation bucket, and a bucket groove is provided on the opposite side of the contact between the one-way pipe and the isolation bucket for collecting dust. The bucket groove passes the one-way pipe to the outer cutting cylinder. The inner cavity is connected to the inner cavity above the isolation bucket, and the diameter of the guide cavity gradually decreases from the bucket groove to the top of the one-way tube, which can prevent dust from flowing back.
优选的，所述收集管面朝外裁筒的内侧端安装有吸泵机，所述吸泵机的输入端与隔离斗内腔相连通，通过启动吸泵机，能够将位于外裁筒内侧的灰尘收集到隔离斗内，并最后经由吸泵机和收集管的引导，将灰尘统一吸附收集在气球内。Preferably, a suction pump is installed on the inner end of the collection pipe facing the outer cutting cylinder. The input end of the suction pump is connected to the inner cavity of the isolation bucket. By starting the suction pump, the material located inside the outer cutting cylinder can be The dust is collected into the isolation bucket, and finally guided by the suction pump and collection pipe, the dust is uniformly absorbed and collected in the balloon.
优选的，所述活塞盘的顶端中部固定连接有弹簧，且所述弹簧的顶端连接在外裁筒的内侧顶部，且活塞盘通过弹簧与外裁筒弹动安装，所述活塞盘的顶端对称连接有抽杆，且所述抽杆顶部贯穿外裁筒并延伸至外裁筒的外侧设置。Preferably, a spring is fixedly connected to the middle part of the top of the piston disk, and the top of the spring is connected to the inner top of the outer cutting cylinder, and the piston disk is elastically mounted with the outer cutting cylinder through the spring, and the top of the piston disk is symmetrically connected. There is a pumping rod, and the top of the pumping rod penetrates the outer cutting cylinder and extends to the outside of the outer cutting cylinder.
优选的，所述吊盘的顶端中部螺纹连接有定位杆，且定位杆上也套装有环盘架和伸缩杆一，并且定位杆上的伸缩杆一远端与上支杆相铰接，定位杆上的环盘架限位安装在定位杆表面，并且定位杆顶部凸起的球体所阻挡。Preferably, the middle part of the top of the hanging plate is threadedly connected with a positioning rod, and the positioning rod is also equipped with a ring plate frame and a telescopic rod, and the far end of the telescopic rod on the positioning rod is hinged with the upper support rod. The upper ring disk frame limiter is installed on the surface of the positioning rod, and is blocked by the raised sphere on the top of the positioning rod.
本发明提供了一种摄像头玻璃生产使用裁切设备，具备以下有益效果：The invention provides a cutting equipment for camera glass production, which has the following beneficial effects:
一、该摄像头玻璃生产使用裁切设备，通过液压接杆收回底部与外锯环齐平的内锯环，并经由液压气缸带动裁切总成整体沿着转轴柱所在的连接轴线方向回升一定距离，使得凸齿底部远离圆形切片，将暴露在外裁筒内侧的环状玻璃配件取出，然后控制液压气缸再次下沉，使外裁筒将圆形切片笼罩在外裁筒的内侧，使得凹齿的底部紧贴操作台表面，然后启动电机带动外裁筒旋转，使得圆形切片与高速旋转的外裁筒的内壁接触撞击作用下，在外裁筒的内侧做不规则的圆形碰撞运动，利用磨环套对圆形切片边侧的碰撞摩擦，实现对圆形切片边棱的快速打磨，为后续工序中对圆形切片边棱的倒圆角处理提供预处理功能。1. The camera glass production uses cutting equipment. The inner saw ring with the bottom flush with the outer saw ring is retracted through the hydraulic connecting rod, and the hydraulic cylinder drives the entire cutting assembly to rise a certain distance along the direction of the connection axis where the rotating shaft column is located. , so that the bottom of the convex tooth is away from the circular slice, take out the annular glass accessory exposed on the inside of the outer cutting tube, and then control the hydraulic cylinder to sink again, so that the outer cutting tube covers the circular slice on the inside of the outer cutting tube, making the concave teeth The bottom is close to the surface of the operating table, and then the motor is started to drive the outer cutting cylinder to rotate, so that the circular slices make irregular circular collision motion on the inside of the outer cutting cylinder under the impact of contact and impact with the high-speed rotating outer cutting cylinder. The collision and friction of the ring sleeve against the sides of the circular slice realizes the rapid grinding of the edges of the circular slice, and provides a pre-processing function for the rounding of the edges of the circular slice in the subsequent process.
二、该摄像头玻璃生产使用裁切设备，通过螺钉杆将吊盘整体吊装在现有结构中的机架上，然后结合被夹具夹持的玻璃朝向角度，来具体控制调节三根上支杆在对应方向上的伸展与收缩，使得裁切总成的裁切面与玻璃所在的平面相平行，然后通过液压接杆将内裁筒连同内锯环从外裁筒的内侧伸出，使得内锯环底部的凸齿与外锯环底部的凹齿底部相齐平，共同位于同一个水平面上，启动电机带动外裁筒和内裁筒一同旋转，通过液压气缸带动裁切总成整体向下移动，来经由外锯环和内锯环共同对玻璃进行裁切，并且能够通过内锯环对玻璃的裁切加工，完成对玻璃的圆形切片，通过外锯环配合内锯环对圆形切片的四周玻璃进行环状切割，能够得到环状的玻璃配件，均能够作为摄像头的玻璃配件进行使用，实现该裁切设备对玻璃的双重裁切功能。2. The camera glass is produced using cutting equipment. The suspension plate is hoisted on the rack in the existing structure through screw rods. Then, the three upper support rods are specifically controlled and adjusted according to the orientation angle of the glass clamped by the fixture. The direction of expansion and contraction makes the cutting surface of the cutting assembly parallel to the plane where the glass is located, and then the inner cutting cylinder and the inner saw ring are extended from the inside of the outer cutting cylinder through the hydraulic connecting rod, so that the bottom of the inner saw ring The convex teeth are flush with the bottom of the concave teeth at the bottom of the outer saw ring, and are located on the same horizontal plane. The starting motor drives the outer cutting cylinder and the inner cutting cylinder to rotate together, and the hydraulic cylinder drives the cutting assembly to move downward as a whole. The glass is cut through the outer saw ring and the inner saw ring together, and the inner saw ring can be used to cut the glass to complete the circular slice of the glass. The outer saw ring cooperates with the inner saw ring to cut the surroundings of the circular slice. The glass is cut in a ring shape to obtain ring-shaped glass accessories, which can be used as glass accessories for the camera, realizing the dual cutting function of the cutting equipment for glass.
三、该摄像头玻璃生产使用裁切设备，通过启动吸泵机，将位于外裁筒内侧的灰尘，在负压作用下，经由斗槽和单向管的扩口状引导，将大部分灰尘收集到隔离斗中，并最后经由吸泵机和收集管的引导，将灰尘统一吸附收集在气球内，通过这种方式，不仅有效将灰尘隔离在外裁筒内侧，还能够实现对灰尘的自动收集，防止灰尘逸散，同时，也规避大量灰尘在外裁筒内侧聚集，防止裁切玻璃时，外裁筒内侧的空间热量逐渐升高而影响锯环结构的正常使用。3. The camera glass production uses cutting equipment. By starting the suction pump, the dust located on the inside of the outer cutting tube is guided under the negative pressure through the bucket groove and the expanded one-way tube to collect most of the dust. into the isolation bucket, and finally guided by the suction pump and collection pipe, the dust is uniformly adsorbed and collected in the balloon. In this way, the dust is not only effectively isolated inside the outer cutting tube, but also can automatically collect dust. It prevents dust from escaping, and at the same time, it also prevents a large amount of dust from gathering inside the outer cutting barrel, which prevents the heat in the space inside the outer cutting barrel from gradually increasing when cutting glass and affecting the normal use of the saw ring structure.
四、该摄像头玻璃生产使用裁切设备，当大部分灰尘被收集到气球内部之后，在停机状态下，可通过手动提拉抽杆，将堆积在活塞盘顶部的灰尘从观察筒排出，通过上下按压抽杆，利用活塞盘活塞式推动隔离斗内部的气流，来将堆积在隔离斗内侧的灰尘从观察筒统一清理出，方便下一次使用。4. The camera glass production uses cutting equipment. After most of the dust is collected inside the balloon, in the shutdown state, the dust accumulated on the top of the piston disk can be discharged from the observation tube by manually lifting the extraction rod. Press the pumping rod and use the piston disk to push the airflow inside the isolation bucket to clean out the dust accumulated inside the isolation bucket from the observation tube to facilitate the next use.
五、该摄像头玻璃生产使用裁切设备，通过凹齿为贴合状安装在外锯环的底部，利用这种特殊的齿牙结构设计，缩小凹齿与玻璃初始裁切时，玻璃面与外锯环底部的间距，使得凹齿在对玻璃进行切割时，所产生的灰尘不会从齿牙之间的缝隙中逸散出去，有效解决了裁切玻璃时灰尘对周围环境的污染问题。5. The camera glass is produced using cutting equipment. The concave teeth are fitted at the bottom of the outer saw ring. This special tooth structure design is used to reduce the gap between the concave teeth and the glass surface during initial cutting. The spacing at the bottom of the ring prevents the dust generated by the concave teeth from escaping from the gaps between the teeth when cutting glass, effectively solving the problem of dust contamination of the surrounding environment when cutting glass.
附图说明Description of drawings
图1为本发明一种摄像头玻璃生产使用裁切设备的外部结构示意图；Figure 1 is a schematic diagram of the external structure of a cutting device used in the production of camera glass according to the present invention;
图2为本发明吊盘和液压气缸的结构示意图；Figure 2 is a schematic structural diagram of the suspension plate and hydraulic cylinder of the present invention;
图3为本发明吊盘和上支杆的结构示意图；Figure 3 is a schematic structural diagram of the hanging plate and upper support rod of the present invention;
图4为本发明上支杆和下支杆的组装结构示意图；Figure 4 is a schematic diagram of the assembly structure of the upper support rod and the lower support rod according to the present invention;
图5为本发明转轴柱与裁切总成的组装结构示意图；Figure 5 is a schematic diagram of the assembly structure of the rotating shaft column and the cutting assembly of the present invention;
图6为本发明抽动件和外裁筒的组装结构示意图；Figure 6 is a schematic diagram of the assembly structure of the twitching part and the outer cutting tube of the present invention;
图7为本发明外裁筒和隔离斗的内部结构示意图；Figure 7 is a schematic diagram of the internal structure of the outer cutting tube and isolation bucket of the present invention;
图8为本发明液压接杆和内裁筒的结构示意图；Figure 8 is a schematic structural diagram of the hydraulic connecting rod and inner cutting cylinder of the present invention;
图9为本发明外锯环与外裁筒的拆解结构示意图；Figure 9 is a schematic diagram of the disassembled structure of the outer saw ring and outer cutting cylinder of the present invention;
图10为本发明内锯环与内裁筒的拆解结构示意图；Figure 10 is a schematic diagram of the disassembled structure of the inner saw ring and the inner cutting cylinder of the present invention;
图11为本发明内锯环的结构示意图；Figure 11 is a schematic structural diagram of the inner saw ring of the present invention;
图12为本发明裁切总成的底部结构示意图。Figure 12 is a schematic diagram of the bottom structure of the cutting assembly of the present invention.
图中：1、吊盘；101、下支杆；102、环盘架；103、伸缩杆一；2、上支杆；21、基筒；22、螺钉杆；3、电机；4、转轴柱；41、液压接杆；5、裁切总成；51、外裁筒；52、内裁筒；53、外锯环；54、内锯环；55、隔离斗；56、收集管；57、观察筒；511、凸棱；512、卡齿槽；513、锁钉；521、支架；531、凹齿；532、磨环套；533、钩齿；541、凸齿；551、单向管；561、吸泵机；562、气球；6、抽动件；61、活塞盘；62、弹簧；63、抽杆；7、液压气缸；8、定位杆。In the picture: 1. Hanging plate; 101. Lower support rod; 102. Ring plate frame; 103. Telescopic rod 1; 2. Upper support rod; 21. Base tube; 22. Screw rod; 3. Motor; 4. Rotating shaft column ; 41. Hydraulic connecting rod; 5. Cutting assembly; 51. Outer cutting cylinder; 52. Inner cutting cylinder; 53. External saw ring; 54. Inner saw ring; 55. Isolation bucket; 56. Collection pipe; 57. Observation tube; 511, convex rib; 512, latch groove; 513, locking nail; 521, bracket; 531, concave teeth; 532, grinding ring sleeve; 533, hook teeth; 541, convex teeth; 551, one-way tube; 561. Suction pump; 562. Balloon; 6. Twitching parts; 61. Piston disc; 62. Spring; 63. Pumping rod; 7. Hydraulic cylinder; 8. Positioning rod.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步详细的说明。本发明的实施例是为了示例和描述起见而给出的，而并不是无遗漏的或者将本发明限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本发明的原理和实际应用，并且使本领域的普通技术人员能够理解本发明从而设计适于特定用途的带有各种修改的各种实施例。The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are presented for purposes of illustration and description, and are not intended to be exhaustive or to limit the invention to the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention and design various embodiments with various modifications as are suited to the particular use contemplated.
第一实施例，如图1至图12所示，本发明提供一种技术方案：一种摄像头玻璃生产使用裁切设备，包括吊盘1，吊盘1的外表面呈圆形阵列状铰接有三根下支杆101，吊盘1的底端中部法兰安装有液压气缸7，液压气缸7的表面套装有环盘架102，环盘架102的外表面呈圆形阵列铰接有三根伸缩杆一103，伸缩杆一103远离环盘架102的一端与下支杆101相铰接；吊盘1的顶端中部螺纹连接有定位杆8，且定位杆8上也套装有环盘架102和伸缩杆一103，并且定位杆8上的伸缩杆一103远端与上支杆2相铰接，定位杆8上的环盘架102限位安装在定位杆8表面，并且定位杆8顶部凸起的球体所阻挡；First Embodiment, as shown in Figures 1 to 12, the present invention provides a technical solution: a camera glass production using cutting equipment, including a hanging plate 1. The outer surface of the hanging plate 1 is hinged in a circular array shape. There are three lower support rods 101. A hydraulic cylinder 7 is installed on the middle flange of the bottom end of the suspension plate 1. The surface of the hydraulic cylinder 7 is equipped with a ring plate frame 102. The outer surface of the ring plate frame 102 is hinged with three telescopic rods in a circular array. 103. The end of the telescopic rod 103 away from the ring plate frame 102 is hinged with the lower support rod 101; the top middle of the hanging plate 1 is threadedly connected to the positioning rod 8, and the positioning rod 8 is also equipped with the ring plate frame 102 and the telescopic rod 102. 103, and the far end of the telescopic rod 103 on the positioning rod 8 is hinged with the upper support rod 2. The ring disk frame 102 on the positioning rod 8 is limited and installed on the surface of the positioning rod 8, and the raised sphere on the top of the positioning rod 8 is located block; block
还包括上支杆2，该上支杆2安装在吊盘1上，且整体位于吊盘1的顶部偏上设置，数量为三根，且整体呈圆形阵列状铰接在吊盘1的外表面上，上支杆2包括连接在上支杆2顶端的基筒21，且基筒21通过上支杆2与吊盘1伸缩安装，基筒21的底端中部螺纹安装有螺钉杆22；It also includes an upper support rod 2. The upper support rod 2 is installed on the suspension plate 1 and is located above the top of the suspension plate 1. The number is three and the upper support rod 2 is hinged to the outer surface of the suspension plate 1 in a circular array shape. The upper support rod 2 includes a base cylinder 21 connected to the top of the upper support rod 2, and the base cylinder 21 is telescopically installed through the upper support rod 2 and the hanging plate 1. A screw rod 22 is threaded in the middle of the bottom end of the base cylinder 21;
液压气缸7的底端法兰安装有电机3，且电机3通过液压气缸7与吊盘1伸缩安装，电机3的底端连接有转轴柱4，转轴柱4的底端中部法兰安装有液压接杆41；The motor 3 is installed on the bottom flange of the hydraulic cylinder 7, and the motor 3 is telescopically installed with the hanging plate 1 through the hydraulic cylinder 7. The bottom end of the motor 3 is connected to the rotating shaft column 4, and the middle flange of the bottom end of the rotating shaft column 4 is equipped with a hydraulic motor 3. post 41;
裁切总成5，该裁切总成5安装在转轴柱4的底端，裁切总成5通过转轴柱4与电机3旋转安装，裁切总成5包括插销安装在转轴柱4底端的外裁筒51，外裁筒51的内侧安装有内裁筒52，内裁筒52的内侧顶部连接有支架521，支架521的顶端与液压接杆41相连接，并且内裁筒52通过支架521和液压接杆41配合与转轴柱4伸缩安装，其中，外裁筒51的内直径远大于内裁筒52的外直径。The cutting assembly 5 is installed at the bottom of the rotating shaft column 4. The cutting assembly 5 is rotated and installed through the rotating shaft column 4 and the motor 3. The cutting assembly 5 includes a latch installed at the bottom of the rotating shaft column 4. The outer cutting cylinder 51 has an inner cutting cylinder 52 installed on the inside of the outer cutting cylinder 51. The inner top of the inner cutting cylinder 52 is connected to a bracket 521. The top of the bracket 521 is connected to the hydraulic connecting rod 41, and the inner cutting cylinder 52 passes through the bracket 521. It cooperates with the hydraulic connecting rod 41 and is telescopically installed on the rotating shaft column 4. The inner diameter of the outer cutting cylinder 51 is much larger than the outer diameter of the inner cutting cylinder 52.
使用时，通过螺钉杆22将吊盘1整体吊装在现有结构中的机架上，然后结合被夹具夹持的玻璃朝向角度，来具体控制调节三根上支杆2在对应方向上的伸展与收缩，使得裁切总成5的裁切面与玻璃所在的平面相平行，然后通过液压接杆41将内裁筒52连同内锯环54从外裁筒51的内侧伸出，使得内锯环54底部的凸齿541与外锯环53底部的凹齿531底部相齐平，共同位于同一个水平面上，启动电机3带动外裁筒51和内裁筒52一同旋转，通过液压气缸7带动裁切总成5整体向下移动，来经由外锯环53和内锯环54共同对玻璃进行裁切，并且能够通过内锯环54对玻璃的裁切加工，完成对玻璃的圆形切片，通过外锯环53配合内锯环54对圆形切片的四周玻璃进行环状切割，能够得到环状的玻璃配件，均能够作为摄像头的玻璃配件进行使用，实现该裁切设备对玻璃的双重裁切功能。When in use, the suspension plate 1 is hoisted as a whole on the frame in the existing structure through the screw rod 22, and then combined with the orientation angle of the glass clamped by the clamp, the extension and extension of the three upper support rods 2 in the corresponding direction are specifically controlled and adjusted. Shrink so that the cutting surface of the cutting assembly 5 is parallel to the plane of the glass, and then extend the inner cutting cylinder 52 together with the inner saw ring 54 from the inside of the outer cutting cylinder 51 through the hydraulic connecting rod 41, so that the inner saw ring 54 The convex teeth 541 at the bottom are flush with the concave teeth 531 at the bottom of the outer saw ring 53 and are located on the same horizontal plane. The starting motor 3 drives the outer cutting cylinder 51 and the inner cutting cylinder 52 to rotate together, and the hydraulic cylinder 7 drives cutting. The assembly 5 moves downward as a whole to cut the glass through the outer saw ring 53 and the inner saw ring 54, and can cut the glass through the inner saw ring 54 to complete the circular slicing of the glass. The saw ring 53 cooperates with the inner saw ring 54 to perform annular cutting on the surrounding glass of the circular slice, and annular glass accessories can be obtained, which can be used as glass accessories for the camera, thereby realizing the dual cutting function of the cutting equipment for glass. .
使用期间，经由下支杆101、环盘架102和伸缩杆一103共同对液压气缸7的环状支撑，使得裁切设备整体无论被上支杆2吊装调节至何等角度，都能够确保液压气缸7对电机3以及电机3下方结构的平稳支撑，反向利用吊装结构上支杆2，来将电机3运作时所产生的振动，分散成多股，传递至设备之外的结构上，削弱电机3运动时的抖动对裁切总成5对玻璃裁切精度的巨大干扰，保障被裁切总成5裁切的玻璃配件精度在可控范围内。During use, the lower support rod 101, the ring frame 102 and the telescopic rod 103 jointly provide annular support to the hydraulic cylinder 7, so that the entire cutting equipment can ensure that the hydraulic cylinder can be used no matter what angle it is hoisted and adjusted by the upper support rod 2. 7. To provide stable support to the motor 3 and the structure below the motor 3, reversely use the upper support rod 2 of the hoisting structure to disperse the vibration generated by the operation of the motor 3 into multiple strands and transmit it to the structure outside the equipment, weakening the motor. The jitter during movement of 3 greatly interferes with the cutting accuracy of the glass by the cutting assembly 5, ensuring that the accuracy of the glass accessories cut by the cutting assembly 5 is within a controllable range.
第二实施例，在实施例一的基础上，请参阅图5至图12所示，外裁筒51的底部组装有外锯环53，内裁筒52的底部组装有内锯环54，外裁筒51的内侧固定安装有隔离斗55，且隔离斗55位于内裁筒52的正上方设置，液压接杆41与隔离斗55贯穿设置；抽动件6，该抽动件6安装在裁切总成5的内侧顶部，抽动件6包括安装在隔离斗55上端口的活塞盘61，活塞盘61能够对隔离斗55上端口进行遮挡，帮助吸泵机561启动时，在隔离斗55内侧形成负压。In the second embodiment, based on the first embodiment, please refer to Figures 5 to 12. The bottom of the outer cutting barrel 51 is assembled with an outer saw ring 53, and the bottom of the inner cutting barrel 52 is assembled with an inner saw ring 54. An isolation bucket 55 is fixedly installed on the inside of the cutting cylinder 51, and the isolation bucket 55 is located directly above the inner cutting cylinder 52. The hydraulic connecting rod 41 and the isolation bucket 55 are arranged through; the twitching part 6 is installed on the cutting assembly. At the top of the inner side of 5, the twitching member 6 includes a piston disk 61 installed on the upper port of the isolation bucket 55. The piston disk 61 can block the upper port of the isolation bucket 55 and help the suction pump 561 to form a negative pressure inside the isolation bucket 55 when it starts. pressure.
外裁筒51的外表面一侧插接有收集管56，收集管56未插入外裁筒51内侧的一端套装有气球562，用于盛装切割玻璃时产生的粉尘，外裁筒51的内侧顶部螺纹安装有观察筒57，用于方便使用者观察隔离斗55内部粉尘的轨迹情况；外裁筒51和内裁筒52的底端均呈圆形阵列状连接有凸棱511，用于增大内锯环54在内裁筒52上钩挂时的有效接触面积，同时也用于增大外锯环53在外裁筒51上钩挂时的有效接触面积，确保锯环在对应的裁筒结构安装的更加平稳牢固，且外裁筒51和内裁筒52的底端均呈圆形阵列状开设有卡齿槽512，外锯环53和内锯环54靠近转轴柱4的一端均呈圆形阵列连接有三个钩齿533，外锯环53通过钩齿533和卡齿槽512配合与外裁筒51相扣合，内锯环54也同样能够通过钩齿533和卡齿槽512配合与内裁筒52相扣合。A collection tube 56 is inserted into one side of the outer surface of the outer cutting tube 51. The end of the collection tube 56 that is not inserted into the inner side of the outer cutting tube 51 is equipped with a balloon 562 for containing dust generated when cutting glass. The inner top of the outer cutting tube 51 is An observation tube 57 is installed on the thread to facilitate the user to observe the trajectory of dust inside the isolation bucket 55; the bottom ends of the outer cutting tube 51 and the inner cutting tube 52 are connected in a circular array with ridges 511 for increasing the The effective contact area of the inner saw ring 54 when hooked on the inner cutting cylinder 52 is also used to increase the effective contact area of the outer saw ring 53 when hooked on the outer cutting cylinder 51 to ensure that the saw ring is installed on the corresponding cutting cylinder structure. It is more stable and firm, and the bottom ends of the outer cutting cylinder 51 and the inner cutting cylinder 52 are in a circular array with latch grooves 512, and the ends of the outer saw ring 53 and the inner saw ring 54 close to the rotating shaft column 4 are in a circular array. There are three hook teeth 533 connected. The outer saw ring 53 is engaged with the outer cutting barrel 51 through the hook teeth 533 and the latch groove 512. The inner saw ring 54 can also be matched with the inner cutting barrel through the hook teeth 533 and the latch groove 512. The tubes 52 snap together.
外裁筒51和内裁筒52的表面均螺纹安装有锁钉513，锁钉513用于对钩齿533在卡齿槽512内侧扣合时，将钩齿533螺纹锁定在卡齿槽512内侧，避免钩齿533在卡齿槽512内侧发生局部松动，确保锯环在对玻璃进行高速裁切时的安全运行，同时利用锯环与裁筒结构的扣合安装，使能够及时将受损的锯环及时更换下来，装上新的锯环进行使用；外锯环53的底端呈圆形阵列状安装有凹齿531，外锯环53的内壁面嵌合安装有磨环套532，用于对裁切下来的玻璃片进行圆周式打磨。The surfaces of the outer cutting cylinder 51 and the inner cutting cylinder 52 are threaded with locking pins 513. The locking pins 513 are used to lock the hook teeth 533 on the inside of the latch groove 512 when the hook teeth 533 are engaged inside the latch groove 512. , to prevent the hook teeth 533 from being partially loosened inside the latch groove 512, ensuring the safe operation of the saw ring when cutting glass at high speed, and at the same time, using the snap-fit installation of the saw ring and the cutting cylinder structure, the damaged parts can be removed in time. The saw ring is replaced in time and a new one is installed for use; the bottom end of the outer saw ring 53 is equipped with concave teeth 531 in a circular array, and the inner wall surface of the outer saw ring 53 is fitted with a grinding ring sleeve 532. It is used for circumferential polishing of cut glass pieces.
内锯环54背离内裁筒52的一端呈圆形阵列状固定连接有凸齿541，且凸齿541整体凸出于内锯环54的底端边棱设置；隔离斗55的内侧连接有单向管551，且单向管551与隔离斗55相接触的反面位置上对应开设有斗槽；收集管56面朝外裁筒51的内侧端安装有吸泵机561，吸泵机561的输入端与隔离斗55内腔相连通。One end of the inner saw ring 54 away from the inner cutting barrel 52 is fixedly connected with convex teeth 541 in a circular array, and the convex teeth 541 are entirely protruding from the bottom edge of the inner saw ring 54; the inside of the isolation bucket 55 is connected with a single The one-way pipe 551 has a bucket groove corresponding to the opposite position in contact with the isolation bucket 55; a suction pump 561 is installed on the inner end of the collection pipe 56 facing the outer cutting tube 51, and the input of the suction pump 561 The end is connected with the inner cavity of isolation bucket 55.
活塞盘61的顶端中部固定连接有弹簧62，且弹簧62的顶端连接在外裁筒51的内侧顶部，且活塞盘61通过弹簧62与外裁筒51弹动安装，活塞盘61的顶端对称连接有抽杆63，且抽杆63顶部贯穿外裁筒51并延伸至外裁筒51的外侧设置。A spring 62 is fixedly connected to the middle part of the top of the piston disk 61, and the top of the spring 62 is connected to the inner top of the outer cutting cylinder 51, and the piston disk 61 is elastically mounted with the outer cutting cylinder 51 through the spring 62. The top of the piston disk 61 is symmetrically connected to A pumping rod 63 is provided, and the top of the pumping rod 63 penetrates the outer cutting cylinder 51 and extends to the outside of the outer cutting cylinder 51 .
使用时，能够通过液压接杆41收回底部与外锯环53齐平的内锯环54，并经由液压气缸7带动裁切总成5整体沿着转轴柱4所在的连接轴线方向回升一定距离，使得凸齿541底部远离圆形切片，将暴露在外裁筒51内侧的环状玻璃配件取出，然后控制液压气缸7再次下沉，使外裁筒51将圆形切片笼罩在外裁筒51的内侧，使得凹齿531的底部紧贴操作台表面，然后启动电机3带动外裁筒51旋转，使得圆形切片与高速旋转的外裁筒51的内壁接触撞击作用下，在外裁筒51的内侧做不规则的圆形碰撞运动，利用磨环套532对圆形切片边侧的碰撞摩擦，实现对圆形切片边棱的快速打磨，为后续工序中对圆形切片边棱的倒圆角处理提供预处理功能。During use, the inner saw ring 54 whose bottom is flush with the outer saw ring 53 can be retracted through the hydraulic connecting rod 41, and the entire cutting assembly 5 is driven by the hydraulic cylinder 7 to rise a certain distance along the direction of the connection axis where the rotating shaft column 4 is located. Keep the bottom of the convex teeth 541 away from the circular slice, take out the annular glass accessory exposed on the inside of the outer cutting cylinder 51, and then control the hydraulic cylinder 7 to sink again, so that the outer cutting cylinder 51 covers the circular slice inside the outer cutting cylinder 51. Make the bottom of the concave teeth 531 close to the surface of the operating table, and then start the motor 3 to drive the outer cutting cylinder 51 to rotate, so that the circular slices are in contact with the inner wall of the high-speed rotating outer cutting cylinder 51, and the inner wall of the outer cutting cylinder 51 is not cut. The regular circular collision motion uses the collision and friction of the grinding ring sleeve 532 on the sides of the circular slice to realize the rapid grinding of the edges of the circular slice, and provides a prelude to the rounding processing of the edges of the circular slice in the subsequent process. processing functions.
其中的操作台为现有技术中的现有结构，图中并未画出。The operating platform is an existing structure in the prior art and is not shown in the figure.
在裁切总成5裁切玻璃的过程中，可通过启动吸泵机561，将位于外裁筒51内侧的灰尘，在负压作用下，经由斗槽和单向管551的扩口状引导，将大部分灰尘收集到隔离斗55中，并最后经由吸泵机561和收集管56的引导，将灰尘统一吸附收集在气球562内，通过这种方式，不仅有效将灰尘隔离在外裁筒51内侧，还能够实现对灰尘的自动收集，防止灰尘逸散，同时，也规避大量灰尘在外裁筒51内侧聚集，防止裁切玻璃时，外裁筒51内侧的空间热量逐渐升高而影响锯环结构的正常使用。When the cutting assembly 5 cuts glass, the suction pump 561 can be started to guide the dust inside the outer cutting tube 51 through the bucket groove and the enlarged shape of the one-way tube 551 under the action of negative pressure. , collect most of the dust into the isolation bucket 55, and finally, through the guidance of the suction pump 561 and the collection pipe 56, the dust is uniformly adsorbed and collected in the balloon 562. In this way, the dust is not only effectively isolated in the outer tube 51 The inside can also realize automatic collection of dust to prevent dust from escaping. At the same time, it can also prevent a large amount of dust from gathering inside the outer cutting tube 51 to prevent the heat in the space inside the outer cutting tube 51 from gradually increasing and affecting the saw ring when cutting glass. normal use of the structure.
当大部分灰尘被收集到气球562内部之后，在停机状态下，可通过手动提拉抽杆63，将堆积在活塞盘61顶部的灰尘从观察筒57排出，通过上下按压抽杆63，利用活塞盘61活塞式推动隔离斗55内部的气流，来将堆积在隔离斗55内侧的灰尘从观察筒57统一清理出，方便下一次使用。After most of the dust is collected inside the balloon 562, in the shutdown state, the dust accumulated on the top of the piston plate 61 can be discharged from the observation tube 57 by manually lifting the pump rod 63, and by pressing the pump rod 63 up and down, the piston can The disc 61 piston-type pushes the airflow inside the isolation bucket 55 to uniformly clean out the dust accumulated inside the isolation bucket 55 from the observation tube 57 to facilitate next use.
通过凹齿531为贴合状安装在外锯环53的底部，利用这种特殊的齿牙结构设计，缩小凹齿531与玻璃初始裁切时，玻璃面与外锯环53底部的间距，使得凹齿531在对玻璃进行切割时，所产生的灰尘不会从齿牙之间的缝隙中逸散出去，有效解决了裁切玻璃时灰尘对周围环境的污染问题。The concave teeth 531 are installed at the bottom of the outer saw ring 53 in a fitting shape. This special tooth structure design is used to reduce the distance between the concave teeth 531 and the bottom of the outer saw ring 53 when the glass is initially cut, making the concave teeth 531 and the bottom of the outer saw ring 53 smaller. When the teeth 531 cut glass, the dust generated will not escape from the gaps between the teeth, which effectively solves the problem of dust contamination of the surrounding environment when cutting glass.
显然，所描述的实施例仅仅是本发明的一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域及相关领域的普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例，都应属于本发明保护的范围。本发明中未具体描述和解释说明的结构、装置以及操作方法，如无特别说明和限定，均按照本领域的常规手段进行实施。Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in this field and related fields without creative efforts should fall within the scope of protection of the present invention. The structures, devices and operating methods that are not specifically described and explained in the present invention are all implemented according to conventional means in the art unless otherwise specified or limited.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311287453.2ACN117301310A (en) | 2023-10-07 | 2023-10-07 | A camera glass production using cutting equipment |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311287453.2ACN117301310A (en) | 2023-10-07 | 2023-10-07 | A camera glass production using cutting equipment |
| Publication Number | Publication Date |
|---|---|
| CN117301310Atrue CN117301310A (en) | 2023-12-29 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311287453.2APendingCN117301310A (en) | 2023-10-07 | 2023-10-07 | A camera glass production using cutting equipment |
| Country | Link |
|---|---|
| CN (1) | CN117301310A (en) |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4872289A (en)* | 1986-06-10 | 1989-10-10 | Disco Abrasive Systems, Ltd. | Cutter |
| CN1074644A (en)* | 1992-01-29 | 1993-07-28 | 旭荣研磨加工株式会社 | Cutting and the apparatus and method of grinding annular substrate |
| SG180148A1 (en)* | 2010-11-02 | 2012-05-30 | Hoya Corp | Manufacturing method of glass substrate for magnetic disk |
| CN107208459A (en)* | 2015-01-12 | 2017-09-26 | 长年Tm公司 | Drilling tool of matrix with carbide formation alloy and production and preparation method thereof |
| CN215517169U (en)* | 2021-06-02 | 2022-01-14 | 安徽普恒光学材料有限公司 | AG glass's automatic cutting equipment |
| CN215929009U (en)* | 2021-10-19 | 2022-03-01 | 陈志忠 | Surveying instrument positioner for surveying and mapping engineering |
| CN219079354U (en)* | 2022-09-26 | 2023-05-26 | 武汉鑫河东玻璃有限公司 | Glass production cutting structure |
| CN116296634A (en)* | 2023-02-24 | 2023-06-23 | 武汉宝爸环保科技有限公司 | Waste gas collecting and sampling device |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4872289A (en)* | 1986-06-10 | 1989-10-10 | Disco Abrasive Systems, Ltd. | Cutter |
| CN1074644A (en)* | 1992-01-29 | 1993-07-28 | 旭荣研磨加工株式会社 | Cutting and the apparatus and method of grinding annular substrate |
| SG180148A1 (en)* | 2010-11-02 | 2012-05-30 | Hoya Corp | Manufacturing method of glass substrate for magnetic disk |
| CN107208459A (en)* | 2015-01-12 | 2017-09-26 | 长年Tm公司 | Drilling tool of matrix with carbide formation alloy and production and preparation method thereof |
| CN215517169U (en)* | 2021-06-02 | 2022-01-14 | 安徽普恒光学材料有限公司 | AG glass's automatic cutting equipment |
| CN215929009U (en)* | 2021-10-19 | 2022-03-01 | 陈志忠 | Surveying instrument positioner for surveying and mapping engineering |
| CN219079354U (en)* | 2022-09-26 | 2023-05-26 | 武汉鑫河东玻璃有限公司 | Glass production cutting structure |
| CN116296634A (en)* | 2023-02-24 | 2023-06-23 | 武汉宝爸环保科技有限公司 | Waste gas collecting and sampling device |
| Publication | Publication Date | Title |
|---|---|---|
| CN117301410B (en) | Stable edge cutter for plastic lamp shade | |
| CN117301310A (en) | A camera glass production using cutting equipment | |
| CN210222450U (en) | Portable photographic lamp | |
| CN205113695U (en) | Four rotors aircraft of taking photo by plane | |
| CN214799615U (en) | A face capture high-definition camera | |
| CN215647099U (en) | Substation operation inspection instrument | |
| CN215547502U (en) | A large-size video surveillance camera lens double-sided polishing machine | |
| CN213810159U (en) | Intelligent regulation and control movie & TV scene atmosphere lamp | |
| CN221261351U (en) | Spacer ring convenient to use | |
| CN220568985U (en) | Embedded field lens convenient to install inside vibrating mirror | |
| CN114264415A (en) | Building outer wall and window limit infiltration testing arrangement for engineering supervision | |
| CN222371808U (en) | Hitching mechanism and template processing protection device | |
| WO2020000941A1 (en) | Filter screen lifting structure of air purifier and air purifier | |
| CN214098089U (en) | Efficient advertisement projection heat abstractor | |
| CN210436027U (en) | Lens cone positioning and clamping structure | |
| CN220956427U (en) | Full subdivision can overhaul cylinder fast | |
| CN201909927U (en) | Light filter set device for photographic lamp | |
| CN208484055U (en) | A kind of positioning device for facilitating plane mirror to cut | |
| CN221008066U (en) | Photographic umbrella fixing device for photography | |
| CN218726681U (en) | Appearance inspection base of bearing | |
| CN219987250U (en) | Clamping tool for machining cylinder sleeve of drilling pump | |
| CN214139796U (en) | A sealing device for grog | |
| CN219987118U (en) | Valve processing grinding device | |
| CN211506013U (en) | Photoelectric automatic focusing device | |
| CN218504680U (en) | Pressing device adaptive to door rings of washing machines with different specifications |
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |