Disclosure of Invention
The application aims to provide low-temperature patch aluminum electrolytic capacitor production equipment and production technology.
In order to solve the technical problems, the application provides low-temperature patch aluminum electrolytic capacitor production equipment, which comprises: the device comprises a mounting cover, a control panel, at least two SMA connectors, at least two anti-interference mechanisms, a plurality of transducers and a linear vibration conveyer belt; the control panel is arranged in the mounting cover; the mounting cover is provided with a plurality of interfaces for mounting the corresponding SMA connectors, and each anti-interference mechanism is respectively covered on the corresponding SMA connectors; each transducer is positioned at the outer side of the mounting cover and is respectively and electrically connected with the control board, and the output part of each transducer is connected with the linear vibration conveyer belt; after the SMA connector is installed into the interface, the anti-interference mechanism faces the SMA connector and drives the SMA connector to rotate in the interface to be screwed up until the anti-interference mechanism is clamped with the installation cover so as to fix the SMA connector between the installation cover and the anti-interference mechanism; the SMA joint releases radiation through the anti-interference mechanism, and the anti-interference mechanism blocks radiation interference of an external radiation source on the SMA joint by adjusting the gesture on the SMA joint; the control board receives control signals through the SMA connectors and drives the transducers to control the linear vibration conveyor belt to convey the low-temperature patch aluminum electrolytic capacitor according to the corresponding control signals.
Further, the anti-interference mechanism includes: a fixed cover; a fixed channel which is matched with the SMA connector is formed in the fixed cover; the fixing cover is covered towards the SMA connector and drives the SMA connector to rotate in the connector for screwing until the fixing cover is clamped with the mounting cover.
Further, the fixed channel is arranged in a hexagonal prism shape.
Further, a plurality of overflow ports are annularly distributed on the fixed cover, and each overflow port is communicated with the fixed channel; and rotating the fixed cover through each overflow opening until the SMA connector releases radiation through each overflow opening after the SMA connector is fixed between the mounting cover and the fixed cover mechanism and the SMA connector sends a control signal to the control panel.
Further, a plurality of fixing columns are annularly distributed at the bottom of the fixing cover; corresponding fixing holes are formed in the mounting cover corresponding to the fixing columns; the fixing cover faces the SMA connector cover until each fixing column is inserted into the corresponding fixing hole to be fixed.
Further, a core hole is formed in the fixed column, and the core hole divides the fixed column into two semi-arc columns; the two semi-arc columns are spread in the fixing hole through the core hole, so that the fixing columns are in interference fit with the fixing hole.
Further, the fixed column is an elastic column.
Further, the anti-interference mechanism further includes: a shield; the shield is mounted to the stationary cover for shielding radiation interference from an external radiation source to the SMA joint.
Further, a plurality of adjusting holes are annularly distributed on the shielding cover and used for being filled with corresponding shielding strips; and each shielding strip moves to a corresponding position in the corresponding adjusting hole according to the radiation direction and the radiation intensity of the external radiation source, so that the exposed position of the adjusting hole releases the radiation of the SMA joint and the blocking position of the adjusting hole shields the radiation interference of the external radiation source on the SMA joint.
Further, each shielding strip is respectively connected with one locking component; the shielding strip is inserted into the core hole through the locking component so as to prop the two semi-arc-shaped columns open in the fixing hole.
Further, the locking assembly includes: a connecting piece and a locking rod; two ends of the connecting sheet are respectively connected with the shielding strip and the locking rod; the shielding strip drives the locking rod to extend into the core hole through the connecting sheet so as to prop open the two semi-arc-shaped columns.
Further, a plurality of insertion holes are annularly distributed on the shielding cover, corresponding insertion channels are formed in the fixed cover corresponding to the insertion holes, and the insertion channels are communicated with the core holes.
Further, the locking rod extends into the core hole through the insertion hole and the insertion channel.
Further, the locking rod is frosted at the position corresponding to the core hole, and the inner side wall of the core hole is frosted.
In another aspect, the present application provides a production process using the low-temperature patch aluminum electrolytic capacitor production apparatus as described above, comprising: preparing an electrolyte, wherein the mass fraction of electrolyte salt in the electrolyte is 15-35%, the mass fraction of solvent is 65-85%, the mass fraction of additive is 0.1-1%, the solvent comprises one or more of main solvent and secondary solvent, the main solvent is gamma-butyrolactone, the secondary solvent is carbonate, phosphate and ether solvent, the weight percentages of the main solvent and the secondary solvent are respectively 55-80% and 5-10%, the secondary solvent comprises one or more of benzyl acetate, propylene carbonate, diethyl phthalate, triethyl phosphate, tributyl phosphate, diethylene glycol monobutyl ether and diethylene glycol dimethyl ether, the electrolyte salt comprises one or more of 1-ethyl-3-methylimidazole phthalate, 1,2,3, 4-tetramethylimidazoline phthalate, 1-ethyl-3-methylimidazole maleate and 1,2,3, 4-tetramethylimidazoline maleate, and the additive comprises p-nitrobenzoic acid or p-nitrobenzoic acid; preparing a low-temperature patch aluminum electrolytic capacitor by using electrolyte; the control panel is arranged in the installation cover, a plurality of interfaces are arranged on the installation cover and used for installing corresponding SMA joints, and each anti-interference mechanism is respectively covered on the corresponding SMA joints; each transducer is positioned at the outer side of the mounting cover and is respectively and electrically connected with the control board, and the output part of each transducer is connected with the linear vibration conveyer belt; after the SMA connector is installed into the interface, the anti-interference mechanism faces the SMA connector cover and drives the SMA connector to rotate in the interface for screwing until the anti-interference mechanism is clamped with the installation cover so as to fix the SMA connector between the installation cover and the anti-interference mechanism; the SMA joint releases radiation through the anti-interference mechanism, and the anti-interference mechanism blocks the radiation interference of an external radiation source on the SMA joint by adjusting the gesture on the SMA joint; the control board receives control signals through the SMA connectors and drives the transducers to control the linear vibration conveying belt to convey the low-temperature patch aluminum electrolytic capacitor according to the corresponding control signals.
The anti-interference mechanism is arranged outside the SMA connector, the anti-interference mechanism can fix the SMA connector on the mounting cover, the phenomenon that the SMA connector shakes and loosens due to the fact that a cable is mistakenly bumped when the SMA connector and the control panel are transmitted is avoided, meanwhile, the anti-interference mechanism can enable the SMA connector to release radiation on the premise that an external radiation source is shielded on the SMA connector, the problem that the insertion loss of the SMA connector is aggravated due to the fact that a traditional shielding net can only shield external interference but cannot shield internal interference is solved, the anti-interference mechanism can conduct directional blocking according to the radiation direction and radiation intensity of the external radiation source through adjusting the posture of the anti-interference mechanism, and stable heat dissipation of the SMA connector is guaranteed while the shielding effect is improved.
Additional features and advantages of the application will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application.
In order to make the above objects, features and advantages of the present application more comprehensible, preferred embodiments accompanied with figures are described in detail below.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the present application will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
Embodiment 1, in the present embodiment, as shown in fig. 1 to 12, the present embodiment provides a low-temperature patch aluminum electrolytic capacitor production apparatus comprising: the method comprises the steps of mounting a cover 1, a control panel, at least two SMA joints 2, at least two anti-interference mechanisms 3, a plurality of transducers 4 and a linear vibration conveyer belt 5; the control panel is arranged in the installation cover 1; the installation cover 1 is provided with a plurality of interfaces for installing the corresponding SMA joints 2, and each anti-interference mechanism 3 is respectively covered on the corresponding SMA joints 2; each transducer 4 is positioned at the outer side of the mounting cover 1 and is respectively and electrically connected with the control board, and the output part of each transducer 4 is connected with the linear vibration conveyer belt 5; after the SMA connector 2 is installed in the interface, the anti-interference mechanism 3 is covered towards the SMA connector 2 and drives the SMA connector 2 to rotate in the interface to be screwed up until the anti-interference mechanism 3 is clamped with the installation cover 1 so as to fix the SMA connector 2 between the installation cover 1 and the anti-interference mechanism 3; the SMA joint 2 releases radiation through the anti-interference mechanism 3, and the anti-interference mechanism 3 blocks radiation interference of an external radiation source to the SMA joint 2 by adjusting the gesture on the SMA joint 2; the control board receives control signals through the SMA connectors 2 and drives the transducers 4 according to the corresponding control signals to control the linear vibration conveying belt 5 to convey the low-temperature patch aluminum electrolytic capacitor.
In this embodiment, the anti-interference mechanism 3 is arranged outside the SMA connector 2, the anti-interference mechanism 3 can fix the SMA connector 2 on the mounting cover 1, the SMA connector 2 is prevented from shaking or loosening due to the fact that an error collision cable is caused when the SMA connector 2 and the control panel are transmitted, meanwhile, the anti-interference mechanism 3 can ensure that the SMA connector 2 releases radiation on the premise that an external radiation source is shielded on the SMA connector 2, the problem that the traditional shielding net can only shield external interference but cannot shield internal interference to cause the insertion loss of the SMA connector 2 to be aggravated is solved, the anti-interference mechanism 3 can directionally block according to the radiation direction and the radiation intensity of the external radiation source by adjusting the posture of the anti-interference mechanism 3, and the stable radiation of the SMA connector 2 is ensured while the shielding effect is improved.
In this embodiment, the anti-interference mechanism 3 includes: a fixed cover 31; a fixed channel 311 which is matched with the SMA connector 2 is formed in the fixed cover 31; the fixed cover 31 is covered towards the SMA connector 2 and drives the SMA connector 2 to rotate in the interface for screwing until the fixed cover 31 is clamped with the mounting cover 1.
In this embodiment, the fixed cover 31 mainly plays a supporting and fixing role, covers the fixed cover 31 on the SMA connector 2, drives the SMA connector 2 to be screwed into the interface by screwing the fixed cover 31, and because the SMA connector 2 is smoother, the surface of the fixed cover 31 is coarser than the SMA connector 2, the SMA connector 2 can be easily screwed into place, and a good installation effect is achieved.
In this embodiment, the fixing channel 311 is disposed in a hexagonal prism, so as to limit the fixing cover 31 and the SMA joint 2.
In this embodiment, a plurality of overflow ports 312 are circumferentially arranged on the fixed cover 31, and each overflow port 312 is communicated with the fixed channel 311; the fixed cover 31 is rotated through each of the overflow openings 312 until the SMA joint 2 releases radiation through each of the overflow openings 312 when the SMA joint 2 is secured between the mounting cover 1 and the fixed cover 31 mechanism and the SMA joint 2 sends a control signal to the control board.
In this embodiment, the overflow opening 312 not only plays a role of releasing the radiation generated when the SMA joint 2 is inserted and damaged, but also the overflow opening 312 can lift the friction force on the surface of the fixed cover 31, so as to facilitate holding the fixed cover 31 for rotation.
In this embodiment, a plurality of fixing posts 313 are looped around the bottom of the fixing cover 31; corresponding fixing holes 11 are formed in the mounting cover 1 corresponding to the fixing columns 313; the fixing cover 31 is covered toward the SMA joint 2 until each fixing post 313 is inserted into the corresponding fixing hole 11 to be fixed.
In this embodiment, the fixing post 313 and the fixing hole 11 can position the SMA connector 2 and the interface, and only when the fixing post 313 is aligned with the fixing hole 11, this indicates that the SMA connector 2 is already in place in the interface, and meanwhile, the fixing post 313 is inserted into the fixing hole 11, so that the fixing cover 31 and the mounting cover 1 can be fixed, and further the SMA connector 2 and the interface are fixed, so that the SMA connector 2 is prevented from shaking and loosening in the interface, and the stability of the insertion loss of the SMA connector 2 is ensured.
In the present embodiment, the fixing column 313 is provided with a core hole 3131, and the core hole 3131 divides the fixing column 313 into two semi-arc columns 3132; the two semi-arc-shaped columns 3132 are spread out in the fixing hole 11 through the core hole 3131, so that the fixing columns 313 are in interference fit with the fixing hole 11.
In this embodiment, the fixing posts 313 are elastic posts.
In this embodiment, since the fixing post 313 is an elastic post, the two semi-arc posts 3132 can deform in the fixing hole 11, i.e. the two semi-arc posts 3132 are spread in the fixing hole 11 to prevent the fixing post 313 from separating from the fixing hole 11, thereby improving the connection strength between the fixing post 313 and the fixing hole 11.
In this embodiment, the anti-interference mechanism 3 further includes: a shield 32; the shield 32 is mounted on the fixed cover 31 for shielding the SMA joint 2 from radiation interference from external radiation sources.
In this embodiment, a plurality of adjustment holes 321 are formed on the shielding case 32 in a ring for accommodating the corresponding shielding strips 33; each shielding strip 33 moves to a corresponding position in the corresponding adjusting hole 321 according to the radiation direction and the radiation intensity of the external radiation source, so that the exposed position of the adjusting hole 321 releases the radiation of the SMA connector 2 and the adjusting hole 321 blocks the radiation interference of the external radiation source on the SMA connector 2.
In this embodiment, the shielding cover 32 mainly plays a role of shielding, and cooperates with the shielding strip 33 to move in the adjusting hole 321, so that the shielding strip 33 can directionally block external radiation according to the radiation direction and the radiation intensity of the external radiation source, and in a part without the external radiation source, the shielding strip 33 opens the adjusting hole 321, so that the adjusting hole 321 is communicated with the overflow port 312, when the SMA joint 2 generates insertion loss, the radiation at the overflow position of the insertion loss overflows out through the overflow port 312 and the adjusting hole 321, and further, on the premise of ensuring that the shielding external radiation source interferes with the SMA joint 2, the SMA joint 2 releases the radiation through the anti-interference mechanism 3, the problem that the SMA joint 2 insertion loss is caused by the fact that the traditional shielding net can only shield the external interference but cannot shield the internal interference is overcome, the anti-interference mechanism 3 can directionally block according to the radiation direction and the radiation intensity of the external radiation source by adjusting the posture, and the stable heat dissipation of the SMA joint 2 is ensured while the shielding effect is improved.
In this embodiment, each of the shielding strips 33 is connected to one of the locking assemblies; the shielding strip 33 is inserted into the core hole 3131 through a locking assembly to spread the two semi-arc-shaped posts 3132 in the fixing hole 11.
In this embodiment, the locking assembly includes: a connecting piece 34 and a locking lever 35; both ends of the connecting sheet 34 are respectively connected with the shielding strip 33 and the locking rod 35; the shielding strip 33 drives the locking rod 35 to extend into the core hole 3131 through the connecting sheet 34 so as to open the two semi-arc-shaped columns 3132.
In this embodiment, a plurality of insertion holes 322 are formed in the shielding case 32, a corresponding insertion channel 314 is formed in the fixing case 31 corresponding to each insertion hole 322, and the insertion channels 314 are communicated with the core hole 3131.
In this embodiment, the locking rod 35 extends into the core hole 3131 through the insertion hole 322 and the insertion channel 314.
In this embodiment, the locking rod 35 not only can be inserted into the core hole 3131 to prop open the two semi-arc-shaped columns 3132, but also can prevent the shielding strip 33 from moving in the adjusting hole 321 under the static state due to the friction force between the locking rod 35 and the inner side wall of the core hole 3131, so as to ensure the stability of the shielding strip 33 in cooperation with the adjusting hole 321 and the shielding cover 32 for shielding radiation.
In this embodiment, the locking lever 35 is frosted at the position corresponding to the core hole 3131, and the inner side wall of the core hole 3131 is frosted, so that the locking lever 35 can be prevented from easily separating from the core hole 3131 and the shielding strip 33 can be prevented from easily moving in the adjusting hole 321.
In this embodiment, the shielding case 32 is provided with corresponding gaps 323 according to the distribution condition of the SMA connectors 2, and the gaps 323 can facilitate exposure of the shielding case 32 without the radiation interference of the external radiation source, so that the overflow ports 312 can facilitate overflow and dissipation of internal radiation, and meanwhile, heat dissipation of the SMA connectors 2 is ensured.
Working process
Firstly, each SMA joint 2 is butted with a corresponding interface, a fixing cover 31 is sleeved on the SMA joint 2, the fixing cover 31 is screwed to enable the SMA joint 2 to be screwed into the interface, after each fixing post 313 on the fixing cover 31 is aligned with a fixing hole 11, the fixing cover 31 is pushed to move relative to the SMA joint 2 to enable the fixing post 313 to be inserted into the fixing hole 11, then the shielding cover 32 is placed on the fixing cover 31, each adjusting hole 321 is aligned with a scattering hole 312, the shielding strips 33 are placed in the adjusting holes 321, the radiation direction and the radiation intensity of an external radiation source received by one circle of the shielding cover 32 are detected, the position of each shielding strip 33 in the adjusting hole 321 is adjusted according to the detection result, so that each shielding strip 33 is matched with the shielding cover 32 to block the radiation interference of the external radiation source, meanwhile, the SMA joint 2 can also scatter internal radiation through the scattering holes 312 and the exposed adjusting holes 321, and as a part of the shielding strips 33 can drive a locking rod 35 to stretch into the core hole 3131 through the connecting piece 34, the locking rod 35 stretches the fixing posts 313, and the fixing cover 31 is stretched according to the connection intensity of the fixing cover 31 and the installation cover 1.
Example 2 on the basis of example 1, this example provides a production process using the low-temperature patch aluminum electrolytic capacitor production apparatus as provided in example 1, comprising: preparing an electrolyte, wherein the mass fraction of electrolyte salt in the electrolyte is 15-35%, the mass fraction of solvent is 65-85%, the mass fraction of additive is 0.1-1%, the solvent comprises one or more of main solvent and secondary solvent, the main solvent is gamma-butyrolactone, the secondary solvent is carbonate, phosphate and ether solvent, the weight percentages of the main solvent and the secondary solvent are respectively 55-80% and 5-10%, the secondary solvent comprises one or more of benzyl acetate, propylene carbonate, diethyl phthalate, triethyl phosphate, tributyl phosphate, diethylene glycol monobutyl ether and diethylene glycol dimethyl ether, the electrolyte salt comprises one or more of 1-ethyl-3-methylimidazole phthalate, 1,2,3, 4-tetramethylimidazoline phthalate, 1-ethyl-3-methylimidazole maleate and 1,2,3, 4-tetramethylimidazoline maleate, and the additive comprises p-nitrobenzoic acid or p-nitrobenzoic acid; preparing a low-temperature patch aluminum electrolytic capacitor by using electrolyte; the control panel is arranged in the installation cover 1, a plurality of interfaces are arranged on the installation cover 1 and used for installing corresponding SMA joints 2, and each anti-interference mechanism 3 is respectively covered on the corresponding SMA joints 2; each transducer 4 is positioned at the outer side of the mounting cover 1 and is respectively and electrically connected with the control board, and the output part of each transducer 4 is connected with the linear vibration conveyer belt 5; after the SMA connector 2 is installed in the interface, the anti-interference mechanism 3 is covered towards the SMA connector 2 and drives the SMA connector 2 to rotate in the interface to screw up until the anti-interference mechanism 3 is clamped with the installation cover 1 so as to fix the SMA connector 2 between the installation cover 1 and the anti-interference mechanism 3; the SMA joint 2 releases radiation through the anti-interference mechanism 3, and the anti-interference mechanism 3 blocks the radiation interference of an external radiation source to the SMA joint 2 by adjusting the gesture on the SMA joint 2; the control board receives control signals through the SMA connectors 2 and drives the transducers 4 according to the corresponding control signals to control the linear vibration conveying belt 5 to convey the low-temperature patch aluminum electrolytic capacitor.
In summary, the anti-interference mechanism is arranged outside the SMA connector, so that the SMA connector can be fixed on the mounting cover, the phenomenon that the SMA connector shakes and loosens due to the fact that an error collision cable is caused when the SMA connector and the control panel are transmitted is avoided, meanwhile, the anti-interference mechanism can enable the SMA connector to release radiation on the premise that the shielding external radiation source interferes with the SMA connector, the problem that the traditional shielding net can only shield external interference but cannot shield internal interference to cause the insertion loss of the SMA connector to be aggravated is solved, the anti-interference mechanism can directionally block according to the radiation direction and the radiation intensity of the external radiation source by adjusting the posture of the anti-interference mechanism, and the stable heat dissipation of the SMA connector is guaranteed while the shielding effect is improved.
The components (components not illustrating the specific structure) selected in the present application are common standard components or components known to those skilled in the art, and the structures and principles thereof are known to those skilled in the art through technical manuals or through routine experimental methods.
In the description of embodiments of the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present application will be understood in specific cases by those of ordinary skill in the art.
In the description of the present application, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the several embodiments provided by the present application, it should be understood that the disclosed systems, devices, and methods may be implemented in other manners. The above-described apparatus embodiments are merely illustrative, for example, the division of the units is merely a logical function division, and there may be other manners of division in actual implementation, and for example, multiple units or components may be combined or integrated into another system, or some features may be omitted, or not performed. Alternatively, the coupling or direct coupling or communication connection shown or discussed with each other may be through some communication interface, device or unit indirect coupling or communication connection, which may be in electrical, mechanical or other form.
The units described as separate units may or may not be physically separate, and units shown as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
In addition, each functional unit in the embodiments of the present application may be integrated in one processing unit, or each unit may exist alone physically, or two or more units may be integrated in one unit.
With the above-described preferred embodiments according to the present application as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present application. The technical scope of the present application is not limited to the description, but must be determined according to the scope of claims.