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CN115389225B - A multi-channel automobile instrument panel intelligent detection system and method - Google Patents

A multi-channel automobile instrument panel intelligent detection system and method
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CN115389225B
CN115389225BCN202211040218.0ACN202211040218ACN115389225BCN 115389225 BCN115389225 BCN 115389225BCN 202211040218 ACN202211040218 ACN 202211040218ACN 115389225 BCN115389225 BCN 115389225B
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instrument panel
vehicle
data
recovered
detection
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CN115389225A (en
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蒋坚军
张俊
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Wuxi Suguang Auto Parts Technology Co ltd
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Wuxi Suguang Auto Parts Technology Co ltd
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Abstract

Translated fromChinese

本发明公开了一种多通道汽车仪表盘智能检测系统及方法,涉及车辆仪表盘检测技术领域;步骤S100:对各检测周期接收到的车辆操控数据进行整合分析,计算已回收车辆仪表盘的第一综合预警值y1;步骤S200:在第一综合预警值的基础上,对已回收车辆仪表盘计算第二综合预警值y2;步骤S300:对已回收车辆仪表盘计算总计预警值y=y1×y2;当总计预警值y大于预警阈值,向检测人员发送回收精度检测提示;步骤S400:对已回收车辆仪表盘进行回收精度检测;步骤S500:基于已回收车辆仪表盘的当前回收精度值,分析已回收车辆仪表盘的当前老化情况;对已回收车辆仪表盘预估在精度误差承受范围内的剩余使用寿命。

The present invention discloses a multi-channel automobile instrument panel intelligent detection system and method, which relates to the technical field of vehicle instrument panel detection; step S100: integrating and analyzing the vehicle control data received in each detection cycle, and calculating the first comprehensive warning value y1 of the recovered vehicle instrument panel; step S200: calculating the second comprehensive warning value y2 of the recovered vehicle instrument panel on the basis of the first comprehensive warning value; step S300: calculating the total warning value ytotal = y1 × y2 of the recovered vehicle instrument panel; when the total warning value ytotal is greater than the warning threshold, sending a recovery accuracy detection prompt to the detection personnel; step S400: performing recovery accuracy detection on the recovered vehicle instrument panel; step S500: analyzing the current aging condition of the recovered vehicle instrument panel based on the current recovery accuracy value of the recovered vehicle instrument panel; estimating the remaining service life of the recovered vehicle instrument panel within the tolerance range of the accuracy error.

Description

Intelligent detection system and method for multichannel automobile instrument panel
Technical Field
The invention relates to the technical field of vehicle instrument panel detection, in particular to an intelligent detection system and method for a multichannel automobile instrument panel.
Background
Most of the instrument panels of vehicles are improved by scientific technology, the probability of damage and abrasion is very small, but vehicles often need to walk on bumpy and uneven pavement due to operation requirements, which means that the vehicle body can be in a highly-jigged use environment for a long time, the precision of the instrument panel of the vehicle is often related to an instrument pointer, the instrument panel is also composed of a plurality of parts, the instrument panel is affected by the fact that the vehicle is in the highly-jigged use environment for a long time, and the looseness of the parts can be possibly caused, so that when the instrument panel of the vehicle is recovered, the obtained precision detection result can be inaccurate only according to a normal precision detection flow.
Disclosure of Invention
The invention aims to provide a multichannel intelligent detection system and method for an automobile instrument panel, which are used for solving the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme that the intelligent detection method for the multichannel automobile instrument panel comprises the following steps:
Step 100, constructing a virtual working scene for a vehicle to which a recovered vehicle instrument panel belongs, and extracting vehicle control data generated on the vehicle to which the recovered vehicle instrument panel belongs by using a vehicle installation sensor to capture the pointer deflection and pointer fall-back conditions on the recovered vehicle instrument panel;
Step 200, extracting historical operation environment data of the vehicle to which the recovered vehicle instrument panel belongs, and analyzing the historical operation environment data, wherein a second comprehensive early warning value y2 is calculated for the recovered vehicle instrument panel on the basis of the first comprehensive early warning value;
Step S300, calculating a total early warning value y Total (S)=y1×y2 for the recovered vehicle instrument panel, and sending recovery precision detection prompt to a detector when the total early warning value y Total (S) is larger than an early warning threshold value;
Step 400, carrying out recovery precision detection on the recovered vehicle instrument panel, wherein the recovery precision detection comprises Pin detection on the recovered vehicle instrument panel, function test on the recovered vehicle instrument panel and endurance test on the recovered vehicle instrument panel;
And S500, analyzing the current aging condition of the recovered vehicle instrument panel based on the current recovery precision value of the recovered vehicle instrument panel, and predicting the residual service life of the recovered vehicle instrument panel within the precision error bearing range.
Further, step S100 includes:
In the vehicle control data generated on the vehicle to which the recovered vehicle instrument panel belongs, capturing a plurality of control time nodes with the pointer deflection speed larger than the pointer deflection speed threshold or with the pointer falling speed larger than the pointer falling speed threshold of the recovered vehicle instrument panel, and taking the plurality of control time nodes as target control time nodes;
Step S102, respectively capturing target control data corresponding to each target control time node, wherein the target control data comprises instantaneous stepping amount generated on an accelerator pedal, instantaneous releasing and lifting amount generated on the accelerator pedal, instantaneous stepping amount generated on a brake pedal and instantaneous releasing and lifting amount generated on the brake pedal, and the data mark types of the instantaneous stepping amount generated on the accelerator pedal, the instantaneous releasing and lifting amount generated on the accelerator pedal, the instantaneous stepping amount generated on the brake pedal and the instantaneous releasing and lifting amount generated on the brake pedal are respectively corresponding to a1, a2, a3 and a4;
step S103, setting the data type a1 and the data type a2 as relative data types, recording the data type a3 and the data type a4 as relative data types, respectively collecting the vehicle control data captured in each detection period to obtain a target control data set corresponding to each detection periodWherein x1,x2,…,xn represents the target manipulation data collected at the 1 st, 2 nd, and n th target manipulation time nodes respectively, ax1,ax2,…,axn represents the data mark type corresponding to x1,x2,…,xn respectively, ax1∈(a1,a2,a3,a4)、ax2∈(a1,a2,a3,a4)、…、axn epsilon (a 1, a2, a3, a 4) respectively, querying the data mark types corresponding to every two adjacent target manipulation data in the target manipulation dataset respectively, and calculating the operation interaction valueWherein xi、xi+1 represents the target manipulation data correspondingly collected at the ith target manipulation time node and the (i+1) target manipulation time node respectively, wherein the data mark types axi corresponding to xi and the data mark types axi+1 corresponding to xi+1 are relative data types;
step S104, calculating a first early warning value of the j-th detection period: wherein nj represents the total number of target manipulation data in the jth target manipulation data set, Σμj represents the sum of all operation interaction values calculated in the jth target manipulation data set, zj represents the total number of data mark types corresponding to two adjacent target manipulation data existing in the jth target manipulation data set as relative data type pairs, and the first comprehensive early warning value of the recovered vehicle instrument panel is calculatedWherein m represents the total number of detection periods, which is also the total set number of the target manipulation data set;
All the target control data acquired in the process can represent the target control data of the recovered instrument panel, which is abnormal swing in the past use process, namely the control data which can cause precision damage to the pointer on the recovered instrument panel of the vehicle, although the damage is possibly very small, the vehicle is in a special working environment for a long time, the influence brought by the working environment is combined with the operation habit of a driver which can cause the precision damage to the pointer of the instrument panel, the daily accumulation and the daily accumulation of the damage degree are also increased, the calculation of all the early warning values is equivalent to the calculation of the possible degree of the precision damage to the recovered instrument panel, and the higher the early warning value is, the higher the possible degree of the precision damage to the instrument panel is indicated.
Further, step S200 includes:
Step 201, respectively calling all historical operation records of vehicles of the recovered vehicle instrument panel in each detection period, acquiring an operation road section of the vehicle in each operation record, and acquiring the average flatness F of the operation road section, wherein the measurement parameters of the flatness comprise offset values of the concave-convex quantity of the surface of the operation road section in the longitudinal direction, and the interval distance between the concave-convex surfaces of the surface of the operation road section in the longitudinal direction;
Step S202, respectively acquiring a stable carrying capacity G when the vehicle passes through each operation road section, wherein the stable carrying capacity G refers to the carrying capacity with the longest loading time when the vehicle operates on each operation road section, respectively acquiring the average running speed V of the vehicle on each operation road section, respectively extracting a first comprehensive early warning value correspondingly calculated by the vehicle in each detection period, and calculating a second detection early warning value of a j detection period: Wherein VL represents the average running speed of the vehicle corresponding to the operation road section recorded by the L-th operation in the j-th detection period, GL represents the stable load capacity of the vehicle corresponding to the operation road section recorded by the L-th operation in the j-th detection period, k represents the historical operation record number of the vehicle in the j-th detection period, and the second comprehensive early warning value of the recovered vehicle instrument panel is calculatedWherein m represents the total number of detection periods, which is also the total set number of the target manipulation data set;
the operation environment data extracted from the history operation record of the vehicle are all vehicle operation environment data which can cause abnormal swing of the recovered vehicle instrument panel in the history use process, compared with the data collected in the step S100, the data collected in the step is equivalent to the possibility of analyzing the accuracy damage of the recovered instrument panel caused by external operation environment factors, namely the early warning value obtained by analysis in the step, the higher the second comprehensive early warning value is, the higher the influence of the accuracy damage of the recovered instrument panel caused by the external operation environment is, and the analysis and calculation process of the early warning value can improve the detection accuracy value of the recovered instrument panel.
Further, the step S400 of detecting Pin pins on the recovered vehicle dashboard includes:
Step S401, setting all the head shaking switches low, and sequentially adjusting Pin pins to a high position from Pin1, if the recovered vehicle instrument panel has no reaction, readjusting the current Pin Pin to the low position, if a plurality of reactions of alarm lamp illumination and liquid crystal screen illumination occur on the recovered vehicle instrument panel, keeping the high position of the current Pin, and judging that the current Pin is a storage battery or ignition on the recovered vehicle instrument panel;
Step S402, continuously adjusting the remaining Pin to a high position, if no reaction exists, adjusting the current Pin to a neutral position, inputting 100Hz to the Pin at the neutral position, if pointer swing occurs on the recovered vehicle instrument panel at the moment, judging the current Pin as a PWM signal, inputting 100 omega to the Pin at the neutral position, and if pointer swing occurs on the recovered vehicle instrument panel at the moment, judging the current Pin as a resistance signal;
In step S403, resistance measurement is sequentially performed between a pair of adjacent pins in the neutral position, and if the resistance between a pair of adjacent pins in the neutral position is 120Ω, it is determined that the pair of adjacent pins in the neutral position is CAN.
Further, step S500 includes:
Step S501, a detection system acquires the specification model of a recovered vehicle instrument panel, extracts the factory precision value of the recovered vehicle instrument panel, acquires a track curve of the factory precision value changing along with the service life of the recovered vehicle instrument panel under the standard use condition in factory data of the specification model recovered vehicle instrument panel, acquires the actual service life of the vehicle of the recovered vehicle instrument panel, acquires the theoretical recovery precision value sigma2 of the recovered vehicle instrument panel in the track curve according to the actual service life of the recovered vehicle instrument panel, and extracts the current recovery precision value sigma1 of the recovered vehicle instrument panel, which is detected in the step S400;
step S502, calculating the deviation rate of the precision valueJudging that the recovered vehicle instrument panel is aged in advance when rho >0, obtaining the characterization service life of the recovered vehicle instrument panel in a track curve according to the current recovery precision value sigma1, estimating the residual service life in the precision error bearing range of the recovered vehicle instrument panel according to the characterization service life, sending an early warning prompt to a detector, judging that the recovered vehicle instrument panel is aged normally when rho is less than or equal to 0, estimating the residual service life in the precision error bearing range of the instrument panel according to the actual input service life, and sending the early warning prompt to the detector.
In order to better realize the method, the intelligent detection system is also provided, and the detection system comprises an information acquisition module, a data transmission module, a detection early warning value analysis and calculation module, an instrument panel detection module, an aging analysis module and an early warning prompt module;
The information acquisition module is used for acquiring pointer deflection and pointer falling conditions on the recovered vehicle instrument panel, extracting vehicle control data generated on a vehicle to which the recovered vehicle instrument panel belongs, and acquiring historical operation environment data of the vehicle;
The data transmission module is used for setting a detection period and transmitting the vehicle control data extracted in each interval detection period;
The detection early warning value analysis and calculation module is used for receiving the data in the data transmission module, and calculating a first comprehensive early warning value y1, a second comprehensive early warning value y2 and a total early warning value y Total (S) on the recovered vehicle instrument panel based on the data;
the instrument panel detection module is used for receiving the data in the detection early warning value analysis and calculation module, and detecting the recovery precision of the recovered instrument panel of the vehicle when the total early warning value y Total (S) is larger than the early warning threshold value;
The aging analysis module is used for receiving the data in the instrument panel detection module, and analyzing the aging condition of the recovered instrument panel of the vehicle based on the current recovery precision value of the recovered instrument panel of the vehicle;
and the early warning prompt module is used for receiving the data in the aging analysis module and sending early warning prompts to management personnel based on the data.
The detection early warning value analysis and calculation module comprises a first comprehensive early warning value calculation unit, a second comprehensive early warning value calculation unit and a total early warning value calculation unit;
The first comprehensive early warning value calculation unit is used for carrying out integrated analysis on target control data received in each detection period and calculating a first comprehensive early warning value for the recovered vehicle instrument panel;
The second comprehensive early warning value calculation unit is used for analyzing the historical operation environment data of the vehicle to which the recovered vehicle instrument panel belongs and calculating a second comprehensive early warning value for the recovered vehicle instrument panel on the basis of the first comprehensive early warning value;
And the total early warning value calculation unit is used for receiving the data in the first comprehensive early warning value calculation unit and the second comprehensive early warning value calculation unit and calculating the total early warning value for the recovered vehicle instrument panel.
Further, the aging analysis module comprises an aging judgment unit and a service life estimation unit;
The aging judging unit is used for judging and analyzing whether the instrument panel is aged in advance according to the obtained theoretical recovery precision value and the current recovery precision value of the recovered instrument panel of the vehicle;
the service life estimating unit is used for receiving the data in the aging judging unit and estimating the residual service life of the recovered vehicle instrument panel within the precision error bearing range according to whether the recovered vehicle instrument panel is aged in advance.
Compared with the prior art, the intelligent warning method has the beneficial effects that the influence of the vehicle running environment and the driving habit of the driver on the instrument panel on the vehicle is comprehensively calculated by analyzing the vehicle running environment and the driving habit of the driver, so that the intelligent warning of the accuracy detection of the instrument panel on the vehicle and the prediction of the residual service life of the instrument panel on the vehicle are realized, the use state of the instrument panel on the vehicle is timely mastered, and the accurate operation of the vehicle is further ensured.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic flow chart of a method for intelligent detection of a multichannel automobile instrument panel;
fig. 2 is a schematic structural diagram of an intelligent detection system according to the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-2, the invention provides a technical scheme that a multichannel automobile instrument panel intelligent detection method comprises the following steps:
Step 100, installing a sensor on a vehicle, constructing a virtual working scene for the vehicle to which the recovered vehicle instrument panel belongs, extracting vehicle control data generated on the vehicle to which the recovered vehicle instrument panel belongs, capturing pointer deflection and pointer falling conditions on the recovered vehicle instrument panel, setting detection periods, respectively transmitting the vehicle control data extracted in each detection period to a detection system, carrying out integrated analysis on the vehicle control data received in each detection period by the detection system, and calculating a first comprehensive early warning value y1 of the recovered vehicle instrument panel;
Wherein, step S100 includes:
In the vehicle control data generated on the vehicle to which the recovered vehicle instrument panel belongs, capturing a plurality of control time nodes with the pointer deflection speed larger than the pointer deflection speed threshold or with the pointer falling speed larger than the pointer falling speed threshold of the recovered vehicle instrument panel, and taking the plurality of control time nodes as target control time nodes;
Step S102, respectively capturing target control data corresponding to each target control time node, wherein the target control data comprises instantaneous stepping amount generated on an accelerator pedal, instantaneous releasing and lifting amount generated on the accelerator pedal, instantaneous stepping amount generated on a brake pedal and instantaneous releasing and lifting amount generated on the brake pedal, and the data mark types of the instantaneous stepping amount generated on the accelerator pedal, the instantaneous releasing and lifting amount generated on the accelerator pedal, the instantaneous stepping amount generated on the brake pedal and the instantaneous releasing and lifting amount generated on the brake pedal are respectively corresponding to a1, a2, a3 and a4;
step S103, setting the data type a1 and the data type a2 as relative data types, recording the data type a3 and the data type a4 as relative data types, respectively collecting the vehicle control data captured in each detection period to obtain a target control data set corresponding to each detection periodWherein x1,x2,…,xn represents the target manipulation data collected at the 1 st, 2 nd, and n th target manipulation time nodes respectively, ax1,ax2,…,axn represents the data mark type corresponding to x1,x2,…,xn respectively, ax1∈(a1,a2,a3,a4)、ax2∈(a1,a2,a3,a4)、…、axn epsilon (a 1, a2, a3, a 4) respectively, querying the data mark types corresponding to every two adjacent target manipulation data in the target manipulation dataset respectively, and calculating the operation interaction valueWherein xi、xi+1 represents the target manipulation data correspondingly collected at the ith target manipulation time node and the (i+1) target manipulation time node respectively, wherein the data mark types axi corresponding to xi and the data mark types axi+1 corresponding to xi+1 are relative data types;
step S104, calculating a first early warning value of the j-th detection period: wherein nj represents the total number of target manipulation data in the jth target manipulation data set, Σμj represents the sum of all operation interaction values calculated in the jth target manipulation data set, zj represents the total number of data mark types corresponding to two adjacent target manipulation data existing in the jth target manipulation data set as relative data type pairs, and the first comprehensive early warning value of the recovered vehicle instrument panel is calculatedWherein m represents the total number of detection periods, which is also the total set number of the target manipulation data set;
Step 200, extracting historical operation environment data of the vehicle to which the recovered vehicle instrument panel belongs, and analyzing the historical operation environment data, wherein a second comprehensive early warning value y2 is calculated for the recovered vehicle instrument panel on the basis of the first comprehensive early warning value;
Wherein, step S200 includes:
Step 201, respectively calling all historical operation records of vehicles of the recovered vehicle instrument panel in each detection period, acquiring an operation road section of the vehicle in each operation record, and acquiring the average flatness F of the operation road section, wherein the measurement parameters of the flatness comprise offset values of the concave-convex quantity of the surface of the operation road section in the longitudinal direction, and the interval distance between the concave-convex surfaces of the surface of the operation road section in the longitudinal direction;
Step S202, respectively acquiring a stable carrying capacity G when the vehicle passes through each operation road section, wherein the stable carrying capacity G refers to the carrying capacity with the longest loading time when the vehicle operates on each operation road section, respectively acquiring the average running speed V of the vehicle on each operation road section, respectively extracting a first comprehensive early warning value correspondingly calculated by the vehicle in each detection period, and calculating a second detection early warning value of a j detection period: Wherein VL represents the average running speed of the vehicle corresponding to the operation road section recorded by the L-th operation in the j-th detection period, GL represents the stable load capacity of the vehicle corresponding to the operation road section recorded by the L-th operation in the j-th detection period, k represents the historical operation record number of the vehicle in the j-th detection period, and the second comprehensive early warning value of the recovered vehicle instrument panel is calculatedWherein m represents the total number of detection periods, which is also the total set number of the target manipulation data set;
Step S300, calculating a total early warning value y Total (S)=y1×y2 for the recovered vehicle instrument panel, and sending recovery precision detection prompt to a detector when the total early warning value y Total (S) is larger than an early warning threshold value;
Step 400, carrying out recovery precision detection on the recovered vehicle instrument panel, wherein the recovery precision detection comprises Pin detection on the recovered vehicle instrument panel, function test on the recovered vehicle instrument panel and endurance test on the recovered vehicle instrument panel;
The process of detecting Pin pins on the recovered vehicle instrument panel in S400 includes:
Step S401, setting all the head shaking switches low, and sequentially adjusting Pin pins to a high position from Pin1, if the recovered vehicle instrument panel has no reaction, readjusting the current Pin Pin to the low position, if a plurality of reactions of alarm lamp illumination and liquid crystal screen illumination occur on the recovered vehicle instrument panel, keeping the high position of the current Pin, and judging that the current Pin is a storage battery or ignition on the recovered vehicle instrument panel;
Step S402, continuously adjusting the remaining Pin to a high position, if no reaction exists, adjusting the current Pin to a neutral position, inputting 100Hz to the Pin at the neutral position, if pointer swing occurs on the recovered vehicle instrument panel at the moment, judging the current Pin as a PWM signal, inputting 100 omega to the Pin at the neutral position, and if pointer swing occurs on the recovered vehicle instrument panel at the moment, judging the current Pin as a resistance signal;
Step S403, sequentially measuring resistance between a pair of pins adjacent to each other in a neutral position, and judging that a pair of pins adjacent to each other in the neutral position is CAN if the resistance between a pair of pins adjacent to each other in the neutral position is 120Ω;
the electric door with the swinging head is provided with three states, namely an upward state, a downward state and a neutral state, wherein a user is used to be in a high state, a downward state is in a low state, the neutral state is in suspension, when the electric door is pulled up, the middle foot is communicated with the lower foot, so that the lower copper wire is connected with the front side from the back side, the upper copper wire is connected with the back side, the middle foot of the three-terminal electric door is communicated with the testing hole, and the electric door is in a neutral position, can input CAN, R, PWM signals and can also test and output;
the detection process of the vehicle instrument panel comprises the following basic operations:
The detection platform is grounded, a workshop power supply in the detection workshop is connected, an ignition switch ON the vehicle is screwed to the ON position, the accelerator of the vehicle is stepped ON to the bottom, at the moment, the rotating speed and the electric quantity of the low-speed electric vehicle instrument are in an ascending state, the brake is stepped ON until the rotating speed drops, the vehicle is flameout, and the instrument panel is started to be detected;
In principle, the CAN bus of the passenger car is a standard frame, the communication baud rate is 500K, and the commercial car, namely a truck, a vehicle, an agricultural machine and the like is an extended frame, and the communication baud rate is 250K;
In the process of detecting the instrument panel, on PWM output, frequency and duty ratio can be set respectively, wherein the frequency is divided into four ranges, and the automatic switching can be realized:
XXX (no decimal point) the minimum unit is 1Hz, and the value range is 1Hz-999Hz;
The minimum unit of X.XX (decimal point in hundred bits) is 0.01Khz, and the value range is 1.00Khz to 9.99Khz;
XX.X (decimal point is in ten positions) with minimum unit of 0.1Khz and value range of 10.0KHz-99.9KHz;
X.X.X (decimal point is in ten and hundred digits) with minimum unit of 1Khz and value range of 1KHz-150KHz;
For example, frequency display 133 represents pulses of PWM output 133 Hz;
1.01 represents a pulse of PWM output 1.01K;
54.1 represents a pulse of PWM output 54.1 KHz;
1.2.4 represents a pulse of 124KHz from the PWM output;
The value range of the duty ratio is 0-100%;
And S500, analyzing the current aging condition of the recovered vehicle instrument panel based on the current recovery precision value of the recovered vehicle instrument panel, and predicting the residual service life of the recovered vehicle instrument panel within the precision error bearing range.
Wherein, step S500 includes:
Step S501, a detection system acquires the specification model of a recovered vehicle instrument panel, extracts the factory precision value of the recovered vehicle instrument panel, acquires a track curve of the factory precision value changing along with the service life of the recovered vehicle instrument panel under the standard use condition in factory data of the specification model recovered vehicle instrument panel, acquires the actual service life of the vehicle of the recovered vehicle instrument panel, acquires the theoretical recovery precision value sigma2 of the recovered vehicle instrument panel in the track curve according to the actual service life of the recovered vehicle instrument panel, and extracts the current recovery precision value sigma1 of the recovered vehicle instrument panel, which is detected in the step S400;
step S502, calculating the deviation rate of the precision valueJudging that the recovered vehicle instrument panel is aged in advance when rho >0, obtaining the characterization service life of the recovered vehicle instrument panel in a track curve according to the current recovery precision value sigma1, estimating the residual service life in the precision error bearing range of the recovered vehicle instrument panel according to the characterization service life, sending an early warning prompt to a detector, judging that the recovered vehicle instrument panel is aged normally when rho is less than or equal to 0, estimating the residual service life in the precision error bearing range of the instrument panel according to the actual input service life, and sending the early warning prompt to the detector.
In order to better realize the method, the intelligent detection system is also provided, and the detection system comprises an information acquisition module, a data transmission module, a detection early warning value analysis and calculation module, an instrument panel detection module, an aging analysis module and an early warning prompt module;
The information acquisition module is used for acquiring pointer deflection and pointer falling conditions on the recovered vehicle instrument panel, extracting vehicle control data generated on a vehicle to which the recovered vehicle instrument panel belongs, and acquiring historical operation environment data of the vehicle;
The data transmission module is used for setting a detection period and transmitting the vehicle control data extracted in each interval detection period;
The detection early warning value analysis and calculation module is used for receiving the data in the data transmission module, and calculating a first comprehensive early warning value y1, a second comprehensive early warning value y2 and a total early warning value y Total (S) on the recovered vehicle instrument panel based on the data;
The detection early warning value analysis and calculation module comprises a first comprehensive early warning value calculation unit, a second comprehensive early warning value calculation unit and a total early warning value calculation unit;
The first comprehensive early warning value calculation unit is used for carrying out integrated analysis on target control data received in each detection period and calculating a first comprehensive early warning value for the recovered vehicle instrument panel;
The second comprehensive early warning value calculation unit is used for analyzing the historical operation environment data of the vehicle to which the recovered vehicle instrument panel belongs and calculating a second comprehensive early warning value for the recovered vehicle instrument panel on the basis of the first comprehensive early warning value;
The total early warning value calculation unit is used for receiving the data in the first comprehensive early warning value calculation unit and the second comprehensive early warning value calculation unit and calculating a total early warning value for the recovered vehicle instrument panel;
the instrument panel detection module is used for receiving the data in the detection early warning value analysis and calculation module, and detecting the recovery precision of the recovered instrument panel of the vehicle when the total early warning value y Total (S) is larger than the early warning threshold value;
The aging analysis module is used for receiving the data in the instrument panel detection module, and analyzing the aging condition of the recovered instrument panel of the vehicle based on the current recovery precision value of the recovered instrument panel of the vehicle;
the aging analysis module comprises an aging judgment unit and a service life estimation unit;
The aging judging unit is used for judging and analyzing whether the instrument panel is aged in advance according to the obtained theoretical recovery precision value and the current recovery precision value of the recovered instrument panel of the vehicle;
The service life estimating unit is used for receiving the data in the aging judging unit and estimating the residual service life of the recovered vehicle instrument panel within the precision error bearing range according to whether the recovered vehicle instrument panel is aged in advance;
and the early warning prompt module is used for receiving the data in the aging analysis module and sending early warning prompts to management personnel based on the data.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
It should be noted that the above-mentioned embodiments are merely preferred embodiments of the present invention, and the present invention is not limited thereto, but may be modified or substituted for some of the technical features thereof by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

Translated fromChinese
1.一种多通道汽车仪表盘智能检测方法,其特征在于,所述方法包括:1. A multi-channel automobile instrument panel intelligent detection method, characterized in that the method comprises:步骤S100:对已收回车辆仪表盘所属车辆,构建虚拟工作场景,所述虚拟工作场景按照车辆历史作业环境进行模拟;对车辆安装传感器,提取所述已回收车辆仪表盘所属车辆上产生的车辆操控数据,捕捉已回收车辆仪表盘上的指针偏转及指针回落情况;设置检测周期,分别将在每间隔所述检测周期内提取到的车辆操控数据传输至检测系统;所述检测系统对各检测周期接收到的车辆操控数据进行整合分析,计算所述已回收车辆仪表盘的第一综合预警值y1Step S100: construct a virtual work scene for the vehicle to which the recovered vehicle dashboard belongs, and the virtual work scene simulates the historical working environment of the vehicle; install sensors on the vehicle to extract vehicle control data generated on the vehicle to which the recovered vehicle dashboard belongs, and capture the deflection and fall of the pointer on the recovered vehicle dashboard; set a detection cycle, and transmit the vehicle control data extracted in each detection cycle to the detection system; the detection system integrates and analyzes the vehicle control data received in each detection cycle, and calculates the first comprehensive warning value y1 of the recovered vehicle dashboard;步骤S200:提取所述已回收车辆仪表盘所属车辆上的历史作业环境数据,对所述历史作业环境数据进行分析;在所述第一综合预警值的基础上,对所述已回收车辆仪表盘计算第二综合预警值y2Step S200: extracting historical operating environment data of the vehicle to which the recovered vehicle instrument panel belongs, and analyzing the historical operating environment data; calculating a second comprehensive warning value y2 for the recovered vehicle instrument panel based on the first comprehensive warning value;步骤S300:对所述已回收车辆仪表盘计算总计预警值y=y1×y2;当所述总计预警值y大于预警阈值,向检测人员发送回收精度检测提示;Step S300: calculating a total warning valueytotal =y1 ×y2 for the instrument panel of the recovered vehicle; when the total warning value ytotalis greater than the warning threshold, sending a recovery accuracy detection prompt to the detection personnel;步骤S400:对所述已回收车辆仪表盘进行回收精度检测;所述回收精度检测包括对已回收车辆仪表盘上的Pin脚侦测、对已回收车辆仪表盘的功能测试、对已回收车辆仪表盘的耐久试验;得到已回收车辆仪表盘的当前回收精度值;Step S400: performing a recycling accuracy test on the recycled vehicle instrument panel; the recycling accuracy test includes detecting the pins on the recycled vehicle instrument panel, testing the function of the recycled vehicle instrument panel, and testing the durability of the recycled vehicle instrument panel; obtaining the current recycling accuracy value of the recycled vehicle instrument panel;步骤S500:基于所述已回收车辆仪表盘的当前回收精度值,分析所述已回收车辆仪表盘的当前老化情况;对所述已回收车辆仪表盘预估在精度误差承受范围内的剩余使用寿命。Step S500: Based on the current recycling accuracy value of the recycled vehicle instrument panel, analyze the current aging condition of the recycled vehicle instrument panel; and estimate the remaining service life of the recycled vehicle instrument panel within the tolerance range of the accuracy error.2.根据权利要求1所述的一种多通道汽车仪表盘智能检测方法,其特征在于,所述步骤S100包括:2. A multi-channel automobile instrument panel intelligent detection method according to claim 1, characterized in that the step S100 comprises:步骤S101:设置已回收车辆仪表盘指针偏转瞬时速度阈值、已回收车辆仪表盘指针回落瞬时速度阈值;在所述已回收车辆仪表盘所属车辆上产生的车辆操控数据中,捕捉所述已回收车辆仪表盘出现指针偏转速度大于指针偏转速度阈值,或者出现指针回落速度大于指针回落速度阈值的若干操控时间节点,将所述若干操控时间节点作为目标操控时间节点;Step S101: setting a threshold value for instantaneous deflection speed of a recovered vehicle instrument panel pointer and a threshold value for instantaneous return speed of a recovered vehicle instrument panel pointer; capturing several control time nodes of the recovered vehicle instrument panel pointer at a speed greater than the threshold value for deflection speed or a speed greater than the threshold value for return speed in the vehicle control data generated on the vehicle to which the recovered vehicle instrument panel belongs, and taking the several control time nodes as target control time nodes;步骤S102:分别捕捉在对应各目标操控时间节点的目标操控数据;所述目标操控数据包括在油门踏板上产生的瞬时踩踏量、在油门踏板上产生的瞬时松抬量、在刹车踏板上产生的瞬时踩踏量、在刹车踏板上产生的瞬时松抬量;分别将在油门踏板上产生的瞬时踩踏量、在油门踏板上产生的瞬时松抬量、在刹车踏板上产生的瞬时踩踏量、在刹车踏板上产生的瞬时松抬量的数据标记类型对应为a1、a2、a3、a4;Step S102: capturing target control data corresponding to each target control time node respectively; the target control data includes instantaneous stepping amount generated on the accelerator pedal, instantaneous release amount generated on the accelerator pedal, instantaneous stepping amount generated on the brake pedal, and instantaneous release amount generated on the brake pedal; the data marking types of the instantaneous stepping amount generated on the accelerator pedal, the instantaneous release amount generated on the accelerator pedal, the instantaneous stepping amount generated on the brake pedal, and the instantaneous release amount generated on the brake pedal are respectively corresponding to a1, a2, a3, and a4;步骤S103:设数据类型a1与数据类型a2互为相对数据类型;记数据类型a3与数据类型a4互为相对数据类型;分别将在各检测周期内捕捉到的车辆操控数据进行信息汇集,得到各检测周期对应的目标操控数据集其中,x1,x2,…,xn分别表示在第1、2、…、n个目标操控时间节点采集到的目标操控数据;其中,ax1,ax2,…,axn分别表示x1,x2,…,xn对应的数据标记类型;其中,ax1∈(a1,a2,a3,a4)、ax2∈(a1,a2,a3,a4)、…、axn∈(a1,a2,a3,a4);分别查询所述目标操控数据集内,每相邻两个目标操控数据对应的数据标记类型,计算操作相互影响值其中,xi、xi+1分别表示在第i、i+1个目标操控时间节点对应采集到的目标操控数据;其中,xi对应的数据标记类型axi,与xi+1对应的数据标记类型axi+1之间互为相对数据类型;Step S103: Assume that data type a1 and data type a2 are relative data types; data type a3 and data type a4 are relative data types; collect the vehicle control data captured in each detection cycle to obtain the target control data set corresponding to each detection cycle. Wherein, x1 , x2 , … , xn represent the target manipulation data collected at the 1st, 2nd, … , nth target manipulation time nodes respectively; wherein, ax1 , ax2 , … , axn represent the data tag types corresponding to x1 , x2 , … , xn respectively; wherein, ax1 ∈(a1, a2, a3, a4), ax2 ∈(a1, a2, a3, a4), … , axn ∈(a1, a2, a3, a4); respectively query the data tag types corresponding to each two adjacent target manipulation data in the target manipulation data set, and calculate the mutual influence value of the operations Wherein, xi and xi+1 represent the target manipulation data collected at the i-th and i+1-th target manipulation time nodes respectively; wherein the data tag typeaxi corresponding to xi and the data tag type axi+1 corresponding to x i+1 are relative data types to each other;步骤S104:计算第j个检测周期的第一预警值:其中,nj表示第j个目标操控数据集内目标操控数据的总数;∑μj表示在第j个目标操控数据集内计算得到的所有操作相互影响值的和;zj表示在第j个目标操控数据集中存在的相邻两个目标操控数据对应的数据标记类型为相对数据类型对的总个数;计算所述已回收车辆仪表盘的第一综合预警值其中,m表示检测周期的总数,也是目标操控数据集的总集合数。Step S104: Calculate the first warning value of the jth detection cycle: Wherein,nj represents the total number of target manipulation data in the jth target manipulation data set;∑μj represents the sum of all operation mutual influence values calculated in the jth target manipulation data set;zj represents the total number of pairs of data tags corresponding to two adjacent target manipulation data in the jth target manipulation data set whose data tags are relative data types; Calculate the first comprehensive warning value of the recovered vehicle dashboard Among them, m represents the total number of detection cycles, which is also the total number of target manipulation data sets.3.根据权利要求2所述的一种多通道汽车仪表盘智能检测方法,其特征在于,所述步骤S200包括:3. A multi-channel automobile instrument panel intelligent detection method according to claim 2, characterized in that the step S200 comprises:步骤S201:分别调取所述已回收车辆仪表盘所属车辆在各检测周期内的所有历史作业记录;获取所述车辆在每次作业记录中的作业路段,获取作业路段的平均平整度F;所述平整度的衡量参数包括作业路段表面纵向上凹凸量的偏差值,作业路段表面各纵向上凹凸面之间的间隔距离;Step S201: Retrieve all historical operation records of the vehicle to which the instrument panel of the recovered vehicle belongs in each detection cycle; obtain the operation section of the vehicle in each operation record, and obtain the average flatness F of the operation section; the measurement parameters of the flatness include the deviation value of the longitudinal concave-convex amount of the operation section surface, and the interval distance between each longitudinal concave-convex surface of the operation section surface;步骤S202:分别获取所述车辆经过各作业路段上时的稳定载重量G;所述稳定载重量G是指所述车辆在各作业路段上作业时,装载时长最长的载重量;分别获取所述车辆在各作业路段上的平均行驶速度V;分别提取所述车辆在各检测周期对应计算得到的第一综合预警值;计算第j个检测周期的第二检测预警值:其中,VL表示所述车辆在第j个检测周期内第L次作业记录的作业路段上对应的平均行驶速度;GL表示所述车辆在第j个检测周期内第L次作业记录的作业路段上对应的稳定载重量;k表示所述车辆在第j个检测周期内的历史作业记录数;计算所述已回收车辆仪表盘的第二综合预警值其中,m表示检测周期的总数,也是目标操控数据集的总集合数。Step S202: respectively obtain the stable load G of the vehicle when it passes through each working section; the stable load G refers to the load with the longest loading time when the vehicle is working on each working section; respectively obtain the average driving speed V of the vehicle on each working section; respectively extract the first comprehensive warning value calculated corresponding to each detection cycle of the vehicle; calculate the second detection warning value of the jth detection cycle: Wherein, VL represents the average speed of the vehicle on the working section of the Lth working record in the jth detection cycle; GL represents the stable load of the vehicle on the working section of the Lth working record in the jth detection cycle; k represents the number of historical working records of the vehicle in the jth detection cycle; calculate the second comprehensive warning value of the instrument panel of the recovered vehicle Among them, m represents the total number of detection cycles, which is also the total number of target manipulation data sets.4.根据权利要求1所述的一种多通道汽车仪表盘智能检测方法,其特征在于,所述步骤S400对已回收车辆仪表盘上的Pin脚侦测的过程包括:4. The multi-channel automobile instrument panel intelligent detection method according to claim 1, characterized in that the process of detecting the pins on the instrument panel of the recovered vehicle in step S400 comprises:步骤S401:将摇头开关全部置低,从Pin1脚开始依次将Pin脚调整至置高位;若所属已回收车辆仪表盘无反应,将当前Pin脚重新调整至置低位;若所属已回收车辆仪表盘上出现若干个报警灯亮、液晶屏亮的反应,保持当前Pin脚的置高位,判断所述当前Pin脚为所述已回收车辆仪表盘上的蓄电池或者点火;Step S401: Set all the shaking switches to low, and adjust the Pin pins to high positions in sequence starting from Pin 1; if the instrument panel of the recovered vehicle has no response, readjust the current Pin pin to a low position; if a number of warning lights and a LCD screen light up on the instrument panel of the recovered vehicle, keep the current Pin pin at a high position, and determine that the current Pin pin is a battery or ignition on the instrument panel of the recovered vehicle;步骤S402:将剩余的Pin脚继续调整至置高位,若无反应,将当前Pin脚调整至中立位;向处于中立位置的Pin脚输入100Hz,若此时所述已回收车辆仪表盘上出现指针摆动,判断当前Pin脚为PWM信号,向处于中立位置的Pin脚输入100Ω,若此时所述已回收车辆仪表盘上出现指针摆动,判断当前Pin脚为电阻信号;Step S402: Continue to adjust the remaining Pin pins to the high position. If there is no response, adjust the current Pin pin to the neutral position; input 100Hz to the Pin pin in the neutral position. If the pointer on the instrument panel of the recovered vehicle swings at this time, it is determined that the current Pin pin is a PWM signal; input 100Ω to the Pin pin in the neutral position. If the pointer on the instrument panel of the recovered vehicle swings at this time, it is determined that the current Pin pin is a resistance signal;步骤S403:依次在相邻处于中立位置的一对Pin脚之间进行电阻测量,若某相邻处于中立位置的一对Pin脚之间的电阻为120Ω,判断所述某相邻处于中立位置的一对Pin脚为CAN。Step S403: measuring resistance between adjacent pairs of Pin pins at neutral positions in sequence. If the resistance between a pair of adjacent Pin pins at neutral positions is 120Ω, it is determined that the pair of adjacent Pin pins at neutral positions is CAN.5.根据权利要求1所述的一种多通道汽车仪表盘智能检测方法,其特征在于,所述步骤S500包括:5. The multi-channel automobile instrument panel intelligent detection method according to claim 1, characterized in that the step S500 comprises:步骤S501:检测系统获取所述已回收车辆仪表盘的规格型号,提取所述已回收车辆仪表盘的出厂精度值;同时在所述规格型号已回收车辆仪表盘的出厂数据中,获取所述已回收车辆仪表盘在标准使用情况下,出厂精度值随使用年限变化的轨迹曲线;获取所述已回收车辆仪表盘所属车辆的实际投入使用年限,根据所述实际投入使用年限在所述轨迹曲线中得到所述已回收车辆仪表盘的理论回收精度值σ2;提取步骤S400检测得到的已回收车辆仪表盘的当前回收精度值σ1Step S501: The detection system obtains the specification model of the recycled vehicle instrument panel, and extracts the factory accuracy value of the recycled vehicle instrument panel; at the same time, obtains the trajectory curve of the factory accuracy value of the recycled vehicle instrument panel under standard use conditions with the service life from the factory data of the specification model of the recycled vehicle instrument panel; obtains the actual service life of the vehicle to which the recycled vehicle instrument panel belongs, and obtains the theoretical recycling accuracy value σ2 of the recycled vehicle instrument panel from the trajectory curve according to the actual service life; extracts the current recycling accuracy value σ1 of the recycled vehicle instrument panel detected in step S400;步骤S502:计算精度值偏差率当ρ>0,判断所述已回收车辆仪表盘呈现提前老化;根据当前回收精度值σ1在所述轨迹曲线中得到所述已回收车辆仪表盘的表征使用年限,根据所述表征使用年限,对所述已回收车辆仪表盘预估出在精度误差承受范围内的剩余使用寿命,同时向检测人员发送预警提示;当ρ≤0,判断所述已回收车辆仪表盘呈现正常老化,根据所述实际投入使用年限,对所述仪表盘预估出在精度误差承受范围内的剩余使用寿命,同时向检测人员发送预警提示。Step S502: Calculate the accuracy value deviation rate When ρ>0, it is judged that the instrument panel of the recycled vehicle shows premature aging; the representative service life of the instrument panel of the recycled vehicle is obtained in the trajectory curve according to the current recycling accuracy valueσ1 , and the remaining service life of the instrument panel of the recycled vehicle is estimated within the tolerance range of the accuracy error according to the representative service life, and an early warning is sent to the inspection personnel; when ρ≤0, it is judged that the instrument panel of the recycled vehicle shows normal aging, and the remaining service life of the instrument panel is estimated within the tolerance range of the accuracy error according to the actual service life, and an early warning is sent to the inspection personnel.6.一种应用于权利要求1-5中任一项的所述多通道汽车仪表盘智能检测方法的智能检测系统,其特征在于,所述检测系统包括:信息采集模块、数据传输模块、检测预警值分析计算模块、仪表盘检测模块、老化分析模块、预警提示模块;6. An intelligent detection system applied to the multi-channel automobile instrument panel intelligent detection method according to any one of claims 1 to 5, characterized in that the detection system comprises: an information acquisition module, a data transmission module, a detection warning value analysis and calculation module, an instrument panel detection module, an aging analysis module, and an early warning prompt module;所述信息采集模块,用于获取已回收车辆仪表盘上的指针偏转及指针回落情况;提取所述已回收车辆仪表盘所属车辆上产生的车辆操控数据;用于获取车辆的历史作业环境数据;The information collection module is used to obtain the deflection and fall of the pointer on the instrument panel of the recovered vehicle; extract the vehicle control data generated by the vehicle to which the instrument panel of the recovered vehicle belongs; and obtain the historical operating environment data of the vehicle;所述数据传输模块,设置检测周期,用于传输在每间隔所述检测周期内提取到的车辆操控数据;The data transmission module is configured with a detection period to transmit the vehicle control data extracted within each detection period;所述检测预警值分析计算模块,用于接收所述数据传输模块中的数据,基于所述数据对已回收车辆仪表盘进行第一综合预警值y1、第二综合预警值y2、总计预警值y的计算;The detection warning value analysis and calculation module is used to receive the data in the data transmission module, and calculate the first comprehensive warning value y1 , the second comprehensive warning value y2 , and the total warning value ytotal for the instrument panel of the recovered vehicle based on the data;所述仪表盘检测模块,用于接收所述检测预警值分析计算模块中的数据;当所述总计预警值y大于预警阈值时,对所述已回收车辆仪表盘进行回收精度检测;The instrument panel detection module is used to receive data from the detection warning value analysis and calculation module; when the total warning value yis always greater than the warning threshold, the recovery accuracy detection is performed on the recovered vehicle instrument panel;所述老化分析模块,用于接收所述仪表盘检测模块中的数据,基于所述已回收车辆仪表盘的当前回收精度值,分析所述已回收车辆仪表盘的老化情况;对所述已回收车辆仪表盘预估在精度误差承受范围内的剩余使用寿命;The aging analysis module is used to receive the data in the instrument panel detection module, analyze the aging of the instrument panel of the recycled vehicle based on the current recycling accuracy value of the instrument panel of the recycled vehicle, and estimate the remaining service life of the instrument panel of the recycled vehicle within the tolerance range of the accuracy error;所述预警提示模块,用于接收所述老化分析模块中的数据,基于所述数据向管理人员发送预警提示。The early warning prompt module is used to receive the data in the aging analysis module and send an early warning prompt to the management personnel based on the data.7.根据权利要求6所述的一种智能检测系统,其特征在于,所述检测预警值分析计算模块包括:第一综合预警值计算单元、第二综合预警值计算单元、总计预警值计算单元;7. An intelligent detection system according to claim 6, characterized in that the detection warning value analysis and calculation module comprises: a first comprehensive warning value calculation unit, a second comprehensive warning value calculation unit, and a total warning value calculation unit;所述第一综合预警值计算单元,用于对各检测周期接收到的目标操控数据进行整合分析,对已回收车辆仪表盘计算第一综合预警值;The first comprehensive warning value calculation unit is used to integrate and analyze the target control data received in each detection cycle and calculate the first comprehensive warning value for the instrument panel of the recovered vehicle;所述第二综合预警值计算单元,用于对已回收车辆仪表盘所属车辆的历史作业环境数据进行分析,在所述第一综合预警值的基础上,对已回收车辆仪表盘计算第二综合预警值;The second comprehensive warning value calculation unit is used to analyze the historical operating environment data of the vehicle to which the recovered vehicle instrument panel belongs, and calculate a second comprehensive warning value for the recovered vehicle instrument panel based on the first comprehensive warning value;所述总计预警值计算单元,用于接收所述第一综合预警值计算单元和所述第二综合预警值计算单元中的数据,对已回收车辆仪表盘计算总计预警值。The total warning value calculation unit is used to receive data from the first comprehensive warning value calculation unit and the second comprehensive warning value calculation unit, and calculate the total warning value for the instrument panel of the recovered vehicle.8.根据权利要求6所述的一种智能检测系统,其特征在于,所述老化分析模块包括老化判断单元、寿命预估单元;8. An intelligent detection system according to claim 6, characterized in that the aging analysis module includes an aging judgment unit and a life estimation unit;所述老化判断单元,根据获取得到的已回收车辆仪表盘的理论回收精度值和当前回收精度值,对仪表盘是否发生提前老化进行判断分析;The aging judgment unit judges and analyzes whether the dashboard has aged prematurely based on the theoretical recovery accuracy value and the current recovery accuracy value of the recovered vehicle dashboard;所述寿命预估单元,用于接收所述老化判断单元中的数据,根据已回收车辆仪表盘是否发生提前老化的情况,对所述已回收车辆仪表盘预估出在精度误差承受范围内的剩余使用寿命。The life estimation unit is used to receive the data in the aging judgment unit, and estimate the remaining service life of the recycled vehicle instrument panel within the tolerance range of accuracy error according to whether the recycled vehicle instrument panel has aged prematurely.
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