CN115093890A - A kind of mixed granulation method and equipment of extraction slag, sludge and bamboo powder - Google Patents

Abstract

The invention relates to the field of recycling of waste biomass, and discloses a method and equipment for extracting slag, sludge and bamboo powder and mixing and granulating. A mixed granulation method for extracting slag, sludge and bamboo powder comprises the following specific steps: taking extraction residues containing water, and puffing the extraction residues; taking bamboo powder and sludge containing water, putting the bamboo powder and the sludge into stirring equipment, and mixing and dispersing the bamboo powder in the sludge; according to the extraction slag, sludge and bamboo powder mixing and granulating method and equipment, the extraction slag containing water is fluffy firstly, so that the sludge is conveniently wrapped on the inner surface and the outer surface of the extraction slag, the bamboo powder is added into the sludge, the bonding effect of the extraction slag and the sludge can be improved by utilizing the water absorption of the bamboo powder, the bamboo powder and lignin glue are wrapped on the surface of the crushed extraction slag and sludge mixture, the influence of the internal fiber structure of the extraction slag on particle forming can be reduced, and the effect of the extraction slag and sludge particle forming processing is improved.

Description

Translated fromChinese

一种提取渣、污泥、竹粉混合造粒方法及装备A kind of mixed granulation method and equipment of extraction slag, sludge and bamboo powder

技术领域technical field

本发明涉及废弃生物质回收利用领域，具体为一种提取渣、污泥、竹粉混合造粒方法及装备。The invention relates to the field of waste biomass recycling, in particular to a mixed granulation method and equipment for extracting slag, sludge and bamboo powder.

背景技术Background technique

在加工生产饮料添加剂时，会从植物中提取茶多酚、花青素等物质，植物经提取之后会残留有提取渣，提取渣可以作为生物质燃料，利用提取渣与污泥结合，可加工用于燃烧的颗粒。When processing and producing beverage additives, substances such as tea polyphenols and anthocyanins are extracted from plants. After the plants are extracted, extraction residues will remain. The extraction residues can be used as biomass fuels. The extraction residues can be combined with sludge to process Particles for combustion.

现有的生物质与污泥混合造粒的方法，是直接将生物质与污泥混合，然后经半烘干处理之后，即可直接利用造粒设备加工成颗粒，但是提取渣是经植物提取之后的残留物，提取之后植物中的纤维素被破坏，直接采用传统的生物质与污泥混合造粒的方法对提取渣进行造粒加工时，受到提取渣中的纤维结构的影响，干燥之后的提取渣与污泥的结合效果较差，加工出的颗粒易分裂碎化，颗粒成型效果差。The existing biomass and sludge mixing granulation method is to directly mix biomass and sludge, and then after semi-drying treatment, the granulation equipment can be directly processed into granules, but the extraction residue is extracted by plants. After the residue, the cellulose in the plant is destroyed after extraction. When the extraction residue is granulated by the traditional method of mixing granulation with biomass and sludge, it is affected by the fibrous structure in the extraction residue. After drying The combined effect of the extracted residue and sludge is poor, the processed particles are easy to split and fragment, and the particle forming effect is poor.

发明内容SUMMARY OF THE INVENTION

为实现以上提取渣、污泥、竹粉混合造粒方法及装备目的，本发明通过以下技术方案予以实现：一种提取渣、污泥、竹粉混合造粒方法，包括以下具体步骤：In order to realize the above extraction slag, sludge, bamboo powder mixed granulation method and equipment purpose, the present invention is achieved through the following technical solutions: a kind of extraction slag, sludge, bamboo powder mixed granulation method, comprising the following specific steps:

S1、取含有水分的提取渣，对提取渣进行蓬松处理；S1, take the extraction residue containing moisture, and carry out fluffy treatment to the extraction residue;

S2、取竹粉和含有水分的污泥，将其投放到搅拌设备中，使竹粉混合分散在污泥中；S2, take bamboo powder and sludge containing moisture, and put it into the mixing equipment, so that the bamboo powder is mixed and dispersed in the sludge;

S3、取蓬松处理后的提取渣、竹粉、和含有水分的污泥混合物，将其投放到搅拌设备中混合，使提取渣的内部渗入污泥，并在提取渣的表面裹上污泥；S3. Take the fluffy-treated extraction residue, bamboo powder, and the water-containing sludge mixture, and put it into a mixing device for mixing, so that the interior of the extraction residue is infiltrated into the sludge, and the surface of the extraction residue is wrapped with sludge;

S4、将混合后的提取渣和污泥混合物放置到干化设备中进行半干燥处理；S4. Place the mixed extraction residue and sludge mixture into a drying device for semi-drying treatment;

S5、将半干燥的提取渣和污泥混合物投放到粉碎机中，进行粉碎加工，将粉碎之后的提取渣和污泥混合物取出，取竹粉和木质素胶，将其洒在粉碎之后的提取渣和污泥混合物的表面，并进行翻动处理；S5, put the semi-dried extraction residue and sludge mixture into the pulverizer, and perform pulverization processing, take out the pulverized extraction residue and sludge mixture, take bamboo powder and lignin glue, and sprinkle them on the extraction after pulverization surface of the mixture of slag and sludge, and turn it over;

S6、对裹有竹粉和木质素胶的提取渣和污泥混合物的表面进行干燥处理，然后添加S2中所述竹粉和含有水分的污泥混合物，再投放到挤压混合设备中进行挤压混合，挤压混合过程中再分多次加入S2中所述竹粉和含有水分的污泥混合物，每次加入的质量与第一次相同；S6, dry the surface of the extraction residue and the sludge mixture wrapped with bamboo powder and lignin glue, then add the bamboo powder and the sludge mixture containing moisture described in S2, and then put it into the extrusion mixing device for extrusion Pressure mixing, in the extrusion mixing process, the bamboo powder described in S2 and the sludge mixture containing moisture are added multiple times, and the quality added each time is the same as the first time;

S7、将挤压混合之后的混合物放置到干化设备中进行半干燥干化处理；S7, place the mixture after extrusion mixing into drying equipment for semi-drying and drying treatment;

S8、将干化处理后的混合物投放到造粒装备中进行造粒加工。S8. Put the dried mixture into the granulation equipment for granulation processing.

进一步的，S1中所述含有水分的提取渣的含水率为30-50％，S2中所述含有水分的污泥的含水率为55-70％，S4和S7中半干燥处理之后的含水率为15-20％。Further, the moisture content of the extraction residue containing moisture in S1 is 30-50%, the moisture content of the sludge containing moisture in S2 is 55-70%, and the moisture content after semi-drying in S4 and S7 15-20%.

进一步的，S2中所述含有水分的污泥的质量份数为120-150份，所述竹粉的质量份数为10-15份，S5中所述粉碎之后的提取渣和污泥混合物、竹粉、木质素胶的质量比例为25：4：1。Further, the mass fraction of the sludge containing moisture described in S2 is 120-150 parts, the mass fraction of the bamboo powder is 10-15 parts, the extraction residue and sludge mixture after the pulverization described in S5, The mass ratio of bamboo powder and lignin glue is 25:4:1.

进一步的，S3中所述提取渣和污泥的混合具体步骤为：Further, the specific steps of mixing the extraction residue and sludge described in S3 are:

S301、取含有水分的污泥、竹粉混合物，并将混合物分成多份，将一份混合物投放到搅拌设备中，取蓬松处理后的提取渣，并将提取渣分成多份，将一份提取渣均分铺在搅拌设备中污泥的表面；S301. Take a mixture of sludge and bamboo powder containing moisture, divide the mixture into multiple parts, put one part of the mixture into a stirring device, take the fluffed extraction residue, divide the extraction residue into multiple parts, and extract one part of the mixture. The slag is evenly spread on the surface of the sludge in the mixing equipment;

S302、重复S301，将提取渣和污泥叠加投放在搅拌设备中；S302, repeating S301, superimposing the extraction residue and sludge into the stirring equipment;

S303、采用上下翻滚的方式对提取渣和污泥进行混合。S303 , the extraction residue and the sludge are mixed by rolling up and down.

进一步的，S3中在将所述含有水分的污泥、竹粉混合物投放在搅拌设备中之前，向所述含有水分的污泥、竹粉混合物中加入添加剂，所述添加剂包括粘合剂和软化剂。Further, in S3, before the sludge containing moisture and the bamboo powder mixture are put into the stirring device, an additive is added to the sludge containing moisture and the bamboo powder mixture, and the additive includes an adhesive and a softener. agent.

进一步的，S5中所述半干燥的提取渣和污泥混合物和S8中所述干化处理后的混合物的含水率为20-45％，S6中添加的S2中所述竹粉和含有水分的污泥混合物的质量分数为10％。Further, the moisture content of the semi-dried extraction residue and sludge mixture described in S5 and the mixture after drying treatment described in S8 is 20-45%, and the bamboo powder described in S2 added in S6 and the moisture-containing mixture are 20-45%. The mass fraction of the sludge mixture was 10%.

一种提取渣、污泥、竹粉混合造粒装备，包括机体和支撑台，所述机体的内部固定连接有换料滑板，所述换料滑板的表面开设有滑槽，所述换料滑板的下表面转动连接有交接盘，所述交接盘的表面开设有两个对称的卡口，所述卡口与所述换料滑板表面的滑槽相对应，所述换料滑板的两端滑动连接有料筒，所述料筒的上表面设置有滑动导柱，所述滑动导柱与所述滑槽和卡口相适配，其中一个所述料筒的侧面设有进料管，与所述进料管对应的料筒的下部设置有底板，所述料筒的内部设置有压板，另一个所述料筒下部的侧面设有切片一，所述支撑台的表面转动连接有转台，所述转台的表面设有多个造粒盘，所述造粒盘与所述料筒的位置相对应，所述造粒盘的上部设有造粒压环。A mixing and granulating equipment for extracting slag, sludge and bamboo powder, comprising a body and a support table, a refueling slide plate is fixedly connected to the inside of the body, a chute is provided on the surface of the refueling slide plate, and the refueling slide plate is A transfer plate is rotatably connected to the lower surface of the transfer plate. The surface of the transfer plate is provided with two symmetrical bayonet openings. The bayonet openings correspond to the chute on the surface of the refueling slide plate. A barrel is connected, the upper surface of the barrel is provided with a sliding guide post, and the sliding guide post is matched with the chute and the bayonet, one of the sides of the barrel is provided with a feeding pipe, which is compatible with the other side of the barrel. The lower part of the barrel corresponding to the feeding pipe is provided with a bottom plate, the inside of the barrel is provided with a pressure plate, the side of the other lower part of the barrel is provided with a slice 1, and the surface of the support table is rotatably connected with a turntable, so A plurality of granulation discs are arranged on the surface of the turntable, the granulation discs are corresponding to the positions of the material cylinders, and a granulation pressing ring is arranged on the upper part of the granulation disc.

进一步的，所述支撑台的表面设有支撑杆，所述换料滑板与所述支撑杆固定连接，所述交接盘的下表面转动连接有调节盘，所述调节盘与所述滑动导柱之间通过连杆连接，所述换料滑板与所述交接盘表面卡口对应的侧表面开设有开口。Further, a support rod is provided on the surface of the support table, the refueling slide plate is fixedly connected with the support rod, an adjustment disk is rotatably connected to the lower surface of the transfer plate, and the adjustment disk is connected with the sliding guide column. They are connected by connecting rods, and openings are provided on the side surfaces of the refueling slide plate and the bayonet on the surface of the transfer plate.

进一步的，所述料筒的侧表面开设有进料口，所述进料口与所述进料管相适配，所述压板的上表面设有气缸一。Further, a feeding port is provided on the side surface of the material cylinder, the feeding port is adapted to the feeding pipe, and a cylinder 1 is provided on the upper surface of the pressing plate.

进一步的，所述造粒盘的内部设有切盘，所述切盘的表面开设有均匀的槽孔，所述造粒盘位于所述切盘下部的侧表面开设有槽口，所述槽口的侧面设有切片二，所述支撑杆的表面转动连接有驱动转盘，所述驱动转盘的上下表面均设有槽环，所述切片一和切片二分别与对应的槽环滑动连接，所述支撑杆的表面固定连接有支撑滑板，所述支撑滑板与所述切片一和切片二滑动连接，所述造粒压环的内部滑动连接有压盘，所述压盘的下表面设有均匀的压柱，所述压柱与所述切盘表面的槽孔相适配，所述压盘的上表面设有气缸二，所述气缸二与所述支撑杆固定连接。Further, the inside of the granulation disc is provided with a cutting disc, the surface of the cutting disc is provided with uniform slot holes, the side surface of the granulation disc located at the lower part of the cutting disc is provided with a slot, and the groove is provided with a slot. The side of the mouth is provided with a second slice, the surface of the support rod is rotatably connected with a drive turntable, and the upper and lower surfaces of the drive turntable are provided with groove rings, and theslices 1 and 2 are respectively slidably connected with the corresponding groove rings, so The surface of the support rod is fixedly connected with a support slide plate, the support slide plate is slidably connected with the first slice and the second slice, and a pressure plate is slidably connected to the inside of the granulation pressure ring, and the lower surface of the pressure plate is provided with a uniform plate. The pressure column is matched with the slot hole on the surface of the cutting plate, and the upper surface of the pressure plate is provided with a second cylinder, and the second cylinder is fixedly connected with the support rod.

与现有技术相比，本发明具有以下有益效果：Compared with the prior art, the present invention has the following beneficial effects:

1、该提取渣、污泥、竹粉混合造粒方法及装备，通过首先对含有水分的提取渣进行蓬松处理，便于在提取渣的内外表面包裹污泥，污泥中加入竹粉，可利用竹粉的吸水性提高提取渣与污泥的粘接效果，包裹有污泥的半干燥提取渣更易粉碎加工，同时无需对提取渣进行干燥处理，粉碎之后的提取渣和污泥混合物表面包裹竹粉和木质素胶，在利用含有水分的污泥、竹粉混合物进行处理，然后进行挤压混合处理，可进一步提高提取渣与污泥的结合效果，同时降低提取渣内部纤维结构对颗粒成型的影响，以提高提取渣与污泥颗粒成型加工的效果。1. The mixed granulation method and equipment of the extraction residue, sludge and bamboo powder, by firstly treating the extraction residue containing moisture, it is convenient to wrap the sludge on the inner and outer surfaces of the extraction residue, and adding bamboo powder to the sludge can be used. The water absorption of bamboo powder improves the bonding effect of the extraction residue and sludge, and the semi-dry extraction residue wrapped with sludge is easier to pulverize and process. At the same time, there is no need to dry the extraction residue. Powder and lignin glue are treated with a mixture of sludge and bamboo powder containing moisture, and then extruded and mixed, which can further improve the binding effect of the extraction residue and sludge, and reduce the impact of the internal fiber structure of the extraction residue on particle molding. In order to improve the effect of the extraction slag and sludge particle forming processing.

2、该提取渣、污泥、竹粉混合造粒方法及装备，通过交接盘与换料滑板的配合使用，可实现对两个料筒之间的交接，从而可在一个料筒中进行压料处理，在另一个料筒的下部进行切片处理，以保证干化处理后的混合物的连续进料，转台与造粒盘和造粒压环的配合，以实现对干化处理后的混合物的自动化造粒加工，通过对干化处理后的混合物进行切片处理，易对干化处理后的混合物内部的纤维结构进行造粒挤压，防止纤维结构影响造粒成型。2. The mixed granulation method and equipment for the extraction slag, sludge and bamboo powder can realize the handover between the two barrels through the cooperation of the transfer plate and the refueling slide, so that the material can be pressed in one barrel. Processing, the slicing process is performed at the lower part of the other barrel to ensure the continuous feeding of the dried mixture, and the turntable is matched with the granulation disc and the granulation pressure ring to realize the automation of the dried mixture In the granulation process, by slicing the dried mixture, it is easy to granulate and extrude the fibrous structure inside the dried mixture, so as to prevent the fibrous structure from affecting the granulation.

附图说明Description of drawings

图1为本发明造粒方法步骤流程图；Fig. 1 is the flow chart of granulation method steps of the present invention;

图2为本发明造粒装备主视结构示意图；Fig. 2 is the front view structure schematic diagram of granulation equipment of the present invention;

图3为本发明料筒内部结构示意图；Figure 3 is a schematic diagram of the internal structure of the barrel of the present invention;

图4为本发明造粒装备结构俯视图一；Fig. 4 is the top view one of the granulation equipment structure of the present invention;

图5为本发明交接盘结构示意图；FIG. 5 is a schematic diagram of the structure of the handover tray of the present invention;

图6为本发明调节盘与料筒之间连接结构示意图；Figure 6 is a schematic diagram of the connection structure between the adjusting disc and the barrel of the present invention;

图7为本发明驱动转盘结构示意图；FIG. 7 is a schematic diagram of the structure of the drive turntable according to the present invention;

图8为本发明造粒装备结构俯视图二。FIG. 8 is a second plan view of the structure of the granulation equipment of the present invention.

图中：1、机体；2、支撑台；21、支撑杆；3、换料滑板；31、交接盘；311、卡口；32、调节盘；321、连杆；4、料筒；41、滑动导柱；42、进料口；43、压板；44、气缸一；5、进料管；6、底板；7、转台；8、造粒盘；81、切盘；9、切片一；91、切片二；10、造粒压环；101、压盘；11、气缸二；12、驱动转盘；121、槽环；122、支撑滑板。In the figure: 1. Body; 2. Supporting table; 21. Supporting rod; 3. Refueling slide plate; 31. Transfer plate; 311. Bayonet; 32. Adjusting plate; 321. Connecting rod; 4. Material barrel; Sliding guide column; 42, feeding port; 43, pressing plate; 44, cylinder 1; 5, feeding pipe; 6, bottom plate; 7, turntable; 8, granulating disc; 81, cutting disc; 9, slice 1; 91 , Slicing II; 10, granulation pressure ring; 101, pressure plate; 11, cylinder II; 12, drive turntable; 121, groove ring; 122, support slide plate.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

该提取渣、污泥、竹粉混合造粒方法及装备的实施例如下：The examples of this extraction residue, sludge, bamboo powder mixed granulation method and equipment are as follows:

请参阅图1，一种提取渣、污泥、竹粉混合造粒方法，包括以下具体步骤：Please refer to Fig. 1, a kind of extraction slag, sludge, bamboo powder mixed granulation method, comprises the following concrete steps:

S1、取含有水分的提取渣，对提取渣进行蓬松处理，含有水分的提取渣的含水率为30-50％；S1, take the extraction residue containing moisture, and fluff the extraction residue, and the moisture content of the extraction residue containing moisture is 30-50%;

S2、取竹粉和含有水分的污泥，将其投放到搅拌设备中，使竹粉混合分散在污泥中，含有水分的污泥的含水率为55-70％，含有水分的污泥的质量份数为120-150份，竹粉的质量份数为10-15份；S2. Take bamboo powder and sludge containing moisture, and put them into the mixing equipment to mix and disperse the bamboo powder in the sludge. The moisture content of the sludge containing moisture is 55-70%, and the sludge containing moisture is The parts by mass are 120-150 parts, and the parts by mass of bamboo powder are 10-15 parts;

S3、取蓬松处理后的提取渣、竹粉、和含有水分的污泥混合物，将其投放到搅拌设备中混合，使提取渣的内部渗入污泥，并在提取渣的表面裹上污泥，在将含有水分的污泥、竹粉混合物投放在搅拌设备中之前，向含有水分的污泥、竹粉混合物中加入添加剂，添加剂包括粘合剂和软化剂：S3. Take the fluffy extraction residue, bamboo powder, and the mixture of sludge containing moisture, and put it into a mixing device for mixing, so that the interior of the extraction residue penetrates into the sludge, and the surface of the extraction residue is covered with sludge, Before putting the water-containing sludge and bamboo powder mixture into the mixing equipment, add additives to the water-containing sludge and bamboo powder mixture, including binders and softeners:

S301、取含有水分的污泥、竹粉混合物，并将混合物分成多份，将一份混合物投放到搅拌设备中，取蓬松处理后的提取渣，并将提取渣分成多份，将一份提取渣均分铺在搅拌设备中污泥的表面；S301. Take a mixture of sludge and bamboo powder containing moisture, divide the mixture into multiple parts, put one part of the mixture into a stirring device, take the fluffed extraction residue, divide the extraction residue into multiple parts, and extract one part of the mixture. The slag is evenly spread on the surface of the sludge in the mixing equipment;

S302、重复S301，将提取渣和污泥叠加投放在搅拌设备中；S302, repeating S301, superimposing the extraction residue and sludge into the stirring equipment;

S303、采用上下翻滚的方式对提取渣和污泥进行混合。S303 , the extraction residue and the sludge are mixed by rolling up and down.

S4、将混合后的提取渣和污泥混合物放置到干化设备中进行半干燥处理，半干燥处理之后的含水率为15-20％；S4. Place the mixed extraction residue and sludge mixture in a drying device for semi-drying treatment, and the moisture content after semi-drying treatment is 15-20%;

S5、将半干燥的提取渣和污泥混合物投放到粉碎机中，进行粉碎加工，将粉碎之后的提取渣和污泥混合物取出，取竹粉和木质素胶，将其洒在粉碎之后的提取渣和污泥混合物的表面，并进行翻动处理，半干燥的提取渣和污泥混合物的含水率为20-45％，粉碎之后的提取渣和污泥混合物、竹粉、木质素胶的质量比例为25：4：1；S5, put the semi-dried extraction residue and sludge mixture into the pulverizer, and perform pulverization processing, take out the pulverized extraction residue and sludge mixture, take bamboo powder and lignin glue, and sprinkle them on the extraction after pulverization The surface of the slag and sludge mixture is turned over, the moisture content of the semi-dried extraction slag and sludge mixture is 20-45%, and the mass ratio of the crushed extraction slag and sludge mixture, bamboo powder and lignin glue is 25:4:1;

S6、对裹有竹粉和木质素胶的提取渣和污泥混合物的表面进行干燥处理，然后添加质量分数为10％的S2中所述竹粉和含有水分的污泥混合物，再投放到挤压混合设备中进行挤压混合，挤压混合过程中再分多次加入S2中所述竹粉和含有水分的污泥混合物，每次加入的质量与第一次相同；S6. Dry the surface of the mixture of extraction residue and sludge wrapped with bamboo powder and lignin glue, then add 10% of the mixture of bamboo powder and sludge containing moisture in S2 by mass fraction, and then put it into the extruder. Squeeze mixing is carried out in the pressure mixing equipment, and in the extrusion mixing process, the bamboo powder and the sludge mixture containing moisture described in S2 are added multiple times, and the quality added each time is the same as the first time;

S7、将挤压混合之后的混合物放置到干化设备中进行半干燥干化处理，半干燥处理之后的含水率为15-20％；S7, place the mixture after extrusion and mixing into drying equipment for semi-drying and drying treatment, and the moisture content after semi-drying treatment is 15-20%;

S8、将干化处理后的混合物投放到造粒装备中进行造粒加工，干化处理后的混合物的含水率为20-45％。S8. The mixture after drying treatment is put into granulation equipment for granulation processing, and the moisture content of the mixture after drying treatment is 20-45%.

请参阅图2-图8，一种提取渣、污泥、竹粉混合造粒装备，包括机体1和支撑台2，支撑台2的表面设有支撑杆21，机体1的内部固定连接有换料滑板3，换料滑板3与支撑杆21固定连接，换料滑板3的表面开设有滑槽，换料滑板3的下表面转动连接有交接盘31，交接盘31的表面开设有两个对称的卡口311，卡口311与换料滑板3表面的滑槽相对应，交接盘31的下表面转动连接有调节盘32，调节盘32与滑动导柱41之间通过连杆321连接，换料滑板3与交接盘31表面卡口311对应的侧表面开设有开口。Please refer to FIG. 2-FIG. 8, an extraction slag, sludge, bamboo powder mixing granulation equipment, including a body 1 and a support table 2, the surface of the support table 2 is provided with asupport rod 21, and the internal fixed connection of the body 1 has a Thefeeding slide 3, thefeeding slide 3 is fixedly connected with thesupport rod 21, the surface of thefeeding slide 3 is provided with a chute, the lower surface of thefeeding slide 3 is rotatably connected with atransfer plate 31, and the surface of thetransfer plate 31 is provided with two symmetrical Thebayonet 311 corresponds to the chute on the surface of therefueling slide plate 3, and the lower surface of thetransfer plate 31 is rotatably connected with theadjustment plate 32, and theadjustment plate 32 and the slidingguide post 41 are connected by the connectingrod 321. An opening is provided on the side surface of thematerial slide 3 corresponding to thebayonet 311 on the surface of thetransfer tray 31 .

换料滑板3的两端滑动连接有料筒4，料筒4的上表面设置有滑动导柱41，滑动导柱41与滑槽和卡口311相适配，料筒4的侧表面开设有进料口42，进料口42与进料管5相适配，压板43的上表面设有气缸一44，其中一个料筒4的侧面设有进料管5。The two ends of therefueling slide 3 are slidably connected with thematerial cylinder 4, the upper surface of thematerial cylinder 4 is provided with a slidingguide post 41, the slidingguide post 41 is matched with the chute and thebayonet 311, and the side surface of thematerial cylinder 4 is provided with an inlet. The feedingport 42 is matched with the feeding pipe 5 , the upper surface of thepressing plate 43 is provided with a cylinder one 44 , and the side of one of thematerial cylinders 4 is provided with the feeding pipe 5 .

与进料管5对应的料筒4的下部设置有底板6，料筒4的内部设置有压板43，另一个料筒4下部的侧面设有切片一9，支撑台2的表面转动连接有转台7，转台7的表面设有多个造粒盘8，造粒盘8与料筒4的位置相对应，造粒盘8的内部设有切盘81，切盘81的表面开设有均匀的槽孔，造粒盘8位于切盘81下部的侧表面开设有槽口。The lower part of thebarrel 4 corresponding to the feeding pipe 5 is provided with a bottom plate 6, the inside of thebarrel 4 is provided with apressing plate 43, the side of the lower part of theother barrel 4 is provided with a slice 9, and the surface of the support table 2 is rotatably connected with a turntable. 7. A plurality ofgranulating discs 8 are arranged on the surface of the turntable 7. Thegranulating discs 8 correspond to the positions of thebarrels 4. The interior of thegranulating disc 8 is provided with acutting disc 81, and the surface of thecutting disc 81 is provided with uniform grooves. A notch is provided on the side surface of thegranulating disc 8 at the lower part of thecutting disc 81 .

造粒盘8的上部设有造粒压环10，造粒压环10的内部滑动连接有压盘101，压盘101的下表面设有均匀的压柱，压柱与切盘81表面的槽孔相适配，压盘101的上表面设有气缸二11，气缸二11与支撑杆21固定连接。The upper part of thegranulation plate 8 is provided with agranulation pressure ring 10 , and the inner part of thegranulation pressure ring 10 is slidably connected with a pressure plate 101 . The holes are adapted to each other, and the upper surface of the pressure plate 101 is provided with thesecond cylinder 11 , and thesecond cylinder 11 is fixedly connected with thesupport rod 21 .

槽口的侧面设有切片二91，支撑杆21的表面转动连接有驱动转盘12，驱动转盘12的上下表面均设有槽环121，切片一9和切片二91分别与对应的槽环121滑动连接，支撑杆21的表面固定连接有支撑滑板122，支撑滑板122与切片一9和切片二91滑动连接。The side of the slot is provided with slice two 91, the surface of thesupport rod 21 is rotatably connected with thedrive turntable 12, the upper and lower surfaces of thedrive turntable 12 are provided with groove rings 121, the slice one 9 and the slice two 91 slide with the corresponding groove rings 121 respectively. For connection, the surface of thesupport rod 21 is fixedly connected with asupport slide plate 122 , and thesupport slide plate 122 is slidably connected with the first slice 9 and thesecond slice 91 .

工作原理：在使用时，将干化处理后的混合物通过进料管5输送到料筒4中，并通过气缸一44带动压板43移动，利用压板43将干化处理后的混合物在底板6和料筒4中压实，当料筒4内部的干化处理后的混合物达到一定量时，通过相关驱动设备带动调节盘32转动，调节盘32带动连杆321移动，连杆321带动两个料筒4在换料滑板3表面的滑槽中移动。Working principle: When in use, the dried mixture is transported into thebarrel 4 through the feeding pipe 5, and thepressure plate 43 is driven to move by the cylinder 1 44, and the dried mixture is placed on the bottom plate 6 and thebottom plate 43 by thepressure plate 43. Thebarrel 4 is compacted. When the dried mixture inside thebarrel 4 reaches a certain amount, theadjustment disk 32 is driven to rotate by the relevant driving equipment, and theadjustment disk 32 drives the connectingrod 321 to move, and the connectingrod 321 drives the two materials. Thedrum 4 moves in the chute on the surface of therefueling slide 3 .

当料筒4上表面的滑动导柱41移动到交接盘31表面卡口311的内部时，此时调节盘32的转动会带动交接盘31一起转动，交接盘31通过卡口311带动料筒4移动，从而将两个料筒4进行交换，当两个料筒4分别移动到换料滑板3的另一端时，此时调节盘32的转动，会通过连杆321带动料筒4移动到换料滑板3的两端，此时与底板6对应的料筒4为空的，可通过进料管5继续向料筒4中加入干化处理后的混合物。When the slidingguide post 41 on the upper surface of thebarrel 4 moves to the inside of thebayonet 311 on the surface of thetransfer plate 31 , the rotation of theadjustment plate 32 will drive thetransfer plate 31 to rotate together, and thetransfer plate 31 drives thebarrel 4 through thebayonet 311 When the twobarrels 4 move to the other end of thematerial changing slide 3 respectively, the rotation of theadjusting disc 32 will drive thebarrel 4 to move to the changing position through the connectingrod 321. At both ends of thematerial slide plate 3, thematerial barrel 4 corresponding to the bottom plate 6 is empty at this time, and the dried mixture can be continuously added to thematerial barrel 4 through the feeding pipe 5.

位于切片一9上部的料筒4内部的气缸一44启动，并推动料筒4内部的干化处理后的混合物向下移动，通过相关驱动设备使驱动转盘12转动，驱动转盘12表面的槽环121与支撑滑板122配合，会带动切片一9做往复移动，切片一9会将从料筒4中被推出的干化处理后的混合物进行均匀切片处理，经切片之后的干化处理后的混合物会掉落在料筒4下部的造粒盘8中，通过相关驱动设备使转台7转动，将切片的干化处理后的混合物输送到造粒压环10的下部。The cylinder one 44 inside thebarrel 4 located on the upper part of the slice one 9 is activated, and pushes the dried mixture inside thebarrel 4 to move down, and thedrive turntable 12 is rotated by the relevant driving equipment, and the groove ring on the surface of theturntable 12 is driven. 121 cooperates with thesupport slide 122, it will drive the slice one 9 to reciprocate, and the slice one 9 will uniformly slice the dried mixture pushed out from thebarrel 4, and the dried mixture after slicing It will fall into thegranulation tray 8 at the lower part of thebarrel 4, and the turntable 7 is rotated by the relevant driving equipment, and the dried mixture of the slices is transported to the lower part of thegranulation pressing ring 10.

启动气缸二11，气缸二11带动压盘101向下移动，压盘101下表面的压柱与切盘81表面的干化处理后的混合物接触，对干化处理后的混合物进行造粒成型加工，驱动转盘12转动时，会带动切片二91一起做往复移动，切片二91会对切盘81中被挤压的干化处理后的混合物进行最终的切粒成型加工，以此即可实现提取渣、污泥、竹粉混合物的成型造粒加工。Thesecond cylinder 11 is activated, thesecond cylinder 11 drives the pressure plate 101 to move downward, the pressure column on the lower surface of the pressure plate 101 contacts the dried mixture on the surface of the cuttingplate 81, and the dried mixture is granulated and formed. , when theturntable 12 is driven to rotate, it will drive thesecond slice 91 to reciprocate together, and thesecond slice 91 will perform the final pelletizing and molding process on the dried mixture squeezed in thecutting disk 81, so that the extraction can be realized. Forming and granulation of mixture of slag, sludge and bamboo powder.

尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (10)

Translated fromChinese

1.一种提取渣、污泥、竹粉混合造粒方法，其特征在于：包括以下具体步骤：1. an extraction slag, sludge, bamboo powder mixing granulation method, is characterized in that: comprise the following concrete steps:S1、取含有水分的提取渣，对提取渣进行蓬松处理；S1, take the extraction residue containing moisture, and carry out fluffy treatment to the extraction residue;S2、取竹粉和含有水分的污泥，将其投放到搅拌设备中，使竹粉混合分散在污泥中；S2, take bamboo powder and sludge containing moisture, and put it into the mixing equipment, so that the bamboo powder is mixed and dispersed in the sludge;S3、取蓬松处理后的提取渣、竹粉、和含有水分的污泥混合物，将其投放到搅拌设备中混合，使提取渣的内部渗入污泥，并在提取渣的表面裹上污泥；S3. Take the fluffy-treated extraction residue, bamboo powder, and the water-containing sludge mixture, and put it into a mixing device for mixing, so that the interior of the extraction residue is infiltrated into the sludge, and the surface of the extraction residue is wrapped with sludge;S4、将混合后的提取渣和污泥混合物放置到干化设备中进行半干燥处理；S4. Place the mixed extraction residue and sludge mixture into a drying device for semi-drying treatment;S5、将半干燥的提取渣和污泥混合物投放到粉碎机中，进行粉碎加工，将粉碎之后的提取渣和污泥混合物取出，取竹粉和木质素胶，将其洒在粉碎之后的提取渣和污泥混合物的表面，并进行翻动处理；S5, put the semi-dried extraction residue and sludge mixture into the pulverizer, and perform pulverization processing, take out the pulverized extraction residue and sludge mixture, take bamboo powder and lignin glue, and sprinkle them on the extraction after pulverization surface of the mixture of slag and sludge, and turn it over;S6、对裹有竹粉和木质素胶的提取渣和污泥混合物的表面进行干燥处理，然后添加S2中所述竹粉和含有水分的污泥混合物，再投放到挤压混合设备中进行挤压混合，挤压混合过程中再分多次加入S2中所述竹粉和含有水分的污泥混合物，每次加入的质量与第一次相同；S6, dry the surface of the extraction residue and the sludge mixture wrapped with bamboo powder and lignin glue, then add the bamboo powder and the sludge mixture containing moisture described in S2, and then put it into the extrusion mixing device for extrusion Pressure mixing, in the extrusion mixing process, the bamboo powder described in S2 and the sludge mixture containing moisture are added multiple times, and the quality added each time is the same as the first time;S7、将挤压混合之后的混合物放置到干化设备中进行半干燥干化处理；S7, place the mixture after extrusion mixing into drying equipment for semi-drying and drying treatment;S8、将干化处理后的混合物投放到造粒装备中进行造粒加工。S8. Put the dried mixture into the granulation equipment for granulation processing.2.根据权利要求1所述的一种提取渣、污泥、竹粉混合造粒方法，其特征在于：S1中所述含有水分的提取渣的含水率为30-50％，S2中所述含有水分的污泥含水率为55-70％，S4和S7中半干燥处理之后的含水率为15-20％。2. a kind of extraction residue, sludge, bamboo powder mixing granulation method according to claim 1, is characterized in that: the water content of the extraction residue containing moisture described in S1 is 30-50%, described in S2 The moisture content of sludge containing moisture is 55-70%, and the moisture content after semi-drying in S4 and S7 is 15-20%.3.根据权利要求1所述的一种提取渣、污泥、竹粉混合造粒方法，其特征在于：S2中所述含有水分的污泥的质量份数为120-150份，所述竹粉的质量份数为10-15份，S5中所述粉碎之后的提取渣和污泥混合物、竹粉、木质素胶的质量比例为25：4：1。3. a kind of extraction slag, sludge, bamboo powder mixing granulation method according to claim 1, is characterized in that: the mass fraction of the sludge containing moisture described in S2 is 120-150 parts, and described bamboo The parts by mass of the powder are 10-15 parts, and the mass ratio of the mixture of extraction residue and sludge, bamboo powder, and lignin glue after pulverization described in S5 is 25:4:1.4.根据权利要求1所述的一种提取渣、污泥、竹粉混合造粒方法，其特征在于：S3中所述提取渣和污泥的混合具体步骤为：4. a kind of extraction residue, sludge, bamboo powder mixing granulation method according to claim 1, is characterized in that: the mixing concrete steps of extraction residue and sludge described in S3 are:S301、取含有水分的污泥、竹粉混合物，并将混合物分成多份，将一份混合物投放到搅拌设备中，取蓬松处理后的提取渣，并将提取渣分成多份，将一份提取渣均分铺在搅拌设备中污泥的表面；S301. Take a mixture of sludge and bamboo powder containing moisture, divide the mixture into multiple parts, put one part of the mixture into a stirring device, take the fluffed extraction residue, divide the extraction residue into multiple parts, and extract one part of the mixture. The slag is evenly spread on the surface of the sludge in the mixing equipment;S302、重复S301，将提取渣和污泥叠加投放在搅拌设备中；S302, repeating S301, superimposing the extraction residue and sludge into the stirring equipment;S303、采用上下翻滚的方式对提取渣和污泥进行混合。S303 , the extraction residue and the sludge are mixed by rolling up and down.5.根据权利要求1所述的一种提取渣、污泥、竹粉混合造粒方法，其特征在于：S3中在将所述含有水分的污泥、竹粉混合物投放在搅拌设备中之前，向所述含有水分的污泥、竹粉混合物中加入添加剂，所述添加剂包括粘合剂和软化剂。5. a kind of extraction slag, sludge, bamboo powder mixing granulation method according to claim 1, is characterized in that: in S3, before the described sludge containing moisture, bamboo powder mixture are put into stirring equipment, Add additives to the water-containing sludge and bamboo powder mixture, and the additives include binders and softeners.6.根据权利要求1所述的一种提取渣、污泥、竹粉混合造粒方法，其特征在于：S5中所述半干燥的提取渣和污泥混合物和S8中所述干化处理后的混合物的含水率为20-45％，S6中添加的S2中所述竹粉和含有水分的污泥混合物的质量分数为10％。6. a kind of extraction residue, sludge, bamboo powder mixing granulation method according to claim 1 is characterized in that: after the semi-dry extraction residue and sludge mixture described in S5 and the drying treatment described in S8 The moisture content of the mixture is 20-45%, and the mass fraction of the mixture of bamboo powder and the sludge containing moisture in S2 added in S6 is 10%.7.一种提取渣、污泥、竹粉混合造粒装备，应用于权利要求1-6任一项所述的一种提取渣、污泥、竹粉混合造粒方法及，包括机体(1)和支撑台(2)，其特征在于：所述机体(1)的内部固定连接有换料滑板(3)，所述换料滑板(3)的表面开设有滑槽，所述换料滑板(3)的下表面转动连接有交接盘(31)，所述交接盘(31)的表面开设有两个对称的卡口(311)，所述卡口(311)与所述换料滑板(3)表面的滑槽相对应，所述换料滑板(3)的两端滑动连接有料筒(4)，所述料筒(4)的上表面设置有滑动导柱(41)，所述滑动导柱(41)与所述滑槽和卡口(311)相适配，其中一个所述料筒(4)的侧面设有进料管(5)，与所述进料管(5)对应的料筒(4)的下部设置有底板(6)，所述料筒(4)的内部设置有压板(43)，另一个所述料筒(4)下部的侧面设有切片一(9)，所述支撑台(2)的表面转动连接有转台(7)，所述转台(7)的表面设有多个造粒盘(8)，所述造粒盘(8)与所述料筒(4)的位置相对应，所述造粒盘(8)的上部设有造粒压环(10)。7. An extraction slag, sludge, bamboo powder mixing granulation equipment, applied to a kind of extraction slag, sludge, bamboo powder mixing granulation method described in any one of claim 1-6 and, including body (1 ) and a support table (2), characterized in that: the inside of the body (1) is fixedly connected with a refueling slide (3), the surface of the refueling slide (3) is provided with a chute, and the refueling slide (3) is The lower surface of (3) is rotatably connected with a transfer plate (31), and the surface of the transfer plate (31) is provided with two symmetrical bayonet openings (311). 3) Corresponding to the chute on the surface, the two ends of the refueling slide (3) are slidably connected with a barrel (4), and the upper surface of the barrel (4) is provided with a sliding guide post (41), the sliding The guide post (41) is adapted to the chute and the bayonet (311), and a feeding pipe (5) is provided on the side of one of the material cylinders (4), corresponding to the feeding pipe (5). The lower part of the barrel (4) is provided with a bottom plate (6), the inside of the barrel (4) is provided with a pressure plate (43), and the side of the lower part of the other barrel (4) is provided with a slice one (9) , the surface of the support table (2) is rotatably connected with a turntable (7), the surface of the turntable (7) is provided with a plurality of granulation discs (8), the granulation discs (8) and the barrel The position of (4) corresponds to, and a granulation pressing ring (10) is provided on the upper part of the granulation disc (8).8.根据权利要求7所述的一种提取渣、污泥、竹粉混合造粒装备，其特征在于：所述支撑台(2)的表面设有支撑杆(21)，所述换料滑板(3)与所述支撑杆(21)固定连接，所述交接盘(31)的下表面转动连接有调节盘(32)，所述调节盘(32)与所述滑动导柱(41)之间通过连杆(321)连接，所述换料滑板(3)与所述交接盘(31)表面卡口(311)对应的侧表面开设有开口。8. A kind of extraction slag, sludge, bamboo powder mixing granulation equipment according to claim 7, is characterized in that: the surface of described support table (2) is provided with support rod (21), and described refueling slide plate is provided with support rod (21). (3) It is fixedly connected with the support rod (21), the lower surface of the transfer plate (31) is rotatably connected with an adjustment plate (32), and the adjustment plate (32) is connected with the sliding guide post (41). They are connected by connecting rods (321), and openings are provided on the side surfaces of the refueling slide plate (3) corresponding to the bayonet (311) on the surface of the transfer plate (31).9.根据权利要求7所述的一种提取渣、污泥、竹粉混合造粒装备，其特征在于：所述料筒(4)的侧表面开设有进料口(42)，所述进料口(42)与所述进料管(5)相适配，所述压板(43)的上表面设有气缸一(44)。9. A kind of extraction slag, sludge, bamboo powder mixing granulation equipment according to claim 7, it is characterized in that: the side surface of described material cylinder (4) is provided with feeding port (42), described feeding The feeding port (42) is adapted to the feeding pipe (5), and the upper surface of the pressing plate (43) is provided with a cylinder 1 (44).10.根据权利要求8所述的一种提取渣、污泥、竹粉混合造粒装备，其特征在于：所述造粒盘(8)的内部设有切盘(81)，所述切盘(81)的表面开设有均匀的槽孔，所述造粒盘(8)位于所述切盘(81)下部的侧表面开设有槽口，所述槽口的侧面设有切片二(91)，所述支撑杆(21)的表面转动连接有驱动转盘(12)，所述驱动转盘(12)的上下表面均设有槽环(121)，所述切片一(9)和切片二(91)分别与对应的槽环(121)滑动连接，所述支撑杆(21)的表面固定连接有支撑滑板(122)，所述支撑滑板(122)与所述切片一(9)和切片二(91)滑动连接，所述造粒压环(10)的内部滑动连接有压盘(101)，所述压盘(101)的下表面设有均匀的压柱，所述压柱与所述切盘(81)表面的槽孔相适配，所述压盘(101)的上表面设有气缸二(11)，所述气缸二(11)与所述支撑杆(21)固定连接。10. A kind of mixing granulation equipment for extracting residue, sludge and bamboo powder according to claim 8, characterized in that: a cutting disc (81) is provided inside the granulation disc (8), and the cutting disc The surface of (81) is provided with uniform slot holes, the side surface of the granulation disc (8) located at the lower part of the cutting disc (81) is provided with a notch, and the side of the notch is provided with two slices (91) , the surface of the support rod (21) is rotatably connected with a drive turntable (12), the upper and lower surfaces of the drive turntable (12) are provided with groove rings (121), the slice one (9) and slice two (91) ) are respectively slidably connected with the corresponding groove ring (121), the surface of the support rod (21) is fixedly connected with a support slide plate (122), and the support slide plate (122) is connected with the slice one (9) and the slice two ( 91) Sliding connection, a pressure plate (101) is slidably connected to the inside of the granulation pressure ring (10), and the lower surface of the pressure plate (101) is provided with a uniform pressure column, and the pressure column is connected to the cutting plate (101). The slots on the surface of the plate (81) are adapted to match, and the upper surface of the pressure plate (101) is provided with a second cylinder (11), which is fixedly connected to the support rod (21).

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