Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a semi-finished product assembling machine of a switcher, which can realize the rapid assembly of a bottom shell, U iron and a wire package jig in a lens switcher, can effectively improve the assembly efficiency of a semi-finished product assembly and can improve the yield of output products.
The semi-finished product assembling machine of the switching machine comprises a workbench, an eight-station switching mechanism arranged on the workbench, a bottom shell feeding mechanism, a U-shaped iron wire package assembling mechanism, a dispensing module and a discharging mechanism which are arranged on the workbench and are arranged on the periphery of the eight-station switching mechanism;
the eight-station switching mechanism comprises a fixed disc and a rotating disc which are concentrically arranged, eight groups of equally distributed mounting seats are arranged at the outer edge of the rotating disc in a matched manner, and the fixed disc is arranged above the rotating disc and is fixedly mounted;
the bottom shell feeding mechanism comprises a first vibrating disc feeding machine and a first double-shaft clamp, wherein a straight-line section material channel of the first vibrating disc feeding machine is arranged along the radial direction of the rotating disc, and the first double-shaft clamp is arranged on the fixed disc and is arranged in the extending direction of the straight-line section material channel of the first vibrating disc feeding machine;
The U iron coil assembly mechanism comprises an assembly seat, a belt feeding module, a second vibration disc feeding machine, a first travelling module, a second double-shaft clamp and a third double-shaft clamp, wherein the assembly seat is arranged on the periphery of a rotating disc, straight-line section material paths of the belt feeding module and the second vibration disc feeding machine are all arranged towards the assembly seat, the first travelling module is arranged on one side of the assembly seat, the second double-shaft clamp is arranged on the movable end of the first travelling module, and the third double-shaft clamp is arranged on a fixed top disc and is arranged on one side of the assembly seat;
The blanking mechanism comprises a belt blanking module, a second traveling module and a single-shaft clamp, wherein the second traveling module is arranged between the rotating disc and the belt blanking module, and the single-shaft clamp is arranged at the movable end of the second traveling module.
In some of these implementations, the following solutions are provided to ensure that the semi-finished assembly input to the turret mount is acceptable and accurate. The outer fringe department of fixed disk is supporting installs first detection module, second detection module, third detection module, fourth detection module, and drain pan feed mechanism, first detection module, U iron wire package equipment mechanism, second detection module, third detection module, point gum module, fourth detection module, unloading mechanism are eight equally divided gesture around eight station switching mechanism arrangement.
On the basis of the technical scheme of the bottom shell feeding mechanism, the bottom shell which is conveyed on the first vibration plate feeding machine can be conveyed to the mounting seat on the rotating plate by the feeding mechanism so as to facilitate subsequent assembly work on the bottom shell, and the following technical scheme about the first double-shaft clamp is provided. The first double-shaft clamp comprises a first advancing assembly, a first lifting assembly and a first clamping head, wherein the first advancing assembly is fixedly arranged on a fixed disc and advances along the direction of a straight line section material channel of a first vibrating disc feeding machine, the first lifting assembly is fixedly arranged at the movable end of the first advancing assembly and moves in a lifting manner along the vertical direction, and the first clamping head is fixedly arranged at the bottom of the movable end of the first lifting assembly.
In some implementations, to transport the coil jig to the assembly base, the following technical solutions are provided to further explain the U-coil assembly mechanism. The second double-shaft clamp comprises a second advancing assembly, a second lifting assembly and a second clamping head, wherein the second advancing assembly is fixedly arranged on the movable end of the first advancing module and moves along a square direction perpendicular to the first advancing module, the second lifting assembly is fixedly arranged on the movable end of the second advancing assembly and moves in a lifting manner along the vertical direction, and the second clamping head is fixedly arranged at the bottom of the movable end of the second lifting assembly.
In some implementations, in order to realize the combination of the U iron and the wire package jig by transferring the U iron from the second vibration disc feeding machine to the assembly seat and the U iron combined with the wire package jig to the installation seat to be assembled with the corresponding bottom shell, the following technical scheme is provided for further explaining the U iron wire package assembly mechanism. The third double-shaft clamp comprises a third advancing assembly, a third lifting assembly and a third clamping head, wherein the third advancing assembly is fixedly arranged on the fixed disc and advances along the direction of a straight line section material channel of the second vibrating disc feeding machine, the third lifting assembly is fixedly arranged at the movable end of the third advancing assembly and moves in a lifting manner along the vertical direction, and the third clamping head is fixedly arranged at the movable end of the third lifting assembly.
In some implementations, in order to ensure that the blanking mechanism can output the assembled semi-finished product assembly on the corresponding mounting seat, the following technical scheme is provided to further explain the blanking mechanism. The path department of module is advanced to the second is provided with the NG workbin, the unipolar anchor clamps include fourth lifting unit, fourth chuck, fourth lifting unit fixed mounting is on the movable end of module is advanced to the second and goes up and down along vertical direction, fourth chuck fixed mounting is in fourth lifting unit movable end bottom.
In some implementations, in order to ensure that the dispensing module can precisely dispense the combined U-shaped iron, the wire package jig and the bottom shell, the following technical scheme is provided for explaining the dispensing module. The dispensing module comprises a third advancing module, a fifth lifting assembly and a dispensing machine, wherein the fifth lifting assembly is fixedly arranged at the movable end of the third advancing module, the fifth lifting assembly moves in a lifting manner along the vertical direction, and the dispensing machine is fixedly arranged at the movable end of the fifth lifting assembly.
The application has the beneficial effects that the bottom shell feeding mechanism is used for transmitting the bottom shell and is arranged on the rotating disc mounting seat at the corresponding position, the U-shaped iron wire package assembling mechanism is used for splicing and combining the transmitted U-shaped iron wire package jigs and then is arranged on the bottom shell, the dispensing module is used for dispensing the combined U-shaped iron wire package jigs and the bottom shell to realize the bonding combination of the U-shaped iron wire package jigs and the bottom shell, and the discharging mechanism is used for outputting the assembled semi-finished product assemblies.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the structure of FIG. 1 with the table and control box removed;
Fig. 3 is a schematic structural view of a bottom shell feeding mechanism;
FIG. 4 is a schematic structural view of a U-shaped iron coil assembly mechanism;
FIG. 5 is a schematic view of a dispensing module;
FIG. 6 is a schematic structural view of a blanking mechanism;
Fig. 7 is a schematic view of an eight-station switching mechanism and its mounting components.
In the drawing, a workbench, a 02 eight-station switching mechanism, a21 fixed disc, a22 rotating disc, a 23 mounting seat, a 03 bottom shell feeding mechanism, a 31 first vibrating disc feeding machine, a 321 first advancing assembly, a 322 first lifting assembly, a 323 first chuck, a 04U iron ladle assembling mechanism, a 41 assembling seat, a 42 belt feeding module, a 43 second vibrating disc feeding machine, a 44 first advancing module, a 451 second advancing assembly, a 452 second lifting assembly, a 453 second chuck, a 461 third advancing assembly, a 462 third lifting assembly, a 463 third chuck, a 05 dispensing module, a 51 third advancing module, a 52 fifth lifting assembly, a 53 dispensing machine, a 54 dispensing controller, a 06 discharging mechanism, a 61 belt discharging module, a 62 second advancing module, a 631 fourth lifting assembly, a 632 fourth chuck, a 64NG box, a 07 first detecting module, a 08 second detecting module, a 09 third detecting module, a 10 fourth detecting module and a 11 control box are arranged.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-7, the semi-finished product assembling machine of the switching machine comprises a workbench 01, an eight-station switching mechanism 02 arranged on the workbench 01, a bottom shell feeding mechanism 03, a U-shaped iron wire package assembling mechanism 04, a dispensing module 05 and a discharging mechanism 06 which are arranged on the workbench 01 and are arranged on the periphery of the eight-station switching mechanism 02;
The eight-station switching mechanism 02 comprises a fixed disc 21 and a rotating disc 22 which are concentrically arranged, wherein eight groups of equally distributed mounting seats 23 are arranged at the outer edge of the rotating disc 22 in a matched manner, and the fixed disc 21 is arranged above the rotating disc 22 and is fixedly arranged;
The bottom shell feeding mechanism 03 comprises a first vibrating disc feeding machine 31 and a first double-shaft clamp, wherein a straight-line section material channel of the first vibrating disc feeding machine 31 is arranged along the radial direction of the rotating disc 22, and the first double-shaft clamp is arranged on the fixed disc 21 and is arranged in the extending direction of the straight-line section material channel of the first vibrating disc feeding machine 31;
The U iron coil assembly mechanism 04 comprises an assembly seat 41, a belt feeding module 42, a second vibration disc feeding machine, a first travelling module 44, a second double-shaft clamp and a third double-shaft clamp, wherein the assembly seat 41 is arranged on the periphery of the rotating disc 22, straight-line section material paths of the belt feeding module 42 and the second vibration disc feeding machine are all arranged towards the assembly seat 41, the first travelling module 44 is arranged on one side of the assembly seat 41, the second double-shaft clamp is arranged on the movable end of the first travelling module 44, and the third double-shaft clamp is arranged on the fixed top disc and on one side of the assembly seat 41;
The blanking mechanism 06 comprises a belt blanking module 61, a second travelling module 62 and a single-shaft clamp, wherein the second travelling module 62 is arranged between the rotating disc 22 and the belt blanking module 61, and the single-shaft clamp is arranged on the movable end of the second travelling module 62.
For controlling the stable rotation of the rotating disc 22 and keeping the fixed disc 21 in a static state all the time, the technical scheme is provided that a vertically arranged mounting column is fixedly connected to the workbench 01, the axis of the fixed disc 21 is fixedly connected with the top end of the mounting column, a rotating cylinder is rotatably arranged on the periphery of the mounting column, the axis of the rotating disc 22 is fixedly connected to the top end of the rotating disc 22 and arranged below the fixed disc 21, a driving motor is fixedly arranged on the workbench 01 and is in power connection with the rotating cylinder, the driving motor can drive the rotating disc 22 to rotate freely and not interfere with the fixed disc 21 in space, and the fixed disc 21 is always in a static state.
The bottom shell feeding mechanism 03 is used for transmitting the bottom shell and is arranged on a rotating disc 22 mounting seat 23 at a corresponding position, the U-shaped iron wire package assembling mechanism 04 is used for installing the transmitted U-shaped iron wire package jig on the bottom shell after being spliced and combined, the dispensing module 05 is used for dispensing the combined U-shaped iron wire package jig and the bottom shell to realize the bonding combination of the U-shaped iron wire package jig and the bottom shell, and the discharging mechanism 06 is used for outputting the assembled semi-finished product assembly.
In some of these implementations, the following solutions are provided to ensure that the semi-finished assembly input to the mounting seat 23 of the rotating disc 22 is acceptable and accurate. The first detection module 07, the second detection module 08, the third detection module 09 and the fourth detection module 10 are arranged at the outer edge of the fixed disc 21 in a matched mode, and the bottom shell feeding mechanism 03, the first detection module 07, the U-shaped iron wire package assembling mechanism 04, the second detection module 08, the third detection module 09, the dispensing module 05, the fourth detection module 10 and the discharging mechanism 06 are arranged around the eight-station switching mechanism 02 in an eight-equally-divided mode.
After the bottom shell is mounted on the mounting seat 23 of the rotating disc 22 by the bottom shell feeding mechanism 03, the first detection module 07 is used for detecting whether the bottom shell is nested and matched with the mounting seat 23 so as to ensure that the subsequent process is performed stably, therefore, the first detection module 07 monitors the combined state of the bottom shell and the mounting seat 23 vertically downwards through the laser displacement sensor to judge whether the combined state meets the standard requirement, after the U-shaped iron wire package assembly mechanism 04 mounts the U-shaped iron wire package jig after being spliced and combined on the bottom shell, the second detection module 08 is used for detecting whether the combined state of all parts is matched, therefore, the second detection module 08 drives the top seat to move downwards by the telescopic cylinder to abut against the U-shaped iron wire package jig so as to judge whether the combined state is stably spliced on the bottom shell, the third detection module 09 is used for judging whether the combined U-shaped iron wire package combined state is correct or not, therefore, the combined state is monitored through the laser displacement sensor obliquely so as to ensure that the glue-dispensing module 05 can glue the U-shaped iron wire package jig and the bottom shell, after the glue-dispensing module 05 is processed, the semi-finished product parts are detected by the glue-shaped iron wire package assembly mechanism 05 are detected by the fourth detection module 10 so as to judge whether the combined parts are finished to be in a good product state after the combined state and the combined state is controlled by the fourth detection module 06.
On the basis of the technical scheme of the bottom shell feeding mechanism 03 provided by the above, in order to ensure that the feeding mechanism can convey the bottom shell conveyed on the first vibration plate feeding machine 31 to the mounting seat 23 on the rotating plate 22, so as to facilitate subsequent assembly work on the bottom shell, the following technical scheme about the first double-shaft clamp is provided. The first double-shaft fixture comprises a first advancing component 321, a first lifting component 322 and a first clamping head 323, wherein the first advancing component 321 is fixedly installed on the fixed disc 21 and advances along the direction of a straight line section material channel of the first vibrating disc feeding machine 31, the first lifting component 322 is fixedly installed at the movable end of the first advancing component 321 and moves in a lifting mode along the vertical direction, and the first clamping head 323 is fixedly installed at the bottom of the movable end of the first lifting component 322.
The first advancing component 321 is made of a telescopic cylinder as an advancing power source, the telescopic cylinder stretches to drive the first lifting component 322 and the first clamp to move to the tail end of the straight line section of the first vibration disc feeding machine 31, the first lifting component 322 is made of a telescopic cylinder as a power source, the telescopic cylinder drives the first clamp to move downwards, the straight line section is clamped by the action of the first clamp, the clamped bottom shell is located right above the mounting seat 23 in the rotating disc 22 by controlling the telescopic cylinder in the first double-shaft clamp to shrink, the first lifting mechanism is controlled to drive the first clamp and the clamped bottom shell to move downwards to the mounting seat 23, and the clamping effect of the first clamp on the bottom shell is cancelled to enable the bottom shell to be mounted on the mounting seat 23 in a nested mode.
In some implementations, to achieve the transportation of the coil fixture onto the assembly base 41, the following technical solutions are provided to further describe the U-iron coil assembly mechanism 04. The second biaxial clamp comprises a second travelling assembly 451, a second lifting assembly 452 and a second clamping head 453, wherein the second travelling assembly 451 is fixedly arranged on the movable end of the first travelling module 44 and moves along a square direction perpendicular to the first travelling module 44, the second lifting assembly 452 is fixedly arranged on the movable end of the second travelling assembly 451 and moves up and down along the vertical direction, and the second clamping head 453 is fixedly arranged at the bottom of the movable end of the second lifting assembly 452.
The belt feeding module 42 is used for transmitting a coil jig, and the second vibration disc feeding machine 43 is used for transmitting U-shaped iron. The first travelling module 44 controls the second clamping head 453 to move to clamp the tail end of the straight-line section material channel of the second vibration disc feeding machine 43, and drives the second clamping head 453 to move through the cooperation of the second travelling assembly 451 and the second lifting assembly 452 so as to clamp the wire package jig and convey the wire package jig to the assembly seat 41. The second traveling assembly 451 and the second lifting assembly 452 of the second double-shaft clamp are both powered by telescopic cylinders.
In some implementations, to transfer the U-iron from the second vibration plate feeder 43 to the assembly base 41 to be combined with the wire package jig, and transfer the U-iron combined with the wire package jig to the mounting base 23 to be assembled with the corresponding bottom shell, the following technical scheme is provided to further explain the U-iron wire package assembly mechanism 04. The third dual-shaft fixture comprises a third advancing component 461, a third lifting component 462 and a third clamping head 463, wherein the third advancing component 461 is fixedly arranged on the fixed disc 21 and advances along the direction of a straight line section material channel of the second vibrating disc feeding machine 43, the third lifting component 462 is fixedly arranged at the movable end of the third advancing component 461 and moves up and down along the vertical direction, and the third clamping head 463 is fixedly arranged at the movable end of the third lifting component 462.
The third travelling component 461 and the third lifting component 462 are both used as power sources by telescopic cylinders, the third travelling component 461 and the third lifting component 462 are matched to operate the third clamping head 463 to the linear section material channel of the second vibration disc feeding machine 43, the U iron is clamped and transported to the assembling seat 41, and the U iron and the coil jig are controlled to be integrally transported to the corresponding mounting seat 23 to complete the assembly with the bottom shell after being combined.
In some embodiments, in order to ensure that the blanking mechanism 06 can output the assembled semi-finished components on the corresponding mounting seats 23, the following technical solutions are provided to further describe the blanking mechanism 06. The path department of the second module 62 of marcing is provided with NG workbin 64, and the unipolar anchor clamps include fourth elevating module 631, fourth chuck 632, and fourth elevating module 631 fixed mounting is on the activity end of the second module 62 of marcing and goes up and down along vertical direction, and fourth chuck 632 fixed mounting is in fourth elevating module 631 activity end bottom.
When the fourth detection module 10 judges that the semi-finished product is an OK product, the second travelling module 62 cooperates with the single-shaft clamp to clamp and convey the finished product on the corresponding mounting seat 23 to the upstream end of the belt blanking module 61, and the finished product is output by the belt blanking module 61, and when the fourth detection module judges that the semi-finished product is an NG product, the second travelling module 62 cooperates with the single-shaft clamp to clamp and convey the finished product on the corresponding mounting seat 23 to the NG feed box 64.
In some implementations, in order to ensure that the dispensing module 05 can precisely dispense the combined U-shaped iron, the wire package jig and the bottom shell, the following technical scheme is provided to illustrate the dispensing module 05. The dispensing module 05 comprises a third advancing module 51, a fifth lifting assembly 52 and a dispensing machine 53, wherein the fifth lifting assembly 52 is fixedly installed on the movable end of the third advancing module 51, the fifth lifting assembly 52 moves in a lifting manner along the vertical direction, and the dispensing machine 53 is fixedly installed on the movable end of the fifth lifting assembly 52.
Through the cooperation of the third traveling module 51 and the fifth lifting assembly 52, the dispenser 53 is driven to run so as to precisely dispense glue at a plurality of points of the semi-finished product assembly, and the fifth lifting assembly 52 takes a telescopic cylinder as a power source.
The workbench 01 is also provided with a dispensing controller 54, and the dispensing controller 54 is in signal connection with the third travelling module 51, the fifth lifting assembly 52 and the dispensing machine 53 so as to control the running and working states of all the components and ensure the accurate dispensing of the semi-finished product assembly.
In order to ensure that each functional mechanism and each device in the technical scheme can be stably installed and combined together in an overall way, the functional mechanism and the device are stably installed on the workbench 01, and each functional mechanism and each device are all connected with a mounting bracket and a mounting support in a matched manner.
For overall control of stable operation of all functional mechanisms and equipment according to a set program, a control box 11 is further arranged, an industrial computer host is installed in the control box 11, and the industrial computer host is in signal connection with all the functional mechanisms and equipment.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.