技术领域Technical field
本发明属于鞋制备领域，具体涉及一种鞋底与鞋面精准配双的装置及方法。The invention belongs to the field of shoe preparation, and specifically relates to a device and method for accurately pairing soles and uppers.
背景技术Background technique
传统制鞋产线有一套工序叫做鞋底与鞋面配双的工序，主要是为了保证在人工贴底时鞋底和鞋面是配对好的，实现的方式主要由两种方式组成：The traditional shoemaking production line has a set of processes called pairing of soles and uppers, which is mainly to ensure that the soles and uppers are paired when the soles are attached manually. This is mainly accomplished in two ways:
1、生产大货订单需要事先排好要生产鞋子的款式，在生产过程中按双放置进行生产；①人工要进行放底的时候通过肉眼观察到达的鞋面码数及左右脚信息进行鞋底与鞋面配双；②传统的这种放置方式完全取决于人工的判断，所以生产过程会造成鞋底与鞋面配双失败的问题，这在产线生产过程中会极大影响产线的生产效率1. To produce bulk orders, the styles of shoes to be produced need to be arranged in advance, and they are produced in pairs during the production process; ① When manually placing the soles, the shoe upper code number and left and right foot information are observed with the naked eye and the soles are compared with each other. Pairing of shoe uppers; ② The traditional placement method completely depends on manual judgment, so the production process will cause the problem of failure to pair soles and uppers, which will greatly affect the production efficiency of the production line during the production process.
2.针对传统制鞋配双存在的问题，目前实现制鞋产线成型中段的制鞋产线在配双过程中，会有一个配底工作台，配底工作台带有显示屏，套有鞋面的鞋楦带有RFID卡，每个RFID卡带有鞋面的款式信息(包含左右脚、大小码)，经过配底工作台时读写器装置读取鞋面信息，在配底工作台的显示屏显示需要鞋底配双的信息，人工根据配双信息放置相应的鞋底，来保证鞋底鞋面的配双。2. In view of the problems existing in traditional pairing of shoemaking, the shoemaking production line that currently implements the middle section of the shoemaking production line will have a sole-matching workbench during the pairing process. The sole-matching workbench has a display screen and a set of The shoe last of the shoe upper is equipped with an RFID card. Each RFID card contains the style information of the shoe upper (including left and right feet, large and small sizes). When passing through the sole matching workbench, the reader device reads the shoe upper information. The display screen displays the information that the shoe soles need to be paired, and the corresponding soles are manually placed according to the pairing information to ensure that the soles and uppers are matched.
但是智能线的这种配双会存在以下问题：(1)虽然在配底的时候能够保证鞋底与鞋面是配好的，在生产过程中，必须保证整个鞋底和鞋面的喷胶稳定生产，但是实际的生产过程中鞋底或者鞋面会存在堵胶、溢胶等情况，造成鞋底或者鞋面欠胶或者溢胶问题，这时候往往需要人工介入处理，处理方法有两种：第一，人工拿出问题鞋面或者鞋底进行处理，再次放回产线的时候因为鞋底或者鞋面没有同时拿出来，直接会造成原有已经配好的鞋面或者鞋底混乱，导致贴底时无法实现配双；第二，人工想要同时拿出问题的鞋底或者鞋面，但是会存在无法知道鞋面配的哪只鞋底，因为彼此没有一个关联关系，导致鞋底与鞋面无法实现配双。However, this kind of pairing of smart lines will have the following problems: (1) Although the sole and the upper can be guaranteed to be matched when matching the sole, during the production process, the stable production of the entire sole and upper must be ensured , but in the actual production process, the soles or uppers will have glue blocking, glue overflow, etc., causing the soles or uppers to have insufficient glue or glue overflow problems. At this time, manual intervention is often required. There are two processing methods: first, manual Take out the problematic uppers or soles for processing. When they are put back into the production line, because the soles or uppers are not taken out at the same time, it will directly cause confusion in the original paired uppers or soles, making it impossible to match pairs when attaching the soles. ; Second, if you want to manually take out the problematic sole or upper at the same time, you will not know which sole matches the upper, because there is no relationship between the sole and the upper, making it impossible to match the sole and the upper.
发明内容Contents of the invention
本发明的目的是克服现有技术的缺点，提供一种鞋底与鞋面精准配双的装置，另一目的是提供一种基于上述装置配双鞋底与鞋面的方法。The object of the present invention is to overcome the shortcomings of the prior art and provide a device for accurately pairing soles and uppers. Another object is to provide a method for pairing soles and uppers based on the above device.
本发明采用如下技术方案：The present invention adopts the following technical solutions:
一种鞋底与鞋面精准配双的装置，包括鞋底输送机构、鞋面输送机构、信息采集初配机构、喷胶机构、缓存机构、活化机构、鞋面读码机构和控制机构；A device for accurately pairing soles and uppers, including a sole conveying mechanism, an upper conveying mechanism, an information collection initial matching mechanism, a glue spraying mechanism, a caching mechanism, an activation mechanism, an upper code reading mechanism and a control mechanism;
鞋底输送机构，用于沿生产线方向输送鞋底，包括鞋底输送带、设置在鞋底输送带上用于放置鞋底的托盘和设置在托盘内的鞋底RFID卡；A sole conveying mechanism is used to convey soles along the direction of the production line, including a sole conveyor belt, a tray provided on the sole conveyor belt for placing soles, and a sole RFID card provided in the tray;
鞋面输送机构，用于沿生产线方向输送鞋面，包括设置在鞋底输送带下方的鞋面输送带、设置在鞋面输送带上用于放置鞋面的放置台和设置在放置台内的鞋面RFID卡，所述鞋面RFID卡记录有对应鞋面的码数信息及左右脚信息；A shoe upper conveying mechanism is used to transport shoe uppers along the direction of the production line, including a shoe upper conveyor belt provided below the shoe sole conveyor belt, a placement table provided on the shoe upper conveyor belt for placing shoe uppers, and shoes placed in the placement table. The upper RFID card records the code number information of the corresponding upper and the left and right foot information;
信息采集初配机构，包括用于读取鞋面RFID卡信息并反馈给控制机构的鞋面信息获取器和将鞋底信息录入鞋底RFID卡中的写码器，初配时，根据鞋面信息获取器获得的鞋面信息在托盘上放置相对应的鞋底并将获取的信息反馈给控制机构，控制机构将接收的信息经写码器录入鞋底RFID卡中；Information collection and initial matching mechanism, including a shoe upper information acquirer for reading shoe upper RFID card information and feeding it back to the control mechanism, and a code writer for entering shoe sole information into the shoe sole RFID card. During initial matching, the shoe upper information is obtained based on the shoe upper information. The shoe upper information obtained by the device is placed on the tray corresponding to the shoe sole and the obtained information is fed back to the control mechanism. The control mechanism enters the received information into the sole RFID card through the code writer;
喷胶机构，分别对鞋底输送带及鞋面输送带上的鞋底与鞋面进行喷胶处理；The glue spraying mechanism sprays glue on the soles and uppers on the sole conveyor belt and shoe upper conveyor belt respectively;
缓存机构，设置在鞋底输送带上，位于喷胶机构与活化机构之间，包括缓存台、多个缓存位、鞋底信息获取器、移动件和推动件，所述鞋底输送带上设置有向下延伸用于安装缓存台的安装区域；多个缓存位沿垂直于鞋底输送方向间隔设置在缓存台上，用于接收鞋底；鞋底信息获取器设置在鞋底输送带上位于缓存台前方，用于获取鞋底RFID卡录入的信息；移动件设置在安装区域中，连接并驱动缓存沿垂直于鞋底输送方向来回移动；推动件设置在鞋底输送带上方，将相应缓存位上的鞋底推入活化机构中；The caching mechanism is arranged on the sole conveyor belt, between the glue spraying mechanism and the activation mechanism, and includes a cache platform, a plurality of cache positions, a sole information acquirer, a moving part and a pushing part. The sole conveyor belt is provided with a downward Extend the installation area for installing the cache platform; multiple cache positions are arranged on the cache platform at intervals along the direction perpendicular to the sole conveying direction for receiving soles; the sole information acquirer is arranged on the sole conveyor belt and is located in front of the cache platform for acquiring The information entered by the sole RFID card; the moving part is set in the installation area, connecting and driving the buffer to move back and forth in the direction perpendicular to the sole conveying direction; the pushing part is set above the sole conveyor belt, pushing the sole on the corresponding buffer position into the activation mechanism;
活化机构，对进入的鞋底及鞋面上的胶水进行活化处理；The activation mechanism activates the glue on the incoming soles and uppers;
鞋面读码机构，设置在鞋面输送带上，位于活化机构前方，获取进入活化机构的鞋面进行鞋码信息及左右脚信息；The upper code reading mechanism is set on the upper conveyor belt and is located in front of the activation mechanism to obtain the shoe code information and left and right foot information of the upper entering the activation mechanism;
控制机构，分别连接并控制鞋底输送机构、鞋面输送机构、信息采集初配机构、喷胶机构、缓存机构及活化机构工作。The control mechanism is respectively connected to and controls the work of the sole conveying mechanism, the upper conveying mechanism, the information collection and preliminary matching mechanism, the glue spraying mechanism, the caching mechanism and the activation mechanism.
进一步的，所述缓存机构还包括阻挡件，所述阻挡件包括设置在鞋底输送带上，位于缓存台与鞋底信息读取器之间，包括设置在鞋底输送带侧边的阻挡架、可沿垂直于鞋底输送方向来回移动的阻挡板和设置在阻挡架上连接并驱动阻挡板来回移动的阻挡气缸。Further, the caching mechanism further includes a blocking member, which is provided on the sole conveyor belt, between the cache platform and the sole information reader, and includes a blocking frame provided on the side of the sole conveyor belt, which can be moved along the sole conveyor belt. The blocking plate that moves back and forth perpendicular to the sole conveying direction is connected to the blocking cylinder arranged on the blocking frame and drives the blocking plate to move back and forth.
进一步的，所述推动件包括架设在安装区域上方的推动架、可沿鞋底输送方向移动设置在推动架上的推动台、可沿鞋底前进方向移动单向摆动设置在推动台底部的推动板、设置在推动架上连接并驱动推动台移动的推动气缸。Further, the push member includes a push frame erected above the installation area, a push platform that can move along the sole conveying direction and is provided on the push frame, and a push plate that can move in the sole forward direction and swing in one direction and is provided at the bottom of the push platform. A pushing cylinder connected to the pushing frame and driving the pushing platform to move is provided.
进一步的，所述推动板包括沿鞋底输送方向前后间隔设置的第一推动板和第二推动板，所述第一推动板与第二推动板之间的距离大于一托盘的长度，小于两托盘的长度之和；推动板工作时，推动气缸驱动推动台移动使第二推动板将缓存位上的鞋底推入活化机构中，同时第一推动板将鞋底输送带上的候位鞋底推入相对的缓存位。Further, the push plate includes a first push plate and a second push plate spaced back and forth along the sole conveying direction. The distance between the first push plate and the second push plate is greater than the length of one pallet and less than the length of two pallets. The sum of the lengths; when the pushing plate works, the pushing cylinder drives the pushing platform to move so that the second pushing plate pushes the soles on the buffer position into the activation mechanism, and at the same time the first pushing plate pushes the waiting soles on the sole conveyor belt into the opposite position. cache bit.
进一步的，所述第一推板设置有两个，两第一推板间隔设置在推动台底部，所述第二推动板与两第一推动板之间的中心区域相对。Further, there are two first push plates, the two first push plates are spaced apart at the bottom of the push platform, and the second push plate is opposite to the central area between the two first push plates.
进一步的，所述鞋底信息获取器包括设置在鞋底输送带侧面的第一支架和设置第一支架上用于读取鞋底RFID卡录入信息的鞋底RFID读写器。Further, the sole information acquirer includes a first bracket arranged on the side of the shoe sole conveyor belt and a shoe sole RFID reader and writer arranged on the first bracket for reading the information entered in the shoe sole RFID card.
进一步的，所述鞋面信息获取器包括设置在鞋面输送带侧面的第二支架和设置在第二支架上用于读取鞋面RFID卡信息的鞋面RFID读写器。Further, the shoe upper information acquirer includes a second bracket arranged on the side of the shoe upper conveyor belt and a shoe upper RFID reader and writer arranged on the second bracket for reading shoe upper RFID card information.
一种鞋底与鞋面精准配双的方法，包括如下操作：A method for accurately pairing soles and uppers, including the following operations:
鞋底与鞋面初次配双Sole and upper paired for the first time
鞋面输送机构将鞋面输送至鞋面信息获取器处，经鞋面RFID卡获取鞋面的码数信息及左右脚信息，并将获取的信息反馈给控制机构，然后根据控制机构显示的信息将对应的鞋底放置相应的托盘内，再由写码器将鞋底的码数信息及左右脚信息录入鞋底RFID卡中，此时，便建立了鞋底与托盘，鞋底与鞋面一一对应的关系，完成鞋底与鞋面的初配对；The upper conveying mechanism transports the upper to the upper information acquirer, obtains the upper code information and left and right foot information through the upper RFID card, and feeds the obtained information back to the control mechanism, and then based on the information displayed by the control mechanism Place the corresponding sole in the corresponding tray, and then use the code writer to enter the code number information of the sole and the information of the left and right feet into the sole RFID card. At this time, a one-to-one correspondence between the sole and the tray, and the sole and the upper is established. , complete the initial pairing of soles and uppers;
鞋底与鞋面精准配双Precise matching of sole and upper
鞋底输送带及鞋面输送带分别将鞋面及鞋底送入喷胶机构中进行喷胶处理，经过喷胶处理后的鞋底先经鞋底信息获取器获取码数信息及左右脚信息，然后进入缓存位，使得多个缓存位与鞋底信息形成一一对应关系；当喷完胶水的鞋面要进入活化机构活动之前，鞋面经鞋面读码机构获取码数信息及左右脚信息，并在活化机构入口等待与鞋底进行配双进入，通过鞋面读码机构获得的鞋面信息与缓存机构上的鞋底进行匹配后，移动件配合缓存台自动调用相应缓存位的鞋底，并通过推动件将匹配后的鞋底送入活化机构与鞋面一同进入活化机构进行活化，实现鞋底与鞋面精准配双。The sole conveyor belt and upper conveyor belt send the upper and sole to the glue spraying mechanism respectively for glue spraying treatment. The soles after glue spraying first obtain the code number information and left and right foot information through the sole information acquirer, and then enter the cache. position, so that multiple cache bits and sole information form a one-to-one correspondence; when the upper after spraying glue enters the activation mechanism, the upper obtains the code number information and left and right foot information through the upper code reading mechanism, and activates The entrance of the mechanism is waiting to be matched with the sole. After the upper information obtained through the upper code reading mechanism is matched with the sole on the cache mechanism, the moving part cooperates with the cache platform to automatically call the sole of the corresponding cache position, and the matching part is pushed The final sole is sent to the activation mechanism together with the upper for activation, achieving precise pairing of sole and upper.
进一步的，所述鞋底与鞋面精准配双过程中，当鞋底或鞋面发生溢胶、堵胶等现象，需要人工介入处理时，这时由人工拿出存在问题的鞋底及相应的托盘或者鞋面进行处理；当存在问题的是鞋底，则鞋面喷胶后通过缓存机构匹配相应的鞋底，如果鞋底缺失，则通过控制机构提示需要补齐相应的鞋底或者把将相对的鞋面从鞋面输送带上撤下；当存在问题的是鞋面，则鞋底直接继续存放在缓存位中，不影响后续鞋底鞋面的自动配双，待鞋面处理完成后，再重新放入鞋面输送带上，重新调用对应的鞋底进行配双。Furthermore, during the precise pairing process of soles and uppers, when glue overflow or blockage occurs in the soles or uppers and manual intervention is required, the problematic soles and corresponding trays are manually taken out or The upper is processed; when the problem is the sole, the upper is sprayed with glue and matched with the corresponding sole through the caching mechanism. If the sole is missing, the control mechanism prompts the need to make up the corresponding sole or remove the corresponding upper from the shoe. Remove the upper from the upper conveyor belt; when the problem is the upper, the sole will continue to be stored in the cache position directly, without affecting the subsequent automatic pairing of soles and uppers. After the upper processing is completed, the uppers will be put back in for transportation Put them on and re-call the corresponding soles for pairing.
进一步的，所述鞋底与鞋面精准配双过程中，当多个缓存位同时存在相同码数及左右脚信息的鞋底，则通过控制机构控制移动件配合缓存台使存放时间最长的鞋底先进入活化机构与鞋面进行配双。Furthermore, during the precise pairing process of soles and uppers, when multiple cache locations contain soles with the same code number and left and right foot information, the control mechanism controls the moving parts to cooperate with the cache platform so that the soles with the longest storage time are placed first. Enter the activation mechanism and match the upper.
由上述对本发明的描述可知，与现有技术相比，本发明的有益效果是：本申请具体限定鞋底与鞋面配双装置的结构，增设缓存机构，在鞋底与鞋面进入活化之前，再次进行配双，并进一步限定缓存机构的结构，配合其他机构，解决现有智能线/传统线鞋底与鞋面配双的问题；也可解决因溢胶、欠胶及堵胶等故障时，鞋底/鞋面无法同时取放的问题；还可解决因鞋底与鞋面配双混乱，造成贴底出错问题，降低鞋子报废率，实现生产线的高效生产。From the above description of the present invention, it can be seen that compared with the prior art, the beneficial effects of the present invention are: this application specifically limits the structure of the pairing device of the sole and the upper, and adds a buffer mechanism. Before the sole and the upper enter activation, they are again Perform pairing, further limit the structure of the cache mechanism, and cooperate with other mechanisms to solve the problem of pairing existing smart line/traditional line soles and uppers; it can also solve the problem of shoe soles due to glue overflow, lack of glue, and glue blocking. /The problem that the uppers cannot be taken and placed at the same time; it can also solve the problem of incorrect sole attachment due to confusion in pairing the soles and uppers, reduce the scrap rate of shoes, and achieve efficient production of the production line.
附图说明Description of the drawings
图1为本发明的结构示意图；Figure 1 is a schematic structural diagram of the present invention;
图2为第二缓存机构的结构示意图；Figure 2 is a schematic structural diagram of the second cache mechanism;
图3为图1中A处的放大图；Figure 3 is an enlarged view of point A in Figure 1;
图4为托盘回收机构的结构示意图；Figure 4 is a schematic structural diagram of the pallet recycling mechanism;
图5为移动件的结构示意图；Figure 5 is a schematic structural diagram of the moving parts;
图中，1-鞋底输送机构、2-鞋面输送机构、3-信息采集初配机构、4-喷涂机构、5-喷胶机构、6-缓存机构、7-活化机构、8-鞋面读码机构、9-托盘回收机构、0-控制机构、11-鞋底输送带、12-托盘、13-鞋底RFID卡、14-安装区域21-鞋面输送带、22-放置台、23-鞋面RFID卡31-鞋面信息获取器、311-第二支架、312-鞋面RFID读写器、32-写码器、61-第一缓存机构、62-第二缓存机构、63-缓存台、64-缓存位、65-鞋底信息获取器、651-第一支架、652-鞋底RFID读写器、66-移动件、661-移动滑轨、662-滑块、663-移动电机、664-接近传感器、67-推动件、671-推动架、672-推动台、673-推动气缸、674-第一推动板、675-第二推动板、68-阻挡件、681-阻挡架、682-阻挡板、683-阻挡气缸、71-第一活化机构、72-第二活化机构、81-第三支架、82-RFID读写器、91-数据清除器、92-回收篮、01-显示屏。In the figure, 1-sole conveying mechanism, 2-upper conveying mechanism, 3-information collection and preliminary matching mechanism, 4-spraying mechanism, 5-glue spraying mechanism, 6-caching mechanism, 7-activation mechanism, 8-upper reading Coding mechanism, 9-pallet recovery mechanism, 0-control mechanism, 11-sole conveyor belt, 12-pallet, 13-sole RFID card, 14-installation area 21-shoe upper conveyor belt, 22-placement table, 23-shoe upper RFID card 31-shoe upper information acquirer, 311-second bracket, 312-shoe upper RFID reader/writer, 32-code writer, 61-first cache mechanism, 62-second cache mechanism, 63-cache platform, 64-cache bit, 65-sole information acquirer, 651-first bracket, 652-sole RFID reader, 66-moving parts, 661-moving slide rail, 662-slider, 663-moving motor, 664-proximity Sensor, 67-push member, 671-push frame, 672-push platform, 673-push cylinder, 674-first push plate, 675-second push plate, 68-blocking piece, 681-blocking frame, 682-blocking plate , 683-blocking cylinder, 71-first activation mechanism, 72-second activation mechanism, 81-third bracket, 82-RFID reader, 91-data eraser, 92-recycling basket, 01-display screen.
具体实施方式Detailed ways
以下通过具体实施方式对本发明作进一步的描述。The present invention will be further described below through specific embodiments.
参照图1至图5，一种鞋底与鞋面精准配双的装置，包括鞋底输送机,1、鞋面输送机构2、信息采集初配机构3、喷涂机构4、喷胶机构5、缓存机构6、活化机构7、鞋面读码机构8、托盘回收机构9和控制机构0。Referring to Figures 1 to 5, a device for accurately pairing soles and uppers includes a sole conveyor, 1. a shoe upper conveying mechanism 2, an information collection initial matching mechanism 3, a spraying mechanism 4, a glue spraying mechanism 5, and a caching mechanism 6. Activation mechanism 7, upper code reading mechanism 8, pallet recovery mechanism 9 and control mechanism 0.
鞋底输送机构1，用于沿生产线方向输送鞋底，包括鞋底输送带11、设置在鞋底输送带11上用于放置鞋底的托盘121和设置在托2盘内的鞋底RFID卡13。The sole conveying mechanism 1 is used to convey soles along the direction of the production line, including a sole conveyor belt 11, a tray 121 provided on the sole conveyor belt 11 for placing soles, and a sole RFID card 13 provided in the tray.
鞋面输送机构2，用于沿生产线方向输送鞋面，包括设置在鞋底输送带11下方的鞋面输送带21、设置在鞋面输送带21上用于放置鞋面的放置台22和设置在放置台22内的鞋面RFID卡23，具体的，鞋面RFID卡23记录有对应鞋面的码数信息及左右脚信息。The shoe upper conveying mechanism 2 is used to transport the shoe upper along the direction of the production line, including a shoe upper conveyor belt 21 provided below the shoe sole conveyor belt 11, a placing platform 22 provided on the shoe upper conveyor belt 21 for placing the shoe upper and a The shoe upper RFID card 23 is placed in the table 22. Specifically, the shoe upper RFID card 23 records the code number information of the corresponding shoe upper and the left and right foot information.
信息采集初配机构3，包括用于读取鞋面RFID卡23信息并反馈给控制机构0的鞋面信息获取器31和将鞋底信息录入鞋底RFID卡13中的写码器32，初配时，根据鞋面信息获取器31获得的鞋面信息在托盘12上放置相对应的鞋底并将获取的信息反馈给控制机构0，控制机构0将接收的信息经写码器32录入鞋底RFID卡13中；具体的，鞋面信息获取器31包括设置在鞋面输送带21侧面的第二支架311和设置在第二支架311上用于读取鞋面RFID卡23信息的鞋面RFID读写器312。The information collection and initial matching mechanism 3 includes a shoe upper information acquirer 31 for reading information from the upper RFID card 23 and feeding it back to the control mechanism 0, and a code writer 32 for recording sole information into the sole RFID card 13. During initial matching , according to the shoe upper information obtained by the shoe upper information acquirer 31, the corresponding shoe sole is placed on the tray 12 and the obtained information is fed back to the control mechanism 0. The control mechanism 0 enters the received information into the shoe sole RFID card 13 through the code writer 32. Specifically, the upper information acquirer 31 includes a second bracket 311 arranged on the side of the upper conveyor belt 21 and an upper RFID reader and writer arranged on the second bracket 311 for reading the information of the upper RFID card 23 312.
喷涂机构4，分别对鞋底输送带11及鞋面输送带12上的鞋底与鞋面喷涂处理剂，具体的，喷涂机构4为鞋制备领域中，常用于鞋底及鞋面的处理剂喷涂设备，这边对其具体结构及工作原理作进一步的赘述。The spraying mechanism 4 sprays a treatment agent on the soles and uppers on the sole conveyor belt 11 and the upper conveyor belt 12 respectively. Specifically, the spraying mechanism 4 is a treatment agent spraying equipment commonly used for soles and uppers in the field of shoe preparation. Its specific structure and working principle are further described here.
喷胶机构5，设置在喷涂机构4后方，分别对鞋底输送带及鞋面输送带21上的鞋底与鞋面进行喷胶处理；具体的，喷胶机构5为鞋制备领域中，常用于鞋底及鞋面喷胶的设备，这边对其具体结构及工作原理作进一步的赘述。The glue spraying mechanism 5 is arranged behind the spraying mechanism 4 to perform glue spraying on the soles and uppers on the sole conveyor belt and the upper conveyor belt 21 respectively; specifically, the glue spraying mechanism 5 is commonly used for shoe soles in the field of shoe preparation. And the equipment for spraying glue on shoe uppers, its specific structure and working principle will be further described here.
活化机构7，包括第一活化机构71和第二活化机构72，第一活化机构71设置在喷涂机构4与喷胶机构5之间，对进入的鞋底及鞋面上的处理剂进行活化处理；第二活化机构72设置在喷胶机构5后方，对进入的鞋底及鞋面上的胶水进行活化处理；具体的，第一活化机构71与第二活化机构72均为烤箱。The activation mechanism 7 includes a first activation mechanism 71 and a second activation mechanism 72. The first activation mechanism 71 is arranged between the spraying mechanism 4 and the glue spraying mechanism 5 to activate the treatment agent on the incoming soles and uppers; The second activation mechanism 72 is arranged behind the glue spraying mechanism 5 to activate the glue on the incoming soles and uppers; specifically, the first activation mechanism 71 and the second activation mechanism 72 are both ovens.
缓存机构6，设置在鞋底输送带11上，包括设置在喷涂机构4与第一活化机构71之间的第一缓存机构61和设置在喷胶机构5与第二活化机构72之间的第二缓存机构62，第一缓存机构61与第二缓存机构62的结构一致，这边针对第二缓存机构62的结构进行进一步描述。The buffer mechanism 6 is arranged on the sole conveyor belt 11 and includes a first buffer mechanism 61 arranged between the spraying mechanism 4 and the first activation mechanism 71 and a second buffering mechanism 61 arranged between the glue spraying mechanism 5 and the second activation mechanism 72 The structures of the cache mechanism 62, the first cache mechanism 61 and the second cache mechanism 62 are consistent. Here, the structure of the second cache mechanism 62 will be further described.
第二缓存机构62位于喷胶机构5与第二活化机构72之间，包括缓存台63、多个缓存位64、鞋底信息获取器65、移动件66、推动件67和阻挡件68，鞋底输送带11上设置有向下延伸用于安装缓存台63的安装区域14；多个缓存位64沿垂直于鞋底输送方向间隔设置在缓存台63上，用于接收鞋底；具体的，通过多个缓存位64与读取的鞋底信息形成一一对应关系，即假设缓存位64有10个，对这10个缓存位进行编号，假设编号为1-10，当鞋底进入某个缓存位64时，即对该缓存位64进行临时赋值，所赋的值即为所读取的鞋底信息，例如：若鞋底信息为8码左脚鞋底，并进入1号缓存位，则定义1＝8码左脚鞋底，若鞋底信息为8码右脚鞋底，并进入2号缓存位，则定义2＝8码右脚鞋底，以此类推，对其他进入缓存位64的鞋底进行相应赋值；要注意的是，多个缓存位64的任何一个缓存位64均可以对不同的鞋底进行赋值，缓存位646的优先顺序由靠近待缓存鞋底的缓存位64优先进行缓存。The second caching mechanism 62 is located between the glue spraying mechanism 5 and the second activation mechanism 72, and includes a caching platform 63, a plurality of caching positions 64, a sole information acquirer 65, a moving part 66, a pushing part 67 and a blocking part 68. The sole conveyor The belt 11 is provided with an installation area 14 extending downward for installing the buffer platform 63; a plurality of buffer positions 64 are arranged at intervals on the buffer platform 63 along the direction perpendicular to the sole conveying direction for receiving shoe soles; specifically, through multiple buffers Bit 64 forms a one-to-one correspondence with the read sole information, that is, assuming that there are 10 cache bits 64, these 10 cache bits are numbered, assuming that the number is 1-10, when the shoe sole enters a certain cache bit 64, that is Temporarily assign a value to the cache bit 64, and the assigned value is the read sole information. For example: if the sole information is the left sole of size 8, and enters the cache position No. 1, then define 1 = left sole of size 8 , if the sole information is the right sole of size 8 and enters the cache position No. 2, then define 2 = the right sole of size 8, and so on, and assign corresponding values to other soles entering cache position 64; it should be noted that many Any one of the cache bits 64 can be assigned to different shoe soles, and the priority order of the cache bits 646 is that the cache bits 64 close to the shoe sole to be cached are cached first.
鞋底信息获取器65设置在鞋底输送带11上位于缓存台63前方，用于获取鞋底RFID卡13录入的信息；包括设置在鞋底输送带11侧面的第一支架651和设置第一支架651上用于读取鞋底RFID卡13录入信息的鞋底RFID读写器652。The sole information acquirer 65 is disposed on the sole conveyor belt 11 in front of the cache table 63 and is used to obtain the information entered by the sole RFID card 13; it includes a first bracket 651 disposed on the side of the sole conveyor belt 11 and a first bracket 651 disposed on the first bracket 651. The shoe sole RFID reader 652 is used to read and enter information from the shoe sole RFID card 13.
移动件66设置在安装区域14中，连接并驱动缓存台63沿垂直于鞋底输送方向来回移动；包括沿垂直于鞋底输送方向延伸的移动滑轨661、可移动设置在移动滑轨661上与缓存台63连接的滑块662、设置在移动滑轨661上驱动滑块662移动的移动电机663、连接在滑块662与移动电机663之间的传动组件和相对设置在移动滑轨661两端的两接近传感器664，通过移动电机663、传动组件与滑块662的配合，以调整缓存台63的位置使限定的缓存位64与第二活化机构72入口相对。The moving part 66 is arranged in the installation area 14, connects and drives the buffering platform 63 to move back and forth along the direction perpendicular to the sole conveying direction; it includes a moving slide rail 661 extending perpendicular to the sole conveying direction, a moving slide rail 661 movably arranged on the moving slide rail 661, and a buffering device 66. The slide block 662 connected to the platform 63, the moving motor 663 provided on the moving slide rail 661 to drive the slide block 662 to move, the transmission assembly connected between the slide block 662 and the moving motor 663, and the two opposite ends of the moving slide rail 661. The proximity sensor 664 adjusts the position of the cache platform 63 through the cooperation of the moving motor 663, the transmission assembly and the slider 662 so that the defined cache position 64 is opposite to the entrance of the second activation mechanism 72.
推动件67设置在鞋底输送带11上方，将相应缓存位64上的鞋底推入第二活化机构72中；包括架设在安装区域14上方的推动架671、可沿鞋底输送方向移动设置在推动架671上的推动台672、可沿鞋底前进方向移动单向摆动设置在推动台底部的推动板、设置在推动架671上连接并驱动推动台672移动的推动气缸673；具体的，推动板包括沿鞋底输送方向前后间隔设置的第一推动板674和第二推动板675，且第一推动板674与第二推动板675之间的距离大于一托盘12的长度，小于两托盘12的长度之和，使得第一推动板674及第二推动板675一次来回摆动工作时，只能带动一个托盘12进入相应缓存位中；推动板工作时，推动气缸673驱动推动台672移动使第二推动板675将缓存位64上的鞋底推入活化机构7中，同时第一推动板674将鞋底输送带11上的候位鞋底推入相对的缓存位64，一次性完成当前鞋底的推出及候位鞋底的推入，有效提高工作效率；进一步的，第一推板674设置有两个，两第一推板674间隔设置在推动台672底部，所述第二推动板675与两第一推动板674之间的中心区域相对。The pusher 67 is arranged above the sole conveyor belt 11 to push the soles on the corresponding buffer positions 64 into the second activation mechanism 72; it includes a push frame 671 set up above the installation area 14, which can be moved along the sole conveying direction and is disposed on the push frame The pushing platform 672 on the 671 can move in the forward direction of the shoe sole and swing in one direction. The pushing plate is provided at the bottom of the pushing platform, and the pushing cylinder 673 is connected to the pushing frame 671 and drives the pushing platform 672 to move; specifically, the pushing plate includes a push plate along the The first push plate 674 and the second push plate 675 are spaced apart in the sole conveying direction, and the distance between the first push plate 674 and the second push plate 675 is greater than the length of one pallet 12 and less than the sum of the lengths of the two pallets 12 , so that when the first push plate 674 and the second push plate 675 swing back and forth at one time, they can only drive one tray 12 into the corresponding buffer position; when the push plate works, the push cylinder 673 drives the push platform 672 to move so that the second push plate 675 Push the sole on the buffer position 64 into the activation mechanism 7. At the same time, the first push plate 674 pushes the waiting sole on the sole conveyor belt 11 into the opposite buffer position 64, completing the push-out of the current sole and the removal of the waiting sole at one time. Pushing in, effectively improving work efficiency; further, two first push plates 674 are provided, and the two first push plates 674 are spaced at the bottom of the push platform 672. The second push plate 675 and the two first push plates 674 are relative to the central area between them.
阻挡件68包括设置在鞋底输送带11上，位于缓存台63与鞋底信息读取器65之间，包括设置在鞋底输送带11侧边的阻挡架681、可沿垂直于鞋底输送方向来回移动的阻挡板682和设置在阻挡架681上连接并驱动阻挡板682来回移动的阻挡气缸683；当多个缓存位64满载时，阻挡气缸683控制阻挡板682向外移动，阻止鞋底输送带11上的鞋底继续向前移动，进而影响移动件66及推动件67的工作。The blocking member 68 includes a blocking frame 681 disposed on the sole conveyor belt 11 between the cache table 63 and the sole information reader 65 and can move back and forth perpendicular to the sole conveying direction. The blocking plate 682 is connected to the blocking cylinder 683 arranged on the blocking frame 681 and drives the blocking plate 682 to move back and forth; when the plurality of buffer positions 64 are full, the blocking cylinder 683 controls the blocking plate 682 to move outward to prevent the sole conveyor belt 11 from moving. The sole continues to move forward, thereby affecting the work of the moving part 66 and the pushing part 67.
鞋面读码机构8，设置有两个，间隔设置在鞋面输送带21上，分别位于第一活化机构71与第二活化机构72的前方，获取进入第一活化机构71或第二活化机构72的鞋面进行鞋码信息及左右脚信息；包括设置在鞋面输送带21侧面的第三支架81和设置在第三支架81上用于读取鞋面RFID卡23信息的RFID读写器82。There are two upper code reading mechanisms 8, which are spaced on the upper conveyor belt 21 and are respectively located in front of the first activation mechanism 71 and the second activation mechanism 72 to obtain access to the first activation mechanism 71 or the second activation mechanism. The shoe upper of 72 carries shoe code information and left and right foot information; including a third bracket 81 arranged on the side of the upper conveyor belt 21 and an RFID reader arranged on the third bracket 81 for reading the information of the upper RFID card 23 82.
托盘回收机构9，设置在第二活化机构72后方，包括对鞋底RFID卡13中录入的信息进行清除的数据清除器91和设置在鞋底输送带11端部对托盘12进行回收的回收篮92，通过设置数据清除器91对鞋底RFID卡13的信息进行清除，以保证下一轮生产信息的准确；具体的，数据清除器91为RFID卡数据清楚领域中常用的设备，这边对其具体结构及工作原理不作进一步的赘述。The tray recovery mechanism 9 is located behind the second activation mechanism 72 and includes a data eraser 91 that clears the information entered in the sole RFID card 13 and a recovery basket 92 that is located at the end of the sole conveyor belt 11 to recover the tray 12. The information of the sole RFID card 13 is cleared by setting the data clearer 91 to ensure the accuracy of the next round of production information; specifically, the data clearer 91 is a commonly used device in the field of clearing RFID card data, and its specific structure is here and working principles will not be described further.
控制机构0，分别连接并控制鞋底输送机构1、鞋面输送机构2、信息采集初配机构3、喷涂机构4、喷胶机构5、缓存机构6、活化机构7及托盘回收机构9工作，包括分别与鞋底输送机构1、鞋面输送机构2、信息采集初配机构3、喷涂机构4、喷胶机构5、缓存机构6及活化机构7连接的PLC控制器和与PLC控制器连接用于显示相应信息的显示屏01。The control mechanism 0 is connected to and controls the work of the sole conveying mechanism 1, the upper conveying mechanism 2, the information collection and preliminary matching mechanism 3, the spraying mechanism 4, the glue spraying mechanism 5, the caching mechanism 6, the activation mechanism 7 and the tray recycling mechanism 9 respectively, including The PLC controller is respectively connected to the sole conveying mechanism 1, the upper conveying mechanism 2, the information collection initial matching mechanism 3, the spraying mechanism 4, the glue spraying mechanism 5, the caching mechanism 6 and the activation mechanism 7 and is connected to the PLC controller for display Display 01 with corresponding information.
一种鞋底与鞋面精准配双的方法，包括如下操作：A method for accurately pairing soles and uppers, including the following operations:
鞋底与鞋面初次配双Sole and upper paired for the first time
鞋面输送机构21将鞋面输送至鞋面信息获取器31处，经鞋面RFID卡23获取鞋面的码数信息及左右脚信息，并将获取的信息反馈给控制机构0，然后根据控制机构0显示的信息将对应的鞋底放置相应的托盘12内，再由写码器32将鞋底的码数信息及左右脚信息录入鞋底RFID卡13中，此时，便建立了鞋底与托盘12，鞋底与鞋面一一对应的关系，完成鞋底与鞋面的初配对；The upper transport mechanism 21 transports the upper to the upper information acquirer 31, obtains the code number information of the upper and the left and right foot information through the upper RFID card 23, and feeds the acquired information back to the control mechanism 0, and then controls the The information displayed by mechanism 0 places the corresponding sole in the corresponding tray 12, and then the code writer 32 enters the code number information of the sole and the left and right foot information into the sole RFID card 13. At this time, the sole and the tray 12 are established. The one-to-one correspondence between the sole and the upper completes the initial pairing of the sole and the upper;
鞋底与鞋面精准配双Precise matching of sole and upper
喷涂处理剂时When spraying treatment agent
鞋底输送带11及鞋面输送带12分别将鞋面及鞋底送入喷涂机构4中进行处理剂喷涂处理，经过处理后的鞋底先经鞋底信息获取器65获取码数信息及左右脚信息，然后进入缓存位64，使得多个缓存位64与鞋底信息形成一一对应关系；当喷完处理剂的鞋面要进入第一活化机构活动71之前，鞋面经鞋面读码机构8获取码数信息及左右脚信息，并在第一活化机构71入口等待与鞋底进行配双进入，通过鞋面读码机构8获得的鞋面信息与第一缓存机构61上的鞋底进行匹配后，移动件66配合缓存台63自动调用相应缓存位64的鞋底，并通过推动件67将匹配后的鞋底送入第一活化机构71与鞋面一同进入第一活化机构71进行活化，实现鞋底与鞋面一次精准配双；The shoe sole conveyor belt 11 and the shoe upper conveyor belt 12 respectively send the shoe upper and shoe sole to the spraying mechanism 4 for treatment agent spraying treatment. The processed shoe sole first obtains the code number information and left and right foot information through the sole information acquirer 65, and then Enter the cache position 64 so that multiple cache positions 64 form a one-to-one correspondence with the shoe sole information; when the shoe upper after spraying the treatment agent enters the first activation mechanism activity 71, the shoe upper obtains the code number through the shoe upper code reading mechanism 8 information and left and right foot information, and waits to be paired with the sole at the entrance of the first activation mechanism 71. After the upper information obtained through the upper code reading mechanism 8 is matched with the sole on the first cache mechanism 61, the moving part 66 Cooperating with the cache table 63, it automatically calls the sole of the corresponding cache position 64, and sends the matched sole into the first activation mechanism 71 through the pusher 67, and enters the first activation mechanism 71 together with the upper for activation, achieving one-time accuracy of the sole and the upper. Comes with a pair;
喷涂胶水时When spraying glue
鞋底输送带11及鞋面输送带12分别将鞋面及鞋底送入喷胶机构5中进行喷胶处理，经过喷胶处理后的鞋底先经鞋底信息获取器65获取码数信息及左右脚信息，然后进入缓存位64，使得多个缓存位64与鞋底信息形成一一对应关系；当喷完胶水的鞋面要进入第二活化机构72活动之前，鞋面经鞋面读码机构8获取码数信息及左右脚信息，并在第二活化机构72入口等待与鞋底进行配双进入，通过鞋面读码机构8获得的鞋面信息与缓存机构6上的鞋底进行匹配后，移动件66配合缓存台63自动调用相应缓存位64的鞋底，并通过推动件67将匹配后的鞋底送入第二活化机构72与鞋面一同进入第二活化机构72进行活化，实现鞋底与鞋面二次精准配双；The sole conveyor belt 11 and the upper conveyor belt 12 respectively send the upper and sole to the glue spraying mechanism 5 for glue spraying processing. The soles after the glue spraying treatment first obtain code number information and left and right foot information through the sole information acquirer 65 , and then enters the cache bit 64, so that the multiple cache bits 64 form a one-to-one correspondence with the shoe sole information; when the vamp after spraying glue is about to enter the second activation mechanism 72 for activity, the vamp obtains the code through the vamp code reading mechanism 8 Count the information and the left and right foot information, and wait for pairing with the sole at the entrance of the second activation mechanism 72. After the upper information obtained through the upper code reading mechanism 8 is matched with the sole on the cache mechanism 6, the moving part 66 cooperates The cache table 63 automatically calls the sole of the corresponding cache position 64, and sends the matched sole to the second activation mechanism 72 through the pusher 67 to enter the second activation mechanism 72 together with the upper for activation, thereby achieving secondary accuracy of the sole and the upper. Comes with a pair;
鞋底与鞋面成型Sole and upper molding
人工将活化后的鞋底与鞋面进行压实处理，以得到成品鞋，托盘12则经过数据清除器911对托2盘内的鞋底RFID卡13中的信息进行清除，以保证下一轮生产信息的准确。The activated soles and uppers are manually compacted to obtain finished shoes. The tray 12 passes through the data clearer 911 to clear the information in the sole RFID card 13 in the tray 2 to ensure the next round of production information. accurate.
其中，鞋底与鞋面精准配双过程中，当鞋底或鞋面发生溢胶、堵胶等现象，需要人工介入处理时，这时由人工拿出存在问题的鞋底及相应的托盘12或者鞋面进行处理；当存在问题的是鞋底，则鞋面喷胶后通过缓存机构6匹配相应的鞋底，如果鞋底缺失，则通过控制机构0提示需要补齐相应的鞋底或者把将相对的鞋面从鞋面输送带上撤下；当存在问题的是鞋面，则鞋底直接继续存放在缓存位64中，不影响后续鞋底鞋面的自动配双，待鞋面处理完成后，再重新放入鞋面输送带21上，重新调用对应的鞋底进行配双。Among them, during the precise pairing process of soles and uppers, when glue overflow or blockage occurs in the soles or uppers and manual intervention is required, the problematic soles and corresponding trays 12 or uppers are manually taken out. Carry out processing; when the problem is the sole, the upper is sprayed with glue and matched with the corresponding sole through the caching mechanism 6. If the sole is missing, the control mechanism 0 prompts that the corresponding sole needs to be filled or the corresponding upper is removed from the shoe. Remove the upper from the upper conveyor belt; when the problem is the upper, the sole continues to be directly stored in the cache position 64, which does not affect the subsequent automatic pairing of soles and uppers. After the upper processing is completed, the uppers are put back in On the conveyor belt 21, the corresponding soles are recalled for pairing.
鞋底与鞋面精准配双过程中，当多个缓存位同时存在相同码数及左右脚信息的鞋底，则通过控制机构0控制移动件66配合缓存台63使存放时间最长的鞋底先进入活化机构7与鞋面进行配双。During the precise pairing process of soles and uppers, when there are soles with the same code number and left and right foot information in multiple cache locations at the same time, the control mechanism 0 controls the moving part 66 to cooperate with the cache table 63 so that the sole that has been stored the longest is activated first. The mechanism 7 is paired with the shoe upper.
本申请具体限定鞋底与鞋面配双装置的结构，增设缓存机构，在鞋底与鞋面进入活化之前，再次进行配双，并进一步限定缓存机构的结构，配合其他机构，解决现有智能线/传统线鞋底与鞋面配双的问题；也可解决因溢胶、欠胶及堵胶等故障时，鞋底/鞋面无法同时取放的问题；还可解决因鞋底与鞋面配双混乱，造成贴底出错问题，降低鞋子报废率，实现生产线的高效生产。This application specifically limits the structure of the pairing device for soles and uppers, adds a cache mechanism, and pairs the soles and uppers again before they are activated, and further limits the structure of the cache mechanism and cooperates with other mechanisms to solve the problem of existing smart line/ It can also solve the problem of pairing soles and uppers with traditional threads; it can also solve the problem that the soles/uppers cannot be placed at the same time due to problems such as glue overflow, lack of glue, and glue blockage; it can also solve the problem of confusing pairs of soles and uppers. It causes the problem of sole sticking errors, reduces the scrap rate of shoes, and achieves efficient production of the production line.
以上所述，仅为本发明的较佳实施例而已，故不能以此限定本发明实施的范围，即依本发明申请专利范围及说明书内容所作的等效变化与修饰，皆应仍属本发明专利涵盖的范围内。The above are only preferred embodiments of the present invention, and therefore cannot be used to limit the scope of the present invention. That is, equivalent changes and modifications made based on the patent scope of the present invention and the content of the specification shall still belong to the present invention. within the scope covered by the patent.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310997069.5ACN116869254A (en) | 2023-08-09 | 2023-08-09 | A device and method for accurately pairing soles and uppers |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310997069.5ACN116869254A (en) | 2023-08-09 | 2023-08-09 | A device and method for accurately pairing soles and uppers |
| Publication Number | Publication Date |
|---|---|
| CN116869254Atrue CN116869254A (en) | 2023-10-13 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310997069.5APendingCN116869254A (en) | 2023-08-09 | 2023-08-09 | A device and method for accurately pairing soles and uppers |
| Country | Link |
|---|---|
| CN (1) | CN116869254A (en) |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5768732A (en)* | 1995-12-18 | 1998-06-23 | Blanc; Roger | Device for assembling the upper and sole of a shoe |
| CN205390554U (en)* | 2016-03-09 | 2016-07-27 | 宁波慈星股份有限公司 | Shoemaking is spouted and is glued intelligent production line based on robotechnology |
| CN107681187A (en)* | 2017-09-28 | 2018-02-09 | 海目星（江门）激光智能装备有限公司 | A kind of automatic matching equipment of battery battery core |
| CN112137247A (en)* | 2020-10-28 | 2020-12-29 | 泉州华中科技大学智能制造研究院 | Sole and vamp attaching and compacting device and method |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5768732A (en)* | 1995-12-18 | 1998-06-23 | Blanc; Roger | Device for assembling the upper and sole of a shoe |
| CN205390554U (en)* | 2016-03-09 | 2016-07-27 | 宁波慈星股份有限公司 | Shoemaking is spouted and is glued intelligent production line based on robotechnology |
| CN107681187A (en)* | 2017-09-28 | 2018-02-09 | 海目星（江门）激光智能装备有限公司 | A kind of automatic matching equipment of battery battery core |
| CN112137247A (en)* | 2020-10-28 | 2020-12-29 | 泉州华中科技大学智能制造研究院 | Sole and vamp attaching and compacting device and method |
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