技术领域Technical field
本申请涉及线缆绕线技术领域，特别涉及一种线缆收线装置。The present application relates to the technical field of cable winding, and in particular to a cable take-up device.
背景技术Background technique
随着经济社会的发展，光缆的需求量越来越大。光缆生产完成后一般都需要卷绕在盘具上成卷以便于存放、运输和放线使用。但目前的收线装置为保证排线整齐，多为人工辅助收线，光缆在龙门收线架的转动下沿着盘具内筒缠绕，人工操作易疲惫，存在着胳臂卷入的安全隐患。即使市面上存在自动排线臂替代人工实现自动收线，但是光缆在使用过程中依然存在夹缆的问题。With the development of economy and society, the demand for optical cables is increasing. After the production of optical cables is completed, they generally need to be wound on a reel for easy storage, transportation and unwinding. However, in order to ensure the neat arrangement of cables, the current take-up devices mostly use manual assisted take-up. The optical cable is wound along the inner tube of the tray under the rotation of the gantry take-up frame. Manual operation is easy to fatigue and there is a safety risk of arms being involved. Even if there is an automatic cable arrangement arm on the market to replace manual cable take-up, the problem of cable clamping still exists during the use of optical cables.
具体地，目前光缆收线方式采用光缆层叠，上下层光缆接触面位于相邻排线缝隙处，若排线收线张力小、盘具不规则或光缆运输过程中盘具损坏，极易造成光缆夹缆，放线施工时若不能有效解决，会导致光缆变形严重或断缆，最终造成客户投诉。Specifically, the current optical cable take-up method uses optical cable stacking, and the contact surfaces of the upper and lower optical cables are located at the gaps between adjacent cables. If the cable take-up tension is small, the reels are irregular, or the reels are damaged during the transportation of the optical cables, it is easy to cause the optical cables to collapse. If cable clamping and cable laying cannot be effectively solved during cable laying construction, it will lead to serious deformation of the optical cable or cable breakage, which will eventually lead to customer complaints.
目前收线工艺使用的辅助导轮配合龙门收线架收线、自动机械臂配合龙门收线架收线等，均不能有效解决光缆层叠后光缆缝隙易夹缆的问题。The current take-up process uses auxiliary guide wheels in conjunction with gantry take-up stands to take up wires, automatic robotic arms in conjunction with gantry take-up stands to take up wires, etc. None of them can effectively solve the problem of easy cable pinching in the gaps between optical cables after they are stacked.
发明内容Contents of the invention
本申请实施例提供一种线缆收线装置，以解决相关技术中线缆层叠后线缆缝隙易夹缆的问题。Embodiments of the present application provide a cable take-up device to solve the problem in the related art that cables are easily caught in gaps after the cables are stacked.
本申请实施例提供了一种线缆收线装置，其包括：The embodiment of the present application provides a cable take-up device, which includes:
龙门收线架，所述龙门收线架上设置有用于可拆卸安装收线盘具的旋转轴；A gantry take-up frame, the gantry take-up frame is provided with a rotating shaft for removable installation of a take-up reel;
第一驱动机构，第一驱动机构与所述旋转轴相连，并用于驱使所述旋转轴，以带动收线盘具旋转；A first driving mechanism, the first driving mechanism is connected to the rotating shaft and is used to drive the rotating shaft to drive the take-up reel to rotate;
排线滚筒，所述排线滚筒上设置有用于对线缆排线的往复螺纹凹槽；A cable arranging roller, which is provided with a reciprocating thread groove for arranging cables;
第二驱动机构，所述第二驱动机构与所述排线滚筒相连，并用于驱使所述排线滚筒旋转。A second driving mechanism is connected to the cable arrangement drum and used to drive the cable arrangement drum to rotate.
一些实施例中，其还包括：In some embodiments, it also includes:
压力传感器，所述压力传感器设于所述排线滚筒上，并用于测量线缆对所述排线滚筒的压力值；A pressure sensor, the pressure sensor is located on the cable arrangement drum and used to measure the pressure value of the cable on the cable arrangement drum;
压力调节机构，所述压力调节机构与所述排线滚筒相连，并用于驱动所述排线滚筒靠近线缆以下压线缆，或者远离线缆；A pressure adjustment mechanism, which is connected to the cable arrangement roller and is used to drive the cable arrangement roller close to the cable to press the cable, or away from the cable;
控制机构，所述控制机构与所述压力传感器和压力调节机构相连，并用于根据测量的压力值与设计压力范围的对比结果，控制压力调节机构驱动所述排线滚筒运动，以使测量的压力值处于设计压力范围。Control mechanism, the control mechanism is connected to the pressure sensor and the pressure adjustment mechanism, and is used to control the pressure adjustment mechanism to drive the movement of the wire arrangement roller according to the comparison result between the measured pressure value and the design pressure range, so that the measured pressure The value is within the design pressure range.
一些实施例中，所述压力调节机构包括：In some embodiments, the pressure adjustment mechanism includes:
连接支架，所述连接支架安装于所述龙门收线架上；A connecting bracket, which is installed on the gantry wire take-up frame;
两个安装座，两个安装座分别转动连接于所述排线滚筒两端，且所述第二驱动机构安装于其中一个安装座上；Two mounting seats, the two mounting seats are respectively rotatably connected to both ends of the cable arrangement roller, and the second driving mechanism is installed on one of the mounting seats;
第三驱动机构，所述第三驱动机构与所述控制机构和安装座相连，所述第三驱动机构安装于所述连接支架上，并用于驱使安装座带动所述排线滚筒运动。A third driving mechanism is connected to the control mechanism and the mounting base. The third driving mechanism is installed on the connecting bracket and is used to drive the mounting base to drive the cable arrangement roller to move.
一些实施例中，两个安装座之间还连接有用于防止线缆脱落的防脱线护杆。In some embodiments, an anti-cable protection rod is also connected between the two mounting bases to prevent the cable from falling off.
一些实施例中，所述排线滚筒的运动方向与线缆送入排线滚筒的运动方向垂直。In some embodiments, the movement direction of the wiring drum is perpendicular to the movement direction of the cable being fed into the wiring drum.
一些实施例中，所述排线滚筒有多个，且各个所述排线滚筒的往复螺纹凹槽槽径互不相同；In some embodiments, there are multiple wire arrangement rollers, and the groove diameters of the reciprocating thread grooves of each of the wire arrangement rollers are different from each other;
所述排线滚筒择一地与所述第二驱动机构可拆卸连接。The cable arrangement roller is alternatively detachably connected to the second driving mechanism.
一些实施例中，所述排线滚筒有多个，且各个所述排线滚筒的往复螺纹凹槽排线夹角θ互不相同；In some embodiments, there are multiple wire arrangement rollers, and the wire arrangement angles θ of the reciprocating thread grooves of each of the wire arrangement rollers are different from each other;
所述排线滚筒择一地与所述第二驱动机构可拆卸连接。The cable arrangement roller is alternatively detachably connected to the second driving mechanism.
一些实施例中，所述排线夹角θ取值范围为30°～80°。In some embodiments, the cable arrangement angle θ ranges from 30° to 80°.
一些实施例中，所述往复螺纹凹槽中，一个方向上的螺纹凹槽深度大于另一个方向上的螺纹凹槽深度。In some embodiments, in the reciprocating thread groove, the depth of the thread groove in one direction is greater than the depth of the thread groove in the other direction.
一些实施例中，所述往复螺纹凹槽的横截面呈圆弧形。In some embodiments, the cross-section of the reciprocating thread groove is arc-shaped.
本申请提供的技术方案带来的有益效果包括：The beneficial effects brought by the technical solution provided by this application include:
本申请实施例提供了一种线缆收线装置，使用时，将收线盘具安装在旋转轴上，线缆经过所述排线滚筒的往复螺纹凹槽后，端头固定在收线盘具上，利用第一驱动机构驱使收线盘具收线，利用第二驱动机构驱使排线滚筒旋转以进行排线，当排线到达收线盘具边缘时，线缆亦在对应的排线滚筒边缘，由于往复螺纹凹槽具有两条不同方向的螺纹凹槽，随即线缆在螺旋凹槽中换向，实现线缆在收线盘具上的排线换向，此时由于螺旋凹槽由右向变更为左向，或者由左向变更为右向，线缆的上下层排线便形成了交错，并形成排线交错夹角。随着收线的不断累积，收线盘具收线的线缆盘径会越来越大，线缆在盘具边缘的换向点也会变更，形成下一层线缆紧压上一层线缆换向点，最终保证了排线边缘堆线整齐，不会发生垮边。线缆收线完成后，由于线缆上下层之间有排线交错夹角，在受到外力时，靠外一层的线缆不会因为移动陷入靠内一层，从而避免了夹缆的问题。The embodiment of the present application provides a cable take-up device. When in use, the take-up reel is installed on the rotating shaft. After the cable passes through the reciprocating threaded groove of the cable arrangement drum, the end is fixed on the take-up reel. On the tool, the first driving mechanism is used to drive the cable take-up reel to take up the cable, and the second driving mechanism is used to drive the cable arrangement roller to rotate to arrange the cable. When the cable reaches the edge of the cable take-up reel, the cable is also arranged at the corresponding position. At the edge of the drum, since the reciprocating thread groove has two thread grooves in different directions, the cable then reverses in the spiral groove to realize the reversal of the cable arrangement on the take-up reel. At this time, due to the spiral groove When changing from right direction to left direction, or from left direction to right direction, the upper and lower layers of cables will be staggered, and a staggered angle will be formed. As the take-up continues to accumulate, the diameter of the cable reel taken up by the take-up reel will become larger and larger, and the reversing point of the cable at the edge of the reel will also change, causing the next layer of cables to press against the previous layer. The cable reversal point ultimately ensures that the edges of the cables are neatly stacked and no edge collapse occurs. After the cable winding is completed, due to the staggered angle between the upper and lower layers of the cables, when external force is applied, the cables on the outer layer will not move into the inner layer, thus avoiding the problem of cable clamping. .
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案，下面将对实施例描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本申请的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without exerting creative efforts.
图1为本申请实施例提供的线缆收线装置示意图；Figure 1 is a schematic diagram of a cable take-up device provided by an embodiment of the present application;
图2为本申请实施例提供的线缆收线装置主视图；Figure 2 is a front view of the cable take-up device provided by the embodiment of the present application;
图3为本申请实施例提供的线缆收线装置右视图；Figure 3 is a right side view of the cable take-up device provided by the embodiment of the present application;
图4为本申请实施例提供的排线滚筒示意图；Figure 4 is a schematic diagram of the cable arrangement roller provided by the embodiment of the present application;
图5为本申请实施例提供的收线盘具上线缆排布示意图。Figure 5 is a schematic diagram of the cable arrangement on the cable take-up drum provided by the embodiment of the present application.
图中：1、龙门收线架；2、收线盘具；3、旋转轴；4、排线滚筒；5、往复螺纹凹槽；6、第二驱动机构；7、线缆；8、压力传感器；9、压力调节机构；10、连接支架；11、安装座；12、防脱线护杆。In the picture: 1. Gantry take-up frame; 2. Take-up reel; 3. Rotary shaft; 4. Cable roller; 5. Reciprocating thread groove; 6. Second drive mechanism; 7. Cable; 8. Pressure Sensor; 9. Pressure adjustment mechanism; 10. Connection bracket; 11. Mounting base; 12. Anti-off-line protection rod.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚，下面将结合本申请实施例中的附图，对本申请实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例是本申请的一部分实施例，而不是全部的实施例。基于本申请中的实施例，本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例，都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments These are part of the embodiments of this application, but not all of them. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of this application.
参见图1、图2、图3、图4和图5所示，本申请实施例提供了一种线缆收线装置，其包括龙门收线架1、第一驱动机构、排线滚筒4和第二驱动机构6，所述龙门收线架1上设置有用于可拆卸安装收线盘具2的旋转轴3，第一驱动机构与所述旋转轴3相连，并用于驱使所述旋转轴3，以带动收线盘具2旋转；所述排线滚筒4上设置有用于对线缆7排线的往复螺纹凹槽5，所述第二驱动机构6与所述排线滚筒4相连，并用于驱使所述排线滚筒4旋转。Referring to Figures 1, 2, 3, 4 and 5, an embodiment of the present application provides a cable take-up device, which includes a gantry take-up frame 1, a first driving mechanism, a cable arrangement roller 4 and The second driving mechanism 6. The gantry take-up frame 1 is provided with a rotating shaft 3 for detachably installing the take-up reel 2. The first driving mechanism is connected to the rotating shaft 3 and is used to drive the rotating shaft 3. , to drive the cable take-up drum 2 to rotate; the cable arrangement drum 4 is provided with a reciprocating thread groove 5 for arranging the cable 7, the second driving mechanism 6 is connected to the cable arrangement drum 4, and uses To drive the wiring drum 4 to rotate.
使用时，将收线盘具2安装在旋转轴3上，线缆7经过所述排线滚筒4的往复螺纹凹槽5后，端头固定在收线盘具2上，利用第一驱动机构驱使收线盘具2收线，利用第二驱动机构6驱使排线滚筒4旋转以进行排线，当排线到达收线盘具2边缘时，线缆7亦在对应的排线滚筒4边缘，由于往复螺纹凹槽5具有两条不同方向的螺纹凹槽，随即线缆7在螺旋凹槽中换向，实现线缆7在收线盘具2上的排线换向，此时由于螺旋凹槽由右向变更为左向，或者由左向变更为右向，线缆7的上下层排线便形成了交错，并形成排线交错夹角。随着收线的不断累积，收线盘具2收线的线缆7盘径会越来越大，线缆7在盘具边缘的换向点也会变更，形成下一层线缆7紧压上一层线缆7换向点，最终保证了排线边缘堆线整齐，不会发生垮边。线缆7收线完成后，由于线缆7上下层之间有排线交错夹角，在受到外力时，靠外一层的线缆7不会因为移动陷入靠内一层，从而避免了夹缆的问题。During use, the wire take-up reel 2 is installed on the rotating shaft 3. After the cable 7 passes through the reciprocating threaded groove 5 of the cable arrangement drum 4, the end is fixed on the wire take-up reel 2, and the first driving mechanism is used. The cable take-up reel 2 is driven to take up the wire, and the second driving mechanism 6 is used to drive the cable arrangement drum 4 to rotate to arrange the cable. When the cable reaches the edge of the cable take-up reel 2, the cable 7 is also at the corresponding edge of the cable arrangement drum 4 , since the reciprocating threaded groove 5 has two threaded grooves in different directions, the cable 7 is then reversed in the spiral groove to realize the reversal of the cable 7 on the take-up reel 2. At this time, due to the spiral When the groove changes from right to left, or from left to right, the upper and lower cables of the cable 7 are staggered, and a staggered angle of the cables is formed. As the take-up continues to accumulate, the diameter of the cable 7 taken up by the take-up reel 2 will become larger and larger, and the reversing point of the cable 7 at the edge of the reel will also change, causing the next layer of cable 7 to tighten. Pressing a layer of cables with 7 reversing points finally ensures that the edges of the cables are stacked neatly and no edge collapse occurs. After the cable 7 is retracted, due to the staggered angle between the upper and lower layers of the cable 7, when external force is applied, the cable 7 on the outer layer will not move into the inner layer, thereby avoiding pinching. cable problem.
排线滚筒4排线长度固定，可根据滚筒转动次数，实现线缆计米功能。The cable arranging drum 4 has a fixed length and can realize the cable meter function according to the number of rotations of the drum.
本申请中，线缆7应当做广义的理解，比如，线缆7可以是光缆，也可以是电缆，还可以是绳索等。也就是说，本申请适用于缆绳类的收线工作。In this application, the cable 7 should be understood in a broad sense. For example, the cable 7 may be an optical cable, an electric cable, a rope, etc. In other words, this application is suitable for cable take-up work.
在本申请中，所述往复螺纹凹槽5的横截面呈弧形，比如圆弧形等。采用这种截面形状的好处是，与线缆7的外形相适配，以避免对线缆7的外表皮造成损伤。In this application, the cross section of the reciprocating thread groove 5 is arc-shaped, such as a circular arc shape. The advantage of adopting this cross-sectional shape is that it matches the shape of the cable 7 to avoid damage to the outer skin of the cable 7 .
本申请适用外径在4～20mm的圆形光缆收线，外径过大的光缆其适用的弯曲半径较大，可以先试用，如果对性能没有任何影响，也可以根据情况选用。另异形光缆由于在螺旋凹槽内换向会发生扭转，可能导致光缆弯折，因此，可以先试用，如果对性能没有任何影响，也可以根据情况选用。This application is suitable for taking up circular optical cables with an outer diameter of 4 to 20 mm. Optical cables with too large outer diameters have a larger applicable bending radius and can be tried first. If there is no impact on the performance, they can also be selected according to the situation. In addition, the special-shaped optical cable will twist due to the reversal in the spiral groove, which may cause the optical cable to bend. Therefore, you can try it first. If there is no impact on the performance, you can also choose it according to the situation.
为了适用于不同外径的线缆7，本申请提供的线缆收线装置的排线滚筒4配置有多个，且各个所述排线滚筒4的往复螺纹凹槽5槽径互不相同；使用时，根据所需排线的线缆7外径，从所有的排线滚筒4中，择一地与所述第二驱动机构6可拆卸连接。In order to be suitable for cables 7 with different outer diameters, the cable take-up device provided by this application is configured with multiple cable drums 4, and the reciprocating thread grooves 5 of each cable drum 4 have different groove diameters; During use, according to the outer diameter of the cable 7 required for arranging, one of all the arranging rollers 4 can be detachably connected to the second driving mechanism 6 .
为了适用于不同排线节距，本申请提供的线缆收线装置的排线滚筒4配置有多个，且各个所述排线滚筒4的往复螺纹凹槽5排线夹角θ互不相同，进而可以实现不同的排线节距L；使用时，根据所需的排线节距，从所有的排线滚筒4中，择一地与所述第二驱动机构6可拆卸连接。In order to be suitable for different cable arrangement pitches, the cable take-up device provided by this application is configured with multiple cable arrangement rollers 4, and the cable arrangement angles θ of the reciprocating thread grooves 5 of each of the cable arrangement rollers 4 are different from each other. , and thus different wire arrangement pitches L can be realized; during use, according to the required wire arrangement pitch, one of all the wire arrangement rollers 4 can be detachably connected to the second driving mechanism 6 .
其中，各个排线滚筒4的排线夹角θ取值范围为30°～80°。Among them, the cable arrangement angle θ of each cable arrangement roller 4 ranges from 30° to 80°.
进一步地，所述往复螺纹凹槽5中，一个方向上的螺纹凹槽深度大于另一个方向上的螺纹凹槽深度，使用两种不同槽深的螺纹凹槽，其好处是：线缆7换向之后，在到达排线滚筒4边缘之前，线缆7可以顺利地排线，因为槽深不同，线缆7不容易受到外界意外原因导致未到达排线滚筒4边缘而提前换向，确保当到达排线滚筒4边缘时受到边缘的作用力而正常地进行换向。Furthermore, in the reciprocating threaded groove 5, the depth of the threaded groove in one direction is greater than the depth of the threaded groove in the other direction. Two threaded grooves with different groove depths are used. The advantage is: the cable 7 can be replaced Afterwards, before reaching the edge of the cable drum 4, the cable 7 can be arranged smoothly. Because the groove depth is different, the cable 7 is not susceptible to unexpected external reasons that cause it to change direction in advance before reaching the edge of the cable drum 4, ensuring that the When it reaches the edge of the wiring drum 4, it receives the force from the edge and changes direction normally.
参见图1所示，本申请实施例提供的线缆收线装置还包括压力传感器8、压力调节机构9和控制机构，所述压力传感器8设于所述排线滚筒4上，并用于测量线缆7对所述排线滚筒4的压力值；所述压力调节机构9与所述排线滚筒4相连，并用于驱动所述排线滚筒4靠近线缆7以下压线缆7，或者远离线缆7；所述控制机构与所述压力传感器8和压力调节机构9相连，并用于根据测量的压力值与设计压力范围的对比结果，控制压力调节机构9驱动所述排线滚筒4运动，以使测量的压力值处于设计压力范围。As shown in Figure 1, the cable take-up device provided by the embodiment of the present application also includes a pressure sensor 8, a pressure adjustment mechanism 9 and a control mechanism. The pressure sensor 8 is provided on the cable arrangement drum 4 and is used to measure the cable. The pressure value of the cable 7 on the cable arrangement drum 4; the pressure adjustment mechanism 9 is connected to the cable arrangement drum 4, and is used to drive the cable arrangement drum 4 close to the cable 7 to press the cable 7, or away from the cable Cable 7; the control mechanism is connected to the pressure sensor 8 and the pressure adjustment mechanism 9, and is used to control the pressure adjustment mechanism 9 to drive the movement of the cable drum 4 based on the comparison between the measured pressure value and the design pressure range, so as to Make the measured pressure value within the design pressure range.
本申请中，实时测量线缆7对所述排线滚筒4的压力值，当测量的压力值不在设计压力范围，说明收线时线缆可能太松或者太紧，需要进行调节，此时利用控制机构，控制压力调节机构9驱动所述排线滚筒4运动，以使得测量的压力值处于设计压力范围。In this application, the pressure value of the cable 7 on the cable arrangement drum 4 is measured in real time. When the measured pressure value is not within the design pressure range, it means that the cable may be too loose or too tight when taking up the cable and needs to be adjusted. At this time, use The control mechanism controls the pressure adjustment mechanism 9 to drive the wire arrangement roller 4 to move so that the measured pressure value is within the design pressure range.
通过自动排线，无需人工操作，降低人为造成的排线不良风险。Automatic wiring eliminates the need for manual operation and reduces the risk of improper wiring caused by humans.
需要说明的是，往复螺纹凹槽5中的两个方向的螺纹凹槽深度差值要合理，不要太大，如果差值太大而使得压力值不在设计压力范围中时，也可以利用控制机构进行自行控制。It should be noted that the difference in depth of the thread grooves in the two directions in the reciprocating thread groove 5 should be reasonable and not too large. If the difference is too large and the pressure value is not within the design pressure range, the control mechanism can also be used. Exercise self-control.
需要说明的是，上述设计压力范围可以根据实际生产需要设定。It should be noted that the above design pressure range can be set according to actual production needs.
参见图1所示，所述压力调节机构9包括连接支架10、两个安装座11和第三驱动机构，所述连接支架10安装于所述龙门收线架1上；两个安装座11分别转动连接于所述排线滚筒4两端，且所述第二驱动机构6安装于其中一个安装座11上；所述第三驱动机构与所述控制机构和安装座11相连，所述第三驱动机构安装于所述连接支架10上，并用于驱使安装座11带动所述排线滚筒4运动。As shown in Figure 1, the pressure adjustment mechanism 9 includes a connecting bracket 10, two mounting seats 11 and a third driving mechanism. The connecting bracket 10 is installed on the gantry wire take-up frame 1; the two mounting seats 11 are respectively Rotatingly connected to both ends of the cable arrangement drum 4, and the second driving mechanism 6 is installed on one of the mounting bases 11; the third driving mechanism is connected to the control mechanism and the mounting base 11, and the third driving mechanism 6 is connected to the control mechanism and the mounting base 11. The driving mechanism is installed on the connecting bracket 10 and is used to drive the mounting base 11 to drive the cable arrangement roller 4 to move.
上述第一驱动机构、第二驱动机构和第三驱动机构都可以使用伺服电机。The above-mentioned first driving mechanism, second driving mechanism and third driving mechanism can all use servo motors.
为了防止收线过程中线缆7从往复螺纹凹槽5中脱离，参见图1所示，两个安装座11之间还连接有用于防止线缆7脱落的防脱线护杆12。In order to prevent the cable 7 from detaching from the reciprocating thread groove 5 during the cable retracting process, as shown in FIG. 1 , an anti-disconnection guard rod 12 is also connected between the two mounting bases 11 to prevent the cable 7 from detaching.
为了更好地调节线缆7对所述排线滚筒4的压力，作为优选示例，所述排线滚筒4的运动方向与线缆7送入排线滚筒4的运动方向垂直。比如，参见图1所示，线缆7做水平方向运动，而排线滚筒4做竖直方向运动。In order to better adjust the pressure of the cable 7 on the cable arrangement drum 4 , as a preferred example, the movement direction of the cable arrangement drum 4 is perpendicular to the movement direction of the cable 7 being fed into the cable arrangement drum 4 . For example, as shown in Figure 1, the cable 7 moves in the horizontal direction, while the cable arrangement roller 4 moves in the vertical direction.
本申请实施例提供的线缆收线装置在实际运行时，以外径为12mm的光缆为例，实际生产速度为40m/min，按照上述步骤完成光缆端头固定在收线盘具2上。启动龙门收线架1带动收线盘具2使其收线速度为40m/min，设置设计压力范围为200～300N，当压力传感器8反馈压力为200N以下时，压力传感器8将压力偏小信号反馈至控制机构，控制排线滚筒4向下移动，直至压住光缆至螺旋凹槽，此时压力会增大，当压力范围值在200～300N以内时，排线滚筒4停止移动；当压力传感器8反馈压力为300N以上时，压力传感器8将压力偏大信号反馈至控制机构，控制排线滚筒4向上移动，直至压力传感器8信号在200～300N以内，排线滚筒4停止移动。When the cable take-up device provided by the embodiment of the present application is actually in operation, an optical cable with an outer diameter of 12 mm is taken as an example, and the actual production speed is 40 m/min. The optical cable end is fixed on the take-up reel 2 according to the above steps. Start the gantry take-up frame 1 to drive the take-up reel 2 to make the take-up speed 40m/min. Set the design pressure range to 200~300N. When the feedback pressure from the pressure sensor 8 is below 200N, the pressure sensor 8 will signal that the pressure is too small. Feedback to the control mechanism controls the arranging roller 4 to move downward until it presses the optical cable to the spiral groove. At this time, the pressure will increase. When the pressure range value is within 200~300N, the arranging roller 4 stops moving; when the pressure When the feedback pressure of the sensor 8 is above 300N, the pressure sensor 8 feeds back the excessive pressure signal to the control mechanism, which controls the wiring drum 4 to move upward until the signal of the pressure sensor 8 is within 200~300N, and the wiring drum 4 stops moving.
在本申请的描述中，需要说明的是，术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本申请和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本申请的限制。除非另有明确的规定和限定，术语“安装”、“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that the orientation or positional relationship indicated by terms such as "upper" and "lower" is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing this application and simplifying the description. It is not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation on the present application. Unless otherwise clearly stated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, It can also be an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
需要说明的是，在本申请中，诸如“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来，而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下，由语句“包括一个……”限定的要素，并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this application, relational terms such as “first” and “second” are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply There is no such actual relationship or sequence between these entities or operations. Furthermore, the terms "comprises," "comprises," or any other variations thereof are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that includes a list of elements includes not only those elements, but also those not expressly listed other elements, or elements inherent to the process, method, article or equipment. Without further limitation, an element defined by the statement "comprises a..." does not exclude the presence of additional identical elements in a process, method, article, or apparatus that includes the stated element.
以上所述仅是本申请的具体实施方式，使本领域技术人员能够理解或实现本申请。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的，本文中所定义的一般原理可以在不脱离本申请的精神或范围的情况下，在其它实施例中实现。因此，本申请将不会被限制于本文所示的这些实施例，而是要符合与本文所申请的原理和新颖特点相一致的最宽的范围。The above descriptions are only specific embodiments of the present application, enabling those skilled in the art to understand or implement the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be practiced in other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features claimed herein.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311398171.XACN117228431A (en) | 2023-10-25 | 2023-10-25 | Cable take-up device |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311398171.XACN117228431A (en) | 2023-10-25 | 2023-10-25 | Cable take-up device |
| Publication Number | Publication Date |
|---|---|
| CN117228431Atrue CN117228431A (en) | 2023-12-15 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311398171.XAPendingCN117228431A (en) | 2023-10-25 | 2023-10-25 | Cable take-up device |
| Country | Link |
|---|---|
| CN (1) | CN117228431A (en) |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3937420A (en)* | 1971-10-29 | 1976-02-10 | Galis Alex J | Level wind device |
| CN204310591U (en)* | 2014-11-10 | 2015-05-06 | 蔡婷婷 | A kind of novel rewinding machine |
| US20200017338A1 (en)* | 2018-07-12 | 2020-01-16 | Hall Labs, Llc | Dual-screw line guide |
| CN210619846U (en)* | 2019-10-11 | 2020-05-26 | 天津市克力斯科技有限公司 | Horizontal winding machine |
| CN115352961A (en)* | 2022-08-03 | 2022-11-18 | 宿州巨仁光伏材料有限公司 | Circular photovoltaic solder strip coiling mechanism |
| CN116730096A (en)* | 2023-07-11 | 2023-09-12 | 苏州汇力高纤有限公司 | Polyester yarn winding device |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3937420A (en)* | 1971-10-29 | 1976-02-10 | Galis Alex J | Level wind device |
| CN204310591U (en)* | 2014-11-10 | 2015-05-06 | 蔡婷婷 | A kind of novel rewinding machine |
| US20200017338A1 (en)* | 2018-07-12 | 2020-01-16 | Hall Labs, Llc | Dual-screw line guide |
| CN210619846U (en)* | 2019-10-11 | 2020-05-26 | 天津市克力斯科技有限公司 | Horizontal winding machine |
| CN115352961A (en)* | 2022-08-03 | 2022-11-18 | 宿州巨仁光伏材料有限公司 | Circular photovoltaic solder strip coiling mechanism |
| CN116730096A (en)* | 2023-07-11 | 2023-09-12 | 苏州汇力高纤有限公司 | Polyester yarn winding device |
| Publication | Publication Date | Title |
|---|---|---|
| CN209906093U (en) | Automatic cable looping device | |
| US10087027B2 (en) | Tape supplying method and tape supplying device | |
| WO2025087140A1 (en) | Automatic winding apparatus and method for pancake coil | |
| CN101780904B (en) | Wire guiding member | |
| CN111554448A (en) | Double-layer belt wrapping machine and working method thereof | |
| CN117228431A (en) | Cable take-up device | |
| CN115504312A (en) | A kind of unwinding device for wire and cable processing | |
| CN211848613U (en) | A steel strand rope forming device | |
| CN214934940U (en) | A winding structure of a winding machine with adjustable tension | |
| CN104003252A (en) | A winding system for air-covered yarn machine | |
| CN212356036U (en) | Doubling device for manufacturing aluminum core flexible cable | |
| JPH1146469A (en) | Coil forming equipment | |
| CN110706866B (en) | A cable twisting machine | |
| CN216426385U (en) | a winding device | |
| CN214610855U (en) | Coiling mechanism of power cord production usefulness | |
| CN211812724U (en) | Automatic winding device for wire and cable production | |
| CN210418807U (en) | Winding drum device for hoisting equipment | |
| JP2015012665A (en) | How to install a helical cable hanger | |
| JP5387449B2 (en) | Corrugated tube feeder | |
| CN221875953U (en) | Uncoiling mechanism and calendaring device | |
| CN211077966U (en) | Cable extruding and dragging tool | |
| CN223382486U (en) | A steel bar pay-off drum | |
| CN214934827U (en) | Storage device convenient to manage line to cable | |
| CN221796555U (en) | Cable looping equipment | |
| CN222960889U (en) | A triangular conductive wire device for welding stacked grid batteries |
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |