技术领域Technical field
本申请涉及混凝土浇筑找平的技术领域，尤其是涉及一种大面积混凝土浇筑精度找平器。The present application relates to the technical field of concrete pouring and leveling, and in particular to a precision leveling device for large-area concrete pouring.
背景技术Background technique
目前混凝土是当代最主要的土木工程材料之一，它是由胶凝材料，颗粒状集料，水，以及必要时加入的外加剂和掺合料按比例配制，经均匀搅拌，密实成型；At present, concrete is one of the most important civil engineering materials in contemporary times. It is prepared in proportion by cementitious materials, granular aggregates, water, and admixtures and admixtures added when necessary. It is uniformly stirred and densely formed;
通过检索，中国专利公告号CN111424559B公开了一种混凝土整平机架，包括控制机箱、移动轮、电机、支架、整平刮板，所述控制机箱的底部设有移动轮，所述控制机箱的前端安装有用于连接整平刮板的支架，所述整平刮板的侧边安装有电机，所述电机与控制机箱采用电性连接，所述整平刮板设有振动马达、舂土桩、导土件、弹夹机构、安装轴、底座，所述振动马达与舂土桩连接，所述舂土桩设在导土件的底部，所述导土件与弹夹机构活动配合所述导土件用弹夹机构驱动，所述安装轴通过两侧的底座安装固定，所述弹夹机构安装在整平刮板的内部；Through the search, Chinese Patent Announcement No. CN111424559B discloses a concrete leveling frame, which includes a control box, a moving wheel, a motor, a bracket, and a leveling scraper. The bottom of the control box is provided with a moving wheel. The front end is equipped with a bracket for connecting the leveling scraper. A motor is installed on the side of the leveling scraper. The motor is electrically connected to the control box. The leveling scraper is equipped with a vibration motor and a soil pounding pile. , soil guide piece, clip mechanism, installation shaft, base, the vibration motor is connected with the pounded soil pile, the pounded soil pile is located at the bottom of the soil guide piece, the soil guide piece and the clip mechanism are movable in coordination with the described The soil guide is driven by a clip mechanism, and the installation shaft is installed and fixed through the bases on both sides. The clip mechanism is installed inside the leveling scraper;
针对上述中的相关技术，发明人发现存在以下缺陷：Regarding the above related technologies, the inventor found that there are the following defects:
该混凝土整平机架技术通过振动平整器只能以单一振动力工作，振动力无法均匀传播，也无法深入混凝土内部，因此难以适应不同混凝土层厚度和施工要求，容易导致不同混凝土整平时内部的不均匀和松散，造成混凝土结构的不稳定性，会降低工程质量。This concrete leveling rack technology can only work with a single vibration force through the vibrating leveler. The vibration force cannot be spread evenly and cannot penetrate deep into the concrete. Therefore, it is difficult to adapt to different concrete layer thicknesses and construction requirements, and it is easy to cause internal problems when leveling different concretes. Unevenness and looseness cause instability of the concrete structure and reduce the quality of the project.
发明内容Contents of the invention
为了解决振动力无法均匀传播，也无法深入混凝土内部，因此难以适应不同混凝土层厚度和施工要求，容易导致不同混凝土整平时内部的不均匀和松散，造成混凝土结构的不稳定性，会降低工程质量的问题，本申请提供的一种大面积混凝土浇筑精度找平器，采用如下的技术方案：In order to solve the problem that the vibration force cannot be spread evenly and cannot penetrate deep into the concrete, it is difficult to adapt to different concrete layer thicknesses and construction requirements, which can easily lead to unevenness and looseness inside different concrete levels, resulting in instability of the concrete structure and reducing the quality of the project. To solve the problem, this application provides a precision leveler for large-area concrete pouring, which adopts the following technical solution:
一种大面积混凝土浇筑精度找平器，包括多维振动机构，所述多维振动机构包括气动泵、气动输送管、七通气管接头一、七通气管接头二、两组三通气管接头、两组振动管、两个联动板、多个对接连管和两个电缸；所述气动泵的气动输出端固定连通于气动输送管的一端，所述气动输送管的另一端为两端口，其气动输送管的两端口分别螺纹连通于七通气管接头一和七通气管接头二的各一通管内，所述七通气管接头一和七通气管接头二的各另外六通管均螺纹连通有气动连管，与所述七通气管接头一和七通气管接头二连通的气动连管另一端各螺纹连通于两组三通气管接头中的一通管内，两组所述三通气管接头中的二通管通过多个对接连管对接连通，两组所述三通气管接头中的三通管分别与两组振动管螺纹固定，两组所述两组振动管分别固定连接于两个联动板上，两组所述振动管的外壁均呈环形固定连接有多个振动爪，所述振动爪的外壁呈锥形设置，两个所述电缸的输出轴均固定连接有托板，两个所述托板的另一侧分别固定于两个联动板上；A precision leveler for large-area concrete pouring, including a multi-dimensional vibration mechanism. The multi-dimensional vibration mechanism includes a pneumatic pump, a pneumatic conveying pipe, seven vent pipe joints one, seven vent pipe joints two, two sets of three vent pipe joints, and two sets of vibration pipe, two linkage plates, a plurality of butt connecting pipes and two electric cylinders; the pneumatic output end of the pneumatic pump is fixedly connected to one end of the pneumatic conveying pipe, and the other end of the pneumatic conveying pipe has two ports, and its pneumatic conveying pipe The two ends of the pipe are threadedly connected to each of the seven-ventilation pipe joints one and seven-ventilation pipe joint two. The other six-way pipes of the seven-ventilation pipe joint one and seven-ventilation pipe joint two are all threadedly connected with pneumatic connecting pipes. , the other ends of the pneumatic connecting pipes connected to the seven-ventilation pipe joint one and the seven-ventilation pipe joint two are threadedly connected to one of the two sets of three-ventilation pipe joints, and the two-way pipes in the two sets of three-ventilation pipe joints They are connected through a plurality of butt connecting pipes. The tee pipes in the two groups of three-way air pipe joints are threadedly fixed to the two groups of vibration pipes. The two groups of vibration pipes are respectively fixedly connected to the two linkage plates. A plurality of vibrating claws are fixedly connected to the outer walls of the vibrating tubes in an annular shape. The outer walls of the vibrating claws are arranged in a tapered shape. The output shafts of the two electric cylinders are fixedly connected to supporting plates. The two supporting plates are fixedly connected to each other. The other side of the board is fixed on two linkage boards respectively;
所述多维振动机构的两侧和中部安装有阶梯振动机构。Ladder vibration mechanisms are installed on both sides and in the middle of the multi-dimensional vibration mechanism.
可选的，所述阶梯振动机构包括窄找平振动台一、窄找平振动台二、三组小型振动器、两个固定板一、宽找平振动台、四组大型振动器、固定板二和找平固定台；所述找平固定台两侧均开设有通槽，两个所述联动板分别滑动连接于通槽的内部，所述窄找平振动台一和窄找平振动台二设置于宽找平振动台的两侧。Optionally, the ladder vibration mechanism includes a narrow leveling vibration table 1, a narrow leveling vibration table 2, three groups of small vibrators, two fixed plates 1, a wide leveling vibration table, four groups of large vibrators, fixed plates 2 and leveling Fixed platform; there are through slots on both sides of the leveling fixed platform, and the two linkage plates are respectively slidingly connected to the inside of the through slot. The narrow leveling vibration table one and the narrow leveling vibration table two are arranged on the wide leveling vibration table. both sides.
可选的，所述窄找平振动台一和窄找平振动台二的内底壁均等距均匀螺栓连接有三组小型振动器，两个所述电缸的底部对称螺栓连接于找平固定台的顶部。Optionally, three groups of small vibrators are bolted to the inner bottom walls of the narrow leveling vibration table one and the narrow leveling vibration table two at equidistant intervals, and the bottoms of the two electric cylinders are symmetrically bolted to the top of the leveling fixed table.
可选的，所述宽找平振动台的内底壁等距均匀螺栓连接有四组大型振动器。Optionally, four groups of large vibrators are connected to the inner bottom wall of the wide leveling vibrating table by equidistant and uniform bolts.
可选的，两个所述固定板一分别固定连接于窄找平振动台一和窄找平振动台二的顶中部，所述窄找平振动台一和窄找平振动台二分别通过两个固定板一固定连接于找平固定台的底部两侧，所述固定板二固定连接于宽找平振动台的顶中部，所述宽找平振动台通过固定板二固定连接于找平固定台的底中部，所述窄找平振动台一、一组振动管、宽找平振动台、另一组振动管和窄找平振动台二依次安装于找平固定台的底部。Optionally, the two fixed plates 1 are fixedly connected to the top middle portions of the narrow leveling vibration table 1 and the narrow leveling vibration table 2 respectively, and the narrow leveling vibration table 1 and the narrow leveling vibration table 2 are respectively passed through the two fixed plates 1 Fixedly connected to both sides of the bottom of the leveling fixed platform, the two fixed plates are fixedly connected to the top middle part of the wide leveling vibrating table, and the wide leveling vibrating table is fixedly connected to the bottom middle part of the leveling fixed platform through the two fixed plates. The narrow Leveling vibration table 1, a set of vibration tubes, wide leveling vibration table, another set of vibration tubes and narrow leveling vibration table 2 are installed at the bottom of the leveling fixed table in sequence.
可选的，所述找平固定台的顶部边侧安装有升降机构，所述升降机构包括两个立柱、横梁、升降气缸、升降滑座、底座和联动固定台；Optionally, a lifting mechanism is installed on the top side of the leveling fixed platform. The lifting mechanism includes two columns, a cross beam, a lifting cylinder, a lifting slide, a base and a linkage fixed platform;
两个所述立柱的顶部固定连接有横梁，两个所述立柱的底部固定连接于底座的顶部两侧，所述升降气缸的缸筒安装于横梁的底部，所述升降气缸的输出轴固定连接于升降滑座的顶部，所述升降滑座滑动连接于两个立柱的外壁，所述联动固定台的一侧螺栓连接于升降滑座的相邻侧，所述联动固定台的底部固定连接于找平固定台的顶中部，所述升降机构的一侧设置有驱动车体，所述升降机构中底座的底部固定安装于驱动车体的后侧，所述驱动车体的控制台安装有控制器。The tops of the two upright columns are fixedly connected to cross beams, the bottoms of the two upright columns are fixedly connected to both sides of the top of the base, the cylinder barrel of the lifting cylinder is installed on the bottom of the cross beams, and the output shaft of the lifting cylinder is fixedly connected. On the top of the lifting slide, the lifting slide is slidingly connected to the outer walls of the two columns, one side of the linkage fixed platform is bolted to the adjacent side of the lifting slide, and the bottom of the linkage fixed platform is fixedly connected to The top middle part of the leveling fixed platform, a driving body is provided on one side of the lifting mechanism, the bottom of the base of the lifting mechanism is fixedly installed on the rear side of the driving body, and a controller is installed on the console of the driving body. .
综上所述，本申请包括以下有益技术效果：To sum up, this application includes the following beneficial technical effects:
本申请通过多维振动机构使该找平器能够在多向上产生振动，包括水平和垂直振动，有助于深入混凝土内部，排除气泡，提高混凝土的密实性，并改善表面的均匀性，通过阶梯振动机构使振动平整器能够在不同位置产生分层及分段式振动，分层振动确保混凝土表面和内部都受到适当的振实作用，从而改善混凝土的均匀性和密实性，分段振动根据需要在不同阶段调整振动强度，确保整个浇筑表面得到均匀和深层的振动，通过振动爪的锥形振动形状，能够在振动力传递到混凝土表面时产生均匀的振实作用，有助于减少不均匀性和表面缺陷，提高了施工质量和效率。This application uses a multi-dimensional vibration mechanism to enable the leveler to vibrate in multiple directions, including horizontal and vertical vibrations, which helps penetrate deep into the concrete, eliminate air bubbles, improve the compactness of the concrete, and improve the uniformity of the surface. Through the ladder vibration mechanism The vibrating leveler can produce layered and segmented vibrations at different positions. The layered vibration ensures that both the surface and the interior of the concrete are properly vibrated, thereby improving the uniformity and compactness of the concrete. The segmented vibration can be performed at different locations as needed. The vibration intensity is adjusted in stages to ensure that the entire pouring surface is vibrated evenly and deeply. The conical vibration shape of the vibrating claws can produce a uniform vibration effect when the vibration force is transmitted to the concrete surface, helping to reduce unevenness and surface defects, improving construction quality and efficiency.
附图说明Description of the drawings
图1是本申请实施例中整体结构示意图；Figure 1 is a schematic diagram of the overall structure in the embodiment of the present application;
图2是本申请实施例中升降机构的结构示意图；Figure 2 is a schematic structural diagram of the lifting mechanism in the embodiment of the present application;
图3是本申请实施例中阶梯振动机构的结构示意图；Figure 3 is a schematic structural diagram of the ladder vibration mechanism in the embodiment of the present application;
图4是本申请实施例中宽找平振动台的结构示意图；Figure 4 is a schematic structural diagram of the wide leveling vibrating table in the embodiment of the present application;
图5是本申请实施例中多维振动机构的结构示意图；Figure 5 is a schematic structural diagram of the multi-dimensional vibration mechanism in the embodiment of the present application;
图6是本申请实施例中图5中A区的放大结构示意图。Figure 6 is an enlarged structural schematic diagram of area A in Figure 5 in the embodiment of the present application.
附图标记：10、驱动车体；11、控制器；20、升降机构；21、立柱；22、横梁；23、升降气缸；24、升降滑座；25、底座；26、联动固定台；30、多维振动机构；31、气动泵；32、气动输送管；33、七通气管接头一；34、七通气管接头二；35、三通气管接头；36、振动管；37、振动爪；38、联动板；311、电缸；312、托板；313、气动连管；314、对接连管；40、阶梯振动机构；41、窄找平振动台一；42、窄找平振动台二；43、小型振动器；44、固定板一；45、宽找平振动台；46、大型振动器；47、固定板二；48、找平固定台；49、通槽。Reference signs: 10. Driving car body; 11. Controller; 20. Lifting mechanism; 21. Column; 22. Cross beam; 23. Lifting cylinder; 24. Lifting slide; 25. Base; 26. Linkage fixed platform; 30 , Multi-dimensional vibration mechanism; 31. Pneumatic pump; 32. Pneumatic delivery pipe; 33. Seven vent pipe joints one; 34. Seven vent pipe joints two; 35. Three vent pipe joints; 36. Vibration tube; 37. Vibration claw; 38 , linkage plate; 311, electric cylinder; 312, supporting plate; 313, pneumatic connecting pipe; 314, butt connecting pipe; 40, ladder vibration mechanism; 41, narrow leveling vibration table one; 42, narrow leveling vibration table two; 43. Small vibrator; 44. Fixed plate one; 45. Wide leveling vibrating table; 46. Large vibrator; 47. Fixed plate two; 48. Leveling fixed table; 49. Trough.
具体实施方式Detailed ways
以下结合附图1-6对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with Figures 1-6.
本申请实施例公开一种大面积混凝土浇筑精度找平器，包括多维振动机构30，多维振动机构30包括气动泵31、气动输送管32、七通气管接头一33、七通气管接头二34、两组三通气管接头35、两组振动管36、两个联动板38、多个对接连管314和两个电缸311；The embodiment of the present application discloses a precision leveler for large-area concrete pouring, which includes a multi-dimensional vibration mechanism 30. The multi-dimensional vibration mechanism 30 includes a pneumatic pump 31, a pneumatic conveying pipe 32, a seven-ventilation pipe joint 33, a seven-ventilation pipe joint 234, two Set of three vent pipe joints 35, two sets of vibration tubes 36, two linkage plates 38, multiple butt connecting pipes 314 and two electric cylinders 311;
气动泵31的气动输出端固定连通于气动输送管32的一端，气动输送管32的另一端为两端口，其气动输送管32的两端口分别螺纹连通于七通气管接头一33和七通气管接头二34的各一通管内，七通气管接头一33和七通气管接头二34的各另外六通管均螺纹连通有气动连管313，与七通气管接头一33和七通气管接头二34连通的气动连管313另一端各螺纹连通于两组三通气管接头35中的一通管内，两组三通气管接头35中的二通管通过多个对接连管314对接连通，两组三通气管接头35中的三通管分别与两组振动管36螺纹固定，两组振动管36分别固定连接于两个联动板38上，两组振动管36的外壁均呈环形固定连接有多个振动爪37，振动爪37的外壁呈锥形设置，两个电缸311的输出轴均固定连接有托板312，两个托板312的另一侧分别固定于两个联动板38上；The pneumatic output end of the pneumatic pump 31 is fixedly connected to one end of the pneumatic delivery pipe 32. The other end of the pneumatic delivery pipe 32 has two ports. The two ports of the pneumatic delivery pipe 32 are threadedly connected to the seven-ventilation pipe joint 33 and the seven-ventilation pipe respectively. In each of the one-way pipes of the joint two 34, the other six-way pipes of the seven-ventilation pipe joint one 33 and the seven-ventilation pipe joint two 34 are threadedly connected with a pneumatic connecting pipe 313, which is connected with the seven-ventilation pipe joint one 33 and the seven-ventilation pipe joint two 34 Each thread at the other end of the connected pneumatic connecting pipe 313 is connected to one of the two groups of three-way air pipe joints 35. The two-way pipes in the two groups of three-way air pipe joints 35 are connected through a plurality of butt connecting pipes 314. The two groups of three-way pipes The tee tube in the tracheal joint 35 is threadedly fixed to the two groups of vibration tubes 36 respectively. The two groups of vibration tubes 36 are respectively fixedly connected to the two linkage plates 38. The outer walls of the two groups of vibration tubes 36 are annularly fixedly connected with a plurality of vibration tubes. Claw 37, the outer wall of the vibration claw 37 is arranged in a tapered shape, the output shafts of the two electric cylinders 311 are fixedly connected with supporting plates 312, and the other sides of the two supporting plates 312 are respectively fixed on the two linkage plates 38;
多维振动机构30的两侧和中部安装有阶梯振动机构40。Stepped vibration mechanisms 40 are installed on both sides and in the middle of the multi-dimensional vibration mechanism 30 .
如图3所示，阶梯振动机构40包括窄找平振动台一41、窄找平振动台二42、三组小型振动器43、两个固定板一44、宽找平振动台45、四组大型振动器46、固定板二47和找平固定台48；As shown in Figure 3, the ladder vibration mechanism 40 includes a narrow leveling vibration table 41, a narrow leveling vibration table 42, three groups of small vibrators 43, two fixed plates 44, a wide leveling vibration table 45, and four groups of large vibrators 46. Fixed plate 2 47 and leveling fixed platform 48;
找平固定台48两侧均开设有通槽49，两个联动板38分别滑动连接于通槽49的内部，窄找平振动台一41和窄找平振动台二42设置于宽找平振动台45的两侧，窄找平振动台一41和窄找平振动台二42的内底壁均等距均匀螺栓连接有三组小型振动器43，两个电缸311的底部对称螺栓连接于找平固定台48的顶部，宽找平振动台45的内底壁等距均匀螺栓连接有四组大型振动器46，通过启动小型振动器43和大型振动器46，该振动器分别位于窄找平振动台一41、窄找平振动台二42和宽找平振动台45上，振动器开始产生振动力，通过窄找平振动台一41、窄找平振动台二42和宽找平振动台45传递到混凝土表面，在开始和结束段，窄找平振动台一41和窄找平振动台二42产生相对较小的振动，以确保混凝土表面平整，在中部，宽找平振动台45产生更大的振动力，以深入混凝土内部并改善振实效果，阶梯振动机构40通过不同部分的振动器和振动台产生分层振动效果，并确保整个表面都受到适当的振实作用。There are through slots 49 on both sides of the leveling fixed platform 48, and the two linkage plates 38 are respectively slidingly connected to the inside of the through slot 49. The narrow leveling vibration table 41 and the narrow leveling vibration table 2 42 are arranged on both sides of the wide leveling vibration table 45. On the side, three sets of small vibrators 43 are connected to the inner bottom walls of the narrow leveling vibration table 1 41 and the narrow leveling vibration table 2 42 with equidistant and even bolts. The bottoms of the two electric cylinders 311 are symmetrically bolted to the top of the leveling fixed table 48. The width Four groups of large vibrators 46 are connected to the inner bottom wall of the leveling vibration table 45 by evenly spaced bolts. By starting the small vibrator 43 and the large vibrator 46, the vibrators are respectively located at the narrow leveling vibration table 1 41 and the narrow leveling vibration table 2. 42 and wide leveling vibration table 45, the vibrator starts to generate vibration force, which is transmitted to the concrete surface through the narrow leveling vibration table 1 41, the narrow leveling vibration table 2 42 and the wide leveling vibration table 45. In the beginning and end sections, the narrow leveling vibration Table one 41 and narrow leveling vibration table two 42 produce relatively small vibrations to ensure the smoothness of the concrete surface. In the middle, wide leveling vibration table 45 produces greater vibration force to penetrate deep into the concrete and improve the tapping effect. Step vibration Mechanism 40 creates a layered vibration effect through vibrators and shaking tables in different sections and ensures that the entire surface is properly vibrated.
如图3所示，两个固定板一44分别固定连接于窄找平振动台一41和窄找平振动台二42的顶中部，窄找平振动台一41和窄找平振动台二42分别通过两个固定板一44固定连接于找平固定台48的底部两侧，固定板二47固定连接于宽找平振动台45的顶中部，宽找平振动台45通过固定板二47固定连接于找平固定台48的底中部，窄找平振动台一41、一组振动管36、宽找平振动台45、另一组振动管36和窄找平振动台二42依次安装于找平固定台48的底部。As shown in Figure 3, two fixed plates 44 are respectively fixedly connected to the top and middle parts of the narrow leveling vibration table 41 and the narrow leveling vibration table 2 42. The narrow leveling vibration table 41 and the narrow leveling vibration table 2 42 are respectively connected by two Fixed plate one 44 is fixedly connected to both sides of the bottom of the leveling fixed platform 48, fixed plate two 47 is fixedly connected to the top middle part of the wide leveling vibration table 45, and the wide leveling vibration table 45 is fixedly connected to the leveling fixed platform 48 through the fixed plate two 47. In the middle part of the bottom, a narrow leveling vibration table 41, a group of vibration tubes 36, a wide leveling vibration table 45, another group of vibration tubes 36 and a narrow leveling vibration table 2 42 are installed at the bottom of the leveling fixed platform 48 in sequence.
如图2所示，找平固定台48的顶部边侧安装有升降机构20，升降机构20包括两个立柱21、横梁22、升降气缸23、升降滑座24、底座25和联动固定台26；两个立柱21的顶部固定连接有横梁22，两个立柱21的底部固定连接于底座25的顶部两侧，升降气缸23的缸筒安装于横梁22的底部，升降气缸23的输出轴固定连接于升降滑座24的顶部，升降滑座24滑动连接于两个立柱21的外壁，联动固定台26的一侧螺栓连接于升降滑座24的相邻侧，联动固定台26的底部固定连接于找平固定台48的顶中部，操作员可以控制升降气缸23的伸缩运动，当升降气缸23伸缩时驱动升降滑座24上下移动，升降滑座24的运动会使联动固定台26的位置同步，进而通过升降滑座24的上下移动带动找平固定台48的升降运动。As shown in Figure 2, a lifting mechanism 20 is installed on the top side of the leveling fixed platform 48. The lifting mechanism 20 includes two columns 21, a cross beam 22, a lifting cylinder 23, a lifting slide 24, a base 25 and a linkage fixed platform 26; The tops of the two upright columns 21 are fixedly connected to the crossbeam 22, the bottoms of the two uprights 21 are fixedly connected to the top sides of the base 25, the cylinder tube of the lifting cylinder 23 is installed on the bottom of the crossbeam 22, and the output shaft of the lifting cylinder 23 is fixedly connected to the lifting The top of the sliding seat 24, the lifting sliding seat 24 is slidingly connected to the outer walls of the two columns 21, one side of the linkage fixed platform 26 is bolted to the adjacent side of the lifting sliding seat 24, and the bottom of the linkage fixed platform 26 is fixedly connected to the leveling fixed In the top middle part of the table 48, the operator can control the telescopic movement of the lifting cylinder 23. When the lifting cylinder 23 telescopes, it drives the lifting slide 24 to move up and down. The movement of the lifting slide 24 will synchronize the position of the linkage fixed table 26, and then the lifting slide 24 will move up and down. The up and down movement of the seat 24 drives the lifting movement of the leveling fixed platform 48.
如图1所示，升降机构20的一侧设置有驱动车体10，升降机构20中底座25的底部固定安装于驱动车体10的后侧，驱动车体10的控制台安装有控制器11，驱动车体10位于升降机构20一侧，用于提供额外的稳定性和平衡，有助于确保升降机构20的稳定运行，同时将控制器11集成到驱动车体10的控制台中，以方便操作员进行控制。As shown in Figure 1, a driving car body 10 is provided on one side of the lifting mechanism 20. The bottom of the base 25 in the lifting mechanism 20 is fixedly installed on the rear side of the driving car body 10. A controller 11 is installed on the console of the driving car body 10. The driving body 10 is located on one side of the lifting mechanism 20 to provide additional stability and balance, helping to ensure the stable operation of the lifting mechanism 20. At the same time, the controller 11 is integrated into the console of the driving body 10 for convenience. The operator takes control.
本申请实施例一种大面积混凝土浇筑精度找平器的实施原理为：The implementation principle of a precision leveling device for large-area concrete pouring in the embodiment of this application is as follows:
通过控制器11，操作员可以控制升降气缸23的伸缩运动，当升降气缸23伸缩时驱动升降滑座24上下移动，升降滑座24的运动会使联动固定台26的位置同步，进而通过升降滑座24的上下移动带动找平固定台48的升降运动，当需要深入混凝土内部时，操作员将升降气缸23伸缩，使找平固定台48下沉；反之，当需要浅层振动时，可以将找平固定台48抬升，将多维振动机构30置于需要进行混凝土浇筑和平整的工程区域，平整器底部的阶梯振动机构40处于接触混凝土表面的位置，通过升降机构20控制多维振动机构30和阶梯振动机构40与混凝土整平面的位置；具体的，通过控制器11控制气动泵31的气压以控制振动强度，增加气压会增加振动强度，减少则减小振动强度，启动气动泵31，开始产生气压，气压通过气动输送管32传递到七通气管接头一33和七通气管接头二34内，经过七通气管接头一33和七通气管接头二34的再分配到两组三通气管接头35中，两组三通气管接头35呈对称设置，并通过对接连管314弧形输送气体保持气压的稳定，通过将气压传递到振动管36中，同时保持振动的均匀性，振动管36的振动能够将振动力深入混凝土内部，不仅作用于表面，还影响到混凝土的较深层，有助于排除混凝土内部的气泡、提高密实性，并改善整体的均匀性，在振动管36振动的同时将产生的振动力再传输给周围连接的振动爪37，振动爪37在振动管36外壁上的突起结构，当振动力传递到振动爪37时，振动爪37振动，振动爪37的外壁呈锥形振动的形状，振动爪37周围的振动力使混凝土表面和附近区域受到均匀的振实作用，有助于确保整个混凝土表面在振实程度上达到一致，减少不均匀性和表面缺陷，通过控制器11控制到两个电缸311的伸缩，托板312可以上下移动，这个运动传递到联动板38，从而带动振动管36和振动爪37进行上下运动，该上下往复运动使振动力能够深入混凝土内部，有助于排除气泡、提高密实性，并改善均匀性，通过启动小型振动器43和大型振动器46，该振动器分别位于窄找平振动台一41、窄找平振动台二42和宽找平振动台45上，振动器开始产生振动力，通过窄找平振动台一41、窄找平振动台二42和宽找平振动台45传递到混凝土表面，在开始和结束段，窄找平振动台一41和窄找平振动台二42产生相对较小的振动，以确保混凝土表面平整，在中部，宽找平振动台45产生更大的振动力，以深入混凝土内部并改善振实效果，阶梯振动机构40通过不同部分的振动器和振动台产生分层振动效果，并确保整个表面都受到适当的振实作用，而不会出现振动不足或振动过度的情况，有助于深入混凝土内部并提高密实性，多维振动机构30的工作也同时进行，以提供不同方向的振动，两个联动板38分别滑动连接于找平固定台48的通槽49内，可确保振动平整器在工作过程中保持平稳运动。Through the controller 11, the operator can control the telescopic movement of the lifting cylinder 23. When the lifting cylinder 23 telescopically drives the lifting slide 24 to move up and down, the movement of the lifting slide 24 will synchronize the position of the linkage fixed table 26, and then through the lifting slide The up and down movement of 24 drives the lifting movement of the leveling fixed platform 48. When it is necessary to penetrate deep into the concrete, the operator will extend and contract the lifting cylinder 23 to sink the leveling fixed platform 48; conversely, when shallow vibration is required, the leveling fixed platform can be moved 48 is lifted, and the multi-dimensional vibration mechanism 30 is placed in the engineering area that requires concrete pouring and leveling. The ladder vibration mechanism 40 at the bottom of the leveler is in contact with the concrete surface. The multi-dimensional vibration mechanism 30 and the ladder vibration mechanism 40 are controlled by the lifting mechanism 20 to interact with each other. The position of the concrete leveling surface; specifically, the air pressure of the pneumatic pump 31 is controlled by the controller 11 to control the vibration intensity. Increasing the air pressure will increase the vibration intensity, and decreasing it will reduce the vibration intensity. The pneumatic pump 31 is started to start to generate air pressure, and the air pressure passes through the pneumatic The delivery pipe 32 is passed to the seventh vent pipe joint 33 and the seventh vent pipe joint 2 34, and is then distributed to two groups of three vent pipe joints 35 through the seven vent pipe joints 133 and 7 vent pipe joints 2 34. The vent pipe joints 35 are arranged symmetrically, and the gas is transported in an arc through the butt connecting pipe 314 to maintain the stability of the air pressure. By transmitting the air pressure to the vibrating tube 36 while maintaining the uniformity of vibration, the vibration of the vibrating tube 36 can penetrate the vibration force deeply. The inside of the concrete not only acts on the surface, but also affects the deeper layers of the concrete, helping to eliminate air bubbles inside the concrete, improve the compactness, and improve the overall uniformity. While the vibration tube 36 vibrates, the vibration force generated is transmitted again. The vibrating claws 37 are connected to the surroundings. The protruding structure of the vibrating claws 37 on the outer wall of the vibrating tube 36. When the vibration force is transmitted to the vibrating claws 37, the vibrating claws 37 vibrate. The outer wall of the vibrating claws 37 is in the shape of conical vibration. The vibrating claws The vibration force around 37 causes the concrete surface and nearby areas to be uniformly vibrated, which helps to ensure that the entire concrete surface has a consistent vibrating degree and reduces unevenness and surface defects. The two electric currents are controlled by the controller 11. As the cylinder 311 expands and contracts, the supporting plate 312 can move up and down. This movement is transmitted to the linkage plate 38, thereby driving the vibration tube 36 and the vibration claw 37 to move up and down. This up and down reciprocating movement enables the vibration force to penetrate deep into the concrete, helping to eliminate air bubbles. , improve compactness and uniformity by starting the small vibrator 43 and the large vibrator 46, which are respectively located on the narrow leveling vibration table 41, the narrow leveling vibration table 2 42 and the wide leveling vibration table 45. The vibrators Vibration force begins to be generated and is transmitted to the concrete surface through the narrow leveling vibration table 41, the narrow leveling vibration table 2 42 and the wide leveling vibration table 45. In the beginning and end sections, the narrow leveling vibration table 1 41 and the narrow leveling vibration table 2 42 generate Relatively small vibration to ensure the smoothness of the concrete surface. In the middle, the wide leveling vibrating table 45 generates greater vibration force to penetrate deep into the concrete and improve the vibration effect. The stepped vibration mechanism 40 passes the vibrators and vibrating tables in different parts Produce a layered vibration effect and ensure that the entire surface is properly vibrated without insufficient or excessive vibration, which helps to penetrate deep into the concrete and improve compactness. The work of the multi-dimensional vibration mechanism 30 is also carried out at the same time. , in order to provide vibrations in different directions, the two linkage plates 38 are respectively slidably connected in the through slots 49 of the leveling fixed platform 48, which can ensure that the vibration leveler maintains smooth movement during the working process.
以上均为本申请的较佳实施例，并非依此限制本申请的保护范围，故：凡依本申请的结构、形状、原理所做的等效变化，均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application shall be covered by the scope of protection of the present application. Inside.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311333512.5ACN117127813A (en) | 2023-10-16 | 2023-10-16 | A precision leveler for large-area concrete pouring |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311333512.5ACN117127813A (en) | 2023-10-16 | 2023-10-16 | A precision leveler for large-area concrete pouring |
| Publication Number | Publication Date |
|---|---|
| CN117127813Atrue CN117127813A (en) | 2023-11-28 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311333512.5APendingCN117127813A (en) | 2023-10-16 | 2023-10-16 | A precision leveler for large-area concrete pouring |
| Country | Link |
|---|---|
| CN (1) | CN117127813A (en) |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1124989A (en)* | 1993-04-30 | 1996-06-19 | 小塞穆尔·A·菲斯 | Method and apparatus for staged vibration of concrete |
| CN209195039U (en)* | 2018-10-09 | 2019-08-02 | 江苏银旭隧道机械有限公司 | A kind of pneumatic vibrating system of adhesion type |
| CN115306159A (en)* | 2022-08-30 | 2022-11-08 | 上海建工四建集团有限公司 | Air guide vibrating tube, pneumatic vibrating equipment and using method of pneumatic vibrating equipment |
| CN116065829A (en)* | 2023-02-09 | 2023-05-05 | 国能神东煤炭集团有限责任公司 | Pneumatic vibration leveling device for concrete bottom plate |
| CN219402896U (en)* | 2022-09-21 | 2023-07-25 | 芜湖市舜阳管件有限公司 | Batch welding table for air conditioner air inlet pipe |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1124989A (en)* | 1993-04-30 | 1996-06-19 | 小塞穆尔·A·菲斯 | Method and apparatus for staged vibration of concrete |
| CN209195039U (en)* | 2018-10-09 | 2019-08-02 | 江苏银旭隧道机械有限公司 | A kind of pneumatic vibrating system of adhesion type |
| CN115306159A (en)* | 2022-08-30 | 2022-11-08 | 上海建工四建集团有限公司 | Air guide vibrating tube, pneumatic vibrating equipment and using method of pneumatic vibrating equipment |
| CN219402896U (en)* | 2022-09-21 | 2023-07-25 | 芜湖市舜阳管件有限公司 | Batch welding table for air conditioner air inlet pipe |
| CN116065829A (en)* | 2023-02-09 | 2023-05-05 | 国能神东煤炭集团有限责任公司 | Pneumatic vibration leveling device for concrete bottom plate |
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